DTerminator 2 ICT/ICX/ICP I N S T A L L A T I O N I N S T R U C T I O N Integrated Closure Terminal (A and B Sizes) 1. General Product Information The DTerminator 2 ICT/ICX/ICP integrated closure terminal combines splicing and terminal chambers into a single aerial terminal closure that provides mechanical strength, security, and environmental protection. It is a strand-mounted, freebreathing closure intended for use in new construction and rehabilitation on nonpressurized polyethylene-sheathed aerial cable (including self-supporting aerial cable). The closure is available in two splice chamber sizes: A and the larger B. The closure features a convoluted design with a self-supporting bondbar assembly that allows for easy installation with few parts and 360-degree splice access. The gelfilled end pieces are trimmed to seal around cables. An extension kit is available for the B size. The terminal housing features a swing-up door that facilitates terminal access and grommets that accommodate multi-pair drop wire. The housing provides molded latches for tool-less entry and molded drip loops for drop wire support. A single terminal block with 10, 12, 15, 20, or 25 pairs is installed at the factory. Up to 2 additional blocks may be field installed on some configurations. The housing is also available with installed DIN rail to hold site-terminated modules. The DTerminator 2 terminal block uses GelGuard sealing gel technology to environmentally protect the terminal connections and test ports. The unique insulation displacement connection technology allows connections to be made on 18 AWG copper-clad steel F-drop to 24 AWG copper wire without stripping the wire insulation or any special adapters. Blocks are available in unprotected (ICT), protected (ICP), and upgradeable (ICX) versions; the upgradeable version allows circuit protection to be added pair by pair as needed. Special circuit markers are available for easy identification of special lines. 2. Caution 1. The DTerminator 2 terminals are UL listed for indoor/outdoor use when installed in a suitably approved UL listed enclosure including units mounted on or inside a building. When terminals are mounted in a restricted access area inside a building, no enclosure is required. 2. Terminations must only be made on solid copper conductors physically no larger than 18.5 AWG. All DTerminator 2 terminal products are fuseless and may require fuse links per local practice. A fuse link should not be confused with circuit protection. 3. Use/follow all applicable safety equipment/practices for installation and operation, including company, local, NEC and ANSI/NFPA 70. 4. To reduce the risk of electrical shock, do not install product during lightning storms or contact exposed wires and termination points. 1 5. Shielded cable, upgradeable and protected units with ground strips require an approved ground connection to the eyelet ground terminal. 6. Driver Type: 1 = Fail Safe FS 265-600V 24 AWG, blue 2 = Fail Safe/Vent Safe FS/VS 265-600V 24 AWG, It. blue 3 = Unprotected 24 AWG, white Note: Fail Safe only for OSP Applications. Fail Safe/Vent Safe for primary protection. 3. Tools and Materials The following tools and materials should be used as required per locally approved practice: A. Tie wraps or metal cable straps B. Bond clamps C. 1/2-inch wrench D. Can wrench (216 tool) E. Snips A Raychem System Practice and Installation Instructions December 1992 D DTerminator 2“ ICT Integrated Closure Terminal C B 4. Kit Components The DTerminator 2 ICT integrated closure terminal kit is composed of these items: (See kit components illustration) A. (1) Closure B. (2) Gel end pieces C. (1) Installation instruction sheet with diameter tape D. (2) Tie wraps E. (1) Bond bar assembly E Kit Components 5. Size Selection Important: Table A provides cable ranges, splice diameters, and recommended sheath openings. Table A - Size Selection ICT Size A B Maximum Splice Bundle (inches) 3.0 4.0 Min/Max Sheath Openings (inches) 13-17 13-17 End Piece End Piece Minimum Maximum Opening Cable O.D. Cable O.D. (inches) (inches) 0.50 Main 1.5 0 Branch 1.0 0.55 Main 1.9 0 Branch 1.5 Approx. Range (pairs) 25-200 0-100 25-600 0-300 2 6. General Installation 1. 2. Figure 1 Create a sheath opening per Table A using your locally approved practice. Example (Figure 1) Center the strand supported bond bar assembly over the sheath opening. Hang and finger tighten the bond bar assembly on the strand with the strand clamp hook facing the terminal side and the braids facing the splice chamber side (Figure 2). 17 " 15 " 13 " Note: To ground the terminal block of the ICX or ICP, connect the ground wire to the strand-support bond assembly at the double-nutted stud before splicing. 3. 4. 5. Recommended Splice Openings Figure 2 Secure bond bar assembly to the strand with a 1/2” wrench. Terminal Side Install the bond clamps on the bottom or splice chamber side of the cable. If two cables are to be bonded, install the bond clamps on the splice chamber side of the cable (Figure 2). Temporarily support the cable at each end of the strand-supported bond bar assembly. Attach the bonding braid to the cable. Fold excess braid over and tape-off. Splice Chamber Side Cut the diameter tape from the bottom of this page and measure cable O.D. Trim the gel end pieces to fit the main and branch cables as specified in Table B. Use snips to trim the gel along the tirm lines that are molded into the gel (Figure 3). Pull firmly to remove each gel cutout. (Figure 4) Figure 3 Important: Follow the trim line instructions shown in Table B. Gel Trim Lines Table B - Gel End Piece Trim Criteria ICT Size Cable 0.5 - 0.9 1.0 - 1.2 1.3 - 1.5 Do not trim 1.0 1.25 Branch 0 - 0.4 0.5 - 0.8 0.9 - 1.0 Do not trim 0.5 0.85 Main 0.5 - 0.9 1.2 - 1.5 1.6 - 1.9 Do not trim 1.0 1.25 Branch 0 - 0.7 0.8 - 1.1 1.2 - 1.5 Do not trim 0.8 1.2 Main A B 6. Cable Size Range (inches) Trim Line Figure 4 TRAC Tape Roll For butt splice applications, use accessory cable plug or make a 1/2” O.D. TRAC closure tape roll using three 4” pcs. The TRAC closure tape roll should be placed in the outside flap of the main port, extending approximately 3/8” beyond the end piece. (Figure 5) 3 PCS. 4” Tape Figure 6 Note: TRAC closure tape and accessory cable plugs sold separately. 7. Figure 5 Gel Cut-out Position the end pieces over the hanger bracket with the hinge on top. Snap half-shells together around cable(s) as shown in Figure 6. 3 Accessory Plug Figure 7 1-1/2" MIN. 8. Place the closure over the end pieces and align the outside of the end pieces with the outside edges of the closure. Feed tie wraps through slots in closure and end pieces. Secure tie wraps, leaving 1-1/2” loop. (Figure 7) 9. Roll the closure back over the cable to access the wirework. Splice the DTerminator 2 terminal stub to the main cable per your locally approved practice. Leave enough slack in the stub to allow the closure to be easily opened and closed. (Figure 8) 10. Roll the closure back over the splice. Close and tighten bolts. Important: Install spacers such that cables are centered in end piece holes. Ground Wire Figure 8 7. Drop Wire Installation 1. Release the latches on the terminal block compartment and raise the lid until it snaps open. Run drop wires per locally approved practice. (Figure 9) If F-drop wires are used, split the wires 2”. Important: Do not strip insulation from conductors. Note: For double-insulated aerial drop wire, manually split drop wire conductors 3”. Then remove at least 2” of the outer insulation, leaving the inner insulation intact. Figure 9 2. To install drop wire, back driver module off until it clicks or bolt spins freely in the “up” position. (Figure 10) Note: When modules are not in use, they should be returned to the “down” position. 3. Insert pair into wire entry port until it passes over the white or colored insert inside the module and stops. Hold conductors in place while tightening module until it bottoms out in the “down” position. (Figures 10 and 11) 8. Testing Figure 11 Figure 10 1. To disconnect or remove a drop wire, back driver module off until it clicks or bolt spins freely in the “up” position. Remove conductors. Return module to the “down” position to test to the C.O. Trim drop wire ends 1/2” before reinstalling. (Figure 12) R Important: Driver module must be in the “down” position to test. 5 T 4 R T 3 R T 2 R T 2. 1 R T "Up" position "Down" position Figure 13 Figure 12 R 5 T R 5 4 R T T 4 R T 3 R T 3 R 2 R T 1 R ˚˚˚˚ T ˚˚˚ T 2 R T 1 R T 4 The test port in the top of each driver module is gel-filled for environmental protection. If a talk pair is needed, insert the test clips into the test ports. (Figure 13) 9. Protector (Module) Replacement Figure 14 DTerminator 2 protected terminals have driver modules with factory-sealed circuit protection. To restore protection, replace the protected driver module. Follow the same procedure for protected and unprotected driver modules. To replace a driver module, back driver module off until it clicks or bolt spins freely in the “up” position. Remove the drop wire from the wire connection port. Slowly lift the module from the block and discard the used module. (Figure 14) R 5 T 1. 4 R T 3 R T 2 R T 1 R T Note: Do not apply pressure to the back side of the driver module while attempting to remove it, as this will lock it in place on the block. 2. Select a new driver module identical to the one being replaced, unless the module is being upgraded from an unprotected module to a protected version. Protected driver modules have colored inserts in the drivers. Note: Protected modules should be installed only on terminals manufactured with a ground strip. The ground strip is located along the length of the terminal under the front edge of the modules. 3. Align the new driver module in the slot and push down on the outer edges until it seats in the “up” position. Trim and reinstall the drop wire, then tighten the module until it bottoms out in the “down” position. Note: When not in use, the module should be returned to the “down” position. (Figure 10) 10. Re-entry 1. Release latches or bolts and roll the closure back over the cable to access the wirework. (See Figure 8, Section 6.0, Step 9). Note: If you are replacing a cable with another cable that is as large as or larger than the original, you can reuse the end pieces. If the new cable is smaller, you must replace the end pieces. 2. After re-entry is complete, secure the closure as described in Section 6.0, Step 10. 5 Tel.: 800.830.5056 Email: TAC.Americas@commscope.com www.commscope.com DTerminator 2, GelGuard, and TRAC are trademarks of CommScope Inc. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, CommScope makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. CommScope’s obligations shall only be as set forth in CommScope’s Standard Terms and Conditions of Sale for this product and in no case will CommScope be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of CommScope products should make their own evaluation to determine the suitability of each such product for the specific application. 6 ©2003, 2016 CommScope Inc. Printed in USA PML E03422 C172.08/03 Technical Assistance Center (TAC)