ACTEW Water Report Template

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Electrical, Instrumentation,
Monitoring and Control Systems
Guidelines for the Preparation of
Functional Specifications
LMW 8.2 S008
ACTEW Water a business name owned by ACTEW Corporation Limited ABN 86 069 381 960.
Table Of Contents
1.
2.
3.
4.
5.
Objective ......................................................................................................................................................................................................3
Scope ..........................................................................................................................................................................................................3
Definitions ....................................................................................................................................................................................................3
References ..................................................................................................................................................................................................5
General ........................................................................................................................................................................................................6
5.1. Document Structure ..............................................................................................................................................................................6
5.2. Approval Status during Development ....................................................................................................................................................7
5.3. Functional Specification Templates (Under Development) ....................................................................................................................7
6. Functional Specification ...............................................................................................................................................................................8
6.1. Definitions of Functional Specification Sub-Headings ......................................................................................................................... 10
6.1.1. Standard logic: .............................................................................................................................................................................10
6.1.2. Tag name prefix: ..........................................................................................................................................................................10
6.1.3. Location: ......................................................................................................................................................................................10
6.1.4. Parent asset:................................................................................................................................................................................10
6.1.5. General Description: ....................................................................................................................................................................10
6.1.6. Functionality:................................................................................................................................................................................11
6.1.7. Drawings:.....................................................................................................................................................................................11
6.1.8. Operator Interfaces: .....................................................................................................................................................................12
6.1.9. Operating modes: ........................................................................................................................................................................14
6.1.10.
Automatic Sequences: .............................................................................................................................................................15
6.1.11.
Hard-wired interlocks: ...............................................................................................................................................................17
6.1.12.
Software interlocks: ..................................................................................................................................................................17
6.1.13.
Parameters, Alarms and Trends: ..............................................................................................................................................17
6.1.14.
Data Reporting: ........................................................................................................................................................................38
6.1.15.
Control Source: ........................................................................................................................................................................39
6.1.16.
References: ..............................................................................................................................................................................39
A. Functional Specification - EXAMPLES ........................................................................................................................................................40
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1.
OBJECTIVE
The aim of this document is to establish guidelines for the development of Process, System and Equipment Functional Specifications for
implementation within ActewAGL Treatment Branch Plant Control and SCADA Systems.
Adherence to these guidelines will ensure a uniform standard of Functional Specifications; in particular, appearance, format and content
requirements. Adherence to these guidelines will also allow the Functional Specifications to be maintained for the life of the processes,
systems and equipment by ensuring that additions and other amendments can be integrated into existing functional specifications.
2.
SCOPE
These guidelines shall apply to Process, System and Equipment Functional Specifications relating to ActewAGL Treatment Branch Plant
Control and SCADA Systems.
3.
DEFINITIONS
The following abbreviations and definitions are used within these guidelines:
Approved
Approved by the Principal’s Representative.
Quality Procedure
Existing management system procedure, instruction, standards or specifications established by ActewAGL
Treatment Branch
LMWQCC
Lower Molonglo Water Quality Control Centre.
SCADA
Supervisory Control And Data Acquisition. A primary means used to remotely monitor and control industrial
processes, predominately from a central control room.
FOIP
Field Operator Interface Panel. A secondary means used to remotely monitor and control industrial processes,
predominately closer to the equipment in the field.
HMI
Human Machine Interface. A means used to remotely monitor and control industrial processes. This could be
applied to both SCADA and FOIP.
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LCS
Local Control Station. A local means to control the equipment, usually located in the immediate vicinity of the related
item and commonly consisting of push buttons/lamps/dials, etc
Instrument Loop
An instrument loop consists of all items, cabling or pipe work used to measure, transmit, indicate or process an
electrical or pneumatic analogue signal.
An instrument loop generally consists of all items linked by a single current, voltage or pneumatic loop. For the
purposes of simplicity the term “instrument loop” terminology may, however, also be extended to cover discrete
digital signal control devices which do not relate to a single specific instrument loop or primary equipment item; i.e.
Common pressure switch, flow switch, etc.
Each instrument loop is identified as per ActewAGL Treatment Branch Quality Procedure TB 8.1 P601 (3.1.3) with
reference to TB 8.1 P601 T3.
Plant Equipment Item
Each major item of plant equipment is identified as per ActewAGL Treatment Branch Quality Procedure TB 8.1
P601 (3.1.2) with reference to TB 8.1 P601 T3.
Essentially this procedure states that each item of equipment shall be uniquely identified according to its location
and function.
Asset Hierarchy
An ordered and structured list of plant equipment and instrument loops, with their equipment and loop numbers,
arranged into a systematic hierarchy to bring together the various processes and systems within those processes by
which the plant functions as a whole.
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4.
REFERENCES
ActewAGL Treatment Branch Electrical, Instrumentation, Monitoring and Control System Standards
LMW 8.02 S001
Basis of Design
LMW 8.02 S006
PLC/RTU Programming Guidelines
LMW 8.02 S007
Citect Programming Guidelines
ActewAGL Treatment Branch Quality System Procedures
199551
Treatment Identification and Registration of Plant Assets Instruction.
TB 8.?? P???
Plant Control and SCADA Systems Software Management & Control
TB 8.?? P???
Identification of Plant Control and SCADA Systems Software
Miscellaneous
EIP RF R007 EIP Report ACTEWAGL Logic Systems Review Phase 2, Functional Specification Guidelines
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5.
GENERAL
The purpose of a Functional Specification is to define the requirements of a control and SCADA system with enough clarity to allow a
programmer to develop the PLC/RTU application program and the Operator Interface for the facility being controlled. A secondary purpose is
to provide maintenance and operational personnel with a clear statement of the role played by each item of the plant and how each item within
a system interacts with the other items.
5.1.
Document Structure
The structure of the Functional Specification is based on the ActewAGL Treatment Branch Asset Hierarchy. A brief overview of the Asset
Hierarchy as applicable to the Functional Specification is detailed below:
Level 1:
Plant/Facility
Example: LMWQCC
Level 2:
Major Processes (grouped by Plant/Facility)
Example: Primary Treatment, Tertiary Treatment, Solids Management processes at LMWQCC
Level 3:
Systems (grouped by Major Process)
Example: Backwash Water Supply, Waste Backwash Water systems within the Tertiary Treatment Process
Level 4:
Individual Items Of Equipment Or Instrument Loops (grouped by System)
Example: 5301PU, 5302PU – Backwash Supply Pumps, part of the Backwash Water Supply System
Each plant/facility, major process, functional system and individual item of equipment and instrument loop shall have a functional specification
developed.
At the plant/facility and major process level the functional specification will normally be an overview description of the plant/facility or major
process and will also identify each of the lower level major processes or functional systems respectively that constitute that grouping.
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Similarly, at the functional system level, the functional specification shall describe the operation and role of that system in the higher-level
process, to which it belongs. The functional specification for each individual item of equipment and instrument loop shall describe in detail all
aspects of the operation of that particular equipment item or instrument loop.
The specific data and information requirements for each level of Functional Specification are detailed in Section 6 of this document.
Further to the requirements of Section 6, an extra component is included in the plant/facility level functional specification to identify the revision
status and/or date of issue of the Plant’s Asset Hierarchy used for the Functional Specification.
In addition to the plant/facility, major process, system and individual equipment/instrument loop components of the ActewAGL Treatment
Branch asset hierarchy, the ActewAGL Treatment Branch Functional Specification also includes an “ActewAGL Treatment Branch Standards”
component (at Level 2). This component describes the standard equipment and instrument loop control and SCADA functionality to be
applied in the plant control and SCADA systems.
The ActewAGL Treatment Plant’s Functional Specification shall consist of a number of individual files residing in a common directory (e.g.
LMWQCC on Jeeves /LMFunc-Spec). The filenames used shall be as defined by the ActewAGL Treatment Branch Operations & Process
Manager based on established practice.
The Functional Specification files shall be written in Microsoft Word format. All references to Standard Logic, Sites, Systems, Processes and
Equipment (as defined in the Asset Hierarchy) shall be hyperlinked to the appropriate document (refer Attachment A for examples).
5.2.
Approval Status during Development
During development, all approved text shall be coloured ‘auto’ (black on a white background, white on a black background). Text submitted for
approval shall be coloured blue. Other colours may be applied to text under development, these colours and their usage is not defined.
5.3.
Functional Specification Templates (Under Development)
ActewAGL is currently developing blank functional specification templates. When available, these will be issued to the functional
specification developer so that consistent format/styles are adopted.
Until these documents are issued, the functional specification shall use the same formatting ‘styles’ contained within the examples
in Attachment A.
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6.
FUNCTIONAL SPECIFICATION
The Functional Specification shall be contained in the descriptive text and tables following the site, process, system and equipment
item/instrument loop headings. The information in the specification shall be divided into the following sections using the following subheadings. The detail required is dependant on the aspect being described. The ticks () show the sub-headings required for the various
aspects (site, process, system, equipment item/instrument loop). The asterisk (*) indicates where a sub-heading should be included only
where required for the particular application. For instance, there may be specific Data Archiving requirement at the site level such as plant
throughput or plant availability.
Where a required sub-heading has no meaning for that particular level, include the sub-heading with a note that it is “Not Applicable”.
“Equipment item - static” is for use with items with structure but without plant process control system connections e.g. tanks & channels.
Any value within a configurable table cell that is not applicable is not to be left blank, but shall be marked by the symbol ‘-‘. If an entire row is
not applicable, then the row is to be deleted.
There is to be a top-level document, defined by the Site/Plant asset hierarchy labelling scheme, (e.g. WWG – Googong Water Treatment
Plant) linking all the separate documents forming the complete functional specification. See the following example:
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Sub-headings
Site
Process
System
Instrument
Loop
Equipment
Item
Equipment
Item - Static
1
2
3
4
4
4
Standard logic:



-
-
-
Tag name prefix:



-
-
-
Location:






Parent asset:
-





General description:






Functionality:





**
Drawings:
*
*



-
Operator interfaces:





-
Operating modes:
-




-
Automatic sequences:
-




-
Hard-wired interlocks:

-
-


-
Software interlocks:

-
-


-
Parameters, Alarms and
Trends:

-



-
Data reporting:
*
*
*


-
Control source:
-
-
-


-
Level
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
References:





* Indicates information is required only where applicable.
** refer O&M manuals for description of functionality
The Functional Specification is not limited to the use of the above sub-headings, however, where additional headings are proposed,
ActewAGL Treatment Branch shall first approve this.
Where multiple systems or equipment items/instrument loops have similar or identical functionality then the functional specification of all
system parts shall be fully described.
6.1.
Definitions of Functional Specification Sub-Headings
A guide to the required content of each of the above elements is provided below. Under each table, extra text may be inserted, where
required, to clarify/describe a unique item/process. Examples are displayed in the attachment section.
6.1.1. Standard logic:
Indicate if Standard logic functionality is used throughout the Site, Process or System. This section shall provide a link to the ActewAGL
Treatment Branch PLC Logic Standards.
6.1.2. Tag name prefix:
Identify the prefix to tag names to be used to identify variables in the PLC/RTU programming and the SCADA. Tag names shall be the same
for both the PLC/RTU and Citect and be based on the current plant identification systems.
6.1.3. Location:
Provide a basic description of where the item is physically located.
6.1.4. Parent asset:
List the parent asset of the item, including asset number/identifier and description as defined within the asset master register.
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6.1.5. General Description:
Provide a basic description of the process, system or item/loop including physical description and type, where applicable. If a drive is not
started by Direct On Line (D.O.L.) method, then define its method of starting: Eg. Soft Starter or Variable Speed Drive
6.1.6. Functionality:
Describe the role that the process, system or item/loop plays within the plant including process related inputs and outputs. List any nonstandard local controls and indicators. At a system level (Level 3) or above, provide a description and summary of functionality.
6.1.7. Drawings:
List the process or electrical drawings applicable to this process, system or unit, including P&I diagrams, networks, schematics, termination
drawings, etc. Drawing number and description should correlate with the actual drawing details and attributes recorded within the Drawing
Management System (DMS). Refer to Attachment A for worked examples.
Drawing type
P&I Diagram/s
Drawing description
Drawing
number
?????-????
Description
Network/s
?????-????
?????-????
Description
Etc.
Schematic/s
?????-????
?????-????
Description
Etc.
Description
Description
Etc.
IO connection/s
?????-????
?????-????
?????-????
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6.1.8. Operator Interfaces:
Describe, in tabular and text format, the interface display requirements that the Operator needs for the safe and efficient control of this
process, system or unit.
The standard Operator Interface functionality is defined in LMW 8.2 S007 Citect Configuration Guidelines.
SCADA project
SCADA project 1 name
SCADA project 2 name
(if applicable)
FOIP location(s)
????CP brief description
????CP brief description
????CP brief description (if
applicable)
SCADA page(s)
Page 1 name
Page 2 name
Page 3 name
Etc.
Page 1 name
Page 2 name
Etc.
FOIP page(s)
Page 1 name
Page 2 name
Etc.
Page 1 name
Standard SCADA pop-up
used
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Standard FOIP pop-up used
Yes / No
Yes / No
Yes / No
Yes / No
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Location of local controls and
indicators
st
1 location / -
Description of local controls and
indicators
E-stop functionality
Standard / Shunt trip / -
brief description of item 1 / brief description of item 2 / etc
2nd location / -
Standard / Shunt trip / -
brief description of item 1 / brief description of item 2 / etc
Refer to Attachment A for worked examples.
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6.1.9. Operating modes:
Define, in tabular and text format, the operation modes of the process or item/loop, the default operating mode/state and the conditions under
which the operating mode/state will be changed.
The standard modes of control are defined in LMW 8.2 S001 Basis of Design.
Level 3 (System)
Mode
Description
Definition
Mode 1
Provide a basic description of the mode
List conditions that define the mode
Mode 2
Provide a basic description of the mode
List conditions that define the mode
Mode 3
Provide a basic description of the mode
List conditions that define the mode
Mode 4
Provide a basic description of the mode
List conditions that define the mode
Etc.
Etc.
Etc.
Level 4 (Instrument Loop/Equipment Items)
Instrument loop
Default mode
Manual available
Automatic available
Cascade available
Offline available
Calibrate available
Manual / Auto /
Cascade
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Drives/Valves
Default mode
Local manual available
Remote manual available
Automatic available
Offline available
Local manual /
RemoteManual / Auto
Yes / No
Yes / No
Yes / No
Yes / No
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6.1.10.
Automatic Sequences:
Identify all automatic sequences this unit performs or takes part in including start permissives, startup sequence, running sequence, shutdown
sequence, emergency shutdown sequence, etc. Each item/equipment that is relevant is to be individually referenced, not referred to a generic
group of equipment. E.g. do not use “Start all lime sludge pumps”. Instead, use “Start : 1234PU Lime Sludge Pump 1, 1235PU Lime Sludge
Pump 2, 1236PU Lime Sludge Pump 3, 1237PU Lime Sludge Pump 4 and 1238PU Lime Sludge Pump 5”.
Each automatic sequence shall be documented at the appropriate ‘Level’:
•
Level 3 (System) – where complex system wide sequences control multiple items/loops.
•
Level 4 (Instrument Loop/Equipment Items) – where a sequence involves a small number of items/loops that work to support a primary
item of equipment. Eg. A pump and its related control valve.
The recommended sequence step layout uses a Major step and minor step as follows: Step 0.00 may be used when the Mode is not active.
Permissives should start at 0.01. Each separate ‘cycle’ within each ‘mode’ should start at 1.01, 2.01, 3.01, etc. The sub-step (i.e. a, b, c, etc) is
not part of the sequence, but is used to assist in reading of this document. It is only used on a step with many conditions.
MODE 1 SEQUENCES
Mode 1 permissives
0.01.
Step description.
0.02.
Step description:
a.
Sub-step description, and
b.
Sub-step description, and
c.
Sub-step description.
0.03.
a.
Step description:
Sub-step description, or
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b.
Sub-step description.
0.04.
Step description.
0.05.
Etc.
Mode 1 cycle 1 sequence
1.01
Step description.
1.02
Step description:
a.
Sub-step description, and
b.
Sub-step description, and
c.
Sub-step description.
1.03
Step description:
a.
Sub-step description, and
b.
Sub-step description.
Mode 1 cycle 2 sequence
2.01
Step description.
2.02
Step description:
a.
Sub-step description, and
b.
Sub-step description, and
c.
Sub-step description.
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2.03
Step description:
a.
Sub-step description, and
b.
Sub-step description.
2.04
Step description.
2.05
Etc.
The majority of sequences occur at either an equipment or system level, however in some instances a sequence may exist at a process or site
level (eg. plant start-up or shutdown sequences) and should be documented at the appropriate level (i.e. Level 1 or 2).
Where there are multiple Automatic sequences for a particular system (eg. Filter DAF sequence, Filter Backwash Sequence), each shall be
clearly distinguished through the use of a unique title and description (refer template).
6.1.11.
Hard-wired interlocks:
Define all process related hard-wired interlocks. Refer Attachment A for examples.
6.1.12.
Software interlocks:
Define all software interlocks. Refer Attachment A for examples.
6.1.13.
Parameters, Alarms and Trends:
Define any parameters, alarms and trends in tabular format with the default values that shall be used on the first PLC scan. Where applicable,
Standard alarms are to be provided for Loops, Drives and Valves. The tables below shall be used in the functional specification and shall not
be modified unless ActewAGL gives approval. All rows that are not applicable to the particular item shall be deleted. Refer to Attachment A for
worked examples.
An introductory sentence may be provided to outline non-standard, relevant information, further to that contained within the table. Refer to
Attachment A for worked examples.
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6.1.13.1.
Definition of Alarms
Alarms shall be given one of five categories:
1. High (H) - alarms that need immediate attention.
2. Medium (M) - alarms that may interfere with the normal operation of the plant.
3. Low (L) - alarms that are of low importance and do not interfere with the running of the plant.
4. Events (E) - alarms that are not displayed on the alarms page. They appear on the summary page only. Includes events such as pumps
starting and stopping.
5. Off-Normal (O) - alarms that are not displayed on the alarms page. They appear on the off-normal alarms page only. Off-normal alarms are
for equipment that is not in the normal operating mode.
6.1.13.2.
Field inputs
Define whether field inputs (inputs that are physically wired to the PLC) that generate an alarm, deliver an active high or active low signal.
Typically, most inputs are active high, i.e. a signal is received when the condition is true, e.g. the PLC receives a signal when the pump is
running. However, some inputs are wired using a fail-safe method (active low), i.e. a signal is absent when the condition is true, e.g. the PLC
loses a signal when an intruder is detected. This method provides additional signal reliability by attracting attention to an input failure, possibly
caused by several factors, including; signal power failure, rodent interference or poor wiring. This information is only required for alarms based
on direct field inputs, and may be left blank for all other alarms that are internally generated within the PLC.
6.1.13.3.
Alarm Triggers
An alarm may be generated when a Variable becomes either: True, False or some other additional condition/s. The alarm may also have a
delay before it is generated.
Level 3 (System)
Parameters
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Parameter description
Minimum
setting
Maximum
setting
Parameter 1 description
?? units / -
?? units / -
Parameter 2 description
?? units / -
Parameter 3 description
Etc.
Default value
Visible on
HMI
Control
from HMI
Trend sample
rate (sec)
?? units
Yes / No
Yes / No
?? / -
?? units / -
?? units
Yes / No
Yes / No
?? / -
?? units / -
?? units / -
?? units
Yes / No
Yes / No
?? / -
?? units / -
?? units / -
?? units
Yes / No
Yes / No
?? / -
Additional
notification
Trend sample
rate (sec)
Alarms
Variable
Alarm 1 description
Alarm 2 description
Alarm 3 description
Etc.
Field input
active low
Yes / No
Yes / No
Yes / No
Yes / No
Alarm triggers
True / False / List of
combination of conditions
initiating alarm / True / False / List of
combination of conditions
initiating alarm / True / False / List of
combination of conditions
initiating alarm / True / False / List of
combination of conditions
initiating alarm / -
PLC Alarm
delay (sec)
Alarm
priority
?? / - H/M/L/E/O/(note 1)
?? / - H/M/L/E/O/(note 1)
?? / - H/M/L/E/O/(note 1)
?? / - H/M/L/E/O/(note 1)
Pager / SMS
/Pager / SMS
/Pager / SMS
/Pager / SMS
/-
?? / -
?? / -
?? / -
?? / -
Note 1: For ‘Alarm Priority’, the non-abbreviated description shall be provided in the functional specification document eg. High / Medium / Low
/ Event / Off-Normal / -. Refer to Attachment A for worked examples.
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Level 4 (INSTRUMENT LOOP)
Instrument Loop configuration
Description
Type
Process
range From
?? - ?? mA or V / Comms
/ RTD Type, Class /
Virtual / 24 vDC
?? - ?? mA or V / Comms
/ RTD Type, Class /
Virtual / 24 vDC
Virtual
Input
Output
Extended loop
parameter 1/
parameter 2 / Etc.
Process
range To
Engineering
units
Alarm
deadband
Trend sample
rate (sec)
?? / -
?? / -
units / -
?? /-
?? /-
?? / -
?? / -
units / -
?? /-
?? /-
units / -
?? /-
?? /-
Refer to Attachment A for worked examples.
Parameters
Parameter description
Minimum
setting
Maximum
setting
Default Value
Visible on
HMI
Control
from HMI
Yes
No
Yes
Yes / No
?? / -
Process Variable
Yes
(Yes)*
?? / -
Cascade set-point
Yes
No
?? / -
Calibrate mode time remaining
?? / -
Automatic set-point
?? / -
?? / -
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
Controller Output
Yes
No
?? / -
Manual Output
Yes
Yes
?? / -
Low Low alarm setting
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Low alarm setting
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
High alarm setting
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
High High alarm setting
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Yes
Yes / No
?? / -
Cut-in 1
?? / -
?? / -
Set to ?? % / Hold last /
Set to ?? % / Hold last /
Set to ?? % / Hold last /
?? / -
Cut-out 1
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Cut-in 2
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Cut-out 2
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Cut-in 3
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
Cut-out 3
?? / -
?? / -
?? / -
Yes
Yes / No
?? / -
?? / -
No
Safe value of controller output when
loop faulted
Safe value of controller output when
offline
Safe value of Analog Output when
output module faulted
PID – Proportional gain
No
No
No
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Preparation of
Functional
Specifications_ACTE
W Water template
the
PID – Integral (repeats/second or
seconds/repeat)
PID – Derivative
?? / -
Auxiliary parameter 1
?? / -
?? / -
No
?? / -
No
?? / -
Yes / No
Yes / No
?? / -
* Process Variable may only be set when the loop is in Calibrate mode.
Additional information may be inserted here as required, e.g. Extended loop description of parameters or any complex calculations, eg.
Cascade set-point, etc.
Alarms
Variable
Field input
active low
Low Low alarm
Alarm triggers
True / List of combination of
conditions initiating alarm / -
Low alarm
True / List of combination of
conditions initiating alarm / -
High alarm
True / List of combination of
conditions initiating alarm / -
High High alarm
True / List of combination of
conditions initiating alarm / -
PLC alarm
delay (sec)
Alarm
priority
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
Not in “default mode” (Replace
“default mode” with either:
Manual, Auto or Cascade)
True
Off normal
Calibrate mode
True
Off normal
Additional
notification
Pager / SMS
/Pager / SMS
/Pager / SMS
/Pager / SMS
/-
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
Variable
Field input
active low
Alarm triggers
PLC alarm
delay (sec)
Alarm
priority
Offline mode
True
Off normal
Faulted
True
Event
Open wire
True
H/M/L/- (note
True
?? / - H/M/L/- (note
True
?? / - H/M/L/- (note
Additional
notification
Trend sample
rate (sec)
Pager / SMS
/-
1)
Under range
1)
Over range
1)
Sample failed
Yes / No
?? / - H/M/L/- (note
True
1)
IO module fault
True
Loop power supply failed
Auxiliary alarm 1
Yes / No
Yes / No
Medium
True / List of combination of
conditions initiating alarm / True / False / List of
combination of conditions
initiating alarm / -
H/M/L/- (note
1)
?? / - H/M/L/E/O/(note 1)
Pager / SMS
/-
?? / -
Note 1: For ‘Alarm Priority’, the non-abbreviated description shall be provided in the functional specification document eg.
High/Medium/Low/Event/Off-Normal/-. Refer Attachment A for worked examples.
Level 4 – EQUIPMENT ITEM
DRIVE
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Parameters
Parameter description
Minimum
setting
Maximum
setting
Default Value
Visible on
HMI
Current
Control
from HMI
?? / -
Yes
?? / -
??
Yes
Drive reversible
Yes / No
Yes
Loadshed enabled
Yes / No
No
??
No
VSD Frequency
?? / -
Restore delay preset (sec)
Restore delay time remaining (sec)
Yes / No
Yes
??
Maximum no. of starts/hr
No
No. of starts remaining within the
hour
Yes
No. of starts/hr time remaining till
reset
Yes
??
Restart delay preset (sec)
No
Restart delay time remaining (sec)
Yes
Duty set
Default duty allocation
list equip that forms part of
the duty set
No
1/2/3/4/5/6
No
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
?? / -
Parameter description
Minimum
setting
Maximum
setting
Duty rotation type
Default Value
Visible on
HMI
Cyclic (every ??
operations) / Timed (Day,
Time)
No
??
VSD Contactor Reclosure Delay
Control
from HMI
Trend sample
rate (sec)
No
Thermal capacity used
?? / -
Yes
?? / -
Auxiliary parameter 1
?? / -
??
Yes / No
?? / -
Yes / No
Full listings of parameter settings for VSD’s, E3’s, etc to be contained in O&M. Refer to Attachment A for worked examples.
Alarms
Variable
Field input
active low
Alarm triggers
PLC Alarm
delay (sec)
Alarm
priority
Additional
notification
Not in “default mode” (Replace
“default mode” with either: Local
manual, Remote manual or Auto)
True
Off normal
Offline mode
True
H/M/L/E/O/(note 1)
True
Event
Faulted
True
Event
Pager / SMS
/-
Available
False
Off normal
Pager / SMS
/-
Running
Yes / No
?? / -
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
?? / -
Variable
Field input
active low
E-stop lockout
CB closed
Yes / No
Yes / No
Reversing
Interlocked
Alarm triggers
PLC Alarm
delay (sec)
True
H/M/L/(note 1)
False
Off normal
True / False
True / List of combination
of conditions initiating
alarm / -
Shutdown sequence failed
True / List of combination
of conditions initiating
alarm / If told to run and no
running status; or if told to
stop and still has running
status
Yes / No
Yes / No
Thermistor trip
Yes / No
CB protective trip
?? / -
?? / -
2
H/M/L/(note 1)
H/M/L/(note 1)
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
?? / -
Event
Startup sequence failed
Thermal overload
Additional
notification
Event
True
Discrepancy trip
Alarm
priority
Variable
CB residual trip
E-stop shunt trip
Field input
active low
Yes / No
Yes / No
Yes / No
Low flow
Yes / No
Seal failed
High discharge pressure
Yes / No
Yes / No
Under speed
Low suction pressure
Low discharge pressure
Yes / No
Yes / No
Alarm triggers
PLC Alarm
delay (sec)
True
Alarm
priority
Additional
notification
H/M/L/(note 1)
True
High
True / List of combination
of conditions initiating
alarm / -
?? / -
True
H/M/L/(note 1)
H/M/L/(note 1)
True / List of combination
of conditions initiating
alarm / True / List of combination
of conditions initiating
alarm / True / List of combination
of conditions initiating
alarm / True / List of combination
of conditions initiating
alarm / -
?? / -
?? / -
?? / -
?? / -
H/M/L/(note 1)
H/M/L/(note 1)
H/M/L/(note 1)
H/M/L/(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
Variable
Over speed
Field input
active low
Yes / No
Alarm triggers
True / List of combination
of conditions initiating
alarm / -
PLC Alarm
delay (sec)
?? / -
Alarm
priority
True
Event
No. of starts/hr exceeded
True
Low
IO module fault
True
Medium
True / False / List of
combination of conditions
initiating alarm / -
Smart Motor Protection
Test trip
Yes / No
Shear pin failed
Current imbalance
Yes / No
Yes / No
Comms failed
Yes / No
Comms idle
?? / -
H/M/L/E/O/(note 1)
Pager / SMS
/-
SMP3/E3/SMC/Micom/Yes / No
Trend sample
rate (sec)
H/M/L/(note 1)
Load shed active
Auxiliary alarm 1
Additional
notification
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
?? / -
Variable
Non volatile memory fault
Field input
active low
Yes / No
Hardware fault
Yes / No
Thermistor input trip
Yes / No
RTD input
Yes / No
Yes / No
Jam protection
Yes / No
Stall protection
Yes / No
Underload
Yes / No
Ground fault
Yes / No
Phase loss
Yes / No
Thermal overload
Alarm triggers
PLC Alarm
delay (sec)
Alarm
priority
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True / List of combination
of conditions initiating
alarm / -
?? / -
Additional
notification
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
Variable
RTD input
Field input
active low
Yes / No
Alarm triggers
True / List of combination
of conditions initiating
alarm / -
Auxiliary alarm 2
True / False / List of
combination of conditions
initiating alarm / -
Advanced method of starting
VSD / Soft starter
VSD / Soft-starter fault
Yes / No
Yes / No
VSD warning
Yes / No
Shear pin failed
Yes / No
Jam protection
Yes / No
Stall protection
Yes / No
Underload
Yes / No
Earth fault
PLC Alarm
delay (sec)
?? / -
?? / -
Alarm
priority
H/M/L/E/O/(note 1)
H/M/L/E/O/(note 1)
True
H/M/L/(note 1)
True
H/M/L/E/O/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True / List of combination
of conditions initiating
alarm / -
?? / -
True
Additional
notification
Pager / SMS
/-
H/M/L/(note 1)
H/M/L/(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
?? / -
?? / -
Variable
Phase loss
Field input
active low
Yes / No
Yes / No
Thermal overload
Yes / No
VSD in local
VSD comms failed
Yes / No
Yes / No
Auxiliary alarm 3
Alarm triggers
PLC Alarm
delay (sec)
Alarm
priority
True
H/M/L/(note 1)
True
H/M/L/(note 1)
True
H/M/L/E/O/(note 1)
True / List of combination
of conditions initiating
alarm / True / False / List of
combination of conditions
initiating alarm / -
?? / -
?? / -
Additional
notification
?? / -
H/M/L/(note 1)
H/M/L/E/O/(note 1)
Trend sample
rate (sec)
Pager / SMS
/-
?? / -
Note 1: For ‘Alarm Priority’, the non-abbreviated description shall be provided in the functional specification document eg.
High/Medium/Low/Event/Off-Normal/-. Refer to Attachment A for worked examples.
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Preparation of
Functional
Specifications_ACTE
W Water template
the
VALVE
Parameters
Parameter description
Minimum
setting
Maximum
setting
Safe analog output position when
output module faulted
Remote analog manual position set
point
Safe position when offline
Safe position when faulted
?? / -
Software interrupter times
?? / -
Duty set
Default duty allocation
Duty rotation type
?? / -
Auxiliary parameter 1
Default Value
Visible on
HMI
Set to ?? % / Hold last /
Set to ?? % / Hold last /
Set to ?? % / Hold last /
Set to ?? % / Hold last /
Move for ?? secs then
stop for ?? secs / -
Yes
Yes
?? / -
Yes / No
?? / -
No
No
No
No
1 / 2 / 3 / 4 / 5 / 6 /-
No
Cyclic (every ??
operations) / Timed (Day,
Time) / -
No
?? / -
Yes / No
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
No
list equip that forms part of
the duty set
?? / -
Control
from HMI
Alarms
Variable
Field input
active low
Not in “default mode” (Replace
“default mode” with either: Local
manual, Remote manual or Auto)
Offline mode
Alarm triggers
PLC Alarm
delay (sec)
Alarm
priority
True
Off normal
Additional
notification
True
Off normal
Closing
Yes / No
True
Event
Opening
Yes / No
True
Event
Faulted
True
Event
Pager / SMS
/-
Available
False
Off normal
Pager / SMS
/-
E-stop lockout
True
H/M/L/- (note
Trend sample
rate (sec)
?? / -
1)
CB closed
Yes / No
False
H/M/L/E/O/-
Fully opened
Yes / No
True
Event
?? / -
Fully closed
Yes / No
True
Event
?? / -
(note 1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Variable
Field input
active low
Failed to open
Alarm triggers
If told to open and fully
opened status has not
been reached.
If told to close and fully
closed status has not
been reached.
Failed to close
Position loop fault
PLC Alarm
delay (sec)
Alarm
priority
Additional
notification
?? H/M/L/- (note
1)
?? H/M/L/- (note
1)
True
H/M/L/- (note
1)
Yes / No
Thermal overload
True
H/M/L/- (note
1)
Yes / No
Thermistor trip
True
H/M/L/- (note
1)
Monitor relay fault (In Local or
faulted)
Yes / No
Interlocked
True / False / List of
combination of conditions
initiating alarm / -
H/M/L/E/O/(note 1)
True
Discrepancy trip
Event
2 H/M/L/- (note
If told to open and no
opening status; If told to
close and no closing
status; or if told to stop
and still has opening or
closing status.
1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Trend sample
rate (sec)
Variable
CB protection trip
Field input
active low
Yes / No
Alarm triggers
PLC Alarm
delay (sec)
True
Alarm
priority
Additional
notification
Trend sample
rate (sec)
H/M/L/- (note
1)
CB residual trip
Yes / No
True
H/M/L/- (note
1)
Yes / No
Battery low
Startup sequence failed
True
Low
True / List of combination
of conditions initiating
alarm / -
Shutdown sequence failed
True / List of combination
of conditions initiating
alarm / -
IO module fault
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
True
Yes / No
Auxiliary alarm 1
Medium
True / False / List of
combination of conditions
initiating alarm / -
?? / - H/M/L/E/O/(note 1)
Pager / SMS
/-
?? / -
Note 1: For ‘Alarm Priority’, the non-abbreviated description shall be provided in the functional specification document eg.
High/Medium/Low/Event/Off-Normal/-. Refer to Attachment A for worked examples.
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Preparation of
Functional
Specifications_ACTE
W Water template
the
OTHER MISCELLANEOUS ITEMS
Parameters
Parameter description
Minimum
setting
Maximum
setting
Default Value
?? / -
?? / -
Auxiliary parameter 1
?? / -
Auxiliary parameter 2
?? / -
Main incomer – Non Essential
Supply present
Visible on
HMI
Control
from HMI
Trend sample
rate (sec)
?? / -
Yes / No
Yes / No
?? / -
?? / -
?? / -
Yes / No
Yes / No
?? / -
?? / -
?? / -
Yes / No
Yes / No
?? / -
Alarm triggers
PLC Alarm
delay (sec)
Additional
notification
Trend sample
rate (sec)
Alarms
Variable
Field input
active low
Alarm
priority
Main incomer
Main incomer – Non Essential
Supply present
Yes / No
Supply A CB protection trip
Yes / No
True
H/M/L/- (note
1)
True
H/M/L/- (note
1)
Supply A CB closed
Yes / No
False
Event
Supply B CB protection trip
Yes / No
True
H/M/L/- (note
1)
Supply B CB closed
Busbar under volts
Yes / No
Yes / No
False
Event
?? / - H/M/L/- (note
True
1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
Variable
Circuit breaker 1 protective trip
Field input
active low
Yes / No
Alarm triggers
PLC Alarm
delay (sec)
True
Alarm
priority
Additional
notification
Trend sample
rate (sec)
H/M/L/- (note
1)
Circuit breaker 1 closed
Yes / No
False
Event
Circuit breaker 2 protective trip
Yes / No
True
H/M/L/- (note
1)
Circuit breaker 2 closed
Supply equipment comms fault
Yes / No
Yes / No
False
Event
?? / - H/M/L/- (note
True
1)
MCC fault
Yes / No
True
H/M/L/- (note
1)
Not in “default mode” (Replace
“default mode” with either: Local
manual, Remote manual or Auto)
Non essential CB protection trip
Yes / No
True
Off normal
True
H/M/L/- (note
Pager / SMS
/Pager / SMS
/-
1)
Non essential CB closed
Yes / No
False
Event
Non essential CB contactor closed
Yes / No
False
Event
Supply faulted
Yes / No
True
H/M/L/- (note
1)
Supply 1 under volts
Yes / No
Pager / SMS
/-
?? / - H/M/L/- (note
True
1)
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Preparation of
Functional
Specifications_ACTE
W Water template
the
?? / -
Variable
Supply 2 under volts
Field input
active low
Yes / No
Alarm triggers
PLC Alarm
delay (sec)
Alarm
priority
Additional
notification
?? / - H/M/L/- (note
True
1)
Lighting control
Not in “default mode” (Replace
“default mode” with either: Local
manual, Remote manual or Auto)
True
Off normal
True
H/M/L/- (note
Other
UPS general fault
Yes / No
1)
UPS line fault
Yes / No
True
H/M/L/- (note
1)
UPS battery fault
Yes / No
True
H/M/L/- (note
1)
Intruder detected
Yes / No
True
H/M/L/- (note
1)
Fire detected
Yes / No
True
H/M/L/- (note
1)
Yes / No
Chlorine leak 1
True / False / List of
combination of
conditions initiating alarm
/-
H/M/L/- (note
1)
Pager / SMS
/Pager / SMS
/Pager / SMS
/-
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Trend sample
rate (sec)
Variable
Field input
active low
Yes / No
Chlorine leak 2
Yes / No
PLC to PLC comms failed
Citect server to server comms failed
FDIO comms failed
DeviceNet comms failed
Yes / No
Yes / No
Yes / No
Yes / No
Site comms failed
Alarm triggers
PLC Alarm
delay (sec)
True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/-
Alarm
priority
Additional
notification
H/M/L/- (note
Pager / SMS
/-
1)
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
Pager / SMS
/-
Pager / SMS
/-
?? / -
1)
?? / - H/M/L/- (note
1)
?? / - H/M/L/- (note
1)
Pager / SMS
/-
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Preparation of
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W Water template
?? / -
?? / - H/M/L/- (note
Approved:
the
Trend sample
rate (sec)
?? / -
Variable
Field input
active low
Site power failed
Yes / No
Alarm triggers
PLC Alarm
delay (sec)
True
Alarm
priority
Additional
notification
H/M/L/- (note
Pager / SMS
/-
1)
Yes / No
Auxiliary alarm 1
Yes / No
Auxiliary alarm 2
6.1.14.
True / False / List of
combination of
conditions initiating alarm
/True / False / List of
combination of
conditions initiating alarm
/-
?? / - H/M/L/E/O/(note 1)
?? / - H/M/L/E/O/(note 1)
Pager / SMS
/-
Pager / SMS
/-
Trend sample
rate (sec)
?? / ?? / -
?? / -
Data Reporting:
Define any data reporting requirements in tabular format. Where applicable, standard drive and valve maintenance statistics shall be provided.
Standard drive statistics: Hours Run, Hours Available, Number of Starts (FWD/REV), Hours Faulted, % Utilisation, % Availability, Average
Current, Number of Faults and Fault History.
Standard valve statistics: Number of Operations, Hours Operated, Hours Available, Hours Faulted, % Utilisation, % Availability, Number of
Faults and Fault History.
The tables below shall be used in the functional specification and shall not be modified unless ActewAGL gives approval. All rows that are not
applicable to the particular item shall be deleted. Refer to Attachment A for worked examples.
Description
Value
Rolling / ?? hours / -
Averaging type
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Description
Averaging sample rate
Totaliser 1 period
Totaliser 1 engineering units
Totaliser 2 period
Totaliser 2 engineering units
Value
?? sec / ?? min / Start and end times / Unit of measurement / Start and end times / Unit of measurement / Data Warehouse Reporting requirements
Maintenance statistics
Standard drive statistics
Yes / No
Standard valve statistics
Yes / No
Special reporting requirements
Detail requirements / Operational statistics
Report period
Daily / monthly / other / Averaging type is rolling
Yes / No
Averaging sample rate
?? sec / ?? min
Minimum value (with time)
Yes / No
Maximum value (with time)
Yes / No
Percentile
??th
Totaliser
Yes / No
Totaliser engineering units
Unit of measurement
Production or Consumption Ratio
Define units of comparison
Refer to Attachment A for worked examples.
6.1.15.
Control Source:
Identify the location of the I/O devices and the controlling PLC/RTU.
PLC/RTU
FDIO
MCC
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????PC
6.1.16.
????TC
????MC
References:
List the references that will provide additional information to guide the programmer. Eg. Existing O&M manuals or third party operational
documentation, etc.
ATTACHMENTS
A. FUNCTIONAL SPECIFICATION - EXAMPLES
A typical vertical slice through the LMWQCC Functional Specification will be provided upon request. This will be provided to
illustrate the application of these Guidelines and shows the format, content and wording required in the development of the
Functional Specification.
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