Torque flange Data Sheet T40FM Special features - Nominal (rated) torque: 15 kNVm, 20 kNVm, 25 kNVm, 30 kNVm, 40 kNVm, 50 kNVm, 60 kNVm, 70 kNVm and 80 kNVm - Nominal (rated) rotational speed up to 8000 rpm - Compact design - High permissible lateral forces - High radial and torsional stiffness - No bearings or slip rings - Digital transmission of measured values - Large measurement frequency range up to 6kHz (‐3dB) - Optional: magnetic rotational speed measuring system Overall concept B3293-3.0 en 1 Specifications Type Accuracy class Nominal (rated) torque Mnom Nominal (rated) rotational speed Optional Torque measuring system, frequency output Nominal (rated) sensitivity (nominal (rated) signal range between torque = zero and nominal (rated) torque) Option SU2 Option DU2 Option HU2 Sensitivity tolerance (deviation of the actual output frequency at Mnom from the nominal (rated) sensitivity) Non‐linearity including hysteresis, relative to the nominal (rated) sensitivity Relative standard deviation of repeatability (variability), per DIN 1319, relative to the variation of the output signal kNm rpm rpm 15 20 6000 8000 25 30 40 4000 6000 5 30 120 % "0.2 % <"0.1 (optional <"0.05) % <"0.05 k >2 kHz kHz kHz 10 60 240 Nominal (rated) output signal (RS422, 5V symmetrical) With positive nominal (rated) torque, Option SU2 With positive nominal (rated) torque, Option DU2 With positive nominal (rated) torque, Option HU2 With negative nominal (rated) torque, Option SU2 With negative nominal (rated) torque, Option DU2 With negative nominal (rated) torque, Option HU2 kHz kHz kHz kHz kHz kHz 15 90 360 5 30 120 Maximum modulation range 1) Option SU2 Option DU2 Option HU2 kHz kHz kHz 2.5 17.5 15 105 60 420 Maximum bandwidth (-3 dB) Option SU2 Option DU2 Option HU2 kHz kHz kHz 1 3 6 s s s <400 <220 <150 % <"0.1 % <"0.05 % 0.03 Temperature effect per 10 K in nominal (rated) temperature range on the output signal, relative to the actual value of the signal range on the zero signal, relative to the nominal (rated) sensitivity Long‐term drift over 48 h at reference temperature, relative to nominal (rated) sensitivity 50 kHz kHz kHz Load resistance Output signal at torque zero Option SU2 Option DU2 Option HU2 Group delay Option SU2 Option DU2 Option HU2 1) T40FM 0.1 60 70 3000 4500 80 Output signal range in which there is a repeatable correlation between torque and output signal. HBM 2 B3293-3.0 en Specifications (continued) Torque measuring system, voltage output Nominal (rated) sensitivity (spread between torque = zero and nominal (rated) torque) Sensitivity tolerance (deviation of the actual output frequency at Mnom from the nominal (rated) sensitivity) V 10 % "0.2 Non‐linearity including hysteresis, relative to the nominal (rated) sensitivity Optional % % <"0.1 <"0.05 % V <"0.05 0 V V V V k mV 10 -10 "12 13 15 >10 <40 (peak‐to‐peak) % <"0.2 % <"0.15 % 0.03 kNm 15 20 25 30 40 50 60 70 80 Magnetic, via AMR sensor (Anisotropic Resistive Effect) and magnetized plastic ring with embedded steel ring 158 186 204 "50 angular seconds V 5 V symmetrical (RS-422); 2 square wave signals approx. 90 phase shifted 1024 rpm degrees kHz 0 <"0.05 420 s <150 mm 1.6 mm 0.4 2.5 mm "1.5 degrees < approx. 0.2 mm < approx. 0.5 k ≥2 Relative standard deviation of reproducibility (variability), per DIN 1319, relative to the variation in the output signal Output signal at torque zero Nominal output signal with positive nominal (rated) torque with negative nominal (rated) torque Maximum modulation range 2) invalid measured value Load resistance Residual ripple3) Temperature effect per 10 K in the nominal (rated) temperature range on the output signal, relative to the actual value of the signal range on the zero signal, relative to the nominal (rated) sensitivity Long‐term drift over 48 h at reference temperature, relative to nominal (rated) sensitivity Rotational speed measuring system Nominal (rated) torque Mnom Measurement system Magnetic poles Maximum position deviation of the poles Output signal Pulses per revolution Minimum rotational speed for sufficient pulse stability Pulse tolerance 4) Maximum permissible output frequency Group delay Radial nominal (rated) distance between sensor head and magnetic ring (mechanical distance) Working distance range between sensor head and magnetic ring5) Max. permissible axial displacement of the rotor to the stator 6) Hysteresis of reversing the direction in the case of relative vibrations between the rotor and the stator Torsional vibration of the rotor Horizontal stator vibration displacement Load resistance 7) 2) 3) 4) 5) 6) 7) Output signal range in which there is a repeatable correlation between torque and output signal. Signal frequency range 0.1 to 10kHz. At nominal conditions. The pulse tolerance improves with reduced distance and vice versa. The data refers only to a central axial alignment. Deviations lead to a change in pulse tolerance. Note the termination resistances as per RS-422. B3293-3.0 en 3 HBM Specifications (continued) Application limitations Reference temperature C +20 Nominal temperature range Operating temperature range 8) Storage temperature range C C C +10 +70 -20 +85 -40 +85 % 5 95 Permissible ambient humidity Relative humidity / no condensation Load limits 9) Nominal (rated) torque Mnom Limit torque kNm kNm Max. limit load of measuring body 10) Breaking torque (static) kNm kNm 100 >100 200 >200 350 >350 Longitudinal limit force (static) Lateral limit force (static) Limit bending moment (static) kN kN Nm 60 80 6000 120 160 12000 240 240 24000 Oscillation width, per DIN 50100 (peak‐to‐peak) 11) Protection class, as per EN 60 529 (rotor/stator) Shunt kNm - 60 IP 54 100 Nominal (rated) trigger voltage Trigger voltage limit Calibration signal on Calibration signal off Tolerance of the shunt signal, relative to Mnom at reference temperature Energy supply Nominal (rated) supply voltage (separated extra‐low voltage) Rated current consumption In measuring mode In startup mode Nominal (rated) power consumption Maximum cable length 15 30 20 32 25 32 30 40 60 50 60 V V 5 36 Vmin Vmax >2.5 <0.7 % <"0.05 VDC 18 to 30 A A <1 (typ. 0.3 at 20 V supply voltage) <4 (typ. 2) for max. 50 s W m <10 (typ. 6) 50 70 110 80 8) Heat conductance via the stator base plate necessary over 70C. The temperature of the base plate must not exceed 85C. Each type of irregular stress (bending moment, lateral or longitudinal force, exceeding nominal (rated) torque) can only be permitted up to its specified static load limit, provided none of the others can occur at the same time. If this condition is not met, the limit values must be reduced. If 30% of the limit bending moment and lateral limit force occur at the same time, only 40% of the longitudinal limit force is permissible and the nominal (rated) torque must not be exceeded. The permissible bending moments, longitudinal forces and lateral forces can affect the measurement result by approx. 1 % of the nominal (rated) torque. The load limits only apply for the nominal (rated) temperature range. At temperatures <10C, the load limits must be reduced by approx. 30% (viscosity reduction). 10) The data refer to static loading of the measuring body; note the screw connection! 11) The nominal (rated) torque must not be exceeded. 9) HBM 4 B3293-3.0 en Specifications (continued) General information EMC Emission, as per EN 61326-1, Section 7 RFI field strength Immunity from interference, as per EN 61326-1, EN 61326-2-3 - Class B Electromagnetic field (AM) V/m 10 Magnetic field Electrostatic discharge (ESD) Contact discharge Air discharge Fast sweeps (burst) Impulse voltages (surge) A/m 100 kV kV kV kV 4 8 1 1 V 10 n ms m/s2 1000 3 650 Hz h m/s2 10 2000 2.5 200 Conducted interference (AM) Mechanical shock, as per EN 60068-2-72 12) Number Duration Acceleration (half sine) Vibrational stress in 3 directions, as per EN 60068-2-6 12) Frequency range Duration Acceleration (amplitude) Mechanical data Nominal (rated) torque Mnom Torsional stiffness cT Torsion angle at Mnom Stiffness in the axial direction ca Stiffness in the radial direction cr Stiffness during the bending moment round a radial axis cb Maximum deflection at longitudinal limit force Additional max. radial run‐out deviation at lateral limit force Additional maximum plumb/parallel deviation at limit bending moment kNm 15 20 0.027 32050 0.036 1380 kNm/rad degrees kN/mm 25 0.045 30 40 0.027 63260 0.036 1710 3900 5080 50 0.045 60 70 kN/mm kNm/ degree mm 94 188 290 <0.05 <0.08 <0.12 mm <0.05 <0.05 <0.05 mm <0.5 Balance quality level, as per DIN ISO 1940 80 106200 0.033 0.038 0.043 2280 6170 <0.7 G 6.3 Max. permissible vibration displacement of the rotor (peak‐to‐peak)13) Undulations in the area of the connection flange, based on ISO 7919-3 9000 Ǹn 13200 + Ǹn Normal operation (continuous operation) m s (p*p) + (n in rpm) Start and stop operation/resonance ranges (temporary) m s (p*p) (n in rpm) Mass moment of inertia of rotor Jv (around the rotary axis; does not take flange bolts into account) without rotational speed measuring system with rotational speed measuring system Proportional mass moment of inertia for the transmitter side (side of the flange with external centering) without rotational speed measuring system with rotational speed measuring system Permissible eccentricity of the rotor (radially) to the center point of the stator (without rotational speed measuring system) kgm2 kgm2 0.20 0.22 0.46 0.51 0.75 0.81 % of Jv % of Jv 28 37 23 30 26 32 mm "2 Permissible axial displacement between rotor and stator (without rotational speed measuring system) 14) mm "2 Weight Rotor without rotational speed measuring system Rotor with rotational speed measuring system Stator kg kg kg 18 20 1.8 28 32 2.1 39 42 3.0 12) 13) The antenna ring and connection plug must be fixed. The influence of radial run‐out deviations, eccentricity, defects of form, notches, marks, local residual magnetism, structural variations or material anomalies needs to be taken into account and isolated from the actual undulation. 14) Above the nominal (rated) temperature range 1.5mm. B3293-3.0 en 5 HBM 9 10 22 44 17 190 61.5 Mounting dimensions Dimensions T40FM 15kNm - 25 kNm without rotational speed measurement 11.25 226.5 206 250.5 A M18 16 x 22.5 = 360 22.5 27 27 53 45 35 16 12 16 53 12 11.1 A 152 34 55.5 210 M5 for axial locking 15 31.4 Alignment plane rotor - stator 73 25 22.5 16x22.5 = 360 19+0.2 32 1.5 288 326 16 174g5 174H6 Center of gravity 375 3 5.2 16 Cutaways in section A-A HBM 6 B3293-3.0 en 9 44 17 190 10 22 A 15 24x15 = 360 M20 248 250 293.5 Mounting dimensions 67 Dimensions T40FM 30kNm - 50 kNm without rotational speed measurement 12 16 A 152 210 64.25 34 53 12 27 53 27 35 45 16 11.1 M5 for axial locking 85 25 38.5 1.5 5.2 15 24x15 = 360 21.5+0.2 350 390 16 210g5 210H6 4 418 35.2 18.5 Alignment plane rotor - stator Center of gravity 16 Cutaways in section A-A B3293-3.0 en 7 HBM Mounting dimensions 71.5 Dimensions T40FM 60kNm - 80 kNm without rotational speed measurement 9 10 22 44 17 190 263 275 323.5 15 24x15 = 360 M22 27 27 53 35 45 16 12 16 53 12 11.1 152 210 71.5 34 M5 for axial locking Alignment plane rotor - stator 95 30 24x15 = 360 44 1.5 385 425 448 4 16 240H6 5.2 240g5 40.6 21.5 15 23+0.2 Center of gravity 16 Cutaways in section A-A HBM 8 B3293-3.0 en 10 17 A M18 22.5 16x22.5 = 360 B 250.5 11.25 44 9 190 22 Mounting dimensions 61.5 Dimensions T40FM 15 kNm - 25 kNm with rotational speed measurement 226.5 206 B 11.1 12 53 27 53 27 35 16 45 16 16 A 152 210 55.5 34 M5 for axial locking B3293-3.0 en 9 HBM Dimensions T40FM 15 kNm - 25 kNm with rotational speed measurement (continued) Alignment plane rotor - stator 87.5 73 33 25 37.8 32 5.2 16x22.5 = 360 22.5 19 +0.2 1.5 288 326 250 375 99.9 1.6 ( ( 174 H6 174.025 174.000 174 g5 173.986 173.968 ) ) 4 16 16 16 8 Center of gravity Cutaways in section A-A 14.5 19 Speed flange B-B HBM 10 B3293-3.0 en 9 44 22 10 17 190 67 Mounting dimensions Dimensions T40FM 30 kNm - 50 kNm with rotational speed measurement 15 24x15 = 360 M20 248 250 293.5 A 11.1 12 16 53 27 27 53 35 16 45 16 A 152 34 64.25 210 M5 for axial locking B3293-3.0 en 11 HBM Dimensions T40FM 30 kNm - 50 kNm with rotational speed measurement (continued) Alignment plane rotor - stator 99.5 15 85 21.5 +0.2 41.5 25 38.5 1.5 5.2 350 390 418 209.985 ) ( 209.965 210 g5 16 16 16 99.9 1.6 210.029 ) ( 210.000 210 H6 4 293 40.9 24x15 = 360 14.5 Center of gravity Cutaways in section A-A 14.5 21 Speed flange A-A HBM 12 B3293-3.0 en Dimensions T40FM 60 kNm - 80 kNm with rotational speed measurement 44 17 10 22 Mounting dimensions 71.5 9 190 15 24x15 = 360 M22 263 275 323.5 A 27 16 53 12 53 27 35 45 11.1 16 16 A 152 34 71.5 210 M5 for axial locking B3293-3.0 en 13 HBM Dimensions T40FM 60 kNm - 80 kNm with rotational speed measurement (continued) Alignment plane rotor - stator 109.5 95 43.5 30 15 23+0.2 24x15 = 360 45.7 44 1.5 16 16 16 385 425 99.9 1.6 448 239.985 ( 239.965 ) 240 g5 240.029 ) ( 240.000 240 H6 323 4 5.2 20 Center of gravity Cutaways in section A-A 14.5 23 Speed flange A-A HBM 14 B3293-3.0 en Radial and axial run-out tolerances A 0.02 AB 0.02 AB 0.02 AB Internal centering Flange A Flange B Hardness 47 2 HRC 0.8 Surface quality of the axial and radial run‐out tolerances (A, B and AB) Fastening screws Hexagon socket screw (Z) DIN EN ISO 4762 Fastening bolts; note maximum screw‐in depth Y! Flange A Measuring range (kNVm) 1) Fastening screws (Z)1) 15/20/25 M18 30/40/50 M20 60/70/80 M22 Fastening screws Property class Prescribed tightening moment (NVm) 400 10.9 560 760 DIN EN ISO 4762; black/oiled/mtot=0.125 B3293-3.0 en 15 HBM Order number Accessories, to be ordered separately Article Order no. Connection cable, set Torque connection cable, 423 - D‐Sub 15P, 6 m 1-KAB149-6 Torque connection cable, 423 - free ends, 6 m 1-KAB153-6 Connection cable TIM40/TMC, 6 m 1-KAB174-6 Cable sockets 423G-7S, 7‐pin (straight) 3-3101.0247 423W-7S, 7‐pin (angle) 3-3312.0281 423G-8S, 8‐pin (straight) 3-3312.0120 423W-8S, 8‐pin (angle) 3-3312.0282 Connection cable, by the meter (min. order quantity: 10 m, price per meter) Kab8/00-2/2/2 Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 64293 Darmstadt Germany Tel. +49 6151 803‐0 Fax: +49 6151 803‐9100 Email: info@hbm.com www.hbm.com B3293-3.0 en Modifications reserved. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability and do not constitute any liability whatsoever. 4-3301.0071