Technical Bulletin Document No. 125-3596 January 8, 2013 Wiring Guidelines for Gamma Lighting Control Circuits This wiring guideline applies to KNX TP1 Bus, Analog (1-10V) Dimming Control, and Digital Addressable Lighting Interface (DALI) Control used with Gamma lighting controls sold in North America. KNX-certified TP1 cable, Analog Dimming cable and DALI cable, which are manufactured by most global wiring suppliers, are not currently listed for use on 277V lighting circuits or available in North America. This guideline specifies alternative 300V cables that are available for lighting voltages up to 277V. For 347V lighting circuits 600V power limited tray cable should be used. Cable is consolidated into two types: Shielded pair 18 AWG solid 300V plenum for KNX TP1 Bus Unshielded pair 18 AWG stranded 300V plenum for both Analog (1 – 10V) and DALI dimming control. Only 300V plenum rated cable is sourced as most lighting control enters a plenum space at some point. Suppliers also have non-plenum 600V versions, but pricing is typically based on volume so non-plenum and 600V versions are not sourced. For more information, see the Cable Specifications and Sourcing [➙ 5] section. CAUTION All Gamma power wiring changes must be done by an electrician. Lighting control cable wiring may be done by authorized personal except were codes require work to be performed by an electrician. There is no protection of the Lighting Control Bus or Dimming circuits against destruction by accidental connection to AC line voltage! Ensure electrical separation of lighting control conductors from lighting power conductors. KNX TP1 Bus Cable KNX is an International Standard used as the protocol for Gamma lighting control devices. Twisted Pair 1 (TP1) is the communication specification including signal, power and cable type connecting up to 64 devices, such as switches, sensors, relays and interfaces. The connection is electrically referred to as the bus and logically referred to as a line. A lighting control system may have many lines. All lengths in this guideline refer to a single bus or line. The recommended bus cable is 18 AWG solid copper shielded twisted pair that is rated 300V plenum. 1 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Wiring Guidelines for Gamma Lighting Control Circuits Cable installation can reach its maximum length with three 1000 ft branches from the power supply. Other topologies are allowed as long as they do not exceed the maximum length. Alternative cable segment length is based on comparison of DC resistance and conductor capacitance with KNX-certified 0.8 mm2 (20 AWG) cable. Lengths shown in the following Table meet the KNX time delay specifications. Table 1: Maximum Length of a TP1 Bus using Alternative Cable. Description of Cable Segment 6320FE 8771000 Power Supply to End-of-Line Device 1000 ft End of Line Device to End-of-Line Device 2000 ft Total Cable Length (due to impedance) 3000 ft Maximum Parallel Run with Lighting Power 150 ft Bus voltage is 29 Vdc maximum at the power supply and decreases across the cable as current is drawn from all devices. Since 18 AWG wire gauge is used, there will be no loop resistance issues maintaining a minimum of 22 Vdc between the red (+) terminal and black (–) terminal for the lengths shown in the Table. Devices communicate at 9600 bps data rate with passive high and active low signals using the same conductors as the bus power. End-of-line terminators are not required. The maximum lengths stated in the Table for the recommended cable ensure total capacitance for proper communication. Bus cable 300V insulation allows use with up to 277 Vac lighting circuits. Bus conductors must be terminated separate from line voltage and must not be in parallel to the line voltage for runs longer than those shown in the Table. Both bus conductors must be isolated from ground. This is referred to as separated extra-low voltage (SELV). – Only the power supply PE terminal is connected to protective earth ground to prevent static charge build up on the bus. – Power supply output between the red (+) terminal and black (–) terminal is held to a maximum of 14 Vdc at the red (+) terminal with respect to the PE terminal. – The shield is used as a magnetic barrier that is left floating. During installation, tie back the shields at both ends. If needed later, connect one end of the shield to the same protective earth ground as the PE terminal on the power supply and wire nut remaining shields at each TP1 bus terminator. 2 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Cable Specifications and Sourcing Analog (1 to 10V) Dimming Control Cable CAUTION The electrician must ensure that, when looping lighting power through the dimming actuator switching relay L-conductors, the maximum connection current of 20A is not exceeded and that the cable and product are protected by the appropriate lighting power circuit breaker. Each analog dimming control channel will sink 1 to 10 Vdc from up to 60 sourcing-type dimming ballasts. Each dimming channel may be logically grouped with an ON/OFF dry contact relay for the lighting power. The recommended dimming control cable is 18 AWG stranded unshielded twisted pair that is rated 300V plenum. HVAC signal cable is used for this application. Nominal voltage must not exceed 277V for any cable run in the same conduit or tray with dimming control cable. New installations of lighting panels must run both the dimming control cable and the lighting power cable from the actuator in the lighting panel to the ballast. The electrician will determine the lighting power cable length, gauge, current-limiting and separation. Retrofits to lighting panels only require that new dimming control cable be run and that an electrician change out the lighting power connections and dimming control cable connections at the lighting panel and new dimming ballast. Also run KNX bus wire to each actuator in the lighting panel. Retrofits without lighting panels may also be done by installing the analog dimming actuator locally in a utility enclosure at the wire split-off for each circuit to minimize rewiring the lighting power. KNX bus cable must also be run to each local dimming actuator. The ballast manufacturer specifies the required compliance voltage and operating current. Typical dimming ballasts require a 2 Vdc minimum compliance at 10 Vdc maximum signal and 2 mA maximum sinking capability. Including overhead and equipment variance, each dimming channel should be planned to sink 250 mA for control of up to 60 standard ballasts. Calculate the distance using 4 mA per ballast. Dimming ballast control requires polarized twisted pair cable, but does not require shielding. The following Table shows the maximum cable length from each dimming control channel to the furthest dimming ballast in the group. Table 2: Maximum Length of a Single Dimming 1 to 10V Control Cable Description of Cable Segment H-TP18-CMP Cable length to furthest ballast in maximum group of 60 ballasts 640 ft Cable length to furthest ballast in maximum group of 10 ballasts 1 6,400 ft Cable length to a single ballast only1 38,400 ft 1) Using extended lengths and reduced number of ballasts on a circuit is not reversible without rewiring. 3 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Wiring Guidelines for Gamma Lighting Control Circuits DALI Control Cable DALI Control Cable Each KNX/DALI Gateway N 141/02 controls a single channel of up to 64 DALI ballasts. The recommended dimming control cable is 18 AWG stranded unshielded twisted pair that is rated 300V plenum. HVAC signal cable is used for this application. Nominal voltage must not exceed 277V for any cable run in the same conduit or tray with dimming control cable. Since DALI serves the same purpose as Analog Dimming, the same 18 AWG stranded unshielded twisted pair is also recommended to reduce lighting control cable types. Both new and retrofit installations may run the lighting power independent of the DALI control cable and take advantage of separating lighting power planning from control planning. DALI control cable does not require twists, polarity or shielding, but most DALI controls and ballasts have + and – terminals or other consistent marking, which does not conflict with recommended cable black and white conductor insulation. Where multiple phases of line power are used for ballasts in the same DALI group, local codes may require control cable polarization. KNX bus cable must also be run to each DALI Gateway N 141/02. DALI bus voltage is ~ 16V floating ranging from 22.4V to 9.5V. DALI control signal operates at 1200 bps data rate. The following Table shows the cable type and maximum length from the DALI control channel to the furthest DALI ballast-based 250 mA maximum total load and 2V compliance. Typically, this length will not be increased by limiting the maximum number of ballasts on the DALI control circuit. Instead, install the DALI Gateway N 141/02 within the maximum distance from the furthest ballast and run KNX bus to the gateway. Table 3: Maximum Length of a single DALI Control Cable Description of Cable Segment DALI control channel cable length to the furthest of 64 DALI dimming ballasts H-TP18-CMP 640 ft 4 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Cable Specifications and Sourcing Cable Specifications and Sourcing Table 4: 6320FE 8771000 Communications Cable Wire and Cable Specification - Required Information. Description COMMUNICATION CBL 18AWG,SOL,2CS,CMP, WHITE JACKET Specifications Number of pairs 1 Resistance DCR: 6.385 Ω/1000 ft nominal Gauge and stranding 18 AWG (1-BC) Capacitance C-C: 70 pF/ft nominal Primary insulation type LSPVC Twists per foot: 4 nominal Nominal Insulation thickness 0.009” Jacket Material: LSPVC Color code RED/BLK Nominal Jacket thickness: 0.015” Shield type(Tape, Braid) TAPE Jacket color: White Shield coverage 100% Nominal O.D.: 0.150” Tape Shorting Fold Packaging: 1000 ft Drain wire 20 AWG 7 × 28 NEC/UL/CEC/CUL: CMP Braid construction N/A Voltage rating: 300V Impedance(1, 10, 100 Mhz) N/A UL Temp rating: 75°C minimum Print Legend: NEW GENERATION® BY BELDEN 6320FE CMP 75C 2C18 SHIELDED (UL) C(UL) ROHS (Plus Mfg E#) NOTE: Sequential footage markers required. 5 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Cable Specifications and Sourcing Table 5: H-TP18-CMP and H-TP18-CMP-Box Wire and Cable Specification - Required Information. Description HVAC CBL 18AWG,STR,1TP,CMP, BLUE JACKET Specifications Number of pairs 1 Resistance DCR: 6.92 Ω/1000 ft nominal Gauge and stranding 18 AWG (7 × 26) Capacitance: N/A Primary insulation type PRPVC Twists per foot: 4 nominal Nominal Insulation thickness 0.009” Jacket Material: PRPVC Color code BLK/WHT Nominal Jacket thickness: 0.015” Shield type(Tape, Braid) N/A Jacket color: Blue Shield coverage N/A Nominal O.D.: 0.155” Tape N/A Packaging: 1000 ft Drain wire N/A UL type: CMP Braid construction N/A Voltage rating: 300V Impedance(1, 10, 100 Mhz) NA Temp rating: 75°C minimum Print Legend: NORTHFLEX® H-TP18-CMP “DI, DO, AI, AO” 18 AWG 2C 75°C CMP (UL) C(UL) (Plus Mfg E#) NOTE: Sequential footage markers (1000 descending to 0) required. 6 Siemens Industry, Inc. Gamma Lighting Control Wiring Guidelines 125-3596 2013-01-08 Table 6: Lighting Control Cable Sourced through Anixter. Siemens Part Number Supplier Part Number Description Plenum Applications Price per 1000 ft 1) H-TP18-CMP H-TP18-CMP 2) HVAC cable, 18 AWG, STR, 1 TP, CMP, blue jacket Yes DI, DO, AI, AO; Analog (1-10V) Dimming; DALI Control Bus $88 H-TP18-CMP-BOX H-TP18-CMP-BOX 2) HVAC cable, 18 AWG, STR, 1 TP, CMP, blue jacket – box Yes DI,DO,AI,AO; Analog (1-10V) Dimming; DALI Control Bus $88 N/A 6320FE 8771000 2) 3) Communication cable, 18 AWG, SOL, 2 CS, CMP, white jacket Yes KNX TP1 Bus – Only! $140 1) Pricing for Siemens Industry based on 1000 ft reel or box, 50 units per year, and typical 3-week lead-time. Other business unit pricing may vary. 2) Non-plenum numbers are H-TP18-CMR(-BOX) and 5320FE 88771000, respectively. 3) The New Generation® by Belden description still contains “2C” for “2 conductor”, but it is actually now twisted pair. Information in this document is based on specifications believed correct at the time of publication. The right is reserved to make changes as design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners. © 2013 Siemens Industry, Inc. Siemens Industry, Inc. Building Technologies Division 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 USA Tel. 1 + 847-215-1000 Your feedback is important to us. If you have comments about this document, please send them to SBT_technical.editor.us.sbt@siemens.com. Document No. 125-3596 Printed in the USA Page 7 of 7