TECHNICAL SPECIFICATION 4 PAIR U/UTP CABLE Augmented CATEGORY 6 (Cat. 6A) (PVC and LZSH) Document ID: 130126_CAT6A_U-UTP_General_Specification 1. SCOPE This specification is based on the standards UL 444, ANSI/TIA-568-C.2, IEEE 802.3 and IEC 61156-5 Ed.2.0 and covers the requirements for Unshielded Twisted Pair (U/UTP) cables of 100 Ω, augmented Category 6 (Cat.6A) for Wideband Technology. Applicable cable size and type: 4 pairs, PVC sheath (CMX, CM, CMR, CMP) or LSZH sheath (332-1, 332-3) 2. PRODUCT SPECIFICATION 2.1 CONSTRUCTION 2.1.1 CONDUCTORS Each conductor shall be solid Plain Annealed Copper wire, circular in cross-section, uniform in quality and free from defects. The diameter of each conductor shall be AWG 23 with minimum acceptable diameter of 0.546mm. 2.1.2 INSULATION Each conductor shall be insulated with solid high density Polyethylene. It shall be applied uniformly around the conductor without any defects. The maximum diameter over the insulation shall be 1.22mm. 2.1.3 PAIRS Two insulated conductors, designated "A" and "B" shall be uniformly twisted together to form a pair and the separator applied into the cable core. The insulation shall be coloured and striped longitudinally, as per Table 1. The stripe colouring shall not be removable by normal stripping and wiring operations. Table 1 1 2 3 4 ʺBʺConductor ʺAʺConductor Pair No. Base White White White White Stripe Blue Orange Green Brown Base Blue Orange Green Brown Stripe - * The stripe marking shall be applied on the white colour . Document ID: 130126_CAT6A_U-UTP_General_Specification 2.1.4 CABLE CORE ASSEMBLY Two insulated conductors shall be twisted into a pair. Four twisted pairs shall be assembled into a cable core. The separator shall be applied into the cable core. 2.1.5 SHEATH The flame retardant PVC or PSZH (Low Smoke Zero Halogen) compound shall be applied over the cable core. The shape of sheath shall provide improvements to the alien crosstalk parameters. The sheath shall be uniformed and shall not have any defects. Cable diameters shall conform to those listed in Table 2. Jacket Spacer parameters are to be used as a guide only. Table 2 Type Outer Sheath Thickness (mm) CMP Other Jacket Spacer Thickness (mm) Cable External Diameter (mm) 1.0 +/-0.1 1.2 +/- 0.1 8.5 +/-0.2 8.8 +/- 0.2 0.45 +/-0.05 0.50 +/- 0.05 2.1.6 SHEATH MARKING The cable shall be marked on the outer sheath. The specific legend requirements are given in Table 3. Table 3 Category Cat.6A FlameGrade SheathMarking CM (default) 0000M Wideband UTP 4PR 23AWG CM CAT 6A 75C Verified (UL) Category 6 TIA/EIA-568-C.2ʹA‐Tickʹ N15017 MM/YY Cat.6A CMX 0000M Wideband UTP 4PR 23AWG CMX CAT 6A 75C Verified (UL) Category 6 TIA/EIA-568-C.2ʹA‐Tickʹ N15017 MM/YY Cat.6A CMR 0000M Wideband UTP 4PR 23AWG CMR CAT 6A 75C Verified (UL) Category 6 TIA/EIA-568-C.2ʹA‐Tickʹ N15017 MM/YY Cat.6A CMP 0000M Wideband UTP 4PR 23AWG CMP CAT 6A 75C Verified (UL) Category 6 TIA/EIA-568-C.2ʹA‐Tickʹ N15017 MM/YY - 0000M : Meter marking starts from 0 (zero) to 305m at 1 meter intervals - MM/YY: Manufactured Month/Year (each 2 digits) - 'A-Tick' : 2.2 PHYSICAL PERFORMANCE 2.2.1 INSULATION The un-aged tensile strength and elongation at break, measured in accordance with clause 7.3 of UL 444 shall be minimum 16.5MPa and 300%, respectively. Document ID: 130126_CAT6A_U-UTP_General_Specification The un-aged tensile strength and elongation of FEP insulation, measured in accordance with clause 7.3 of UL 444 shall be minimum 17.2MPa and 200%, respectively. The heat-aged tensile strength and elongation at break, measured in accordance with clause 7.3 of UL 444 shall be minimum 75% and 75% of un-aged, respectively. The insulation shrinkage, measured in accordance with clause 7.4 of UL 444, shall not exceed 9.5mm. The insulation cold bend, measured in accordance with clause 7.5 of UL 444, shall not show visible cracks. 2.2.2 SHEATH The un-aged tensile strength and elongation of PVC sheath, measured in accordance with clause 7.8 of UL 444 shall be minimum 17.24MPa and 100%, respectively. The heat-aged tensile strength and elongation of PVC sheath, measured in accordance with clause 7.8 of UL 444 shall be minimum 85% and 50% of un-aged, respectively. 2.2.2.1 For LSZH The un-aged tensile strength and elongation of LSZH sheath, measured in accordance with clause 6.4.6 and 6.4.7 of IEC 61156-5 shall be minimum 9.0 MPa and 100%, respectively. The heat-aged tensile strength and elongation of LSZH sheath, measured in accordance with clause 6.5.4 and 6.5.5 of IEC 61156-5 shall be minimum 70% and 50% of un-aged, respectively. The LSZH compound shall be complied with IEC 60754-2 and IEC 61034. 2.2.3 CABLE COLD BEND All cables shall meet the requirements of clause 7.10 of UL 444. 2.2.4 FLAME REQUIREMENT A cable marked CMX shall comply with the VW-1 flame test specified in section 1080 of UL 1581 or IEC 60332-1. A cable marked CM shall comply with the vertical flame test specified in UL 1685 or IEC 60332-3. A cable marked CMR shall comply with the riser test specified in UL 1666. A cable marked CMP shall comply with the CMP test specified in NFPA 262. 2.3 ELECTRICAL PERFORMANCE 2.3.1 ELECTRICAL CHARACTERISTICS Characteristics DC Resistance DC Resistance Unbalanced Mutual Capacitance Capacitance Unbalance (Pr – Gr) Insulation Resistance Dielectric Strength Impedance Unit Ohm/100m % nF/100m pF/100m MOhm/305m DC kV/sec Ohm Cat.6 Max 9.38 Max 5.0 Max 5.6 Max 330 Min 100 2.5 / 2 100 +/- 15% (1<=f<=500MHz) (Characteristics Mean) RL – Return Loss Att - Attenuation NEXT – Pair To Pair Near End Cross Talk PS(A)NEXT – Power Sum (Alien) Near Frequency 1MHz 4MHz 8MHz 10MHz 16MHz dB/100m RL (Min) Att (Max) NEXT (Min) PSNEXT (Min) ELFEXT (Min) 20.0 23.0 24.5 25.0 25.0 2.1 3.8 5.3 5.9 7.5 74.3 65.3 60.8 59.3 56.2 72.3 63.3 58.8 57.3 54.2 67.8 55.8 49.7 47.8 43.7 PSELFEX PSAELFEXT T (Min) (Min) 64.8 52.8 46.7 44.8 40.7 67.0 66.2 60.1 58.2 54.1 PSANEXT (Min) 67.0 67.0 67.0 67.0 67.0 Document ID: 130126_CAT6A_U-UTP_General_Specification End Cross Talk ELFEXT – Pair To Pair Equal Level Far End Cross Talk PS(A)ELFEXT – Power Sum (Alien) Equal Level Far End Cross Talk Propagation Delay (Max) Propagation Delay Skew (Max) 20MHz 25MHz 31.25MHz 62.5MHz 100MHz 200MHz 250MHz 300MHz 400MHz 500MHz 1MHz 10MHz 100MHz 250MHz 300MHz 400MHz 500MHz 1MHz 10MHz 100MHz 250MHz 300MHz 400MHz 500MHz 25.0 24.3 23.6 21.5 20.1 18.0 17.3 16.8 15.9 15.2 ns/100m ns/100m 8.4 9.4 10.5 15.0 19.1 27.6 31.1 34.3 40.1 45.3 54.8 53.3 51.9 47.4 44.3 39.8 38.3 37.1 35.3 33.8 52.8 51.3 49.9 45.4 42.3 37.8 36.3 35.1 33.3 31.8 41.8 39.8 37.9 31.9 27.8 21.8 19.8 18.3 15.8 13.8 38.8 36.8 34.9 28.9 24.8 18.8 16.8 15.3 12.8 10.8 52.2 50.2 48.3 42.3 38.2 32.2 30.2 28.7 26.2 24.2 67.0 67.0 67.0 65.6 62.5 58.0 56.5 55.3 53.5 52.0 570 545 538 536 536 536 536 45 45 45 45 45 45 45 * Values for informational purposes 2.3.2 MEASUREMENTS PRECAUTION All electrical measurement and calculation shall be performed on cable samples of 100m or greater removed from the packaging of 305m. 2.4 SAFETY 2.4.1 ROHS DIRECTIVE All cables and any associated packing and labelling materials shall meet RoHS (Restriction of the Use of certain Hazardous Substances) regulations as appropriate. 2.4.2 ISPM 15 DIRECTIVE All wooden packing materials shall meet ISPM (International Standards for Phytosanitary Measures) regulations as appropriate. 3. QUALITY CONTROL The supplier shall establish and maintain records, which give evidence that the product has complied with specification and tested with defined acceptance criteria according to this specification. Cable boxes shall be fully traceable throughout the manufacturing records. The supplier must submit the master batch sheet with test report for every shipment. Document ID: 130126_CAT6A_U-UTP_General_Specification 3.1 ELECTRICAL PERFORMANCE The supplier must submit the electrical test report in the agreed format.. The supplier shall assess all electrical parameters. The supplier must follow the agreed test procedure. If failure occurs in a 100m sample during the first test, adjacent box should be tested using 100m sample. When the second test fails, the entire cable lot shall be rejected. 3.2 PHYSICAL PERFORMANCE The supplier must submit the physical test report in agreed format. Test report shall be submitted at least once a month. 4. DESPATCH LENGTHS AND PACKAGING The cable will be required in 305m wooden reels. Other length may be required, as per Wideband Technology specification. 5. QUALITY POLICY The supplier processes should confirm to the ISO 9001 or TL 9000. Please note: Wideband Technology Pty Ltd reserves the right to change any information, specification, product availability and pricing at anytime without prior notice. Products may be discontinued without prior notice, and placement of an order by you does not constitute confirmation or acceptance by us that said products will be available. All photos, images, diagrams and technical drawings contained herein are for illustrative purposes only and their accuracy (in any respect) should not be relied upon. Whilst all reasonable care has been taken in the preparation of this document and in ascertaining the accuracy of the content therein, Wideband Technology Pty Ltd does not warrant the accuracy of said information, and cannot be held responsible for any consequence flowing from reliance upon such errors. Copyright © 2013 Wideband Technology Pty Ltd, A.B.N. 79 115 637 388, Australia (Wideband). Document ID: 130126_CAT6A_U-UTP_General_Specification