Care and Maintenance of Eagle Aluminium Products Installation Incorrectly installed products may not function correctly and may get damaged as a result. Eagle Aluminium and National Glass are in no way responsible for the installation of Eagle Aluminium products. During installation Eagle Aluminium products must be protected from construction residue and damage. It is highly recommended that the protective plastic wrapping remains on all products until the site has been completed. Once all construction work is complete, products must be cleaned before being operated. Mortar that may settle on the product during construction should be washed away with clean water immediately. Wet mortar could stain the aluminium, while the removal of dry mortar will damage the aluminium finish, also potentially scratching the glass. Cleaning It is inevitable that atmospheric pollutants, dirt and grime will settle on aluminium products. If not removed regularly, these deposits may cause damage to the finish, as well as pitting and corrosion of the aluminium itself. In more extreme cases, this damage may not be reversible or repairable, if not regularly maintained. See back pages for guidelines on cleaning. The type and frequency of cleaning will vary, depending on the location, weather conditions, rainfall and personal preferences regarding appearance. We recommend cleaning and checking at the following intervals: Normal Environment Coastal Environment Industrial environment Extreme Coastal Environment (Within 400m of high water mark) every 12months every 3 months every 3 months every month Maintenance General Check that all doors and windows close correctly, as doors or windows that do not close securely will not be weatherproof, and may leak. Glazing Check for loose glazing rubber. Age and exposure to sunlight may shrink glazing rubber causing it to pull out at the corners or shrink back leaving gaps. Either re-insert the rubber or replace it. Drainage holes and slots Check for blocked drainage holes or slots. Blockages will cause water build-up and the product may then leak through the joints. Ensure that all dirt or obstructions are cleared from the outlets. Corrosion Check for any corrosion. Remove as per cleaning instructions on the following page (Guidelines for Cleaning Aluminium) Lubrication All moving parts, including hinges, handles, locks, cylinders, frictionstays and wheels, need to be regularly cleaned and lubricated. Windows Check for sashes that won’t open freely. This happens if the sash is twisted, the friction stays are too tight, or if the building has settled, causing the aluminium to bow. If the sash is twisted, you will need to replace it. If the stays are too tight, adjust them using the setting screw on the inside of the friction stay. Doors Check for doors sticking or jamming. This could be due to dirt, lack of lubrication or misalignment during installation. You will need to re-align the door and lubricate moving parts. Sliding door rollers may need a height adjustment to ensure the door is level and runs freely. Use a screw driver to adjust the wheels up or down. The main reason for sliding door wheel failure is due to dirt on the track, and/or on the wheels. It is essential to clean all of these regularly. Stainless Steel Hardware on Aluminium Products There are many grades of stainless steel but only a few of these are used in the building industry. It must be understood that stainless steel is not in fact stainless, but does not stain, corrode or rust as easily as normal steel. It forms a natural “self-healing” oxide layer that must remain uninterrupted and supplied with oxygen. This means that any pollutants such as salt, dirt and grime that settle on it, and are not removed, are likely to cause staining. This is usually easy to remove in the early stages but if left uncleaned/untreated, can lead to more severe staining, and even cause pitting and mild corrosion. There is a limit to what can be achieved through cleaning, so early removal of all contaminants is extremely important. Regular cleaning will not damage the surface and is encouraged. A very light oiling of stainless steel products will assist in preventing corrosion. This must NOT, however, be done on handles or flush-bolts. Warnings • • • • • • • • • • Ensure all cleaning products’ Material Safety Data Sheets (MSDS) are obtained from the supplier and followed, for both your and the environment’s safety. Ensure you are wearing the recommended Personal Protective Equipment (PPE) when carrying out any cleaning operation. Follow the manufacturer’s instructions, as incorrectly applied cleaners can damage the products finish. Avoid excessive rubbing when cleaning. When using cleaning materials specific to either mortar, aluminium or stainless steel, do not allow them to come into contact with any surface other than the one it is specific to. Never mix cleaners. Never use paint removers on any Aluminium or Stainless steel Products. Always test a small patch when using any cleaning product or technique for the first time. It is highly recommended that the protective plastic wrapping remains on all products until the site has been completed. Do not allow mortar cleaning chemicals to come into contact with any aluminium or stainless steel product. Guidelines for Cleaning Aluminium • • • • • • • • Identify the type of aluminium finish to be cleaned in order to select an appropriate cleaning method. The finish will either be: o Powder coated (an organic paint coating) or o Anodized (a hard, protective surface finish created by a controlled electrolytic oxidation process). Eagle Aluminium’s standard colours are: o Bronze (powder coated) o Matt Charcoal (powder coated) o Gloss White (powder coated) o 25micron Natural (anodized). Check with your supplier if you are unsure of what type of finish you have. Never use aggressive acid OR alkaline cleaners on aluminium finishes. Strong solvents or abrasive cleaners can cause damage to the finish. Test clean a small area first. Different cleaning solutions should not be mixed. It is preferable to clean metal when shaded. Do not attempt to clean heated surfaces as possible chemical reactions may be accelerated and non-uniform. Also avoid cleaning when metal temperatures are cold enough to cause condensation. Surfaces cleaned under these conditions may become streaked or stained to the extent that they cannot be restored to their original appearance. Thoroughly rinse the surface with clean water before applying cleaner. Minimize cleaner run-off over lower lying portions of the building, such as walls, panels, other doors and windows etc. Always first try a solution of warm water and mild household detergent (before resorting to harsher cleaners). If an aggressive cleaner is required on any other part of the building, care must be taken that this does not come into contact with the aluminium finishes. Never use excessive abrasive rubbing to remove stubborn stains, as this may have a permanent, adverse effect on the finish. Guidelines for Cleaning Stainless Steel For all methods, a final rinse with clean water must be applied. On “brushed” finishes, all cleaning must be done in line with the grain of the finish. Care must be taken when cleaning stainless steel that other areas (i.e. powder coated or anodised aluminium surfaces) are not contaminated or damaged by the cleaning process. Mild Staining Mild non-abrasive domestic cleaners or polishes may be used and rubbed with a soft cloth. Cleaners containing Citric Acid are also recommended. Fresh metal filings, shavings, grit or dust Any loose debris should be gently removed first. A saturated solution of oxalic acid (available at most hardware stores) can then be applied with a soft cloth and left to stand for a few minutes, without rubbing or abrading. This should etch out any marks without leaving any scratches or marks. A Phosphoric Acid based rust remover (also available at most hardware stores) may also be used. Moderate rust staining A Phosphoric Acid based rust remover may be effective if sufficient time and care is taken, with minimal risk of marking the surface. Extreme caution is advised when dealing with aggressive chemicals, acids and cleaners as they can be extremely harmful to your health as well as any surfaces they encounter. Severe rust staining Severe rust staining will require aggressive treatment and cleaning chemicals, and is best left to professionals. At this stage replacement of affected hardware may often be a less expensive solution. For Stubborn Deposits • On POWDER COATED surfaces, use nothing harsher than a soft cloth or soft bristled brush with a mild soapy solution. • On ANODIZED surfaces, rub gently with a worn (NOT new) household scouring pad and mild soapy solution. Gentle rubbing with a polishing compound applied with a soft, clean cloth is also an acceptable method for more stubborn marks. Be aware that excessive polishing may result in shiny areas. • On both powder coated and anodized finishes, mineral turpentine (NOT Lacquer Thinner!) may also be used to remove paint splatters etc. This should always be used with PVC gloves, as it is a mild dermal irritant. Eagle Aluminium products are distributed by: t: 086 11 77751 f: 086 11 00070 www.natglass.co.za