Air Canada YYZ Training Center Phase II Project No. T16036 15/04/2016 100% FAP Submission & Tender Section 00 01 10 TABLE OF CONTENTS Page 1 VOLUME 1 OF 2 Section Number Section Title No. of Pages Division 0 – Procurement and Contracting Requirements 00 01 01 Title Page 00 01 07 Professional Certification and Seals 00 01 10 Table of Contents 00 01 15 List of Drawings 00 10 00 Instruction to Bidders 00 30 10 Tender Form – Stipulated Price 00 30 30 Schedule of Values 00 50 00 Form of Contract 00 60 00 Certificates and Insurance 00 70 00 Terms and Conditions Appendix A: Air Canada Contract and General Conditions Appendix B: Geotechnical Investigation Report Appendix C: Bearing Resistance for Engineered Fill 1 5 3 7 6 2 1 1 7 39 48 2 Division 1 – General Requirements 01 11 00 Summary of Work 01 14 00 Work Restrictions 01 25 13 Product Substitution Procedures 01 29 00 Payment Procedures 01 30 00 Administrative Requirements 01 33 00 Submittal Procedures 01 35 13 Special Procedures – Airport in Use 01 35 30 Health and Safety Requirements 01 41 00 Regulatory Requirements 01 45 00 Quality Control 01 51 00 Temporary Utilities 01 52 00 Construction Facilities 01 56 00 Temporary Barriers and Enclosures 01 56 10 Environmental Protection 01 56 20 Erosion and Sediment Control 01 61 00 Product Requirements 01 71 00 Execution Requirements 01 74 00 Cleaning and Waste Management 01 74 19 Waste Management and Disposal 01 75 00 Close-out Testing Requirements 01 77 00 Project Close-out Procedures 01 78 00 Close-out Submittals 01 79 00 Demonstration and Training 01 91 13 General Commissioning (Cx) Requirements 01 91 31 Commissioning (Cx) Plan 01 91 33 Commissioning Forms 01 91 41 Commissioning Training 5 2 2 2 5 4 4 5 2 5 3 5 4 7 2 5 5 2 2 7 3 7 9 9 12 3 4 Division 3 – Concrete 03 10 00 Concrete Forming and Accessories Rubin & Rotman Architects J.L. Richards & Associates Limited 5 Air Canada YYZ Training Center Phase II Project No. T16036 15/04/2016 100% FAP Submission & Tender Section 00 01 10 TABLE OF CONTENTS Page 2 03 20 00 03 30 00 03 35 00 Concrete Reinforcing Cast-in-Place Concrete Concrete Finishing Division 4 – Masonry 04 20 00 Masonry Units 8 Division 5 – Metals 05 12 23 05 21 00 05 31 00 05 41 00 05 50 00 05 51 29 Structural Steel for Buildings Steel Joist Framing Steel Decking Structural Metal Stud Framing Metal Fabrications Metal Stairs and Ladders 7 6 5 7 6 6 Division 6 – Wood and Plastics 06 10 00 Rough Carpentry 06 20 00 Finish Carpentry 5 10 5 3 8 Division 7 – Thermal and Moisture Protection 07 11 16 Cementitious Waterproofing 07 21 00 Building Insulation 07 21 29 Sprayed Insulation 07 27 00 Air Barriers 07 40 00 Metal Wall Panels 07 55 53 EPDM Membrane Roofing 07 81 15 Sprayed Fireproofing 07 84 00 Fire Stopping and Smoke Seals 07 92 00 Joint Sealers 2 4 2 3 3 10 3 6 5 Division 8 – Doors and Windows 08 11 13 Hollow Metal Doors and Frames 08 14 00 Wood Doors and Frames 08 36 13 Overhead Sectional Door 08 44 13 Glazed Aluminum Curtain Wall 08 71 01 Hardware Finishing Hardware Schedule 08 71 13 Automatic Door Operators 08 80 00 Glazing 08 91 00 Louvers 4 3 4 18 9 3 3 4 Division 9 – Finishes 09 21 16 09 30 13 09 51 00 09 65 00 09 67 11 09 68 13 09 69 00 09 91 00 8 5 4 3 5 4 6 11 Gypsum Board Ceramic Tile Acoustical Tiles Resilient Flooring Epoxy Flooring Carpet Tile Access Flooring Painting Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Center Phase II Project No. T16036 15/04/2016 100% FAP Submission & Tender Division 10 – Specialties 10 00 00 Manufactured Specialties Section 00 01 10 TABLE OF CONTENTS Page 3 2 VOLUME 2 OF 2 Division 21 – Fire Suppression 21 05 01 Common Work Results for Mechanical 21 13 13 Wet Pipe Sprinkler Systems 21 13 16 Dry Pipe Sprinkler Systems – Pre-Action System Division 22 – Plumbing 22 11 16 22 13 17 22 13 18 22 15 00 22 30 05 22 42 01 Domestic Water Piping Drainage Waste and Vent Piping – Cast Iron and Copper Drainage Waste and Vent Piping – Plastic General Service Compressed Air Systems Domestic Water Heaters Plumbing Specialties and Accessories Division 23 – Heating, Ventilating and Air Conditioning (HVAC) 23 05 05 Installation of Pipework 23 05 19.01 Thermometers and Pressure Gauges – Piping systems 23 05 23.01 Valves – Bronze 23 05 29 Hangers and Supports for HVAC Piping and Equipment 23 05 48 Vibration and Seismic Controls for HVAC Piping and Equipment 23 05 53.01 Mechanical Identification 23 05 93 Testing, Adjusting and Balancing for HVAC 23 07 13 Duct Insulation 23 07 15 Thermal Insulation for Piping 23 08 01 Performance Verification Mechanical Piping Systems 23 08 02 Cleaning and Start-up of Mechanical Piping Systems 23 09 33 Electric and Electronic Control system for HVAC 23 11 23 Facility Natural Gas Piping 23 21 13.02 Hydronic Systems: Steel 23 21 14 Hydronic Specialties 23 23 00 Refrigerant Piping 23 31 13.01 Metal Ducts – Low Pressure to 500 PA 23 33 00 Air Duct Accessories 23 33 14 Dampers – Balancing 23 33 15 Dampers – Operating 23 33 16 Dampers – Fire and Smoke 23 33 46 Flexible Ducts 23 33 53 Duct Liners 23 34 00 HVAC Fans 23 36 00 Air Terminal Units 23 37 13 Diffusers, Registers and Grilles 23 74 00 Packaged Outdoor HVAC Equipment 23 81 00 Decentralized Unitary HVAC Equipment Split System Rubin & Rotman Architects J.L. Richards & Associates Limited 4 11 8 5 2 3 4 2 7 5 3 3 6 6 6 5 6 8 5 3 2 4 5 2 4 5 3 2 3 3 2 4 3 3 2 9 6 Air Canada YYZ Training Center Phase II Project No. T16036 15/04/2016 100% FAP Submission & Tender 23 81 23 23 82 19 23 82 33.03 23 82 36 23 84 13 Air Conditioners Computer Room Air Conditioning Fan Coil Units Electric Cabinet Unit Heaters Electric Baseboard Heaters Humidifiers Division 25 – Integrated Automation 25 01 11 EMCS: Start-up, Verification and Commissioning 25 01 12 EMCS: Training 25 05 01 EMCS: General Requirements 25 05 02 EMCS: Submittals and Review Process 25 05 54 EMCS: Identification Division 26 – Electrical 26 05 00 26 05 19 26 05 36 26 41 00.02 26 41 13 26 50 00 26 53 10 26 54 00 Common Work Results for Electrical Basic Materials Cable Trays for Electrical Systems Surge Protective Devices Lightning Protection System Lighting Exit Lighting Secondary Equipment to 600V Primary Section 00 01 10 TABLE OF CONTENTS Page 4 6 2 2 2 3 6 2 6 3 1 11 27 4 8 2 4 3 12 Division 28 – Electronic Safety and Security 28 31 00 Fire Detection and Alarm 28 31 00.01 Vesda Early Warning Smoke Detection System 20 10 Division 31 – Earthwork 31 23 33.01 Excavating, Trenching and Backfilling 31 23 33.02 Excavating, Trenching and Backfilling (Civil) 11 9 Division 32 – Exterior Improvements 32 11 23 Aggregate Base Courses 32 12 16.01 Ashpalt Paving – Short Form 32 16 15 Concrete Walks, Curbs and Gutters 32 91 19.13 Topsoil Placement and Grading 32 92 23 Sodding 2 3 3 4 5 Division 33 – Utilities 33 05 16 33 41 00 33 46 16 4 5 3 Maintenance Holes and Catch Basin Structures Storm Utility Drainage Piping Subdrainage Piping END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 21 05 01 COMMON WORK RESULSTS FOR MECHANICAL Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS 1.2 CLOSEOUT SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop drawings: .1 Drawings to show: .1 Mounting arrangements. .2 Operating and maintenance clearances. .2 Drawings and product data accompanied by: .1 Detailed drawings of bases, supports, and anchor bolts. .2 Acoustical sound power data, where applicable. .3 Points of operation on performance curves. .4 Manufacturer to certify current model production. .5 Certification of compliance to applicable codes. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for incorporation into manual. .1 Operation and maintenance manual approved by, and final copies deposited with, Consultant before final inspection. .2 Operation data to include: .1 Control schematics for systems including environmental controls. .2 Description of systems and their controls. .3 Description of operation of systems at various loads together with reset schedules and seasonal variances. .4 Operation instruction for systems and component. .5 Description of actions to be taken in event of equipment failure. .6 Valves schedule and flow diagram. .7 Colour coding chart. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER .3 .4 .5 .6 .7 1.3 MAINTENANCE MATERIAL SUBMITTALS Section 21 05 01 COMMON WORK RESULSTS FOR MECHANICAL Page 2 Maintenance data to include: .1 Servicing, maintenance, operation and trouble-shooting instructions for each item of equipment. .2 Data to include schedules of tasks, frequency, tools required and task time. Performance data to include: .1 Equipment manufacturer's performance datasheets with point of operation as left after commissioning is complete. .2 Equipment performance verification test results. .3 Special performance data as specified. .4 Testing, adjusting and balancing reports as specified in Section 23 05 93 - Testing, Adjusting and Balancing for HVAC. Approvals: .1 Submit 1 copy of draft Operation and Maintenance Manual to Consultant for approval. Submission of individual data will not be accepted. .2 Make changes as required and re-submit as directed by Consultant. Additional data: .1 Prepare and insert into operation and maintenance manual additional data when need for it becomes apparent during specified demonstrations and instructions. As-Built drawings: .1 Prior to start of Testing, Adjusting and Balancing for HVAC, finalize production of as-built drawings. .2 Identify each drawing in lower right hand corner in letters at least 12 mm high as follows: "AS BUILT DRAWINGS: THIS DRAWING HAS BEEN REVISED TO SHOW MECHANICAL SYSTEMS AS INSTALLED" (Signature of Contractor) (Date). .3 Submit to Consultant for approval and make corrections as directed. .4 Perform testing, adjusting and balancing for HVAC using as-built drawings. .5 Submit completed reproducible as-built drawings with Operating and Maintenance Manuals. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Furnish spare parts as follows: .1 One glass for each gauge glass. .2 One filter cartridge or set of filter media for each filter or filter bank in addition to final operating set. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 DELIVERY, STORAGE AND HANDLING PART 2 - PRODUCTS Section 21 05 01 COMMON WORK RESULSTS FOR MECHANICAL Page 3 .3 Provide one set of special tools required to service equipment as recommended by manufacturers. .4 Furnish one commercial quality grease gun, grease and adapters to suit different types of grease and grease fittings. .1 Deliver, store and handle materials in accordance with Section 01 61 00 - Common Product Requirements and with manufacturer's written instructions. .2 Delivery and Acceptance Requirements: deliver materials to site in original factory packaging, labelled with manufacturer's name and address. .3 Storage and Handling Requirements: .1 Store materials in accordance with manufacturer's recommendations in clean, dry, well-ventilated area. .2 Store and protect from nicks, scratches, and blemishes. .3 Replace defective or damaged materials with new. .1 Not used. .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for installation in accordance with manufacturer's written instructions. .1 Visually inspect substrate in presence of Consultant. .2 Inform Consultant of unacceptable conditions immediately upon discovery. .3 Proceed with installation only after unacceptable conditions have been remedied. PART 3 - EXECUTION 3.1 EXAMINATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.2 PAINTING REPAIRS AND RESTORATION 3.3 SYSTEM CLEANING 3.4 FIELD QUALITY CONTROL 3.5 3.6 CLEANING PROTECTION Section 21 05 01 COMMON WORK RESULSTS FOR MECHANICAL Page 4 .1 Do painting in accordance with Section 09 91 23 Interior Painting. .2 Prime and touch up marred finished paintwork to match original. .3 Restore to new condition, finishes which have been damaged. .1 Clean interior and exterior of all systems including strainers. Vacuum interior of ductwork and air handling units. .1 Site Tests: conduct following tests in accordance with Section 01 45 00 - Quality Control. .2 Manufacturer's Field Services: .1 Obtain written report from manufacturer verifying compliance of Work, in handling, installing, applying, protecting and cleaning of product and submit Manufacturer's Field Reports as described in PART 1 - ACTION AND INFORMATIONAL SUBMITTALS. .2 Provide manufacturer's field services consisting of product use recommendations and periodic site visits for inspection of product installation in accordance with manufacturer's instructions. .1 Progress Cleaning: clean in accordance with Section 01 74 11 - Cleaning. .1 Leave Work area clean at end of each day. .2 Final Cleaning: upon completion remove surplus materials, rubbish, tools and equipment in accordance with Section 01 74 11 - Cleaning. .3 Waste Management: separate waste materials in accordance with Section 01 74 21 Construction/Demolition Waste Management and Disposal. .1 Remove recycling containers and bins from site and dispose of materials at appropriate facility. .1 Protect equipment and systems openings from dirt, dust, and other foreign materials with materials appropriate to system. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 National Fire Prevention Association (NFPA) .1 NFPA 13-2007, Standard for the Installation of Sprinkler Systems. .2 NFPA 25-2008, Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems. .3 FM Global (FM). 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and data sheets, and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Submit drawings stamped and signed by professional engineer registered or licensed in Province of Ontario, Canada. .2 Indicate: .1 Materials. .2 Finishes. .3 Method of anchorage .4 Number of anchors. .5 Supports. .6 Reinforcement. .7 Assembly details. .8 Accessories. .9 Hydraulic calculations. .4 Samples: .1 Submit samples of following: .1 Each type of sprinkler head. .2 Signs. .5 Test reports: .1 Submit certified test reports for wet pipe fire protection sprinkler systems from approved independent testing laboratories, indicating compliance with specifications for specified performance characteristics and physical properties. .6 Certificates: .1 Submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.3 CLOSEOUT SUBMITTALS Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 2 .7 Manufacturers' Instructions: .1 Provide manufacturer's installation instructions. .8 Field Quality Control Submittals: .1 Manufacturer's Field Reports: manufacturer's field reports specified. .1 Provide operation, maintenance and engineering data for incorporation into manual specified in Section 01 78 00 - Closeout Submittals in accordance with ANSI/NFPA 20. .2 Manufacturer's Catalog Data, including specific model, type, and size for: .1 Pipe and fittings. .2 Alarm valves. .3 Valves, including gate, check, and globe. .4 Water motor alarms. .5 Sprinkler heads. .6 Pipe hangers and supports. .7 Pressure or flow switch. .8 Fire department connections. .9 Excess pressure pump. .10 Mechanical couplings. .3 Drawings: .1 Sprinkler heads and piping system layout. .1 Prepare 760 mm by 1050 mm detail working drawings of system layout in accordance with NFPA 13, "Working Drawings (Plans)". .2 Show data essential for proper installation of each system. .3 Show details, plan view, elevations, and sections of systems supply and piping. .4 Show piping schematic of systems supply, devices, valves, pipe, and fittings. Show point to point electrical wiring diagrams. .2 Electrical wiring diagrams. .4 Design Data: .1 Calculations of sprinkler system design. .2 Indicate type and design of each system and certify that each system has performed satisfactorily in the manner intended for not less than 18 months. .5 Field Test Reports: .1 Preliminary tests on piping system. .6 Records: .1 As-built drawings of each system. .1 After completion, but before final acceptance, submit complete set of as-built drawings of each system for record purposes. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 QUALITY ASSURANCE 1.5 MAINTENANCE MATERIAL SUBMITTALS Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 3 .2 Submit 760 mm by 1050 mm drawings on reproducible Mylar film with title block similar to full size contract drawings. .7 Operation and Maintenance Manuals: .1 Provide detailed hydraulic calculations including summary sheet, and Contractors Material and Test Certificate for piping and other documentation for incorporation into manual in accordance with NFPA 13. .1 Qualifications: .1 Installer: company or person specializing in wet sprinkler systems with documented experience. .2 Supply grooved joint couplings, fittings, valves, grooving tools and specialties from a single manufacturer. Use date stamped castings for coupling housings, fittings, valve bodies, for quality assurance and traceability. .1 Extra Materials: .1 Provide maintenance materials in accordance with Section 01 78 00 - Closeout Submittals. .2 Provide spare sprinklers and tools in accordance with NFPA 13. .1 Design automatic wet pipe fire suppression sprinkler systems in accordance with required and advisory provisions of NFPA 13, by hydraulic calculations for uniform distribution of water over design area. .2 Include with each system materials, accessories, and equipment inside and outside building to provide each system complete and ready for use. .3 Design and provide each system to give full consideration to blind spaces, piping, electrical equipment, ducts, and other construction and equipment in accordance with detailed shop drawings. .4 Locate sprinkler heads in consistent pattern with ceiling grid, lights, and air supply diffusers. PART 2 - PRODUCTS 2.1 DESIGN REQUIREMENTS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.2 ABOVE GROUND PIPING SYSTEMS 2.3 PIPE, FITTINGS AND VALVES Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 4 .5 Devices and equipment for fire protection service: ULC approved for use in wet pipe sprinkler systems. .6 Design systems for earthquake protection for buildings in seismic zones 3 and 4, and only essential and high risk buildings in seismic zone 2. .7 Location of Sprinkler Heads: .1 Locate heads in relation to ceiling and spacing of sprinkler heads not to exceed that permitted by NFPA 13. .2 Uniformly space sprinklers on branch. .8 Water Distribution: .1 Make distribution uniform throughout the area in which sprinkler heads will open. .2 Discharge from individual heads in hydraulically most remote area to be 100% of specified density. .9 Density of Application of Water: .1 Size pipe to provide specified density when system is discharging specified total maximum required flow. .10 Sprinkler Discharge Area: .1 Area: hydraulically most remote area as defined in NFPA 13. .11 Outside Hose Allowances: .1 Include allowance in hydraulic calculations for outside hose streams. .12 Friction Losses: .1 Calculate losses in piping in accordance with Hazen-Williams formula with 'C' value of 120 for steel piping, 150 for copper tubing, and 140 for cement-lined ductile-iron piping. .1 Provide fittings for changes in direction of piping and for connections. .1 Make changes in piping sizes through tapered reducing pipe fittings, bushings will not be permitted. .2 Perform welding in shop; field welding will not be permitted. .3 Conceal piping in areas with suspended ceiling. .1 Pipe: .1 Ferrous: to NFPA 13. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.4 SPRINKLER HEADS Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 5 .2 Fittings and joints to NFPA 13: .1 Ferrous: screwed. .2 Provide threaded fittings into which sprinkler heads, sprinkler head riser nipples, or drop nipples are threaded. .3 Plain-end fittings with mechanical couplings and fittings which use steel gripping devices to bite into pipe when pressure is applied will not be permitted. .4 Rubber gasketted grooved-end pipe and fittings with mechanical couplings are permitted in pipe sizes 32 mm and larger. .5 Fittings: ULC approved for use in wet pipe sprinkler systems. .6 Ensure fittings, mechanical couplings, and rubber gaskets are supplied by same manufacturer. .7 Side outlet tees using rubber gasketted fittings are not permitted. .8 Sprinkler pipe and fittings: metal. .3 Valves: .1 ULC listed for fire protection service. .2 Gate valves: open by counterclockwise rotation. .3 Provide OS & Y valve beneath each alarm valve in each riser when more than one alarm valve is supplied from same water supply pipe. .4 Check valves: flanged clear opening swing or spring actuated check type with flanged inspection and access cover plate for sizes 10 cm and larger. .5 All valves to be provided with electrical supervised switches. .4 Pipe hangers: .1 ULC listed for fire protection services in accordance with NFPA. .1 General: to NFPA 13 and ULC listed for fire services. .2 Sprinkler Head Type: .1 Type A: upright bronze. .2 Type B: pendant chrome glass bulb type. .3 New sprinklers to match existing type. .3 Provide nominal 1.2 cm orifice sprinkler heads. .1 Release element of each head to be of 169ºF (73.6ºC) temperature rating or higher as suitable for specific application. .2 Provide polished chromium-plated finish on copper alloy ceiling plates, and sprinklers below suspended ceilings. .3 Provide corrosion-resistant sprinkler heads and sprinkler head guards in accordance with NFPA 13. .4 Deflector: not more than 75 mm below suspended ceilings. .5 Ceiling plates: not more than 25 mm deep. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 21 13 13 Project No. T16036 WET PIPE SPRINKLER SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 6 .6 Ceiling cups: not permitted. 2.5 ALARM CHECK VALVE 2.6 SUPERVISORY SWITCHES 2.7 PRESSURE GAUGES 2.8 PIPE SLEEVES .1 Alarm check valve to NFPA 13 and ULC listed for fire service. .2 Provide variable pressure type alarm valve complete with retarding chamber, alarm test valve, alarm shutoff valve, drain valve, pressure gages, accessories, and appurtenances for proper operation of system. .3 Provide valve complete with internal components that are replaceable without removing the valve from the installed position. .1 General: to NFPA 13 and ULC listed for fire service. .2 Valves: .1 Mechanically attached to valve body, with normally open and normally closed contacts and supervisory capability. .3 Pressure or flow switch type: .1 With normally open and normally closed contacts and supervisory capability. .2 Provide switch with circuit opener or closer for automatic transmittal of alarm over facility fire alarm system. .3 Connect into building fire alarm system. .4 Connection of switch: Section 28 31 00 - Fire Detection and Alarm. .5 Alarm actuating device: mechanical diaphragm controlled retard device adjustable from 10 to 60 seconds and instantly recycle. .4 Pressure alarm switch: .1 With normally open and normally closed contacts and supervisory capability. .1 ULC listed and to Section 23 05 19.01 - Thermometers and Pressure Gauges - Piping Systems. .2 Maximum limit of not less than twice normal working pressure at point where installed. .1 Provide pipe sleeves where piping passes through walls and floors. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.9 ESCUTCHEON PLATES 2.10 INSPECTOR'S TEST CONNECTION Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 7 .2 Secure sleeves in position and location during construction. .3 Provide sleeves of sufficient length to pass through entire thickness of walls and floors. .4 Provide 2.5 cm minimum clearance between exterior of piping and interior of sleeve or core-drilled hole. .1 Firmly pack space with mineral wool insulation. .2 Seal space at both ends of sleeve or core-drilled hole with plastic waterproof cement which will dry to firm but pliable mass. .3 In fire walls and fire floors, seal both ends of pipe sleeves or core-drilled holes with ULC listed fill, void, or cavity material. .5 Sleeves in Masonry and Concrete Walls and Floors: .1 Provide hot-dip galvanized steel. .2 Core drilling of masonry and concrete may be provided in lieu of pipe sleeves when cavities in core-drilled hole are completely grouted smooth. .6 Sleeves in Other Than Masonry and Concrete Walls and Floors: .1 Provide 0.61 mm thick galvanized steel sheet. .1 Provide one piece type metal plates for piping passing through walls, floors, and ceilings in exposed spaces. .2 Provide polished chromium-plated finish on copper alloy plates in finished spaces. .3 Provide paint finish on metal plates in unfinished spaces. .1 Locate inspector's test connection at hydraulically most remote part of each system, provide test connections approximately 3 m above floor for each sprinkler system or portion of each sprinkler system equipped with alarm device. .2 Provide test connection piping to location where discharge will be readily visible and where water may be discharged without property damage. .3 Provide discharge orifice of same size as corresponding sprinkler orifice. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.11 SIGNS Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 8 .1 Attach properly lettered and approved metal signs to each valve and alarm device to NFPA 13. .2 Permanently fix hydraulic design data nameplates to riser of each system. .1 Provide metal cabinet with extra sprinkler heads and sprinkler head wrench adjacent to each alarm valve. Number and types of extra sprinkler heads as specified in NFPA 13. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 .1 Install, inspect and test to acceptance in accordance with NFPA 13 and NFPA 25. .1 Install piping straight and true to bear evenly on hangers and supports. Do not hang piping from plaster ceilings. .2 Keep interior and ends of new piping and existing piping thoroughly cleaned of water and foreign matter. .3 Keep piping systems clean during installation by means of plugs or other approved methods. When work is not in progress, securely close open ends of piping to prevent entry of water and foreign matter. .4 Inspect piping before placing into position. .1 Provide electrical work associated with this section under Section 26 05 00 - Common Work Results for Electrical. 2.12 SPARE PARTS CABINET PART 3 - EXECUTION INSTALLATION 3.3 PIPE INSTALLATION 3.4 ELECTRICAL CONNECTIONS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.5 CONNECTIONS TO EXISTING WATER SUPPLY SYSTEMS 3.6 FIELD PAINTING Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 9 .2 Provide fire alarm system under Section 28 31 00 - Fire Detection and Alarm. .3 Provide wiring in rigid metal conduit or intermediate metal conduit. .1 Notify Owner in writing at least 15 days prior to connection date. .2 Bolt sleeves around main piping. .3 Bolt valve to branch connection. Open valve, attach drilling machine, make tap, close valve, and remove drilling machine, without interruption of service. .4 Furnish materials required to make connections into existing water supply systems, and other incidental labour as required. .1 Clean, pretreat, prime, and paint new systems including valves, piping, conduit, hangers, supports, miscellaneous metalwork, and accessories. .2 Apply coatings to clean, dry surfaces, using clean brushes. .3 Clean surfaces to remove dust, dirt, rust, and loose mill scale. .4 Immediately after cleaning, provide metal surfaces with 1 coat of pretreatment primer applied to minimum dry film thickness of 0.3 ml, and one coat of zinc chromate primer applied to minimum dry film thickness of 1.0 ml. .5 Shield sprinkler heads with protective covering while painting is in progress. .6 Upon completion of painting, remove protective covering from sprinkler heads. .7 Remove sprinkler heads which have been painted and replace with new sprinkler heads. .8 Provide primed surfaces with following: .1 Piping in Finished Areas: .1 Provide primed surfaces with 2 coats of paint to match adjacent surfaces. .2 Provide valves and operating accessories with 1 coat of red alkyd gloss enamel applied Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER .2 3.7 FIELD QUALITY CONTROL Section 21 13 13 WET PIPE SPRINKLER SYSTEMS Page 10 to minimum dry film thickness of 1.0 mil. .3 Provide piping with 50 mm wide red enamel bands spaced at maximum of 6 m intervals throughout piping systems. Piping in Unfinished Areas: .1 Provide primed surfaces with one coat of red alkyd gloss enamel applied to minimum dry film thickness of 1.0 mil in pipe chases, mechanical equipment room. .2 Provide piping with 50 mm wide red enamel bands spaced at maximum of 6 m intervals. .1 Site Test, Inspection: .1 Perform test to determine compliance with specified requirements in presence of Consultant. .2 Test, inspect, and approve piping before covering or concealing. .3 Preliminary Tests: .1 Hydrostatically test each system at 200 psig for a 2 hour period with no leakage or reduction in pressure. .2 Flush piping with potable water in accordance with NFPA 13. .3 Piping above suspended ceilings: tested, inspected, and approved before installation of ceilings. .4 Test alarms and other devices. .5 Test water flow alarms by flowing water through inspector's test connection. When tests have been completed and corrections made, submit signed and dated certificate in accordance with NFPA 13. .4 Formal Tests and Inspections: .1 Do not submit request for formal test and inspection until preliminary test and corrections are completed and approved. .2 Submit written request for formal inspection at least 15 days prior to inspection date. .3 Repeat required tests as directed. .4 Correct defects and make additional tests until systems comply with contract requirements. .5 Furnish appliances, equipment, instruments, connecting devices, and personnel for tests. .6 Authority of Jurisdiction, will witness formal tests and approve systems before they are accepted. .2 Manufacturer's Field Services: .1 Obtain written report from manufacturer verifying compliance of Work, in handling, installing, applying, protecting and cleaning of product and submit Manufacturer's Field Reports as described in PART 1 - ACTION AND INFORMATIONAL SUBMITTALS. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 21 13 13 Project No. T16036 WET PIPE SPRINKLER SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 11 .2 Provide manufacturer's field services consisting of product use recommendations and periodic site visits for inspection of product installation in accordance with manufacturer's instructions. .3 Schedule site visits, to review Work. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 National Fire Protection Association (NFPA) .1 NFPA 13-2007, Standard for the Installation of Sprinkler Systems. .2 NFPA 25-2011, Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems. .2 FM Global (FM). .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and data sheets for equipment and systems, applicable series designation or style and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Submit drawings stamped and signed by professional engineer registered or licensed in Province of Ontario. .4 Samples: .1 Submit samples of following: .1 Each type of sprinkler head. .2 Signs and valve tags. .5 Test reports: .1 Submit certified test reports for packaged fire pumps from approved independent testing laboratories, indicating compliance with specifications for specified performance characteristics and physical properties. .2 Test each pump/driver package at factory to provide detailed performance data and to demonstrate compliance with NFPA and specification. Submit certified test curves. .3 Test hydrostatically to meet requirements of fire protection system to which it will be connected. .6 Certificates: .1 Submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.3 CLOSEOUT SUBMITTALS 1.4 QUALITY ASSURANCE 1.5 MAINTENANCE MATERIAL SUBMITTALS Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 2 .7 Manufacturers' Instructions: .1 Instructions: provide manufacturer's installation instructions. .8 Field Quality Control Submittals: .1 Manufacturer's Field Reports: submit manufacturer's field reports specified. .1 Provide maintenance data for incorporation into manual specified in Section 01 78 00 - Closeout Submittals. .2 Provide detailed hydraulic calculations including: summary sheet, Contractor's Material and Test Certificate for aboveground piping, as well as other deliverables for incorporation into manual specified in Section 01 78 00 - Closeout Submittals, in accordance with NFPA 13. .1 Qualifications: .1 Installer: company or person specializing in dry sprinkler systems with documented experience approved by manufacturer. .2 Supply grooved joint couplings, fittings, valves, grooving tools and specialties from a single manufacturer. Use date stamped castings for coupling housings, fittings, valve bodies, for quality assurance and traceability. .1 Extra Materials: .1 Provide maintenance materials in accordance with Section 01 78 00 - Closeout Submittals. .2 Provide spare sprinklers and tools in accordance with NFPA 13. .1 Design system in accordance with NFPA 13, using following parameters: .1 Hazard: .1 To suit occupancy as indicated. PART 2 - PRODUCTS 2.1 ENGINEERING DESIGN CRITERIA Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER .2 .3 2.2 PIPE, FITTINGS AND VALVES Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 3 Pipe size and layout: .1 Hydraulic design. .2 Sprinkler head layout: to NFPA 13. Zoning: .1 System zoning as indicated. .1 Pipe: .1 Ferrous (galvanized): to NFPA 13. .2 Fittings and joints to NFPA 13: .1 Ferrous: screwed (galvanized. .3 Auxiliary valves: .1 ULC listed for fire protection service. .2 Up to NPS 2: bronze, screwed ends, grooved, OS & Y gate. .3 NPS 2 1/2 and over: cast or ductile iron, flanged or roll grooved ends, indicating butterfly valve. .4 Swing or spring-actuated check valves. .5 Ball drip. .6 Tamper devices wired back to fire alarm panel. .4 Pipe hangers: .1 ULC listed for fire protection services. .1 General: to NFPA 13 and ULC listed for fire services. 2.4 SPRINKLER HEAD TYPE A .1 As per Section 21 13 13 – Wet Pipe Sprinkler Systems. 2.5 AUXILIARY SUPERVISORY SWITCHES .1 As per Section 21 13 13 – Wet Pipe Sprinkler Systems. 2.3 SPRINKLER HEADS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.6 PRE-ACTION SYSTEM Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 4 .1 Double interlocked preaction cabinet with electric-pneumatic release and control panel containing all hydraulic, pneumatic and electrical components required for the control of a preaction system. The cabinet shall include the following: .1 Self-contained unit (with release control panel) in sturdy free-standing 14 gauge steel cabinet, measuring: .1 1800 x 914 x 508 for NPS 1½,2 and 3 systems -1/2 71" x 36" x 20" for 1½", 2" & 3" systems; .2 1800 x 1168 x 610 for NPS 4 and 6 systems 71" x 46" x 24" for 4" & 6" systems. .2 Textured rust proof coating, inside and outside, fire red, oven baked polyester powder on phosphate base (powder coated). .3 Two locked access doors to reduce front area required for opening, easily removable without tools to allow easy installation & servicing. .4 Individual access doors for the hydraulic and electrical sections and the emergency release with a neoprene gasket to avoid vibrations. .5 Deluge Valve, complete with releasing trim rated at 250 psi and all the necessary accessories. Trim shall include a mechanical latching device to prevent system from resetting in case of loss of power to the release solenoid. Systems provided with solenoid only, without this mechanical latching device, shall not be accepted. Every valve shall be clearly identified as to its operation with arrows indicating all positions to facilitate system operation. .6 Pressure gauges to indicate water supply, priming water and air pressures of the system. Each pressure gauge must be provided with its own shut-off valve and shall be clearly identified on the outside of the cabinet front door. .7 Schedule 40 galvanized steel release trim with solenoid valve and every supervisory and alarm device required. Black pipe will not be accepted. .8 Schedule 40 steel pipe header painted fire red, with grooved ends to be connected to supply water from either side. .9 Schedule 40 steel pipe drain manifold of 2" diameter painted fire red, with grooved ends for drain connections from either side. .10 Properly identified contractor test ports factory mounted into the trim piping to facilitate system testing and commissioning. .11 Field wiring terminal strips integrated with the cabinet for connection of field wiring for auxiliary contacts and power supply for the air compressor. .2 The cabinet assembly must be pre-assembled, pre-wired and factory tested under ISO-9001 conditions. It shall Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 5 also be c-UL-us Listed and FM Approved as an assembled unit. .3 Options: .1 Shut-Off Valve: Provide a Listed and Approved isolation butterfly valve installed on the system riser inside the cabinet for full flow test purposes. The valve shall be supervised by the same supervisory circuit as the system main water supply valve tamper and wired at the factory. An integrated sight glass shall be part of this arrangement for visually confirming water flow through the main drain upon system actuation. A detailed instructions placard must be provided inside the cabinet door for easy reference. The anchors shall be calculated by a structural engineer. .4 Specified Manufacturer: Prepak. Rubin & Rotman Architects J.L. Richards & Associates Limited Viking Total Pak 2, Reliable Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.7 SPARE PARTS CABINET Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 6 .1 For storage of maintenance materials, spare sprinkler heads and special tools. .2 Construct to sprinkler head manufacturers standard. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 .1 Install, inspect and test to acceptance in accordance with NFPA 13 and NFPA 25. .2 Testing to be witnessed by authority having jurisdiction. .3 No wet piping shall be installed over areas protected by a pre-action or dry sprinkler system. .4 Common piping shall be installed in common corridors or areas only. .5 Sprinkler piping or sprinkler heads shall not be run over generators, switchgear, paralleling gear, UPS or battery strings. Project additional heads, if necessary, to avoid installation of heads over the noted electrical gear. Coordination drawings shall indicate equipment locations. Sprinkler mains shall not pass through generator, switchgear, paralleling gear, UPS or battery rooms unless the system services the space. .6 Flow the supervisory switches shall be wired to the fire alarm system under Section 28 31 00 – Electronic Fire Detection and Alarm. .7 Coordinator sprinkler heads and piping locations with other trade’s work. .8 Install and test per local authority and NFPA requirements, submit written test results. .9 Locate pre-action sprinkler valve assembly outside of computer room space. .10 Provide individual easily accessible labeled shut off valve for each pre-action (per NFPA 13 and 75). PART 3 - EXECUTION INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 21 13 16 DRY PIPE SPRINKLER SYSTEMS PRE-ACTION SYSTEM Page 7 Provide Supervisory Switch to monitor valve position and alarm if valve is not fully open. 3.3 SEQUENCE OF OPERATIONS .11 Layout sprinkler systems to provide required coverage for an open space with piping sized to allow adding sprinkler heads, if required, for rack layouts with cable trays mounted above. .12 Provide separate Inspector’s Test Connection for each pre-action sprinkler system. Locate at the hydraulically most remote point of the system, approximately 6 feet above the floor. Provide piping to a drain location that can accept full-flow where the discharge will be readily visible and where water may be discharged without property damage. The discharge orifice shall be the same size as the smallest system sprinkler orifice. .13 Height of sprinkler mains and branchlines shall be held as high as possible. Piping shall be run a minimum of 15’-0” above raised flooring with upright sprinklers. System can be converted to concealed sprinklers with a suspended ceiling by providing braced drops to 24” above the suspended ceiling and used flexible sprinkler feeds to heads. .14 Drain collector of the system shall be connected to an open drain (open end pipe with an air gap around the drain pipe or equivalent). The drain piping shall not be restricted or reduced and shall be of the same diameter as the drain collector. It shall also be arranged to avoid back-pressurizing the drain trim. Multiple drain collectors and open drain cups inside the cabinet will not be accepted. .15 Manifolding of multiple units is permitted provided the manufacturer's recommendations are carefully followed and complied with. .1 To open the preaction valve and allow water to flow into the piping network there are 2 independent actions that need to occur. .1 The first required action is activation of the fire alarm system. To activate the fire alarm system, two (2) independent smoke detectors needs to be in alarm within the same protected space. .2 The second required action is the loss of the monitoring air pressure held within the preaction sprinkler-piping network. .3 Only when both of the actions described above occur simultaneously will the preaction valve open allowing water to flood into the sprinkler piping and discharge from any sprinkler that may have opened. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 11 16 DOMESTIC WATER PIPING Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American National Standards Institute (ANSI)/American Society of Mechanical Engineers International (ASME) .1 ANSI/ASME B16.15-06, Cast Bronze Threaded Fittings, Classes 125 and 250. .2 ANSI/ASME B16.18-01, Cast Copper Alloy Solder Joint Pressure Fittings. .3 ANSI/ASME B16.22-01, Wrought Copper and Copper Alloy Solder Joint Pressure Fittings. .4 ANSI/ASME B16.24-01, Cast Copper Alloy Pipe Flanges and Flanged Fittings, Class 150, 300, 400, 600, 900, 1500 and 2500. .2 ASTM International Inc. .1 ASTM B 88M-05, Standard Specification for Seamless Copper Water Tube (Metric). .3 American National Standards Institute/American Water Works Association (ANSI)/(AWWA) .1 ANSI/AWWA C111/A21.11-07, Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings. .4 Canadian Standards Association (CSA International) .1 CSA B242-05, Groove and Shoulder Type Mechanical Pipe Couplings. .5 Manufacturer's Standardization Society of the Valve and Fittings Industry (MSS). .1 MSS-SP-67-02a, Butterfly Valves. .2 MSS-SP-70-06, Gray Iron Gate Valves, Flanged and Threaded Ends. .3 MSS-SP-71-05, Gray Iron Swing Check Valves, Flanged and Threaded Ends. .4 MSS-SP-80-03, Bronze Gate, Globe, Angle and Check Valves. .6 National Research Council (NRC)/Institute for Research in Construction .1 NRCC 38728, National Plumbing Code of Canada (NPC) - 1995. .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and datasheets for insulation and adhesives, and include product characteristics, Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 11 16 DOMESTIC WATER PIPING Page 2 performance criteria, physical size, finish and limitations. PART 2 - PRODUCTS 2.1 PIPING .1 Domestic hot and cold water systems, within building. .1 Above ground: copper tube, hard drawn, type L: to ASTM B 88M. 2.2 FITTINGS .1 Bronze pipe flanges and flanged fittings, Class 150 and 300: to ANSI/ASME B16.24. .2 Cast bronze threaded fittings, Class 125 and 250: to ANSI/ASME B16.15. .3 Cast copper, solder type: to ANSI/ASME B16.18. .4 Wrought copper and copper alloy, solder type: to ANSI/ASME B16.22. .5 NPS 2 and larger: ANSI/ASME B16.18 or ANSI/ASME B16.22 roll grooved to CSA B242. .6 NPS 1 ½ and smaller: wrought copper to ANSI/ASME B16.22; with 301 stainless steel internal components and EPDM seals. Suitable for operating pressure to 1380 kPa. .1 Rubber gaskets, latex-free 1.6 mm thick: to AWWA C111. .2 Bolts, nuts, hex head and washers: to ASTM A 307, heavy series. .3 Solder: 95/5. .4 Teflon tape: for threaded joints. .5 Grooved couplings: designed with angle bolt pads to provide rigid joint, complete with EPDM gasket. .6 Dielectric connections between dissimilar metals: dielectric fitting, complete with thermoplastic liner. 2.3 JOINTS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.4 2.5 GLOBE VALVES BALL VALVES Section 22 11 16 DOMESTIC WATER PIPING Page 3 .1 NPS2 and under, soldered: .1 To MSS-SP-80, Class 125, 860 kPa, bronze body, renewable composition disc, screwed over bonnet. .2 NPS 2 and under, screwed: .1 To MSS-SP-80, Class 150, 1 MPa, bronze body, screwed over bonnet, renewable composition disc. .1 NPS 2 and under, screwed: .1 Class 150. .2 Bronze body, chrome plated brass ball, PTFE adjustable packing, brass gland and PTFE seat, steel lever handle. .2 NPS 2 and under, soldered: .1 To ANSI/ASME B16.18, Class 150. .2 Bronze body, chrome plated brass ball, PTFE adjustable packing, brass gland and seat, steel lever handle, with NPT to copper adaptors. PART 3 - EXECUTION 3.1 APPLICATION .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. 3.2 INSTALLATION .1 Install in accordance with NPC and local authority having jurisdiction. .2 Install pipe work in accordance with Section 23 05 05 - Installation of Pipework, supplemented as specified herein. .3 Assemble piping using fittings manufactured to ANSI standards. .4 Install CWS piping below and away from HWS and HWC and other hot piping so as to maintain temperature of cold water as low as possible. .5 Connect to fixtures and equipment in accordance with manufacturer's written instructions unless otherwise indicated. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 11 16 DOMESTIC WATER PIPING Page 4 3.3 VALVES .1 Isolate equipment, fixtures and branches with ball valves. 3.4 PRESSURE TESTS .1 Conform to requirements of Section 21 05 01 - Common Work Results for Mechanical. .2 Test pressure: greater of 1 times maximum system operating pressure or 860 kPa. 3.5 FLUSHING AND CLEANING .1 Flush entire system for 8 h. Ensure outlets flushed for 2 hours. Let stand for 24 hours, then draw one sample off longest run. Submit to testing laboratory to verify that system is clean to Provincial Potable Standards. Let system flush for additional 2 hours, then draw off another sample for testing. 3.6 PRE-START-UP INSPECTIONS .1 Systems to be complete, prior to flushing, testing and start-up. .2 Verify that system can be completely drained. .3 Ensure that pressure booster systems are operating properly. .4 Ensure that air chambers, expansion compensators are installed properly. .1 Flush out, disinfect and rinse system to requirements of authority having jurisdiction. .2 Upon completion, provide laboratory test reports on water quality for Consultant approval. .1 Timing: start up after: .1 Pressure tests have been completed. .2 Disinfection procedures have been completed. .3 Certificate of static completion has been issued. .4 Water treatment systems operational. 3.7 3.8 DISINFECTION START-UP Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.9 PERFORMANCE VERIFICATION Section 22 11 16 DOMESTIC WATER PIPING Page 5 .2 Provide continuous supervision during start-up. .3 Start-up procedures: .1 Establish circulation and ensure that air is eliminated. .2 Check pressurization to ensure proper operation and to prevent water hammer, flashing and/or cavitation. .3 Bring HWS storage tank up to design temperature slowly. .4 Monitor piping HWS and HWC piping systems for freedom of movement, pipe expansion as designed. .5 Check control, limit, safety devices for normal and safe operation. .4 Rectify start-up deficiencies. .1 Scheduling: .1 Verify system performance after pressure and leakage tests and disinfection are completed, and Certificate of Completion has been issued by authority having jurisdiction. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 22 13 17 Project No. T16036 DRAINAGE WASTE AND VENT PIPING – CAST IRON AND COPPER 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 ASTM International Inc. .1 ASTM B 32-08, Standard Specification for Solder Metal. .2 ASTM B 306-02, Standard Specification for Copper Drainage Tube (DWV). .3 ASTM C 564-03a, Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings. .2 Canadian Standards Association (CSA International). .1 CSA B67-1972(R1996), Lead Service Pipe, Waste Pipe, Traps, Bends and Accessories. .2 CAN/CSA-B70-06, Cast Iron Soil Pipe, Fittings and Means of Joining. .3 CAN/CSA-B125.3-05, Plumbing Fittings. .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and datasheets for adhesives, and include product characteristics, performance criteria, physical size, finish and limitations. 2.1 COPPER TUBE AND FITTINGS .1 Above ground sanitary and vent Type DWV to: ASTM B 306. .1 Fittings. .1 Cast brass: to CAN/CSA-B125.3. .2 Wrought copper: to CAN/CSA-B125.3. .2 Solder: tin-lead, 50:50, type 50A, to ASTM B 32. 2.2 CAST IRON PIPING AND FITTINGS .1 Above ground sanitary and storm: to CAN/CSA-B70. .1 Joints: .1 Hub and spigot: .1 Caulking lead: to CSA B67. .2 Mechanical joints: .1 Neoprene or butyl rubber compression gaskets with stainless steel clamps. 1.2 ACTION AND INFORMATIONAL SUBMITTALS PART 2 - PRODUCTS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 22 13 17 Project No. T16036 DRAINAGE WASTE AND VENT PIPING – CAST IRON AND COPPER 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 PART 3 - EXECUTION 3.1 APPLICATION .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. 3.2 INSTALLATION .1 In accordance with Section 23 05 05 - Installation of Pipework. .2 Install in accordance with National Plumbing Code and local authority having jurisdiction. .1 Pressure test buried systems before backfilling. .2 Hydraulically test to verify grades and freedom from obstructions. .1 Cleanouts: .1 Ensure accessible and that access doors are correctly located. .2 Open, cover with linseed oil and re-seal. .3 Verify that cleanout rods can probe as far as the next cleanout, at least. .2 Test to ensure traps are fully and permanently primed. .3 Storm water drainage: .1 Verify domes are secure. .2 Ensure weirs are correctly sized and installed correctly. .3 Verify provisions for movement of roof system. .4 Ensure that fixtures are properly anchored, connected to system and effectively vented. .5 Affix applicable label (storm, sanitary, vent, pump discharge etc.) c/w directional arrows every floor or 4.5 m (whichever is less). 3.3 TESTING 3.4 PERFORMANCE VERIFICATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 22 13 18 Project No. T16036 DRAINAGE WASTE AND VENT PIPING – PLASTIC BELOW GRADE 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 ASTM International Inc. .1 ASTM D 2235-[04], Standard Specification for Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe and Fittings. .2 ASTM D 2564-[04e1], Standard Specification for Solvent Cements for Poly (Vinyl-Chloride) (PVC) Plastic Piping Systems. .2 Canadian Standards Association (CSA International) .1 CAN/CSA-Series B1800-06, Thermoplastic Nonpressure Pipe Compendium - B1800 Series. .3 Green Seal Environmental Standards (GSES) .1 Standard GS-36-00, Commercial Adhesives. .4 Health Canada/Workplace Hazardous Materials Information System (WHMIS) .1 Material Safety Data Sheets (MSDS). .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and datasheets for piping and adhesives, and include product characteristics, performance criteria, physical size, finish and limitations. .2 Provide two copies WHMIS MSDS - Material Safety Data Sheets in accordance with Section 01 35 29.06 Health and Safety Requirements 01 35 43 Environmental Procedures. .1 For buried DWV piping to: .1 CAN/CSA B1800. ABS or PVC. PART 2 - PRODUCTS 2.1 PIPING AND FITTINGS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 22 13 18 Project No. T16036 DRAINAGE WASTE AND VENT PIPING – PLASTIC BELOW GRADE 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 2.2 JOINTS .1 Solvent weld for PVC: to ASTM D 2564. .2 Solvent weld for ABS: to ASTM D 2235. PART 3 - EXECUTION 3.1 APPLICATION .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. 3.2 INSTALLATION .1 In accordance with Section 23 05 05 - Installation of Pipework. .2 Install in accordance with National Plumbing Code local authority having jurisdiction. .1 Pressure test buried systems before backfilling. .2 Hydraulically test to verify grades and freedom from obstructions. .1 Cleanouts: .1 Ensure accessible and that access doors are correctly located. .2 Open, cover with linseed oil and re-seal. .3 Verify cleanout rods can probe as far as the next cleanout, at least. .2 Test to ensure traps are fully and permanently primed. .3 Storm water drainage: .1 Verify domes are secure. .2 Ensure weirs are correctly sized and installed correctly. .3 Verify provisions for movement of roof system. .4 Ensure fixtures are properly anchored, connected to system and effectively vented. 3.3 TESTING 3.4 PERFORMANCE VERIFICATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 22 13 18 Project No. T16036 DRAINAGE WASTE AND VENT PIPING – PLASTIC BELOW GRADE 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 3 .5 Affix applicable label (storm, sanitary, vent, pump discharge) c/w directional arrows every floor or 4.5 m (whichever is less). END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 15 00 GENERAL SERVICE COMPRESSED AIR SYSTEMS Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Society of Mechanical Engineers (ASME). .1 ASME B16.5-03, Pipe Flanges and Flanged Fittings. .2 ASME B16.11-01, Forged Fittings, Socket-Welding and Threaded. .2 American Society for Testing and Materials International (ASTM) .1 ASTM A 53/A 53M-04, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless. .2 ASTM A 181/A 181M-01, Standard Specification for Carbon Steel Forgings for General Purpose Piping. .3 Canadian Standards Association (CSA International) .1 CSA B51-03, Boiler, Pressure Vessel, and Pressure Piping Code. .1 Submittals in accordance with Section 01 33 00 Submittal Procedures. .2 Shop Drawings: .1 Submit shop drawings to indicate project layout including layout, dimensions and extent of piping system. .1 Vertical and horizontal piping locations and elevations and connections details. .2 Test Reports: submit certified test reports from approved independent testing laboratories indicating compliance with specifications for specified performance characteristics and physical properties. .3 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .4 Instructions: submit manufacturer's installation instructions. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 15 00 GENERAL SERVICE COMPRESSED AIR SYSTEMS Page 2 PART 2 - PRODUCTS 2.1 AIR PIPING COMPRESSED .1 Piping: to ASTM A 53/A 53M, schedule 80 seamless black steel. .2 Fittings: .1 NPS2 and smaller: to ASME B16.11, schedule 80 steel, socket welded. .3 Couplings: to ASME B16.11, socket welded or threaded half coupling type. .4 Unions: 1000 kPa malleable iron with brass-to-iron ground seat. .5 Dissimilar metal junctions: use dielectric unions. .6 Flanges: .1 NPS2 and smaller: to ASME B16.5, forged steel, raised face and socket welded. .7 Joints: .1 NPS2 and smaller: socket welded. 2.2 PIPING BREATHING AIR .1 Piping: copper tube, hand drawn type L to ASTM B 88M, fittings: wrought upper to ANSI/ASME B16.22 with stainless steel internal components and EPDM seals suitable for 1380 kPa. 2.3 BALL VALVES .1 Three piece design or top entry for ease of in-line maintenance. .1 To ASTM A 181/A 181M, Class 70, carbon steel body screwed ends, carbon steel ball and associated trim suitable for compressed air application. .2 To withstand 1034 kPa maximum pressure. .1 Industrial interchange series, full-bore. .2 Maximum inlet pressure: 1700 kPa. .3 Valve seat: moulded nylon. .4 Body: zinc plated steel. .5 Threads: NPT. 2.4 COUPLERS/CONNECTORS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.5 SHOP AIR XXXXX /STATION Section 22 15 00 GENERAL SERVICE COMPRESSED AIR SYSTEMS Page 3 .1 Each compressed air drawings shall include filter/regulator/lubricator, isolation valve and quick connection coupling. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 MAIN AIR PRESSURE REGULATORS .1 Install at air compressor station. .2 Install additional regulators on connections to equipment as indicated. .1 To match existing simulator bay configuration. .2 Install shut-off valves at outlets, major branch lines and in locations as indicated. .3 Install quick-coupler chucks and pressure gauges on drop pipes. .4 Install unions to permit removal or replacement of equipment. .5 Install tees in lieu of elbows at changes in direction of piping. Install plug in open ends of tees. .6 Grade piping at 1% slope minimum. .7 Install compressed air trap and pressure equalizing pipe at moisture collecting points. Drain pipe to nearest floor drain. .8 Make branch connections from top of main. .9 Install compressed air trap at bottom of risers and at low points in mains, piped to nearest drain. Distance between drain points to be [30] m maximum. PART 3 - EXECUTION 3.3 COMPRESSED AIR PIPING CONNECTIONS AND INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.4 BREATHING AIR PIPING 3.5 FIELD QUALITY CONTROL Section 22 15 00 GENERAL SERVICE COMPRESSED AIR SYSTEMS Page 4 .1 To match existing simulator bay configuration. .1 Site Tests/Inspection: .1 Testing: pressure test in accordance with requirements of Section 21 05 01 - Common Work Results for Mechanical, for 4 h minimum, to 1100 kPa, with outlets closed and with compressor isolated from system. Pressure drop not to exceed 10 kPa. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 30 05 DOMESTIC WATER HEATERS Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 Canadian Standards Association (CSA International) .1 CAN/CSA C22.2 No.110-94(R2004), Construction and Test of Electric Storage Tank Water Heaters. .2 CAN/CSA-C191-04, Performance of Electric Storage Tank Water Heaters for Household Service. 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and datasheets for domestic water heater, and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Indicate: .1 Equipment, including connections, fittings, control assemblies and ancillaries, identifying factory and field assembled. .1 Provide maintenance and engineering data for incorporation into manual specified in Section 01 78 00 - Closeout Submittals. .1 Instantaneous electric water heater (type and model to match existing facility), on demand, packaged pulley engineered tempering system for eyewash application. 1.3 CLOSEOUT SUBMITTALS PART 2 - PRODUCTS 2.1 ELECTRIC WATER HEATER Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 30 05 DOMESTIC WATER HEATERS Page 2 PART 3 - EXECUTION 3.1 .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. .2 Performance as scheduled. .3 Specified Product: .1 Install in accordance with manufacturer's recommendations and authority having jurisdiction. 3.3 FIELD QUALITY CONTROL .1 Manufacturer's factory trained, certified Engineer to start up and commission DHW heaters. 3.4 .1 Clean in accordance with Section 01 74 11 - Cleaning. .1 Remove surplus materials, excess materials, rubbish, tools and equipment. 3.2 APPLICATION INSTALLATION CLEANING END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited HAWS, TWBS,EW.H. Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 ASTM International .1 ASTM A 126-04(2009), Standard Specification for Gray Iron Castings for Valves, Flanges and Pipe Fittings. .2 ASTM B 62-09, Standard Specification for Composition Bronze or Ounce Metal Castings. .2 CSA International .1 CSA-B64 Series-11, Backflow Preventers and Vacuum Breakers. .2 CSA B79-08, Commercial and Residential Drains and Cleanouts. .3 Efficiency Valuation Organization (EVO) .1 International Performance Measurement and Verification Protocol (IPMVP). .1 IPMVP 2007 Version. .4 Plumbing and Drainage Institute (PDI) .1 PDI-WH201-R2010, Water Hammer Arresters Standard. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for plumbing products and include product characteristics, performance criteria, physical size, finish and limitations. .2 Submit 2 copies of WHMIS MSDS in accordance with Section 01 35 29.06 - Health and Safety Requirements. .3 Shop Drawings: .1 Indicate on drawings to indicate materials, finishes, method of anchorage, number of anchors, dimensions construction and assembly details. .4 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .5 Instructions: submit manufacturer's installation instructions. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.3 CLOSEOUT SUBMITTALS Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 2 .6 Manufacturers' Field Reports: manufacturers' field reports specified. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for plumbing specialties and accessories for incorporation into manual. .1 Description of plumbing specialties and accessories, giving manufacturers name, type, model, year and capacity. .2 Details of operation, servicing and maintenance. .3 Recommended spare parts list. .1 Floor Drains and Trench Drains: to CSA B79. .2 Type 1: combination funnel floor drain; cast iron body with integral seepage pan, clamping collar, nickel-bronze adjustable head strainer with integral funnel. .3 Type 2: floor drain; cast iron body with integral seepage pan, clamping collar, nickel-bronze adjustable head strainer. PART 2 - PRODUCTS 2.1 FLOOR DRAINS 2.2 ROOF DRAINS .1 Type 1: standard roof drain with cast iron body with aluminum dome, under-deck clamp to suit roof construction, flashing clamp ring with integral gravel stop. 2.3 CLEANOUTS .1 Cleanout Plugs: heavy cast iron male ferrule with brass screws and threaded brass or bronze plug. Sealing-caulked lead seat or neoprene gasket. .2 Access Covers: .1 Floor Access: round cast iron body and frame with adjustable secured nickel bronze top and: Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 3 .1 .2 .3 .4 .5 Plugs: bolted bronze with neoprene gasket. Cover for Unfinished Concrete Floors: cast iron round gasket, vandal-proof screws. Cover for Terrazzo Finish: polished nickel bronze or brass with recessed cover for filling with terrazzo, vandal-proof locking screws. Cover for Tile and Linoleum Floors: polished nickel bronze with recessed cover for linoleum or tile infill, complete with vandal-proof locking screws. Cover for Carpeted Floors: polished nickel bronze with deep flange cover for carpet infill, complete with carpet retainer vandal-proof locking screws. 2.4 WATER HAMMER ARRESTORS .1 Copper construction, piston type: to PDI-WH201. 2.5 .1 Breakers: to CSA-B64 Series, vacuum breaker. 2.6 HOSE BIBBS AND SEDIMENT FAUCETS .1 Bronze construction complete with integral back flow preventer, hose thread spout, replaceable composition disc, and chrome plated in finished areas. 2.7 TRAP SEAL PRIMERS .1 Brass, with integral vacuum breaker, NPS 1/2 solder ends, NPS 1/2 drip line connection. 2.8 .1 275 mm stainless steel receptor. .2 Rigid stainless steel push flag. .3 Single eyewash head with dust cover. .4 Pedestal mount. .5 Specified product: VACUUM BREAKERS EYEWASH Rubin & Rotman Architects J.L. Richards & Associates Limited HAWS – 7461. Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.9 SUMP BASIN/PUMP PACKAGE Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 4 .1 Injection-molded structural foam basin complete with NPS 1-1/2” threaded discharge flange and NPS 2 vent flange. .2 Cast iron body submersible sump pump with built-in overload protection, vertical mechanical float switch and NPS 1-1/2” sump check valve. .3 Specified product: as scheduled. .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for plumbing specialities and accessories installation in accordance with manufacturer's written instructions. 3.2 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and data sheet. 3.3 .1 Install in accordance with National Plumbing Code of Canada, local authority having jurisdiction. .2 Install in accordance with manufacturer's instructions and as specified. .1 Install cleanouts at base of soil and waste stacks, and rainwater leaders, at locations required code, and as indicated. .2 Bring cleanouts to wall or finished floor unless serviceable from below floor. .3 Building drain cleanout and stack base cleanouts: line size to maximum NPS 4. PART 3 - EXECUTION 3.1 3.4 EXAMINATION INSTALLATION CLEANOUTS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 5 3.5 NON-FREEZE GROUND HYDRANT .1 Install with top of box flush and with drainage connection to discharge as indicated. 3.6 WATER HAMMER ARRESTORS .1 Install on branch supplies to fixtures or group of fixtures where indicated. 3.7 HOSE BIBBS AND SEDIMENT FAUCETS .1 Install at bottom of risers, at low points to drain systems, and as indicated. 3.8 TRAP SEAL PRIMERS .1 Install for floor drains and elsewhere, as indicated. .2 Install on cold water supply to nearest frequently used plumbing fixture, in concealed space, to approval of Consultant. .3 Install plastic tubing to floor drain. .1 General: .1 In accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: General Requirements, supplemented as specified herein. .2 Timing: start-up only after: .1 Pressure tests have been completed. .2 Disinfection procedures have been completed. .3 Certificate of static completion has been issued. .4 Water treatment systems operational. .3 Provide continuous supervision during start-up. .1 General: .1 Test and adjust plumbing specialties and accessories in accordance with Section 01 91 13 General Commissioning (Cx) Requirements: General Requirements, supplemented as specified. 3.9 START-UP 3.10 TESTING AND ADJUSTING Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 6 .2 Timing: .1 After start-up deficiencies rectified. .2 After certificate of completion has been issued by authority having jurisdiction. .3 Application tolerances: .1 Pressure at fixtures: +/- 70 kPa. .2 Flow rate at fixtures: +/- 20%. .4 Adjustments: .1 Verify that flow rate and pressure meet design criteria. .2 Make adjustments while flow rate or withdrawal is (1) maximum and (2) 25% of maximum and while pressure is (1) maximum and (2) minimum. .5 Floor drains: .1 Verify operation of trap seal primer. .2 Prime, using trap primer. Adjust flow rate to suit site conditions. .3 Check operations of flushing features. .4 Check security, accessibility, removability of strainer. .5 Clean out baskets. .6 Vacuum breakers: .1 Test tightness, accessibility for O&M of cover and of valve. .2 Simulate reverse flow and back-pressure conditions to test operation of vacuum breakers. .3 Verify visibility of discharge from open ports. .7 Roof drains: .1 Check location at low points in roof. .2 Check security, removability of dome. .3 Adjust weirs to suit actual roof slopes, meet requirements of design. .4 Clean out sumps. .5 Verify provisions for movement of roof systems. .8 Access doors: .1 Verify size and location relative to items to be accessed. .9 Cleanouts: .1 Verify covers are gas-tight, secure, yet readily removable. .10 Water hammer arrestors: .1 Verify proper installation of correct type of water hammer arrester. .11 Hose bibbs, sediment faucets: .1 Verify that flow and pressure meet design criteria. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 22 42 01 PLUMBING SPECIALTIES AND ACCESSORIES Page 7 .2 Check for leaks, replace compression washer if required. 3.11 CLOSEOUT ACTIVITIES 3.12 3.13 CLEANING PROTECTION .1 Commissioning Reports: in accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: reports, supplemented as specified. .2 Training: provide training in accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: Training of O&M Personnel, supplemented as specified. .1 Progress Cleaning: clean in accordance with Section 01 74 11 - Cleaning. .1 Leave Work area clean at end of each day. .2 Final Cleaning: upon completion remove surplus materials, rubbish, tools and equipment in accordance with Section 01 74 11 - Cleaning. .1 Protect installed products and components from damage during construction. .2 Repair damage to adjacent materials caused by plumbing specialties and accessories installation. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 05 INSTALLATION OF PIPEWORK Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Canadian General Standards Board (CGSB) .1 CAN/CGSB-1.181-99, Ready-Mixed Organic Zinc-Rich Coating. .2 Canadian Standards Association (CSA International) .1 CSA B139-04, Installation Code for Oil Burning Equipment. .3 National Fire Code of Canada (NFCC 2005). .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .1 Sealants: in accordance with Section 07 92 00 - Joint Sealers. .2 Fire Stopping: in accordance with Section 07 84 00 Fire Stopping and Smoke Seals. .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. .1 In accordance with manufacturer's instructions unless otherwise indicated. PART 2 - PRODUCTS 2.1 MATERIAL PART 3 - EXECUTION 3.1 APPLICATION 3.2 CONNECTIONS TO EQUIPMENT Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 3.4 3.5 CLEARANCES DRAINS AIR VENTS 3.6 DIELECTRIC COUPLINGS Section 23 05 05 INSTALLATION OF PIPEWORK Page 2 .2 Use valves and either unions or flanges for isolation and ease of maintenance and assembly. .3 Use double swing joints when equipment mounted on vibration isolation and when piping subject to movement. .1 Provide clearance around systems, equipment and components for observation of operation, inspection, servicing, maintenance and as recommended by manufacturer. .2 Provide space for disassembly, removal of equipment and components as recommended by manufacturer without interrupting operation of other system, equipment, components. .1 Install piping with grade in direction of flow except as indicated. .2 Install drain valve at low points in piping systems, at equipment and at section isolating valves. .3 Pipe each drain valve discharge separately to above floor drain. .1 Discharge to be visible. .4 Drain valves: NPS 3/4 gate or globe valves unless indicated otherwise, with hose end male thread, cap and chain. .1 Install air vents to CSA B139 at high points in piping systems. .2 Install isolating valve at each automatic air valve. .3 Install drain piping to approved location and terminate where discharge is visible. .1 General: compatible with system, to suit pressure rating of system. .2 Locations: where dissimilar metals are joined. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.7 PIPEWORK INSTALLATION Section 23 05 05 INSTALLATION OF PIPEWORK Page 3 .3 PS 2 and under: isolating unions or bronze valves. .4 Over NPS 2: isolating flanges. .1 Install pipework to CSA B139. .2 Screwed fittings jointed with Teflon tape. .3 Protect openings against entry of foreign material. .4 Install to isolate equipment and allow removal without interrupting operation of other equipment or systems. .5 Assemble piping using fittings manufactured to ANSI standards. .6 Saddle type branch fittings may be used on mains if branch line is no larger than half size of main. .1 Hole saw (or drill) and ream main to maintain full inside diameter of branch line prior to welding saddle. .7 Install exposed piping, equipment, rectangular cleanouts and similar items parallel or perpendicular to building lines. .8 Install concealed pipework to minimize furring space, maximize headroom, conserve space. .9 Slope piping, except where indicated, in direction of flow for positive drainage and venting. .10 Install, except where indicated, to permit separate thermal insulation of each pipe. .11 Group piping wherever possible and as indicated. .12 Ream pipes, remove scale and other foreign material before assembly. .13 Use eccentric reducers at pipe size changes to ensure positive drainage and venting. .14 Valves: .1 Install in accessible locations. .2 Remove interior parts before soldering. .3 Install with stems above horizontal position unless indicated. .4 Valves accessible for maintenance without removing adjacent piping. .5 Install globe valves in bypass around control valves. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 05 INSTALLATION OF PIPEWORK Page 4 .6 Use ball valves at branch take-offs for isolating purposes except where specified. 3.8 3.9 SLEEVES ESCUTCHEONS .1 General: install where pipes pass through masonry, concrete structures, fire rated assemblies, and as indicated. .2 Material: schedule 40 black steel pipe. .3 Construction: use annular fins continuously welded at mid-point at foundation walls and where sleeves extend above finished floors. .4 Sizes: 6 mm minimum clearance between sleeve and uninsulated pipe or between sleeve and insulation. .5 Installation: .1 Concrete, masonry walls, concrete floors on grade: terminate flush with finished surface. .2 Other floors: terminate 25 mm above finished floor. .3 Before installation, paint exposed exterior surfaces with heavy application of zinc-rich paint to CAN/CGSB-1.181. .6 Sealing: .1 Foundation walls and below grade floors: fire retardant, waterproof non-hardening mastic. .2 Elsewhere: .1 Provide space for firestopping. .2 Maintain fire rating integrity. .3 Sleeves installed for future use: fill with lime plaster or other easily removable filler. .4 Ensure no contact between copper pipe or tube and sleeve. .1 Install on pipes passing through walls, partitions, floors, and ceilings in finished areas. .2 Construction: one piece type with set screws. .1 Chrome or nickel plated brass or type 302 stainless steel. .3 Sizes: outside diameter to cover opening or sleeve. .1 Inside diameter to fit around pipe or outside of insulation if so provided. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.10 PREPARATION FOR FIRE STOPPING 3.11 PRESSURE TESTING OF EQUIPMENT AND PIPEWORK 3.12 EXISTING SYSTEMS 3.13 CLEANING Section 23 05 05 INSTALLATION OF PIPEWORK Page 5 .1 Install firestopping within annular space between pipes, ducts, insulation and adjacent fire separation in accordance with Section 07 84 00 - Fire Stopping and Smoke Seals. .2 Uninsulated unheated pipes not subject to movement: no special preparation. .3 Uninsulated heated pipes subject to movement: wrap with non-combustible smooth material to permit pipe movement without damaging fires topping material or installation. .4 Insulated pipes and ducts: ensure integrity of insulation and vapour barriers. .1 Advise Owner 48 hours minimum prior to performance of pressure tests. .2 Pipework: test as specified in relevant sections of heating, ventilating and air conditioning work. .3 Maintain specified test pressure without loss for 4 hours minimum unless specified for longer period of time in relevant mechanical sections. .4 Prior to tests, isolate equipment and other parts which are not designed to withstand test pressure or media. .5 Pay costs for repairs or replacement, retesting, and making good. .6 Insulate or conceal work only after approval and certification of tests by Consultant. .1 Connect into existing piping systems at times approved by Owner. .2 Be responsible for damage to existing plant by this work. .1 Clean in accordance with Section 01 74 11 - Cleaning. .1 Remove surplus materials, excess materials, rubbish, tools and equipment. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 19.01 THERMOMETERS AND PRESSURE GAUGES – PIPING SYSTEMS Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Society of Mechanical Engineers (ASME) .1 ASME B40.100-2005, Pressure Gauges and Gauge Attachments. .2 ASME B40.200-2008, Thermometers, Direct Reading and Remote Reading. .2 Canadian General Standards Board (CGSB) .1 CAN/CGSB-14.4-M88, Thermometers, Liquid-in-Glass, Self-indicating, Commercial/Industrial Type. .2 CAN/CGSB-14.5-M88, Thermometers, Bimetallic, Self-Indicating, Commercial/Industrial Type. .3 Efficiency Valuation Organization (EVO) .1 International Performance Measurement and Verification Protocol (IPMVP) .1 IPMVP 2007 Version. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for thermometers and pressure gauges and include product characteristics, performance criteria, physical size, finish and limitations. .1 Design point to be at mid-point of scale or range. .1 Industrial, variable angle type, mercury-free, liquid filled, 125 mm scale length: to CAN/CGSB-14.4 and ASME B40.200. .1 Resistance to shock and vibration. PART 2 - PRODUCTS 2.1 GENERAL 2.2 DIRECT READING THERMOMETERS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.3 THERMOMETER WELLS 2.4 PRESSURE GAUGES Section 23 05 19.01 THERMOMETERS AND PRESSURE GAUGES – PIPING SYSTEMS Page 2 .1 Copper pipe: copper or bronze. .2 Steel pipe: brass. .1 112 mm, dial type: to ASME B40.100, Grade 2A, phosphor bronze bourdon tube having 0.5% accuracy full scale unless otherwise specified. .2 Provide: .1 Snubber for pulsating operation. .2 Diaphragm assembly for corrosive service. .3 Gasketted pressure relief back with solid front. .4 Bronze stop cock. .5 Oil filled for high vibration applications. .1 Install thermometers and gauges so they can be easily read from floor or platform. .1 If this cannot be accomplished, install remote reading units. .2 Install between equipment and first fitting or valve. .1 Install in wells on piping. Include heat conductive material inside well. .2 Install wells for balancing purposes. .3 Use extensions where thermometers are installed through insulation. .1 Install in locations as follows: .1 Upstream and downstream of PRV's. .2 Install gauge cocks for balancing purposes, elsewhere as indicated. PART 3 - EXECUTION 3.1 3.2 3.3 GENERAL THERMOMETERS PRESSURE GAUGES Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 19.01 THERMOMETERS AND PRESSURE GAUGES – PIPING SYSTEMS Page 3 .3 Use extensions where pressure gauges are installed through insulation. 3.4 NAMEPLATES .1 Install engraved lamicoid nameplates in accordance with Section 23 05 53.01 - Mechanical Identification, identifying medium. 3.5 CLEANING .1 Progress Cleaning: clean in accordance with Section 01 74 11 - Cleaning. .1 Leave Work area clean at end of each day. 3.6 PROTECTION .1 Protect installed products and components from damage during construction. .2 Repair damage to adjacent materials caused by thermometer and gauge installation. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 23.01 VALVES - BRONZE Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 American National Standards Institute (ANSI)/American Society of Mechanical Engineers (ASME) .1 ANSI/ASME B1.20.1-1983(R2006), Pipe Threads, General Purpose (Inch). .2 ANSI/ASME B16.18-2001, Cast Copper Alloy Solder Joint Pressure Fittings. .2 ASTM International .1 ASTM A 276-08, Standard Specification for Stainless Steel Bars and Shapes. .2 ASTM B 62-02, Standard Specification for Composition Bronze or Ounce Metal Castings. .3 ASTM B 283-08a, Standard Specification for Copper and Copper Alloy Die Forgings (Hot-Pressed). .4 ASTM B 505/B 505M-08a, Standard Specification for Copper-Base Alloy Continuous Castings. .3 Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS) .1 MSS-SP-25-1998, Standard Marking System for Valves, Fittings, Flanges and Unions. .2 MSS-SP-80-2008, Bronze Gate Globe, Angle and Check Valves. .3 MSS-SP-110-1996, Ball Valves, Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends. .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and data sheets for equipment and systems and include product characteristics, performance criteria, physical size, finish and limitations. .2 Submit WHMIS MSDS - Material Safety Data Sheets in accordance with Section 02 81 01 - Hazardous Materials. .1 Provide maintenance data for incorporation into manual specified in Section 01 78 00 - Closeout Submittals. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 MAINTENANCE MATERIAL SUBMITTALS Section 23 05 23.01 VALVES - BRONZE Page 2 .1 Extra Materials/Spare Parts: .1 Furnish following spare parts: .1 Valve seats: one for every 10 valves each size, minimum 1. .2 Discs: one for every 10 valves, each size. Minimum 1. .3 Stem packing: one for every 10 valves, each size. Minimum 1. .4 Valve handles: 2 of each size. .5 Gaskets for flanges: one for every 10 flanged joints. .2 Tools: .1 Furnish special tools for maintenance of systems and equipment. .2 Include following: .1 Lubricant gun for expansion joints. .1 Valves: .1 Except for specialty valves, to be single manufacturer. .2 Products to have CRN registration numbers. .2 End Connections: .1 Connection into adjacent piping/tubing: .1 Steel pipe systems: screwed ends to ANSI/ASME B1.20.1. .2 Copper tube systems: solder ends to ANSI/ASME B16.18. .3 Lockshield Keys: .1 Where lockshield valves are specified, provide 10 keys of each size: malleable iron cadmium plated. .4 Globe Valves: .1 Requirements common to globe valves, unless specified otherwise: .1 Standard specification: MSS SP-80. .2 Bonnet: union with hexagonal shoulders. .3 Connections: screwed with hexagonal shoulders. .4 Pressure testing: to MSS SP-80. Tests to be hydrostatic. .5 Stuffing box: threaded to bonnet with gland follower, packing nut, high grade non-asbestos packing. PART 2 - PRODUCTS 2.1 MATERIALS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER .2 Section 23 05 23.01 VALVES - BRONZE Page 3 .6 Handwheel: non-ferrous. .7 Handwheel Nut: bronze to ASTM B 62. NPS 2 and under, composition disc, Class 125: .1 Body and bonnet: screwed bonnet. .2 Disc and seat: renewable rotating PTFE disc composition to suit service conditions, regrindable bronze seat, loosely secured to bronze stem to ASTM B 505. .3 Operator: handwheel. .5 Ball Valves: .1 NPS 2 and under: .1 Body and cap: cast high tensile bronze to ASTM B 62. .2 Pressure rating: Class125, 2760-kPa CWP. .3 Connections: screwed ends to ANSI B1.20.1 and with hexagonal shoulders. .4 Stem: tamperproof ball drive. .5 Stem packing nut: external to body. .6 Ball and seat: replaceable stainless steel solid ball and Teflon seats. .7 Stem seal: TFE with external packing nut. .8 Operator: removable lever handle. .6 Butterfly Valves: .1 NPS 2 1/2 through NPS 6, 2068 kPa with grooved ends. .1 Body: cast bronze, with copper-tube dimensioned grooved ends. .2 Disc: elastomer coated ductile iron with integrally cast stem. .3 Operator: lever. .1 Install rising stem valves in upright position with stem above horizontal. .2 Remove internal parts before soldering. .3 Install valves with unions at each piece of equipment arranged to allow servicing, maintenance, and equipment removal. PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 American Society of Mechanical Engineers (ASME) .1 ASME B31.1-07, Power Piping. .2 ASTM International .1 ASTM A 125-1996(2007), Standard Specification for Steel Springs, Helical, Heat-Treated. .2 ASTM A 307-07b, Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength. .3 ASTM A 563-07a, Standard Specification for Carbon and Alloy Steel Nuts. .3 Factory Mutual (FM) .4 Manufacturer's Standardization Society of the Valves and Fittings Industry (MSS) .1 MSS SP 58-2002, Pipe Hangers and Supports Materials, Design and Manufacture. .2 MSS SP 69-2003, Pipe Hangers and Supports Selection and Application. .3 MSS SP 89-2003, Pipe Hangers and Supports Fabrication and Installation Practices. .5 Underwriter's Laboratories of Canada (ULC) .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Shop Drawings: .1 Submit shop drawings for: .1 Bases, hangers and supports. .2 Connections to equipment and structure. .3 Structural assemblies. .3 Certificates: .1 Submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .1 Provide maintenance data for incorporation into manual specified in Section 01 78 00 - Closeout Submittals. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 2 PART 2 - PRODUCTS 2.1 SYSTEM DESCRIPTION .1 Design Requirements: .1 Construct pipe hanger and support to manufacturer's recommendations utilizing manufacturer's regular production components, parts and assemblies. .2 Base maximum load ratings on allowable stresses prescribed by ASME B31.1 or MSS SP 58. .3 Ensure that supports, guides, anchors do not transmit excessive quantities of heat to building structure. .4 Design hangers and supports to support systems under conditions of operation, allow free expansion and contraction, prevent excessive stresses from being introduced into pipework or connected equipment. .5 Provide for vertical adjustments after erection and during commissioning. Amount of adjustment in accordance with MSS SP 58. 2.2 .1 Fabricate hangers, supports and sway braces in accordance with MSS SP 58. ANSI B31.1 and .2 Use components for intended design purpose only. Do not use for rigging or erection purposes. .1 Finishes: .1 Pipe hangers and supports: galvanized after manufacture. .2 Use hot dipped galvanizing process. .3 Ensure steel hangers in contact with copper piping are copper plated. .2 Upper attachment structural: suspension from lower flange of I-Beam: .1 Cold piping NPS 2 maximum: malleable iron C-clamp with hardened steel cup point setscrew, locknut and carbon steel retaining clip. .1 Rod: 13 mm FM approved. .2 Cold piping NPS 2 1/2 or greater, hot piping: malleable iron beam clamp, eye rod, jaws and extension with carbon steel retaining clip, tie rod, nuts and washers, UL listed, FM approved, to MSS-SP 58 and MSS-SP 69. 2.3 GENERAL PIPE HANGERS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.4 RISER CLAMPS 2.5 INSULATION PROTECTION SHIELDS Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 3 .3 Upper attachment structural: suspension from upper flange of I-Beam: .1 Cold piping NPS 2 maximum: ductile iron top-of-beam C-clamp with hardened steel cup point setscrew, locknut and carbon steel retaining clip, ULC listed, FM approved, to MSS SP 69. .2 Cold piping NPS 2 1/2 or greater, hot piping: malleable iron top-of-beam jaw-clamp with hooked rod, spring washer, plain washer and nut [UL listed] [FM approved]. .4 Shop and field-fabricated assemblies: .1 Trapeze hanger assemblies. .5 Hanger rods: threaded rod material to MSS SP 58: .1 Ensure that hanger rods are subject to tensile loading only. .2 Provide linkages where lateral or axial movement of pipework is anticipated. .6 Pipe attachments: material to MSS SP 58: .1 Attachments for steel piping: carbon steel galvanized. .2 Attachments for copper piping: copper plated black steel. .3 Use insulation shields for hot pipework. .4 Oversize pipe hangers and supports. .1 Steel or cast iron pipe: galvanized carbon steel to MSS SP 58, type 42, UL listed, FM approved. .2 Copper pipe: carbon steel copper plated to MSS SP 58, type 42. .3 Bolts: to ASTM A 307. .4 Nuts: to ASTM A 563. .1 Insulated cold piping: .1 64 kg/mü density insulation plus insulation protection shield to: MSS SP 69, galvanized sheet carbon steel. Length designed for maximum 3 m span. .2 Insulated hot piping: .1 Curved plate 300 mm long, with edges turned up, welded-in centre plate for pipe sizes NPS 12 and over, carbon steel to comply with MSS SP 69. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 4 2.6 EQUIPMENT SUPPORTS .1 Fabricate equipment supports not provided by equipment manufacturer from structural grade steel meeting requirements of Section 05 12 23 - Structural Steel for Buildings. Submit calculations with shop drawings. 2.7 EQUIPMENT ANCHOR BOLTS AND TEMPLATES .1 Provide templates to ensure accurate location of anchor bolts. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 .1 Install in accordance with: .1 Manufacturer's instructions and recommendations. .2 Vibration Control Devices: .1 Install on piping systems at pumps, boilers, chillers, cooling towers, and as indicated. .3 Clamps on riser piping: .1 Support independent of connected horizontal pipework using riser clamps and riser clamp lugs welded to riser. .2 Bolt-tightening torques to industry standards. .3 Steel pipes: install below coupling or shear lugs welded to pipe. .4 Cast iron pipes: install below joint. .4 Clevis plates: .1 Attach to concrete with 4 minimum concrete inserts, one at each corner. .5 Provide supplementary structural steelwork where structural bearings do not exist or where concrete inserts are not in correct locations. PART 3 - EXECUTION INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 5 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 HANGER SPACING .6 Use approved constant support type hangers where: .1 Vertical movement of pipework is 13 mm or more, .2 Transfer of load to adjacent hangers or connected equipment is not permitted. .7 Use variable support spring hangers where: .1 Transfer of load to adjacent piping or to connected equipment is not critical. .2 Variation in supporting effect does not exceed 25% of total load. .1 Plumbing piping: to Canadian Plumbing Code, authority having jurisdiction. .2 Fire protection: to applicable fire code. .3 Gas and fuel oil piping: up to NPS 1/2: every 1.8 m. .4 Copper piping: up to NPS 1/2: every 1.5 m. .5 Flexible joint roll groove pipe: in accordance with table below for steel, but not less than one hanger at joints. Table listings for straight runs without concentrated loads and where full linear movement is not required. .6 Within 300 mm of each elbow. Maximum Pipe Size : NPS up to 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 3.4 HANGER INSTALLATION Maximum Spacing Steel 2.4 m 3.0 m 3.0 m 3.7 m 3.7 m 3.7 m 3.7 m 4.3 m 4.3 m Maximum Spacing Copper 1.8 m 2.4 m 2.4 m 3.0 m 3.0 m 3.3 m 3.6 m .1 Install hanger so that rod is vertical under operating conditions. .2 Adjust hangers to equalize load. .3 Support from structural members. Where structural bearing does not exist or inserts are not in suitable locations, provide supplementary structural steel members. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.5 HORIZONTAL MOVEMENT 3.6 FINAL ADJUSTMENT Section 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT Page 6 .1 Angularity of rod hanger resulting from horizontal movement of pipework from cold to hot position not to exceed 4 degrees from vertical. .2 Where horizontal pipe movement is less than 13 mm, offset pipe hanger and support so that rod hanger is vertical in the hot position. .1 Adjust hangers and supports: .1 Ensure that rod is vertical under operating conditions. .2 Equalize loads. .2 Adjustable clevis: .1 Tighten hanger load nut securely to ensure proper hanger performance. .2 Tighten upper nut after adjustment. .3 C-clamps: .1 Follow manufacturer's recommended written instructions and torque values when tightening C-clamps to bottom flange of beam. .4 Beam clamps: .1 Hammer jaw firmly against underside of beam. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 QUALITY ASSURANCE .1 Health Canada/Workplace Hazardous Materials Information System (WHMIS) .1 Material Safety Data Sheets (MSDS). .2 National Fire Protection Association (NFPA) .1 NFPA 13-2002, Standard for the Installation of Sprinkler Systems. .3 National Building Code of Canada (NBC) – 1995. .1 Submittals: in accordance with Section 01 33 00 Submittal Procedures. .1 Submit manufacturer's printed product literature, specifications and datasheet in accordance with Section 01 33 00 - Submittal Procedures. Include product characteristics, performance criteria, and limitations. .1 Submit one copy of Workplace Hazardous Materials Information System (WHMIS) Material Safety Data Sheets (MSDS) in accordance with Section 01 33 00 - Submittal Procedures. .2 Submit shop drawings in accordance with Section 01 33 00 - Submittal Procedures. .1 Provide system shop drawings complete with performance and product data. .3 Quality assurance submittals: submit following in accordance with Section 01 33 00 - Submittal Procedures. .1 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .2 Instructions: submit manufacturer's installation instructions. .3 Manufacturer's Field Reports: manufacturer's field reports specified. .1 Health and Safety: .1 Do construction occupational health and safety in accordance with Section 01 35 30 - Health and Safety Requirements. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 PART 2 - PRODUCTS 2.1 GENERAL .1 Size and shape of bases type and performance of vibration isolation as indicated. .1 Type EP1 - neoprene waffle or ribbed; 9 mm minimum thick; 50 durometer; maximum loading 350 kPa. .2 Type EP2 - rubber waffle or ribbed; 9 mm minimum thick; 30 durometer natural rubber; maximum loading 415 kPa. .3 Type EP3 - neoprene-steel-neoprene; 9 mm minimum thick neoprene bonded to 1.71 mm steel plate; 50 durometer neoprene, waffle or ribbed; holes sleeved with isolation washers; maximum loading 350 kPa. .4 Type EP4 - rubber-steel-rubber; 9 mm minimum thick rubber bonded to 1.71 mm steel plate; 30 durometer natural rubber, waffle or ribbed; holes sleeved with isolation washers; maximum loading 415 kPa. 2.3 ELASTOMERIC MOUNTS .1 Type M1 - colour coded; neoprene in shear; maximum durometer of 60; threaded insert and two bolt-down holes; ribbed top and bottom surfaces. 2.4 .1 Design stable springs: ratio of lateral to axial stiffness is equal to or greater than 1.2 times ratio of static deflection to working height. Select for 50% travel beyond rated load. Units complete with levelling devices. .2 Ratio of height when loaded to diameter of spring between 0.8 to 1.0. .3 Cadmium plate for outdoor or 100% relative humidity installations. .4 Colour code springs. 2.2 ELASTOMERIC PADS SPRINGS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 3 2.5 2.6 SPRING MOUNT HANGERS 2.7 ACOUSTIC BARRIERS FOR ANCHORS AND GUIDES .1 Zinc or cadmium plated hardware; housings coated with rust resistant paint. .2 Type M2 - stable open spring: support on bonded 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad. .3 Type M3 - stable open spring: 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad, bonded under isolator and on isolator top plate; levelling bolt for rigidly mounting to equipment. .4 Type M4 - restrained stable open spring: supported on bonded 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad; built-in resilient limit stops, removable spacer plates. .5 Type M5 - enclosed spring mounts with snubbers for isolation up to 950 kg maximum. .1 Colour coded springs, rust resistant, painted box type hangers. Arrange to permit hanger box or rod to move through a 30 degrees arc without metal to metal contact. .2 Type H1 - neoprene - in-shear, moulded with rod isolation bushing which passes through hanger box. .3 Type H2 - stable spring, elastomeric washer, cup with moulded isolation bushing which passes through hanger box. .4 Type H3 - stable spring, elastomeric element, cup with moulded isolation bushing which passes through hanger box. .5 Type H4 - stable spring, elastomeric element with precompression washer and nut with deflection indicator. .1 Acoustic barriers: between pipe and support, consisting of 25 mm minimum thick heavy duty duck and neoprene isolation material. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 4 2.8 HORIZONTAL THRUST RESTRAINT 2.9 STRUCTURAL BASES 2.10 ROOF CURB ISOLATION RAILS .1 Spring and elastomeric element housed in box frame; assembly complete with rods and angle brackets for equipment and ductwork attachment; provision for adjustment to limit maximum start and stop movement to 9 mm. .2 Arrange restraints symmetrically on either side of unit and attach at centerline of thrust. .1 Type B1 - Prefabricated steel base: integrally welded on sizes up to 2400 mm on smallest dimension, split for field welding on sizes over 2400 mm on smallest dimension and reinforced for alignment of drive and driven equipment; without supplementary hold down devices; complete with isolation element attached to base brackets arranged to minimize height; pre-drilled holes to receive equipment anchor bolts; and complete with adjustable built-in motor slide rail where indicated. .2 Type B2 - Steel rail base: structural steel, positioned for alignment of drive and driven equipment; without supplementary hold down devices; complete with isolation element attached to base brackets arranged to minimize height; and pre-drilled holes to receive equipment anchor bolts. .3 Bases to clear housekeeping pads by 25 mm minimum. .1 General: complete factory assembled. .2 Lower member: continuous rectangular steel tube or extruded aluminum channel. .3 Upper member: continuous rectangular extruded aluminum channel to provide support for equipment, complete with neoprene snubber bushings 6 mm thick and seismic forces. .4 Springs: steel, adjustable, removable, selected for 25 mm maximum static deflection plus 50% additional travel to solid, cadmium plated, sized and positioned to ensure uniform deflection. .5 High frequency isolation: 6 mm minimum thick continuous gasket on top and bottom of complete assembly or pads on top and bottom of each spring. Material: closed cell neoprene. Rubin & Rotman Architects J.L. Richards & Associates Limited steel tube or continuous all-directional to resist wind Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 5 .6 Weatherproofing: continuous flexible counterflashing to curb and providing access to springs. Material: aluminum or neoprene. .7 Hardware: cadmium plated or galvanized. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 .1 Install vibration isolation equipment in accordance with manufacturer’s instructions and adjust mountings to level equipment. .2 Ensure piping, ducting and electrical connections to isolated equipment do not reduce system flexibility and that piping, conduit and ducting passage through walls and floors do not transmit vibrations. .3 Unless indicated otherwise, support piping connected to isolated equipment with spring mounts or spring hangers with 25 mm minimum static deflection as follows: .1 Up to NPS4: first 3 points of support. NPS5 to NPS8: first 4 points of support. .2 First point of support: static deflection of twice deflection of isolated equipment, but not more than 50 mm. .4 Where isolation is bolted to floor use vibration isolation rubber washers. .5 Block and shim level bases so that ductwork and piping connections can be made to rigid system at operating level, before isolator adjustment is made. Ensure that there is no physical contact between isolated equipment and building structure. PART 3 - EXECUTION INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 05 48 Project No. T16036 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 6 3.3 FIELD QUALITY CONTROL .1 Manufacturer's Field Services: .1 Arrange with manufacturer's representative to review work of this Section and submit written reports to verify compliance with Contract Documents. .2 Manufacturer's Field Services: consisting of product use recommendations and periodic site visits to review installation, scheduled as follows: .1 After delivery and storage of Products. .2 After preparatory work is complete but before installation commences. .3 Twice during the installation, at 25% and 60% completion stages. .4 Upon completion of installation. .3 Submit manufacturer's reports to Consultant within 3 days of manufacturer representative's review. .4 Make adjustments and corrections in accordance with written report. .2 Inspection and Certification: .1 Experienced and competent sound and vibration testing professional engineer to take vibration measurement for HVAC system(s) after start up and TAB of systems to Section 23 05 93 - Testing, Adjusting and Balancing for HVAC. .2 Establish adequacy of equipment isolation and acceptability of noise levels in occupied areas and where appropriate, remedial recommendations, including sound curves. .3 Submit complete report of test results including sound curves. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 53.01 MECHANICAL IDENTIFICATION Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Canadian Gas Association (CGA) .1 CSA/CGA B149.1-05, Natural Gas and Propane Installation Code. .2 Canadian General Standards Board (CGSB) .1 CAN/CGSB-1.60-97, Interior Alkyd Gloss Enamel. .2 CAN/CGSB-24.3-92, Identification of Piping Systems. .3 National Fire Protection Association (NFPA) .1 NFPA 13-2002, Standard for the Installation of Sprinkler Systems. .1 Product Data: .2 Submittals: in accordance with Section 01 33 00 Submittal Procedures. .3 Product data to include paint colour chips, other products specified in this section. .1 Metal or plastic laminate nameplate mechanically fastened to each piece of equipment by manufacturer. .2 Lettering and numbers raised or recessed. .3 Information to include, as appropriate: .1 Equipment: manufacturer's name, model, size, serial number, capacity. .2 Motor: voltage, Hz, phase, power factor, duty, frame size. .1 Apply existing identification system to new work. .2 Where existing identification system does not cover for new work, use identification system specified this section. PART 2 - PRODUCTS 2.1 MANUFACTURER'S EQUIPMENT NAMEPLATES 2.2 EXISTING IDENTIFICATION SYSTEMS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 53.01 MECHANICAL IDENTIFICATION Page 2 .3 Before starting work, obtain written approval of identification system from Consultant. 2.3 PIPING SYSTEMS GOVERNED BY CODES .1 Identification: .1 Natural gas: to CSA/CGA B149.1 and authority having jurisdiction. .2 Sprinklers: to NFPA 13. 2.4 IDENTIFICATION OF PIPING SYSTEMS .1 Identify contents by background colour marking, pictogram (as necessary), legend; direction of flow by arrows. To CAN/CGSB 24.3 except where specified otherwise. .2 Pictograms: .1 Where required: Workplace Hazardous Materials Information System (WHMIS) regulations. .3 Legend: .1 Block capitals to sizes and colours listed in CAN/CGSB 24.3. .4 Arrows showing direction of flow: .1 Outside diameter of pipe or insulation less than 75 mm: 100 mm long x 50 mm high. .2 Outside diameter of pipe or insulation 75 mm and greater: 150 mm long x 50 mm high. .3 Use double-headed arrows where flow is reversible. .5 Extent of background colour marking: .1 To full circumference of pipe or insulation. .2 Length to accommodate pictogram, full length of legend and arrows. .6 Materials for background colour marking, legend, arrows: .1 Pipes and tubing 20 mm and smaller: waterproof and heat-resistant pressure sensitive plastic marker tags. .2 Other pipes: pressure sensitive vinyl with protective overcoating, waterproof contact adhesive undercoating, suitable for ambient of 100% RH and continuous operating temperature of 150 degrees C and intermittent temperature of 200 degrees C. .7 Colours and Legends: .1 Where not listed, obtain direction from Owner. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER .2 Section 23 05 53.01 MECHANICAL IDENTIFICATION Page 3 Colours for legends, arrows: to following table: Background colour: Yellow Green Red Legend, arrows: BLACK WHITE WHITE .3 Background colour marking and legends for piping systems: Contents Condenser water supply Condenser water return Chilled water supply Chilled water return Domestic hot water supply Domestic cold water supply Storm water Sanitary Plumbing vent Refrigeration suction Refrigeration liquid Refrigeration hot gas Natural gas Gas regulator vents Compressed air (<700kPa) Background colour Marking Green Green Green Green Green Green Green Green Green Yellow Yellow Yellow to Codes to Codes Green Compressed air (>700kPa) Yellow Fire protection water Sprinklers Breathing Air Red Red To Match Existing 2.5 IDENTIFICATION DUCTWORK SYSTEMS 2.6 VALVES, CONTROLLERS Legend COND. WTR. SUPPLY COND. WTR. RETURN CH. WTR. SUPPLY CH. WTR. RETURN DOM. HW SUPPLY DOM. CWS STORM SAN SAN. VENT REF. SUCTION REF. LIQUID REF. HOT GAS COMP. AIR [____] kPa COMP. AIR [____] kPa FIRE PROT. WTR SPRINKLERS .1 50 mm high stencilled letters and directional arrows 150 mm long x 50 mm high. .2 Colours: back, or co-ordinated with base colour to ensure strong contrast. .1 Brass tags with 12 mm stamped identification data filled with black paint. .2 Include flow diagrams for each system, of approved size, showing charts and schedules with identification of each tagged item, valve type, service, function, normal position, location of tagged item. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.7 CONTROLS COMPONENTS IDENTIFICATION Section 23 05 53.01 MECHANICAL IDENTIFICATION Page 4 .1 Identify all systems, equipment, components, controls, sensors with system nameplates specified in this section. .2 Inscriptions to include function and (where appropriate) fail-safe position. .1 Identification in English. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 TIMING .1 Provide identification only after painting specified Section 09 91 23 - Interior Painting has been completed. 3.3 INSTALLATION .1 Perform work in accordance with CAN/CGSB-24.3 except as specified otherwise. .2 Provide ULC and/or CSA registration plates as required by respective agency. .1 Locations: .1 In conspicuous location to facilitate easy reading and identification from operating floor. .2 Standoffs: .1 Provide for nameplates on hot and/or insulated surfaces. .3 Protection: .1 Do not paint, insulate or cover. 2.8 LANGUAGE PART 3 - EXECUTION 3.4 NAMEPLATES Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.5 LOCATION OF IDENTIFICATION ON PIPING AND DUCTWORK SYSTEMS 3.6 VALVES, CONTROLLERS Section 23 05 53.01 MECHANICAL IDENTIFICATION Page 5 .1 On long straight runs in open areas in boiler rooms, equipment rooms, galleries, tunnels: at not more than 17 m intervals and more frequently if required to ensure that at least one is visible from any one viewpoint in operating areas and walking aisles. .2 Adjacent to each change in direction. .3 At least once in each small room through which piping or ductwork passes. .4 On both sides of visual obstruction or where run is difficult to follow. .5 On both sides of separations such as walls, floors, partitions. .6 Where system is installed in pipe chases, ceiling spaces, galleries, confined spaces, at entry and exit points, and at access openings. .7 At beginning and end points of each run and at each piece of equipment in run. .8 At point immediately upstream of major manually operated or automatically controlled valves, and dampers. Where this is not possible, place identification as close as possible, preferably on upstream side. .9 Identification easily and accurately readable from usual operating areas and from access points. .1 Position of identification approximately at right angles to most convenient line of sight, considering operating positions, lighting conditions, risk of physical damage or injury and reduced visibility over time due to dust and dirt. .1 Valves and operating controllers, except at plumbing fixtures, radiation, or where in plain sight of equipment they serve: Secure tags with non-ferrous chains or closed "S" hooks. .2 Install one copy of flow diagrams, valve schedules mounted in frame behind non-glare glass where directed by Consultant. Provide one copy (reduced in size if required) in each operating and maintenance manual. .3 Number valves in each system consecutively. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Page 1 PART 1 - GENERAL 1.1 SUMMARY 1.2 QUALIFICATIONS OF TAB PERSONNEL .1 TAB is used throughout this Section to describe the process, methods and requirements of testing, adjusting and balancing for HVAC. .2 TAB means to test, adjust and balance to perform in accordance with requirements of Contract Documents and to do other work as specified in this section. .1 Provide documentation confirming qualifications, successful experience. .2 TAB: performed in accordance with the requirements of standard under which TAB Firm's qualifications are approved: .1 Associated Air Balance Council, (AABC) National Standards for Total System Balance, MN-1-2002. .2 National Environmental Balancing Bureau (NEBB) TABES, Procedural Standards for Testing, Adjusting, Balancing of Environmental Systems-1998. .3 Sheet Metal and Air Conditioning Contractors' National Association (SMACNA), HVAC TAB HVAC Systems - Testing, Adjusting and Balancing-2002. .3 Recommendations and suggested practices contained in the TAB Standard: mandatory. .4 Use TAB Standard provisions, including checklists, and report forms to satisfy Contract requirements. .5 Use TAB Standard for TAB, including qualifications for TAB Firm and Specialist and calibration of TAB instruments. .6 Where instrument manufacturer calibration recommendations are more stringent than those listed in TAB Standard, use manufacturer's recommendations. .7 TAB Standard quality assurance provisions such as performance guarantees form part of this contract. .1 For systems or system components not covered in TAB Standard, use TAB procedures developed by TAB Specialist. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Page 2 .2 Where new procedures, and requirements, are applicable to Contract requirements have been published or adopted by body responsible for TAB Standard used (AABC, NEBB, or TABB), requirements and recommendations contained in these procedures and requirements are mandatory. 1.3 .1 Test to verify proper and safe operation, determine actual point of performance, evaluate qualitative and quantitative performance of equipment, systems and controls at design, average and low loads using actual or simulated loads .2 Adjust and regulate equipment and systems to meet specified performance requirements and to achieve specified interaction with other related systems under normal and emergency loads and operating conditions. .3 Balance systems and equipment to regulate flow rates to match load requirements over full operating ranges. .1 Schedule time required for TAB (including repairs, re-testing) into project construction and completion schedule to ensure completion before acceptance of project. .2 Do TAB of each system independently and subsequently, where interlocked with other systems, in unison with those systems. .1 Follow start-up procedures as recommended by equipment manufacturer unless specified otherwise. .2 Follow special start-up procedures specified elsewhere in Division 23. 1.6 OPERATION OF SYSTEMS DURING TAB .1 Operate systems for length of time required for TAB. 1.7 .1 Notify Consultant 7 days prior to start of TAB. .2 Start TAB when building is essentially completed. 1.4 1.5 PURPOSE OF TAB CO-ORDINATION START-UP START OF TAB Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Page 3 .3 Installation of ceilings, doors, windows, other construction affecting TAB. .4 Application of weatherstripping, sealing, and caulking. .5 Pressure, leakage, other tests specified elsewhere Division 23. .6 Provisions for TAB installed and operational. .7 Start-up, verification for proper, normal and safe operation of mechanical and associated electrical and control systems affecting TAB including but not limited to: .1 Proper thermal overload protection in place for electrical equipment. .2 Air systems: .1 Filters in place, clean. .2 Duct systems clean. .3 Ducts, air shafts, ceiling plenums are airtight to within specified tolerances. .4 Correct fan rotation. .5 Fire, smoke, volume control dampers installed and open. .6 Coil fins combed, clean. .7 Access doors, installed, closed. .8 Outlets installed, volume control dampers open. .3 Liquid systems: .1 Flushed, filled, vented. .2 Correct pump rotation. .3 Strainers in place, baskets clean. .4 Isolating and balancing valves installed, open. .5 Calibrated balancing valves installed, at factory settings. .6 Chemical treatment systems complete, operational. 1.8 APPLICATION TOLERANCES .1 Do TAB to following tolerances of design values: .1 HVAC systems: plus 10%, minus 10%. 1.9 ACCURACY TOLERANCES .1 Measured values accurate to within plus or minus 2% of actual values. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.10 .1 Calibrate in accordance with requirements of most stringent of referenced standard for either applicable system or HVAC system. .2 Calibrate within 3 months of TAB. 1.11 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit, prior to commencement of TAB: .2 Proposed methodology and procedures for performing TAB if different from referenced standard. 1.12 .1 Format in accordance with referenced standard. .2 TAB report to show results in SI units and to include: .1 Project record drawings. .2 System schematics. .3 Submit one (1) copy of TAB Report to Consultant for verification and approval. .1 Reported results subject to verification by Consultant. .2 Pay costs to repeat TAB as required to satisfaction of Consultant. .1 After TAB is completed to satisfaction of Consultant, replace drive guards, close access doors, lock devices in set positions, ensure sensors are at required settings. .2 Permanently mark settings to allow restoration at any time during life of facility. Do not eradicate or cover markings. .1 TAB considered complete when final TAB Report received and approved by Consultant. 1.13 1.14 1.15 TAB INSTRUMENTS Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Page 4 TAB REPORT VERIFICATION SETTINGS COMPLETION OF Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.16 AIR SYSTEMS Section 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Page 5 .1 Standard: TAB to most stringent of TAB standards of SMACNA. .2 Do TAB of systems, equipment, components, controls specified Division 23. .3 Qualifications: personnel performing TAB current member in good standing of AABC or NEBB. .4 Quality assurance: perform TAB under direction of supervisor qualified by and to standards of AABC or NEBB. .5 Measurements: to include as appropriate for systems, equipment, components, controls: air velocity, static pressure, flow rate, pressure drop (or loss), temperatures (dry bulb, wet bulb, dewpoint), duct cross-sectional area, RPM, electrical power, voltage, noise, vibration. .6 Locations of equipment measurements: to include as appropriate: .1 Inlet and outlet of dampers, filter, coil, humidifier, fan, other equipment causing changes in conditions. .2 At controllers, controlled device. .7 Locations of systems measurements to include as appropriate: main ducts, main branch, sub-branch, run-out (or grille, register or diffuser). .1 Not used. .1 Not used. PART 2 - PRODUCTS 2.1 NOT USED PART 3 - EXECUTION 3.1 NOT USED END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 13 DUCT INSULATION Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 Definitions: .1 For purposes of this section: .1 "CONCEALED" - insulated mechanical services and equipment in suspended ceilings and non-accessible chases and furred-in spaces. .2 "EXPOSED" - means "not concealed" as previouslydefined. .3 Insulation systems - insulation material, fasteners, jackets, and other accessories. .2 TIAC Codes: .1 CRD: Code Round Ductwork, .2 CRF: Code Rectangular Finish. .2 Reference Standards: .1 American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) .1 ANSI/ASHRAE/IESNA 90.1-04, SI; Energy Standard for Buildings Except Low-Rise Residential Buildings. .2 ASTM International Inc. .1 ASTM B 209M-07, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric). .2 ASTM C 335-05ae1, Standard Test Method for Steady State Heat Transfer Properties of Pipe Insulation. .3 ASTM C 411-05, Standard Test Method for Hot-Surface Performance of High-Temperature Thermal Insulation. .4 ASTM C 449/C 449M-00, Standard Specification for Mineral Fiber-Hydraulic-Setting Thermal Insulating and Finishing Cement. .5 ASTM C 547-07e1, Standard Specification for Mineral Fiber Pipe Insulation. .6 ASTM C 553-02e1, Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications. .7 ASTM C 612-04e1, Standard Specification for Mineral Fiber Block and Board Thermal Insulation. .8 ASTM C 795-03, Standard Specification for Thermal Insulation for Use in Contact with Austenitic Stainless Steel. .9 ASTM C 921-03a, Standard Practice for Determining the Properties of Jacketing Materials for Thermal Insulation. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 13 DUCT INSULATION Page 2 .3 Thermal Insulation Association of Canada (TIAC): National Insulation Standards (2005). .4 Underwriters Laboratories of Canada (ULC) .1 CAN/ULC-S102-03, Method of Test for Surface Burning Characteristics of Building Materials and Assemblies. .2 CAN/ULC-S701-05, Standard for Thermal Insulation, Polystyrene, Boards and Pipe Covering. 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Provide manufacturer's printed product literature and datasheets for duct insulation, and include product characteristics, performance criteria, physical size, finish and limitations. .1 Description of equipment giving manufacturer's name, type, model, year and capacity. .2 Details of operation, servicing and maintenance. .1 Qualifications: .1 Installer: specialist in performing work of this section, and have at least 3 years successful experience in this size and type of project. 2.1 FIRE AND SMOKE RATING .1 To CAN/ULC-S102: .1 Maximum flame spread rating: 25. .2 Maximum smoke developed rating: 50. 2.2 .1 Mineral fibre: as specified includes glass fibre, rock wool, slag wool. 1.3 QUALITY ASSURANCE PART 2 - PRODUCTS INSULATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 13 DUCT INSULATION Page 3 .2 Thermal conductivity ("k" factor) not to exceed specified values at 24 degrees C mean temperature when tested in accordance with ASTM C 335. .3 TIAC Code C-1: Rigid mineral fibre board to ASTM C 612, with factory applied vapour retarder jacket to CGSB 51-GP-52Ma (as scheduled in PART 3 of this Section). .4 TIAC Code C-2: Mineral fibre blanket to ASTM C 553 faced with factory applied vapour retarder jacket to CGSB 51-GP-52Ma (as scheduled in PART 3 of this section). .1 Mineral fibre: to ASTM C 553. .2 Jacket: to CGSB 51-GP-52Ma. .3 Maximum "k" factor: to ASTM C 553. 2.3 JACKETS .1 Aluminum: .1 To ASTM B 209 with moisture barrier as scheduled in PART 3 of this section. .2 Thickness: 0.50 mm sheet. .3 Finish: Stucco embossed. .4 Jacket banding and mechanical seals: 19 mm wide, 0.5 mm thick stainless steel. .1 Stainless steel: .5 Type: 316. .6 Thickness: 0.25, 0.50 mm sheet. .7 Finish: Stucco embossed. .8 Jacket banding and mechanical seals: 19 mm wide, 0.5 mm thick stainless steel. 2.4 ACCESSORIES .1 Outdoor Vapour Retarder Mastic: .1 Vinyl emulsion type acrylic, compatible with insulation. .2 Reinforcing fabric: Fibrous glass, untreated 305 g/m2. .2 Tape: self-adhesive, aluminum, reinforced, 50 mm wide minimum. .3 Contact adhesive: quick-setting. .4 Canvas adhesive: washable. .5 Tie wire: 1.5 mm stainless steel. .6 Banding: 19 mm wide, 0.5 mm thick stainless steel. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 13 DUCT INSULATION Page 4 .7 Facing: 25 mm stainless steel hexagonal wire mesh stitched on one face of insulation. .8 Fasteners: 2, 4 mm diameter pins with 35 mm diameter clips, length to suit thickness of insulation. APPLICATION .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and datasheets. 3.2 PRE-INSTALLATION REQUIREMENTS .1 Pressure test ductwork systems complete, witness and certify. .2 Ensure surfaces are clean, dry, free from foreign material. .1 Install in accordance with TIAC National Standards. .2 Apply materials in accordance with manufacturer’s instructions and as indicated. .3 Use 2 layers with staggered joints when required nominal thickness exceeds 75 mm. .4 Maintain uninterrupted continuity and integrity of vapour retarder jacket and finishes. .1 Ensure hangers, and supports are outside vapour retarder jacket. .5 Hangers and supports in accordance with Section 23 05 29 - Hangers and Supports for HVAC Piping and Equipment. .1 Apply high compressive strength insulation where insulation may be compressed by weight of ductwork. .6 Fasteners: install at 300 mm on centre in horizontal and vertical directions, minimum 2 rows each side. PART 3 - EXECUTION 3.1 3.3 INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.4 DUCTWORK INSULATION SCHEDULE .1 Section 23 07 13 DUCT INSULATION Page 5 Insulation types and thicknesses: conform to following table: TIAC Code Rectangular [C-1] cold and dual temperature supply air ducts Round cold [C-2] and dual temperature supply air ducts Rectangular [C-1] warm air ducts Round warm [C-1] air ducts Supply, return and exhaust ducts exposed in space being served Outside [C-1] air ducts to mixing plenum Mixing [C-1] plenums Exhaust duct [C-1] between dampers and louvres Rectangular [C-1] ducts outside Round ducts [C-1] outside Acoustically [none] lined ducts .2 Vapour Retarder [yes] Thickness (mm) [50] [yes] [50] [no] [25] [no] [25] [none] [yes] [25] [yes] [25] [no] [25] [special] [50] [special] [50] Exposed round ducts 600 mm and larger, smaller sizes where subject to abuse: .1 Use TIAC code C-1 insulation, scored to suit diameter of duct. .1 Finishes: conform to following table: Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Indoor, concealed Indoor, exposed within mechanical room Indoor, exposed elsewhere Outdoor, exposed to precipitation Outdoor, elsewhere Section 23 07 13 DUCT INSULATION Page 6 TIAC Code Rectangular none Round none CRF/1 CRD/2 CRF/2 CRD/3 CRF/3 CRD/4 CRF/4 CRD/5 END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 15 THERMAL INSULATION FOR PIPING Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) .1 ASHRAE Standard 90.1-01, Energy Standard for Buildings Except Low-Rise Residential Buildings (IESNA co-sponsored; ANSI approved; Continuous Maintenance Standard). .2 American Society for Testing and Materials International (ASTM) .1 ASTM B 209M-04, Standard Specification for Aluminum and Aluminum Alloy Sheet and Plate Metric. .2 ASTM C 335-04, Standard Test Method for Steady State Heat Transfer Properties of Horizontal Pipe Insulation. .3 ASTM C 411-04, Standard Test Method for Hot-Surface Performance of High-Temperature Thermal Insulation. .4 ASTM C 449/C 449M-00, Standard Specification for Mineral Fiber-Hydraulic-Setting Thermal Insulating and Finishing Cement. .5 ASTM C 533-2004, Calcium Silicate Block and Pipe Thermal Insulation. .6 ASTM C 547-2003, Mineral Fiber Pipe Insulation. .7 ASTM C 795-03, Standard Specification for Thermal Insulation for Use in Contact with Austenitic Stainless Steel. .8 ASTM C 921-03a, Standard Practice for Determining the Properties of Jacketing Materials for Thermal Insulation. .3 Canadian General Standards Board (CGSB) .1 CGSB 51-GP-52Ma-89, Vapour Barrier, Jacket and Facing Material for Pipe, Duct and Equipment Thermal Insulation. .2 CAN/CGSB-51.53-95, Poly (Vinyl Chloride) Jacketting Sheet, for Insulated Pipes, Vessels and Round Ducts .4 Health Canada/Workplace Hazardous Materials Information System (WHMIS) .1 Material Safety Data Sheets (MSDS). .5 Manufacturer's Trade Associations .1 Thermal Insulation Association of Canada (TIAC): National Insulation Standards (Revised 2004). Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.2 DEFINITIONS 1.3 ACTION AND INFORMATIONAL SUBMITTALS 1.4 QUALITY ASSURANCE Section 23 07 15 THERMAL INSULATION FOR PIPING Page 2 .6 Underwriters' Laboratories of Canada (ULC) .1 CAN/ULC-S102-03, Surface Burning Characteristics of Building Materials and Assemblies. .2 CAN/ULC-S701-01, Thermal Insulation, Polystyrene, Boards and Pipe Covering. .3 CAN/ULC-S702-1997, Thermal Insulation, Mineral Fibre, for Buildings .4 CAN/ULC-S702.2-03, Thermal Insulation, Mineral Fibre, for Buildings, Part 2: Application Guidelines. .1 For purposes of this section: .1 "CONCEALED" - insulated mechanical services in suspended ceilings and non-accessible chases and furred-in spaces. .2 "EXPOSED" - will mean "not concealed" as specified. .2 TIAC SS: .1 CRF: Code Rectangular Finish. .2 CPF: Code Piping Finish. .1 Submittals: in accordance with Section 01 33 00 Submittal Procedures. .2 Product Data: .1 Submit manufacturer's printed product literature, specifications and datasheet in accordance with Section 01 33 00 - Submittal Procedures. Include product characteristics, performance criteria, and limitations. .1 Qualifications: .2 Installer: specialist in performing work of this Section, and have at least 3 years successful experience in this size and type of project. .1 In accordance with CAN/ULC-S102. .1 Maximum flame spread rating: 25. .2 Maximum smoke developed rating: 50. PART 2 - PRODUCTS 2.1 FIRE AND SMOKE RATING Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.2 INSULATION 2.3 INSULATION SECUREMENT Section 23 07 15 THERMAL INSULATION FOR PIPING Page 3 .1 Mineral fibre specified includes glass fibre, rock wool, slag wool. .2 Thermal conductivity ("k" factor) not to exceed specified values at 24 degrees C mean temperature when tested in accordance with ASTM C 335. .3 TIAC Code A-1: rigid moulded mineral fibre without factory applied vapour retarder jacket. .1 Mineral fibre: to CAN/ULC-S702 or ASTM C 547. .2 Maximum "k" factor: to CAN/ULC-S702. .4 TIAC Code A-3: rigid moulded mineral fibre with factory applied vapour retarder jacket. .1 Mineral fibre: to CAN/ULC-S702 or ASTM C 547. .2 Jacket: to CGSB 51-GP-52Ma. .3 Maximum "k" factor: to CAN/ULC-S702 or ASTM C 547. .5 TIAC Code C-2: mineral fibre blanket faced with factory applied vapour retarder jacket (as scheduled in PART 3 of this section). .1 Mineral fibre: to CAN/ULC-S702 or ASTM C 547. .2 Jacket: to CGSB 51-GP-52Ma. .3 Maximum "k" factor: to CAN/ULC-S702 or ASTM C 547. .6 TIAC Code A-6: flexible unicellular tubular elastomer. .1 Insulation: with vapour retarder jacket. .2 Jacket: to CGSB 51-GP-52Ma. .3 Certified by manufacturer: free of potential stress corrosion cracking corrodants. .7 TIAC Code A-2: rigid moulded calcium silicate in sections and blocks, and with special shapes to suit project requirements. .1 Insulation: to ASTM C 533. .2 Design to permit periodic removal and re-installation. .1 Tape: self-adhesive, aluminum, reinforced, 50 mm wide minimum. .2 Contact adhesive: quick setting. .3 Canvas adhesive: washable. .4 Tie wire: 1.5 mm diameter stainless steel. .5 Bands: stainless steel, 19 mm wide, 0.5 mm thick. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.4 .1 Thermal insulating and finishing cement: .1 Air drying on mineral wool, to ASTM C 449/C 449M. 2.5 VAPOUR RETARDER LAP ADHESIVE .1 Water based, fire retardant type, compatible with insulation. 2.6 INDOOR VAPOUR RETARDER FINISH .1 Vinyl emulsion type acrylic, compatible with insulation. 2.7 OUTDOOR VAPOUR RETARDER FINISH .1 Vinyl emulsion type acrylic, compatible with insulation. .2 Reinforcing fabric: fibrous glass, untreated 305 g/mý. .1 Polyvinyl Chloride (PVC): .1 One-piece moulded type and sheet to CAN/CGSB-51.53 with pre-formed shapes as required. .2 Colours: to match adjacent finish paint. .3 Minimum service temperatures: -20 degrees C. .4 Maximum service temperature: 65 degrees C. .5 Moisture vapour transmission: 0.02 perm. .6 Thickness: 30 ga. .7 Fastenings: .1 Use solvent weld adhesive compatible with insulation to seal laps and joints. .2 Tacks. .3 Pressure sensitive vinyl tape of matching colour. .8 Special requirements: .1 Outdoor: UV rated material at least 0.5 mm thick. .2 Stainless steel: .1 Type: 316. .2 Thickness: 0.25 mm. .3 Finish: stucco embossed. .4 Joining: longitudinal and circumferential slip joints with 50 mm laps. 2.8 CEMENT Section 23 07 15 THERMAL INSULATION FOR PIPING Page 4 JACKETS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 15 THERMAL INSULATION FOR PIPING Page 5 .5 Fittings: 0.5 mm thick die-shaped fitting covers with factory-attached protective liner. .6 Metal jacket banding and mechanical seals: stainless steel, 19 mm wide, 0.5 mm thick at 300 mm spacing. 2.9 WEATHERPROOF CAULKING FOR JACKETS INSTALLED OUTDOORS .1 Caulking to: Section 07 92 00 - Joint Sealers. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 PRE-INSTALLATION REQUIREMENT .1 Pressure testing of piping systems and adjacent equipment to be complete, witnessed and certified. .2 Surfaces clean, dry, free from foreign material. .1 Install in accordance with TIAC National Standards. .2 Apply materials in accordance with manufacturer’s instructions and this specification. .3 Use two layers with staggered joints when required nominal wall thickness exceeds 75 mm. .4 Maintain uninterrupted continuity and integrity of vapour retarder jacket and finishes. .1 Install hangers, supports outside vapour retarder jacket. .5 Supports, Hangers: .1 Apply high compressive strength insulation, suitable for service, at oversized saddles and shoes where insulation saddles have not been provided. PART 3 - EXECUTION 3.3 INSTALLATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.4 INSTALLATION OF ELASTOMERIC INSULATION 3.5 PIPING INSULATION SCHEDULES Section 23 07 15 THERMAL INSULATION FOR PIPING Page 6 .1 Insulation to remain dry. Overlaps to manufacturers instructions. Ensure tight joints. .2 Provide vapour retarder as recommended by manufacturer. .1 Includes valves, valve bonnets, strainers, flanges and fittings unless otherwise specified. .2 TIAC Code: A-1. .1 Securements: Tape at 300 mm on centre. .2 Seals: lap seal adhesive, lagging adhesive. .3 Installation: TIAC Code 1501-H. .3 TIAC Code: A-3. .1 Securements: Tape at 300 mm on centre. .2 Seals: VR lap seal adhesive, VR lagging adhesive. .3 Installation: TIAC Code: 1501-C. .4 TIAC Code: A-6. .1 Seals: lap seal adhesive, lagging adhesive. .2 Installation: TIAC Code: As applicable. .5 TIAC Code: C-2 with vapour retarder jacket. .1 Seals: lap seal adhesive, lagging adhesive. .2 Installation: TIAC Code: 1501-C. .6 TIAC Code: A-2. .1 Seals: lap seal adhesive, lagging adhesive. .2 Installation: TIAC Code: 1501-H. .7 Thickness of insulation as listed in following table. .1 Run-outs to individual units and equipment not exceeding 4000 mm long. .2 Do not insulate exposed runouts to plumbing fixtures, chrome plated piping, valves, fittings. Application Domestic HWS Temp TIAC Pipe sizes (NPS) and insulation thickness Degrees C code (mm) Run to 1 1 1/4 2 1/2 5 to 6 8 & out to 2 to 4 over A-1 25 25 25 38 38 38 Chilled Water 4 - 13 A-3 25 25 25 25 25 25 Chilled Water or Glycol below 4 A-3 25 25 38 38 38 38 Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Chilled Water A-3 Section 23 07 15 THERMAL INSULATION FOR PIPING Page 7 25 25 25 25 25 25 Condenser Water Outdoors 25 25 38 38 38 38 Condenser Water Indoors 25 25 25 25 25 25 Refrigerated Drinking Water A-3 25 25 25 25 25 25 Domestic CWS A-3 25 25 25 25 25 25 Domestic CWS with vapour retarder C-2 25 25 25 25 25 25 A-6 25 25 25 25 25 25 Refrig below erant 4 hot gas liquid suction A-6 25 25 38 38 38 38 RWL and RWP C-2 25 25 25 25 25 25 Cooling Coil cond. drain C-2 25 25 25 25 25 25 Refrig erant hot gas liquid suction 4 - 13 .8 Finishes: .1 Exposed indoors: PVC jacket. .2 Exposed in mechanical rooms: PVC jacket. .3 Concealed, indoors: canvas on valves, fittings. No further finish. .4 Use vapour retarder jacket on TIAC code A-3 insulation compatible with insulation. .5 Outdoors: water-proof SS jacket. .6 Finish attachments: SS screws, at 150 mm on centre. Seals: closed. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 07 15 THERMAL INSULATION FOR PIPING Page 8 .7 Installation: to appropriate TIAC code CRF/1 through CPF/5. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 01 Project No. T16036 PERFORMANCE VERIFICATION MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 American Society for Testing and Materials International (ASTM) .1 ASTM E 202-04, Standard Test Methods for Analysis of Ethylene Glycols and Propylene Glycols. 1.2 CLEANING AND START-UP OF MECHANICAL PIPING SYSTEMS .1 In accordance with Section 23 08 02 - Cleaning and Start-up of Mechanical Piping Systems. 1.3 HYDRONIC SYSTEMS PERFORMANCE VERIFICATION (PV) .1 Perform hydronic systems performance verification after cleaning is completed and system is in full operation. .2 When systems are operational, perform following tests: .1 Conduct full scale tests at maximum design flow rates, temperatures and pressures for continuous consecutive period of 48 hours to demonstrate compliance with design criteria. .2 Verify performance of hydronic system circulating pumps as specified, recording system pressures, temperatures, fluctuations by simulating maximum design conditions and varying. .1 Pump operation. .2 Chiller operation. .3 Pressure bypass open/closed. .4 Control pressure failure. .5 Maximum cooling demand. .6 Chiller failure. .7 Dry cooler (and/or industrial fluid cooler) fan failure. .8 Outdoor reset. Re-check heat exchanger output supply temperature at 100% and 50% reset, maximum water temperature. .1 Perform hydronic system capacity tests after: .1 TAB has been completed .2 Verification of operating, limit, safety controls. .3 Verification of primary and secondary pump flow rates. .4 Verification of accuracy of temperature and pressure sensors and gauges. 1.4 HYDRONIC SYSTEM CAPACITY TEST Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 01 Project No. T16036 PERFORMANCE VERIFICATION MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 .2 Calculate system capacity at test conditions. .3 Using manufacturer's published data and calculated capacity at test conditions, extrapolate system capacity at design conditions. .4 When capacity test is completed, return controls and equipment status to normal operating conditions. .5 Submit sample of system water to approved testing agency to determine if chemical treatment is correct. Include cost. .6 Heating system capacity test: .1 Perform capacity test when ambient temperature is within 10% of design conditions. Simulate design conditions by: .1 Increasing OA flow rates through heating coils (in this case, monitor heating coil discharge temperatures to ensure that coils are not subjected to freezing conditions) or .2 Reducing space temperature by turning of heating system for sufficient period of time before starting testing. .2 Test procedures: .1 Open fully heat exchanger, heating coil and radiation control valves. .2 With boilers on full firing and hot water heating supply temperature stabilized, record flow rates and supply and return temperatures simultaneously. .3 Conduct flue gas analysis test on boilers at full load and at low fire conditions. .7 Chilled water system capacity test: .1 Perform capacity test when ambient temperature is within 10% of design conditions. Simulate design conditions by: .1 Adding heat from building heating system or; .2 Raising space temperature by turning off cooling and air systems for sufficient period of time before starting testing and pre-heating building to summer design space temperature (occupied) or above. Set OAD and RAD for minimum outside air if OAT is near outside design temperature or to maximum recirculation if RAT is greater that OAT. RAT to be at least 23 degrees C minimum. .2 Test procedures: .1 Open fully cooling coil control valves. .2 Set thermostats on associated AHU's for maximum cooling. .3 Set AHU's for design maximum air flow Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 01 Project No. T16036 PERFORMANCE VERIFICATION MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 3 rates. .4 Set load or demand limiters on chillers to 100%. .5 After system has stabilized, record chilled water, and condenser water flow rates and supply and return temperatures simultaneously. 1.5 POTABLE WATER SYSTEMS .1 When cleaning is completed and system filled: .1 Verify performance of equipment and systems as specified elsewhere in Division 23. .2 Check for proper operation of water hammer arrestors. Run [one] outlet for 10 seconds, then shut of water immediately. If water hammer occurs, replace water hammer arrestor or recharge air chambers. Repeat for each outlet and flush valve. .3 Confirm water quality consistent with supply standards, verifying that no residuals remain resulting from flushing and/or cleaning. 1.6 INDUSTRIAL QUALITY COMPRESSED AIR SYSTEMS .1 Commissioning Agency: installing Contractor. .2 Design Criteria, Design Intents: refer to Performance Verification (PV) Report Forms. .3 Commissioning Procedures: .1 Air Compressor. .2 Check operation of automatic drain valves. .3 Bleed off measured flow rate of compressed air from receiver. .4 Measure cumulative length of time that air compressor operates to recover pressure. Carry out test over extended period of time. .5 Test compressor unloading systems at stages of operation. This may be performed by repeating above test at several bleed-off rates. .6 Refrigerated air drier: perform similar checks and tests as specified for air compressor. Measure cooling air flow rate, pressure, entering and leaving ambient and compressed air temperatures. .7 Water-cooled after-coolers: measure water flow rate, EWT, LWT, compressed air temperature, pressure drops. .1 Cleaning, testing, start-up, performance verification of equipment, systems, components, and devices is specified elsewhere in Division 23. 1.7 WET AND DRY PIPE SPRINKLER SYSTEM, STANDPIPE Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 01 Project No. T16036 PERFORMANCE VERIFICATION MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 4 AND HOSE SYSTEMS 1.8 SANITARY AND STORM DRAINAGE SYSTEMS 1.9 1.10 REPORTS TRAINING .2 Verification of controls, detection devices, alarm devices is specified Division 26. .3 Demonstrate that fire hose will reach to most remote location regardless of partitions, and obstructions. .4 Verify operation of interlocks between HVAC systems and fire alarm systems. .1 Buried systems: perform tests prior to back-filling. Perform hydraulic tests to verify grades and freedom from obstructions. .2 Ensure that traps are fully and permanently primed. .3 Ensure that fixtures are properly anchored, connected to system. .4 Operate flush valves, tank and operate each fixture to verify drainage and no leakage. .5 Roof drains: .1 Remove caps as required. .1 In accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: Reports, supplemented as specified herein. .1 In accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: Training of O&M Personnel, supplemented as specified herein. .1 Not Used. PART 2 - PRODUCTS 2.1 NOT USED Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 01 Project No. T16036 PERFORMANCE VERIFICATION MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 5 PART 3 - EXECUTION 3.1 NOT USED .1 Not Used. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 02 Project No. T16036 CLEANING AND START-UP OF MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 American Society for Testing and Materials International (ASTM) .2 Health Canada/Workplace Hazardous Materials Information System (WHMIS) .1 Material Safety Data Sheets (MSDS). .1 Tri-sodium phosphate: 0.40 kg per 100 L water in system. .2 Sodium carbonate: 0.40 kg per 100 L water in system. .3 Low-foaming detergent: 0.01 kg per 100 L water in system. 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 CLEANING HYDRONIC AND STEAM SYSTEMS .1 Timing: systems operational, hydrostatically tested and with safety devices functional, before cleaning is carried out. .2 Cleaning Agency: .1 Retain qualified water treatment specialist to perform system cleaning. .3 Install instrumentation such as flow meters, orifice plates, pitot tubes, flow metering valves only after cleaning is certified as complete by water treatment specialist. PART 2 - PRODUCTS 2.1 CLEANING SOLUTIONS PART 3 - EXECUTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 02 Project No. T16036 CLEANING AND START-UP OF MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 .4 Cleaning procedures: .1 Provide detailed report outlining proposed cleaning procedures at least 4 weeks prior to proposed starting date. Report to include: .1 Cleaning procedures, flow rates, elapsed time. .2 Chemicals and concentrations used. .3 Inhibitors and concentrations. .4 Specific requirements for completion of work. .5 Special precautions for protecting piping system materials and components. .6 Complete analysis of water used to ensure water will not damage systems or equipment. .5 Conditions at time of cleaning of systems: .1 Systems: free from construction debris, dirt and other foreign material. .2 Control valves: operational, fully open to ensure that terminal units can be cleaned properly. .3 Strainers: clean prior to initial fill. .4 Install temporary filters on pumps not equipped with permanent filters. .5 Install pressure gauges on strainers to detect plugging. .6 Report on Completion of Cleaning: .1 When cleaning is completed, submit report, complete with certificate of compliance with specifications of cleaning component supplier. .7 Hydronic Systems: .1 Fill system with water, ensure air is vented from system. .2 Fill expansion tanks 1/3 to 1/2 full, charge system with compressed air to at least 35 kPa (does not apply to diaphragm type expansion tanks). .3 Use water metre to record volume of water in system to +/- 0.5%. .4 Add chemicals under direct supervision of chemical treatment supplier. .5 Closed loop systems: circulate system cleaner at 60 degrees C for at least 36 h. Drain as quickly as possible. Refill with water and inhibitors. Test concentrations and adjust to recommended levels. .6 Flush velocity in system mains and branches to ensure removal of debris. System pumps may be used for circulating cleaning solution provided that velocities are adequate. .7 Add chemical solution to system. .8 Establish circulation, raise temperature slowly to maximum design. Circulate for 12 h, ensuring flow in all circuits. Remove heat, continue to circulate until temperature is below 38 degrees C. Drain as Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 08 02 Project No. T16036 CLEANING AND START-UP OF MECHANICAL PIPING SYSTEMS 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 3 quickly as possible. Refill with clean water. Circulate for 6 h at design temperature. Drain and repeat procedures specified above. Flush through low point drains in system. Refill with clean water adding to sodium sulphite (test for residual sulphite). 3.3 START-UP OF HYDRONIC SYSTEMS .1 After cleaning is completed and system is filled: .1 Establish circulation and expansion tank level, set pressure controls. .2 Ensure air is removed. .3 Check pumps to be free from air, debris, possibility of cavitation when system is at design temperature. .4 Dismantle system pumps used for cleaning, inspect, replace worn parts, install new gaskets and new set of seals. .5 Clean out strainers repeatedly until system is clean. .6 Commission water treatment systems as specified in Section 23 25 00 - HVAC Water Treatment Systems. .7 Check water level in expansion tank with cold water with circulating pumps OFF and again with pumps ON. .8 Repeat with water at design temperature. .9 Check pressurization to ensure proper operation and to prevent water hammer, flashing, cavitation. Eliminate water hammer and other noises. .10 Bring system up to design temperature and pressure slowly over a 48 hour period. .11 Perform TAB as specified in Section 23 05 93 Testing, Adjusting and Balancing for HVAC. .12 Adjust pipe supports, hangers, springs as necessary. .13 Monitor pipe movement, performance of expansion joints, loops, guides, anchors. .14 If sliding type expansion joints bind or if bellows type expansion joints flex incorrectly, shut down system, re-align, repeat start-up procedures. .15 Re-tighten bolts using torque wrench, to compensate for heat-caused relaxation. Repeat several times during commissioning. .16 Check operation of drain valves. .17 Adjust valve stem packings as systems settle down. .18 Fully open balancing valves (except those that are factory-set). .19 Check operation of over-temperature protection devices on circulating pumps. .20 Adjust alignment of piping at pumps to ensure flexibility, adequacy of pipe movement, absence of noise or vibration transmission. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 09 33 Project No. T16036 ELECTRIC AND ELECTRONIC CONTROL SYSTEM FOR HVAC 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for [electric and electronic control system for HVAC] and include product characteristics, performance criteria, physical size, finish and limitations. .3 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. 2.1 THERMOSTAT (LINE VOLTAGE, HEATING) .1 Line voltage wall mounted electric heating thermostat with: .1 Full load rating: 22 A at 120 V. .2 Temperature setting range: 5 degrees C to 30 degrees C. .3 Single Double pole. .4 Thermometer range: 5 degrees C to 30 degrees C. .5 Scale markings: off-5-10-15-20-25 degrees C. .6 Application: gas fired unit heaters. 2.2 THERMOSTAT (LOW VOLTAGE) .1 Low voltage wall thermostat: .1 For use on 24 V circuit at 1.5 A capacity. .2 With heat anticipator adjustable 0.1 to 1.2 A. .3 Temperature setting range: 10 degrees C to 25 degrees C. .4 Without sub-base. .5 Complete with transformers and relay. 2.3 THERMOSTAT GUARDS .1 Thermostat guards: lockable, clear plastic. Slots for air circulation to thermostat. PART 2 - PRODUCTS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 23 09 33 Project No. T16036 ELECTRIC AND ELECTRONIC CONTROL SYSTEM FOR HVAC 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 2.4 PRESSURE SWITCH .1 Pressure switch for air at range to gauge pressure of 1034 kPa with auto reset, contacts open on rise. Maximum allowable gauge pressure of 1.2 MPa. Full load 16 A at 120 V, ULC rated. .1 Install control devices. .2 On outside wall, mount thermostats on bracket or insulated pad 25 mm from exterior wall. .3 Install remote sensing device and capillary tube in metallic conduit. Conduit enclosing capillary tube must not touch heater or heating cable. PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 11 23 FACILITY NATURAL GAS PIPING Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Society of Mechanical Engineers (ASME) .1 ASME B16.5-03, Pipe Flanges and Flanged Fittings. .2 ASME B16.18-01, Cast Copper Alloy Solder Joint Pressure Fittings. .3 ASME B16.22-01, Wrought Copper and Copper Alloy Solder-Joint Pressure Fittings. .4 ASME B18.2.1-96, Square and Hex Bolts and Screws Inch Series. .2 American Society for Testing and Materials International (ASTM) .1 ASTM A 47/A 47M-99(2004), Standard Specification for Ferritic Malleable Iron Castings. .2 ASTM A 53/A 53M-04, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless. .3 ASTM B 75M-99, Standard Specification for Seamless Copper Tube [Metric]. .4 ASTM B 837-01, Standard Specification for Seamless Copper Tube for Natural Gas and Liquefied Petroleum (LP) Gas Fuel Distribution Systems. .3 Canadian Standards Association (CSA International) .1 CSA W47.1-03, Certification of Companies for Fusion Welding of Steel. .4 Canadian Standards Association (CSA)/Canadian Gas Association (CGA) .1 CAN/CSA B149.1HB-00, Natural Gas and Propane Installation Code Handbook. .2 CAN/CSA B149.2-00, Propane Storage and Handling Code. .5 Health Canada/Workplace Hazardous Materials Information System (WHMIS) .1 Material Safety Data Sheets (MSDS). .1 Submittals in accordance with Section 01 33 00 Submittal Procedures. .2 Product Data: .1 Submit manufacturer's printed product literature, specifications and datasheet for piping, fittings and equipment. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 11 23 FACILITY NATURAL GAS PIPING Page 2 PART 2 - PRODUCTS 2.1 PIPE 2.2 JOINTING MATERIAL 2.3 2.4 FITTINGS VALVES .1 Steel pipe: to ASTM A 53/A 53M, Schedule 40, seamless as follows: .1 NPS 1/2 to 2, screwed. .2 NPS 2 1/2 and over, plain end. .2 Copper tube: to ASTM B 837. .1 Screwed fittings: pulverized lead paste. .2 Welded fittings: to CSA W47.1. .3 Flange gaskets: nonmetallic flat. .4 Brazing: to ASTM B 837. .1 Steel pipe fittings, screwed, flanged or welded: .1 Malleable iron: screwed, banded, Class 150. .2 Steel pipe flanges and flanged fittings: to ASME B16.5. .3 Welding: butt-welding fittings. .4 Unions: malleable iron, brass to iron, ground seat, to ASTM A 47/A 47M. .5 Bolts and nuts: to ASME B18.2.1. .6 Nipples: schedule 40, to ASTM A 53/A 53M. .2 Copper pipe fittings, screwed, flanged or soldered: .1 Cast copper fittings: to ASME B16.18. .2 Wrought copper fittings: to ASME B16.22. .1 Provincial Code approved, lubricated ball type. .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. PART 3 - EXECUTION 3.1 MANUFACTURER'S INSTRUCTIONS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.2 3.3 PIPING VALVES 3.4 FIELD QUALITY CONTROL 3.5 ADJUSTING Section 23 11 23 FACILITY NATURAL GAS PIPING Page 3 .1 Install in accordance with Section 23 05 05 Installation of Pipework, CAN/CSA B149.1, CAN/CSA B149.2, supplemented as specified. .2 Install drip points: .1 At low points in piping system. .2 At connections to equipment. .1 Install valves with stems upright or horizontal unless otherwise approved by Consultant. .2 Install valves at branch take-offs to isolate pieces of equipment, and as indicated. .1 Site Tests/Inspection: .1 Test system in accordance with CAN/CSA B149.1, CAN/CSA B149.2 and requirements of authorities having jurisdiction. .2 Manufacturer's Field Services: .1 Have manufacturer of products supplied under this Section review work involved in handling, installation/application, protection and cleaning of its products, and submit written reports, in acceptable format, to verify compliance of work with Contract. .2 Provide manufacturer's field services, consisting of product use recommendations and periodic site visits for inspection of product installation, in accordance with manufacturer's instructions. .3 Obtain reports within 3 days of review and submit immediately to Consultant. .4 Performance Verification: .1 Refer to Section 23 08 01 - Performance Verification of Mechanical Piping Systems. .1 Purging: purge after pressure test in accordance with CAN/CSA B149.1, CAN/CSA B149.2. .2 Pre-Start-Up Inspections: .1 Check vents from regulators, control valves, terminate outside building in approved location, protected against blockage, damage. .2 Check gas trains, entire installation is approved by authority having jurisdiction. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.6 CLEANING .1 Section 23 11 23 FACILITY NATURAL GAS PIPING Page 4 Cleaning: in accordance with Section 23 08 02Cleaning and Start-Up of Mechanical Piping Systems CAN/CSA B149.1, CAN/CSA B149.2, supplemented as specified. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 13.02 HYDRONIC SYSTEMS: STEEL Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 American National Standards Institute/American Water Works Association (ANSI/AWWA) .1 ANSI/AWWA C111/A21.11-06, Standard for Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings. .2 American Society of Mechanical Engineers (ASME) .1 ASME B16.1-10, Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250. .2 ASME B16.3-06, Malleable Iron Threaded Fittings: Classes 150 and 300. .3 ASME B16.5-09, Pipe Flanges and Flanged Fittings: NPS ½ through NPS 24 Metric/Inch Standard. .4 ASME B16.9-07, Factory-Made Wrought Buttwelding Fittings. .5 ASME B18.2.1-10, Square Hex, Heavy Hex and Askew Head Bolts and Hex, Heavy Hex, Hex Flange. Loded Head and Lag Screws (Inch Series). .6 ASME B18.2.2-10, Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series). .3 ASTM International .1 ASTM A 47/A 47M-99(2009), Standard Specification for Ferritic Malleable Iron Castings. .2 ASTM A 53/A 53M-10, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc Coated Welded and Seamless. .3 ASTM A 536-84(2009), Standard Specification for Ductile Iron Castings. .4 ASTM B 61-08, Standard Specification for Steam or Valve Bronze Castings. .5 ASTM B 62-09, Standard Specification for Composition Bronze or Ounce Metal Castings. .6 ASTM E 202-10, Standard Test Method for Analysis of Ethylene Glycols and Propylene Glycols. .4 CSA International .1 CSA B242-05(R2011), Groove and Shoulder Type Mechanical Pipe Couplings. .2 CSA W48-06, Filler Metals and Allied Materials for Metal Arc Welding. .5 Manufacturer's Standardization of the Valve and Fittings Industry (MSS) .1 MSS-SP-67-2002a, Butterfly Valves. .2 MSS-SP-70-06, Gray Iron Gate Valves, Flanged and Threaded Ends. .3 MSS-SP-71-05, Gray Iron Swing Check Valves Flanged and Threaded Ends. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 13.02 HYDRONIC SYSTEMS: STEEL Page 2 .4 MSS-SP-80-08, Bronze Gate, Globe, Angle and Check Valves. .5 MSS-SP-85-02, Gray Iron Globe and Angle Valves, Flanged and Threaded Ends. 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS 1.4 EXTRA STOCK MATERIALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for hydronic systems and include product characteristics, performance criteria, physical size, finish and limitations. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for hydronic systems for incorporation into manual. .1 Include special servicing requirements. .1 Supply spare parts as follows: .1 Valve seats: 1 minimum for every ten valves, each size. Minimum one. .2 Discs: 1 minimum for every ten valves, each size. Minimum one. .3 Stem packing: 1 minimum for every ten valves, each size. Minimum one. .4 Valve handles: 2 minimum of each size. .5 Gaskets for flanges: 1 minimum for every ten flanges. .1 Steel pipe: to ASTM A 53/A 53M, Grade B, as follows: .1 To NPS 6: Schedule 40. PART 2 - PRODUCTS 2.1 PIPE Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.2 2.3 2.4 PIPE JOINTS FITTINGS VALVES Section 23 21 13.02 HYDRONIC SYSTEMS: STEEL Page 3 .1 NPS 2 and under: screwed fittings with PTFE tape or lead-free pipe dope. .2 NPS 2-1/2 and over: welding fittings and flanges to CSA W48. .3 Roll grooved: standard coupling to CSA B242. .4 Flanges: plain or raised face, to ANSI/AWWA C111/ A21.11. .5 Orifice flanges: slip-on raised face, 2100 kPa. .6 Flange gaskets: to ANSI/AWWA C111/ A21.11. .7 Pipe thread: taper. .8 Bolts and nuts: to ASME B18.2.1 and ASME B18.2.2. .9 Roll grooved coupling gaskets: type EPDM. .1 Screwed fittings: malleable iron, to ASME B16.3, Class 150. .2 Pipe flanges and flanged fittings: .1 Cast iron: to ASME B16.1, Class 125. .2 Steel: to ASME B16.5. .3 Butt-welding fittings: steel, to ASME B16.9. .4 Unions: malleable iron, to ASTM A 47/A 47M and ASME B16.3. .5 Fittings for roll grooved piping: malleable iron to ASTM A 47/A 47M. .1 Connections: .1 NPS 2 and smaller: screwed ends. .2 NPS 2-1/2 and larger: flanged or grooved ends. .2 Butterfly valves: to MSS-SP-67 application: isolating cells or section of multiple component equipment (i.e. multi-section coils, multi-cell cooling towers): .1 NPS 2-1/2 and over: lug type grooved ends: as specified Section 23 05 17 - Pipe Welding. .3 Globe valves: to MSS-SP-80, 85 throttling, emergency bypass: .1 NPS 2 and under: .1 Mechanical Rooms: with PTFE disc, as specified Section 23 05 23.01 - Valves - Bronze. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 13.02 HYDRONIC SYSTEMS: STEEL Page 4 .2 Elsewhere: globe, with composition disc, as specified Section 23 05 23.01 - Valves Bronze. .4 Balancing, for TAB: .1 Sizes: calibrated balancing valves, as specified this section. .2 NPS 2 and under: .1 Mechanical Rooms: globe, with disc as specified Section 23 05 23.01 - Valves - Bronze. .2 Elsewhere: globe, with disc as specified Section 23 05 23.01 - Valves - Bronze. .5 Drain valves: Gate, Class 125, non-rising stem, solid wedge disc, as specified Section 23 05 23.01 - Valves - Bronze. .6 Bypass valves on globe valves NPS 8 and larger: NPS 3/4, Globe, with PTFE disc as specified Section 23 05 23.01 - Valves - Bronze. .7 Ball valves: .1 NPS 2 and under: as specified Section 23 05 23.01 - Valves - Bronze. .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for hydronic systems installation in accordance with manufacturer's written instructions. 3.2 PIPING INSTALLATION .1 Install pipework in accordance with Section 23 05 05 - Installation of Pipe Work. 3.3 CIRCUIT BALANCING VALVES .1 Install flow measuring stations and flow balancing valves as indicated. .2 Remove handwheel after installation and when TAB is complete. .3 Tape joints in prefabricated insulation on valves installed in chilled water mains. PART 3 - EXECUTION 3.1 EXAMINATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 13.02 HYDRONIC SYSTEMS: STEEL Page 5 3.4 CLEANING, FLUSHING AND START-UP .1 In accordance with Section 23 08 02 - Cleaning and Start-Up of Mechanical Piping Systems. 3.5 .1 Test system in accordance with Section 21 05 01 Common Work Results for Mechanical. .2 For glycol systems, retest with propylene glycol to ASTM E 202, inhibited, for use in building system after cleaning. Repair leaking joints, fittings or valves. .1 Balance water systems to within plus or minus 5% of design output. .2 In accordance with Section 23 05 93 - Testing, Adjusting and Balancing for HVAC for applicable procedures. .1 Include mixing tank and positive displacement pump for glycol charging. .2 Retest for concentration to ASTM E 202 after cleaning. .1 In accordance with Section 23 08 01 - Performance Verification Mechanical Piping Systems. 3.6 3.7 TESTING BALANCING GLYCOL CHARGING 3.8 PERFORMANCE VERIFICATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 14 HYDRONIC SPECIALTIES Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 ASME .1 ASME Boiler and Pressure Vessel Code (BPVC), Section VII-2013. .2 ASTM International .1 ASTM A 47/A 47M-99(2009), Standard Specification for Ferritic Malleable Iron Castings. .2 ASTM A 278/A 278M-01(2011), Standard Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures up to 650 degrees F (350 degrees C). .3 ASTM A 516/A 516M-10, Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate - and Lower - Temperature Service. .4 ASTM A 536-84(2009), Standard Specification for Ductile Iron Castings. .5 ASTM B 62-09, Standard Specification for Composition Bronze or Ounce Metal Castings. .3 CSA Group .1 CSA B51-09, Boiler, Pressure Vessel, and Pressure Piping Code. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for expansion tanks, air vents, separators, valves, and strainers and include product characteristics, performance criteria, physical size, finish and limitations. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for hydronic specialties for incorporation into manual. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 21 14 HYDRONIC SPECIALTIES Page 2 PART 2 - PRODUCTS 2.1 AUTOMATIC AIR VENT .1 Industrial float vent: cast iron body and NPS 1/2 connection and rated at 860 kPa working pressure. PART 3 - EXECUTION 3.1 APPLICATION .1 Manufacturer's Instructions: comply with manufacturer's written recommendations, including product technical bulletins, handling, storage and installation instructions, and data sheets. 3.2 GENERAL .1 Run drain lines and blow off connections to terminate above nearest drain. .2 Maintain adequate clearance to permit service and maintenance. .3 Check shop drawings for conformance of tappings for ancillaries and for equipment operating weights. .1 Install at high points of systems. .2 Install gate valve on automatic air vent inlet. Run discharge to nearest drain or service sink. 3.3 AIR VENTS END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 23 00 REFRIGERANT PIPING Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 ASME .1 ASME B16.22-12, Wrought Copper and Copper Alloy Solder - Joint Pressure Fittings. .2 ASME B16.24-11, Cast Copper Pipe Flanges and Flanged Fittings: Class 150, 300, 600, 900, 1500 and 2500. .3 ASME B16.26-11, Cast Copper Alloy Fittings for Flared Copper Tubes. .4 ASME B31.5-10, Refrigeration Piping and Heat Transfer Components. .2 ASTM International .1 ASTM A307-12, Standard Specification for Carbon Steel Bolts and Studs, and Threaded Rod 60,000 PSI Tensile Strength. .2 ASTM B 280-08, Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service. .3 CSA Group .1 CSA B52-05(R2009), B52 Package, Mechanical Refrigeration Code. .4 Environment Canada (EC) .1 EPS 1/RA/1-96, Environmental Code of Practice for the Elimination of Fluorocarbon Emissions from Refrigeration and Air Conditioning Systems. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for refrigerant piping, fittings and equipment and include product characteristics, performance criteria, physical size, finish and limitations. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for refrigerant piping for incorporation into manual. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 23 00 REFRIGERANT PIPING Page 2 PART 2 - PRODUCTS 2.1 TUBING .1 Processed for refrigeration installations, deoxidized, dehydrated and sealed. .1 Hard copper: to ASTM B 280, type ACR B. .2 Annealed copper: to ASTM B 280, with minimum wall thickness as per CSA B52 and ASME B31.5. 2.2 FITTINGS .1 Service: design pressure 2070 kPa and temperature 121 degrees C. .2 Brazed: .1 Fittings: wrought copper to ASME B16.22. .2 Joints: silver solder, 15% Ag-80% Cu-5%P or copper-phosphorous, 95% Cu-5%P and non-corrosive flux. .3 Flanged: .1 Bronze or brass, to ASME B16.24, Class 150 and Class 300. .2 Gaskets: suitable for service. .3 Bolts, nuts and washers: to ASTM A 307, heavy series. .4 Flared: .1 Bronze or brass, for refrigeration, to ASME B16.26. 2.3 PIPE SLEEVES .1 Hard copper or steel, sized to provide 6 mm clearance around between sleeve and uninsulated pipe or between sleeve and insulation. 2.4 VALVES .1 22 mm and under: Class 500, 3.5 Mpa, globe or angle non-directional type, diaphragm, packless type, with forged brass body and bonnet, moisture proof seal for below freezing applications, brazed connections. .2 Over 22 mm: Class 375, 2.5 Mpa, globe or angle type, diaphragm, packless type, back-seating, cap seal, with cast bronze body and bonnet, moisture proof seal for below freezing applications, brazed connections. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 23 00 REFRIGERANT PIPING Page 3 PART 3 - EXECUTION 3.1 MANUFACTURER'S INSTRUCTIONS .1 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. 3.2 GENERAL .1 Install in accordance with CSA B52, EPS1/RA/1 and ASME B31.5 Section 23 05 05 - Installation of Pipework. 3.3 BRAZING PROCEDURES .1 Bleed inert gas into pipe during brazing. .2 Remove valve internal parts, solenoid valve coils, sight glass. .3 Do not apply heat near expansion valve and bulb. .1 General: .1 Soft annealed copper tubing: bend without crimping or constriction, hard drawn copper tubing: do not bend. Minimize use of fittings. .2 Hot gas lines: .1 Pitch at least 1:240 down in direction of flow to prevent oil return to compressor during operation. .2 Provide trap at base of risers greater than 2400 mm high and at each 7600 mm thereafter. .3 Provide inverted deep trap at top of risers. .4 Provide double risers for compressors having capacity modulation. .1 Large riser: install traps as specified. .2 Small riser: size for 5.1 mü /s at minimum load. Connect upstream of traps on large riser. .1 Close valves on factory charged equipment and other equipment not designed for test pressures. .2 Leak test to CSA B52 before evacuation to 2 MPa and 1 MPa on high and low sides respectively. 3.4 PIPING INSTALLATION 3.5 PRESSURE AND LEAK TESTING Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.6 FIELD QUALITY CONTROL Section 23 23 00 REFRIGERANT PIPING Page 4 .3 Test procedure: build pressure up to 35 kPa with refrigerant gas on high and low sides. Supplement with nitrogen to required test pressure. Test for leaks with electronic or halide detector. Repair leaks and repeat tests. .1 Site Tests/Inspection: .1 Close service valves on factory charged equipment. .2 Ambient temperatures to be at least 13 degrees C for at least 12 hours before and during dehydration. .3 Use copper lines of largest practical size to reduce evacuation time. .4 Use two-stage vacuum pump with gas ballast on 2nd stage capable of pulling 5 Pa absolute and filled with dehydrated oil. .5 Measure system pressure with vacuum gauge. Take readings with valve between vacuum pump and system closed. .6 Triple evacuate system components containing gases other than correct refrigerant or having lost holding charge as follows: .1 Twice to 14 Pa absolute and hold for 4 hours. .2 Break vacuum with refrigerant to 14 kPa. .3 Final to 5 Pa absolute and hold for at least 12 hours. .7 Charging: .1 Charge system through filter-drier and charging valve on high side. Low side charging not permitted. .2 With compressors off, charge only amount necessary for proper operation of system. If system pressures equalize before system is fully charged, close charging valve and start up. With unit operating, add remainder of charge to system. .3 Re-purge charging line if refrigerant container is changed during charging process. .8 Checks: .1 Make checks and measurements as per manufacturer's operation and maintenance instructions. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 31 13.01 METAL DUCTS – LOW PRESSURE TO 500 PA Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) .2 ASTM International .1 ASTM A 480/A 480M-12, Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet and Strip. .2 ASTM A 635/A 635M-09b, Standard Specification for Steel, Sheet and Strip, Heavy-Thickness Coils, Hot-Rolled, Alloy, Carbon, Structural, High-Strength Low-Alloy, and High-Strength Low-Alloy with Improved Formability, General Requirements for. .3 ASTM A 653/A 653M-11, Standard Specification for Steel Sheet, Zinc Coated (Galvanized) or Zinc-Iron Alloy Coated (Galvannealed) by the Hot-Dip Process. .3 National Fire Protection Association (NFPA) .1 NFPA 90A-12, Standard for the Installation of Air-Conditioning and Ventilating Systems. .2 NFPA 90B-12, Standard for the Installation of Warm Air Heating and Air-Conditioning Systems. .3 NFPA 96-11, Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations. .4 Sheet Metal and Air Conditioning Contractors' National Association (SMACNA) .1 SMACNA HVAC Duct Construction Standards - Metal and Flexible, 2005. .2 SMACNA HVAC Air Duct Leakage Test Manual, 2012. .3 IAQ Guideline for Occupied Buildings Under Construction 2007. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for metal ducts and include product characteristics, performance criteria, physical size, finish and limitations. .3 Test and Evaluation Reports: .1 Certification of Ratings: .1 Catalogue or published ratings to be those obtained from tests carried out by manufacturer or independent testing agency signifying adherence to codes and standards. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 31 13.01 METAL DUCTS – LOW PRESSURE TO 500 PA Page 2 PART 2 - PRODUCTS 2.1 SEAL CLASSIFICATION .1 Classification as follows: Maximum Pressure Pa 500 250 125 SMACNA Seal Class C C C .2 Seal classification: .1 Class A: longitudinal seams, transverse joints, duct wall penetrations and connections made airtight with sealant and tape. .2 Class B: longitudinal seams, transverse joints and connections made airtight with sealant tape or combination thereof. .3 Class C: transverse joints and connections made air tight with gaskets sealant, tape or combination thereof. Longitudinal seams unsealed. .4 Unsealed seams and joints. 2.2 TAPE .1 Tape: polyvinyl treated, open weave fiberglass tape, 50 mm wide. 2.3 DUCT LEAKAGE .1 In accordance with SMACNA HVAC Air Duct Leakage Test Manual. 2.4 FITTINGS .1 Fabrication: to SMACNA. .2 Radiused elbows: .1 Rectangular: standard radius or short radius centreline radius: 1.5 times width of duct. .2 Round: smooth radius, centreline radius: 1.5 times diameter. .3 Mitred elbows, rectangular: .1 To 400 mm. .2 Over 400 mm. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.5 FIRE STOPPING 2.6 GALVANIZED STEEL 2.7 HANGERS AND SUPPORTS Section 23 31 13.01 METAL DUCTS – LOW PRESSURE TO 500 PA Page 3 .4 Branches: .1 Rectangular main and branch: with radius on branch 1.5 times width of duct, 45 degrees entry on branch. .2 Round main and branch: enter main duct at 45 degrees with conical connection. .3 Provide volume control damper in branch duct near connection to main duct. .4 Main duct branches: with splitter damper. .5 Transitions: .1 Diverging: 20 degrees maximum included angle. .2 Converging: 30 degrees maximum included angle. .6 Offsets: .1 Short radiused elbows. .7 Obstruction deflectors: maintain full cross-sectional area. .1 Retaining angles around duct, on both sides of fire separation in accordance with Section 07 84 00 - Fire Stopping and Smoke Seals. .2 Fire stopping material and installation must not distort duct. .1 Lock forming quality: to ASTM A 653/A 653M, Z90 zinc coating. .2 Thickness, fabrication and reinforcement: to SMACNA. .3 Joints: to SMACNA. .1 Hangers and Supports: in accordance with Section 23 05 29 - Hangers and Supports for HVAC Piping and Equipment. .1 Strap hangers: of same material as duct but next sheet metal thickness heavier than duct. .1 Maximum size duct supported by strap hanger: 500. .2 Hanger configuration: to SMACNA. .3 Hangers: galvanized steel angle with galvanized steel rods to SMACNA following table: Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Duct Size (mm) up to 750 751 to 1050 1051 to 1500 1501 to 2100 2101 to 2400 2401 and over .4 Section 23 31 13.01 METAL DUCTS – LOW PRESSURE TO 500 PA Page 4 Angle Size (mm) 25 x 25 x 3 40 x 40 x 3 40 x 40 x 3 50 x 50 x 3 50 x 50 x 5 50 x 50 x 6 Rod Size (mm) 6 6 10 10 10 10 Upper hanger attachments: .1 For concrete: manufactured concrete inserts. .2 For steel joist: manufactured joist clamp steel plate washer. .3 For steel beams: manufactured beam clamps: PART 3 - EXECUTION 3.1 3.2 GENERAL HANGERS .1 Do work in accordance with SMACNA. .2 Do not break continuity of insulation vapour barrier with hangers or rods. .1 Insulate strap hangers 100 mm beyond insulated duct. .3 Support risers SMACNA. .4 Install breakaway joints in ductwork on sides of fire separation. .5 Install proprietary manufactured flanged duct joints in accordance with manufacturer's instructions. .6 Manufacture duct in lengths and diameter to accommodate installation of acoustic duct lining. .1 Strap hangers: install in accordance with SMACNA. .2 Angle hangers: complete with locking nuts and washers. .3 Hanger spacing: in accordance with SMACNA as follows: Duct Size (mm) to 1500 1501 and over Rubin & Rotman Architects J.L. Richards & Associates Limited Spacing (mm) 3000 2500 Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 WATERTIGHT DUCT 3.4 SEALING AND TAPING 3.5 LEAKAGE TESTS Section 23 31 13.01 METAL DUCTS – LOW PRESSURE TO 500 PA Page 5 .1 Provide watertight duct for: .1 Dishwasher exhaust. .2 Fresh air intake. .3 Minimum 3000 mm from duct mounted humidifier in all directions. .4 As indicated. .2 Form bottom of horizontal duct without longitudinal seams. .1 Weld joints of bottom and side sheets. .2 Seal other joints with duct sealer. .1 Apply sealant in accordance with SMACNA. .2 Bed tape in sealant and recoat with minimum of 1 coat of sealant to manufacturers recommendations. .1 Refer to Section 23 05 94 - Pressure Testing of Ducted Air Systems. .2 In accordance with SMACNA HVAC Duct Leakage Test Manual. .3 Do leakage tests in sections. .4 Make trial leakage tests as instructed to demonstrate workmanship. .5 Do not install additional ductwork until trial test has been passed. .6 Test section minimum of 30 m long with not less than three branch takeoffs and two 90 degrees elbows. .7 Complete test before performance insulation or concealment Work. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 00 AIR DUCT ACCESSORIES Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 Sheet Metal and Air Conditioning Contractors' National Association (SMACNA) .1 SMACNA - HVAC Duct Construction Standards - Metal and Flexible, 2005. 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for air duct accessories and include product characteristics, performance criteria, physical size, finish and limitations. .2 Indicate: .1 Flexible connections. .2 Duct access doors. .3 Instrument test ports. .1 Manufacture in accordance with SMACNA - HVAC Duct Construction Standards. .1 Frame: galvanized sheet metal frame with fabric clenched by means of double locked seams. .2 Material: .1 Fire resistant, self-extinguishing, neoprene coated glass fabric, temperature rated at minus 40 degrees C to plus 90 degrees C, density of 1.3 kg/mý. PART 2 - PRODUCTS 2.1 GENERAL 2.2 FLEXIBLE CONNECTIONS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.3 ACCESS DOORS IN DUCTS Section 23 33 00 AIR DUCT ACCESSORIES Page 2 .1 Non-Insulated Ducts: sandwich construction of same material as duct, one sheet metal thickness heavier, minimum 0.6 mm thick complete with sheet metal angle frame. .2 Insulated Ducts: sandwich construction of same material as duct, one sheet metal thickness heavier, minimum 0.6 mm thick complete with sheet metal angle frame and 25 mm thick rigid glass fibre insulation. .3 Gaskets: neoprene. .4 Hardware: .1 Up to 300 x 300 mm: two sash locks. .2 301 to 450 mm: four sash locks. .3 451 to 1000 mm: piano hinge and minimum two sash locks. .4 Doors over 1000 mm: piano hinge and two handles operable from both sides. .5 Hold open devices. PART 3 - EXECUTION 3.1 EXAMINATION .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for air duct accessories installation in accordance with manufacturer's written instructions. .1 Visually inspect substrate in presence of Consultant. .2 Inform Consultant of unacceptable conditions immediately upon discovery. .3 Proceed with installation only after unacceptable conditions have been remedied and after receipt of written approval to proceed from Consultant. 3.2 INSTALLATION .1 Flexible Connections: .1 Install in following locations: .1 Inlets and outlets to supply air units and fans. .2 Inlets and outlets of exhaust and return air fans. .3 As indicated. .2 Length of connection: 100 mm. .3 Minimum distance between metal parts when system in operation: 75 mm. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 00 AIR DUCT ACCESSORIES Page 3 .4 Install in accordance with recommendations of SMACNA. .5 When fan is running: .1 Ducting on sides of flexible connection to be in alignment. .2 Ensure slack material in flexible connection. .2 Access Doors: .1 Locations: .1 Fire and smoke dampers. .2 Control dampers. .3 Devices requiring maintenance. .4 Required by code. .5 Reheat coils. .6 Elsewhere as indicated. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 14 DAMPERS - BALANCING Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for dampers and include product characteristics, performance criteria, physical size, finish and limitations. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for dampers for incorporation into manual. GENERAL .1 Manufacture to SMACNA standards. 2.2 SINGLE BLADE DAMPERS .1 Fabricate from same material as duct, but one sheet metal thickness heavier. V-groove stiffened. .2 Size and configuration to recommendations of SMACNA, except maximum height 100 mm. .3 Locking quadrant with shaft extension to accommodate insulation thickness. .4 Inside and outside bronze end bearings. .5 Channel frame of same material as adjacent duct, complete with angle stop. 1.2 CLOSEOUT SUBMITTALS PART 2 - PRODUCTS 2.1 Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.3 MULTI-BLADED DAMPERS Section 23 33 14 DAMPERS - BALANCING Page 2 .1 Factory manufactured of material compatible with duct. .2 Opposed blade: configuration, metal thickness and construction to recommendations of SMACNA. .3 Maximum blade height: 100 mm. .4 Bearings: pin in bronze bushings. .5 Linkage: shaft extension with locking quadrant. .6 Channel frame of same material as adjacent duct, complete with angle stop. .1 Install where indicated. .2 Install in accordance with recommendations of SMACNA and in accordance with manufacturer's instructions. .3 Locate balancing dampers in each branch duct, for supply, return and exhaust systems. .4 Runouts to registers and diffusers: install single blade damper located as close as possible to main ducts. .5 Dampers: vibration free. .6 Ensure damper operators are observable and accessible. PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 15 DAMPERS – OPERATING Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 ASTM International .1 ASTM A 653/A 653M-11, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by Hot-Dip Process. .2 Canada Green Building Council (CaGBC) .1 LEED Canada-NC Version 1.0-2004, LEED (Leadership in Energy and Environmental Design): Green Building Rating System Reference Package For New Construction and Major Renovations (including Addendum 2007). .2 LEED Canada-CI Version 1.0-2007, LEED (Leadership in Energy and Environmental Design): Green Building Rating System Reference Guide For Commercial Interiors. .3 LEED Canada 2009 for Design and Construction-2010, LEED Canada 2009 for Design and Construction Leadership in Energy and Environmental Design Green Building Rating System Reference Guide. .4 LEED Canada for Existing Buildings, Operations and Maintenance-2009, LEED Canada 2009 Leadership In Energy and Environmental Design Green Building Rating System Reference Guide. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for dampers and include product characteristics, performance criteria, physical size, finish and limitations. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for dampers for incorporation into manual. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 15 DAMPERS – OPERATING Page 2 PART 2 - PRODUCTS 2.1 MULTI-LEAF DAMPERS 2.2 DISC TYPE DAMPERS 2.3 BACK DRAFT DAMPERS .1 Opposed blade type. .2 Extruded aluminum, interlocking blades, complete with extruded vinyl seals, spring stainless steel side seals, structurally formed and welded galvanized steel or extruded aluminum frame. .3 Pressure fit self-lubricated bronze bearings. .4 Linkage: plated steel tie rods, brass pivots and plated steel brackets, complete with plated steel control rod. .5 Performance: .1 Leakage: in closed position less than 2% of rated air flow. .6 Insulated aluminum dampers: .1 Frames: insulated with extruded polystyrene foam with RSI 0.88. .2 Blades: constructed from aluminum extrusions with internal hollows insulated with polyurethane or polystyrene foam, RSI 0.88. .1 Frame: brake formed, welded, 1.6 mm thick, galvanized steel to ASTM A 653/A 653M. .2 Disc: spin formed, 1.6 mm thick, galvanized steel to ASTM A 653/A 653M. .3 Gasket: extruded neoprene, field replaceable, with 10 year warranty. .4 Bearings: roller self-lubricated and sealed. .5 Operator: compatible with damper, linear stroke operator, spring loaded actuator, zinc-aluminum foundry alloy casting cam follower. .6 Performance: .1 Leakage: in closed position less than 0.001% of rated air flow. .1 Automatic gravity operated, multi-leaf, aluminum construction with nylon bearings, centre pivoted. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.4 RELIEF DAMPERS Section 23 33 15 DAMPERS – OPERATING Page 3 .1 Automatic multi-leaf aluminum dampers with ball bearing centre pivoted. PART 3 - EXECUTION 3.1 EXAMINATION .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for damper installation in accordance with manufacturer's written instructions. .1 Visually inspect substrate in presence of Consultant. .2 Inform Consultant of unacceptable conditions immediately upon discovery. .3 Proceed with installation only after unacceptable conditions have been remedied and after receipt of written approval to proceed from Consultant. 3.2 INSTALLATION .1 Install where indicated. .2 Install in accordance with recommendations of SMACNA and manufacturer's instructions. .3 Seal multiple damper modules with silicon sealant. .4 Install access door adjacent to each damper. See Section 23 33 00 - Air Duct Accessories. .5 Ensure dampers are observable and accessible. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 16 DAMPERS – FIRE Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS 1.2 CLOSEOUT SUBMITTALS 1.3 MAINTENANCE MATERIAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for fire and smoke dampers and include product characteristics, performance criteria, physical size, finish and limitations. .2 Indicate the following: .1 Fire dampers. .2 Fire stop flaps. .3 Operators. .4 Fusible links. .5 Design details of break-away joints. .3 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for fire and smoke dampers for incorporation into manual. .1 Extra Materials: .1 Submit maintenance materials in accordance with Section 01 78 00 - Closeout Submittals. .2 Provide: .1 6 fusible links of each type. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 16 DAMPERS – FIRE Page 2 PART 2 - PRODUCTS 2.1 FIRE DAMPERS .1 Fire dampers: listed and bear label of ULC, meet requirements of provincial fire authority authorities having jurisdiction. Fire damper assemblies fire tested in accordance with CAN/ULC-S112. .2 Mild steel, factory fabricated for fire rating requirement to maintain integrity of fire wall and/or fire separation. .1 Fire dampers: 1-1/2 hour fire rated unless otherwise indicated. .2 Fire dampers: automatic operating type and have dynamic rating suitable for maximum air velocity and pressure differential to which it will be subjected. .3 Top hinged: offset single damper, round or square; guillotine type; sized to maintain full duct cross section as indicated. .4 Fusible link actuated, weighted to close and lock in closed position when released or having negator-spring-closing operator for multi-leaf type or roll door type in horizontal position with vertical air flow. .5 40 x 40 x 3 mm retaining angle iron frame, on full perimeter of fire damper, on both sides of fire separation being pierced. .6 Equip fire dampers with steel sleeve or frame installed disruption ductwork or impair damper operation. .7 Equip sleeves or frames with perimeter mounting angles attached on both sides of wall or floor opening. Construct ductwork in fire-rated floor-ceiling or roof-ceiling assembly systems with air ducts that pierce ceiling to conform with ULC. .8 Design and construct dampers to not reduce duct or air transfer opening cross-sectional area. .9 Dampers shall be installed so that the centerline of the damper depth or thickness is located in the centerline of the wall, partition of floor slab depth or thickness. .10 Unless otherwise indicated, the installation details given in SMACNA Install Fire Damp HVAC and in manufacturer's instructions for fire dampers shall be followed. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 16 DAMPERS – FIRE Page 3 PART 3 - EXECUTION 3.1 INSTALLATION .1 Install in accordance with NFPA 90A and in accordance with conditions of ULC listing. .2 Maintain integrity of fire separation. .3 After completion and prior to concealment obtain approvals of complete installation from authority having jurisdiction. .4 Install access door adjacent to each damper. See Section 23 33 00 - Air Duct Accessories. .5 Co-ordinate with installer of fire stopping. .6 Ensure access doors/panels, fusible links, damper operators are easily observed and accessible. .7 Install break-away joints of approved design on each side of fire separation. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 46 FLEXIBLE DUCTS Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE) .2 National Fire Protection Association (NFPA) .1 NFPA 90A-12, Standard for the Installation of Air-Conditioning and Ventilating Systems. .2 NFPA 90B-12, Standard for Installation of Warm Air Heating and Air-Conditioning Systems. .3 Sheet Metal and Air-Conditioning Contractors' National Association (SMACNA) .1 SMACNA HVAC Duct Construction Standards - Metal and Flexible, 2005. .2 SMACNA IAQ Guideline for Occupied Buildings under Construction, 2005. .4 Underwriters' Laboratories (UL) .1 UL 181-2005, Standard for Factory-Made Air Ducts and Air Connectors. .5 Underwriters' Laboratories of Canada (ULC) .1 CAN/ULC-S110-2007, Standard Methods of Tests for Air Ducts. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for flexible ducts and include product characteristics, performance criteria, physical size, finish and limitations. .2 Indicate: .1 Thermal properties. .2 Friction loss. .3 Acoustical loss. .4 Leakage. .5 Fire rating. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 46 FLEXIBLE DUCTS Page 2 PART 2 - PRODUCTS 2.1 GENERAL .1 Factory fabricated to CAN/ULC-S110. .2 Pressure drop coefficients listed below are based on relative sheet metal duct pressure drop coefficient of 1.00. .3 Flame spread rating not to exceed 25. Smoke developed rating not to exceed 50. .1 Install in accordance with: CAN/ULC-S110 NFPA 90A SMACNA. PART 3 - EXECUTION 3.1 DUCT INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 53 DUCT LINERS Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 ASTM International .1 ASTM C 423-09a, Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method. .2 ASTM C 916-85(2007), Standard Specification for Adhesives for Duct Thermal Insulation. .3 ASTM C 1071-12, Standard specification for Fibrous Glass Duct Lining Insulation (Thermal and Sound Absorbing Material). .4 ASTM C 1338-08, Standard Test Method for Determining Fungi Resistance of Insulation Materials and Facings. .5 ASTM G 21-09, Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi. .2 National Fire Protection Association (NFPA) .1 NFPA 90A-12, Standard for the Installation of Air Conditioning and Ventilating Systems. .2 NFPA 90B-12, Standard for the Installation of Warm Air Heating and Air Conditioning Systems. .3 North American Insulation Manufacturers Association (NAIMA) .1 NAIMA AH116-2002, Fibrous Glass Duct Construction Standards. .4 Sheet Metal and Air Conditioning Contractor's National Association (SMACNA) .1 SMACNA, HVAC Duct Construction Standards, Metal and Flexible-2005. .2 SMACNA IAQ Guideline for Occupied Buildings Under Construction-2007. .5 Underwriter's Laboratories of Canada (ULC) .1 CAN/ULC-S102-10, Standard Method of Test for Surface Burning Characteristics of Building Materials and Assemblies. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.2 ACTION AND INFORMATIONAL SUBMITTALS Section 23 33 53 DUCT LINERS Page 2 .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for duct liners and include product characteristics, performance criteria, physical size, finish and limitations. .1 General: .1 Mineral Fibre duct liner: air surface coated mat facing. .2 Flame spread rating shall not exceed 25. Smoke development rating shall not exceed 50 when tested in accordance with CAN/ULC-S102 and NFPA 90A. .3 Fungi resistance: to ASTM C 1338. .2 Rigid: .1 Use on flat surfaces. .2 25 mm thick, to ASTM C 1071 Type 2, fibrous glass rigid board duct liner. .3 Density: 48 kg/mü minimum. .4 Thermal resistance to be minimum 0.76 (mý. degrees C)/W for 25 mm thickness when tested in accordance with ASTM C 177, at 24 degrees C mean temperature. .5 Maximum velocity on faced air side: 20.3 m/s. .6 Minimum NRC of 0.70 at 25 mm thickness based on Type A mounting to ASTM C 423. .1 Adhesive: to NFPA 90A and NFPA 90B, ASTM C 916. .2 Flame spread rating shall not exceed 25. Smoke development rating shall not exceed 50. Temperature range minus 29 degrees C to plus 93 degrees C. .3 Water-based fire retardant type. PART 2 - PRODUCTS 2.1 2.2 DUCT LINER ADHESIVE Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 33 53 DUCT LINERS Page 3 2.3 FASTENERS .1 Weld pins 2.0 mm diameter, length to suit thickness of insulation. Metal retaining clips, 32 mm square. 2.4 JOINT TAPE .1 Poly-Vinyl treated open weave fiberglass membrane 50 mm wide. 2.5 SEALER .1 Meet requirements of NFPA 90A and NFPA 90B. .2 Flame spread rating shall not exceed 25. Smoke development rating shall not exceed 50. Temperature range minus 68 degrees C to plus 93 degrees C. .1 Do work in accordance with SMACNA HVAC Duct Construction Standard. .2 Line inside of ducts where indicated. .3 Duct dimensions, as indicated, are clear inside duct lining. .1 Install in accordance with manufacturer's recommendations, and as follows: .1 Fasten to interior sheet metal surface with coverage of adhesive to ASTM C 916. .1 Exposed leading edges and transverse joints to be factory coated or coated with adhesive during fabrication. .2 In addition to adhesive, impact driven mechanical fasteners to compress duct liner sufficiently to hold it firmly in place. .1 Spacing of mechanical fasteners in accordance with SMAC HVAC Duct Construction Standard. .2 In systems, where air velocities exceeds 20.3 m/s, install galvanized sheet metal noising to leading edges of duct liner. PART 3 - EXECUTION 3.1 3.2 GENERAL DUCT LINER Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 3.4 JOINTS CLEANING Section 23 33 53 DUCT LINERS Page 4 .1 Seal butt joints, exposed edges, weld pin and clip penetrations and damaged areas of liner with joint tape and sealer. Install joint tape in accordance with manufacturer's written recommendations, and as follows: .1 Bed tape in sealer. .2 Apply 2 coats of sealer over tape. .2 Replace damaged areas of liner at discretion of Consultant. .3 Protect leading and trailing edges of duct sections with sheet metal nosing having 15 mm overlap and fastened to duct. .1 Progress Cleaning: clean in accordance with Section 01 74 11 - Cleaning. .1 Leave Work area clean at end of each day. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 34 00 HVAC FANS Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 MAINTENANCE MATERIAL SUBMITTALS .1 American National Standards Institute/Air Movement and Control Association (ANSI/AMCA) .1 ANSI/AMCA Standard 99-2010, Standards Handbook. .2 ANSI/AMCA Standard 210-2007/( ANSI/ASHRAE 51-07), Laboratory Methods of Testing Fans for Aerodynamic Performance Rating. .3 ANSI/AMCA Standard 300-2008, Reverberant Room Method for Sound Testing of Fans. .4 ANSI/AMCA Standard 301-1990, Methods for Calculating Fan Sound Ratings from Laboratory Test Data. .2 The Master Painters Institute (MPI) .1 Architectural Painting Specification Manual current edition. .1 MPI #18, Primer, Zinc Rich, Organic. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for HVAC fans and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Provide: .1 Fan performance curves showing point of operation, bhp and kW and efficiency. .2 Sound rating data at point of operation. .2 Indicate: .1 Motors, sheaves, bearings, shaft details. .2 Minimum performance achievable with variable speed controllers. .1 Extra Materials: .1 Submit in accordance with Section 01 78 00 Closeout Submittals. .1 Provide: .1 Matched sets of belts. .2 Furnish list of individual manufacturer's recommended spare Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 34 00 HVAC FANS Page 2 parts for equipment, include: .1 Bearings and seals. .2 Addresses of suppliers. .3 List of specialized tools necessary for adjusting, repairing or replacing. PART 2 - PRODUCTS 2.1 SYSTEM DESCRIPTION .1 Performance Requirements: .1 Catalogued or published ratings for manufactured items: obtained from tests carried out by manufacturer or those ordered by manufacturer from independent testing agency signifying adherence to codes and standards in force. .2 Capacity: flow rate, total static pressure, bhp, efficiency, revolutions per minute, power, model, size, sound power data and as indicated on schedule. .3 Fans: statically and dynamically balanced, constructed in conformity with ANSI/AMCA Standard 99. .4 Sound ratings: comply with ANSI/AMCA Standard 301, tested to ANSI/AMCA Standard 300. Supply unit with ANSI/AMCA certified sound rating seal. .5 Performance ratings: based on tests performed in accordance with ANSI/AMCA Standard 210. Supply unit with ANSI/AMCA certified rating seal, except for propeller fans smaller than 300 mm diameter. 2.2 .1 Motors: .1 For use with variable speed controllers. .2 Sizes as scheduled. .2 Accessories and hardware: matched sets of V-belt drives, adjustable motor bases, belt guards, coupling guards fan inlet and/or outlet safety screens. .3 Factory primed before assembly in colour standard to manufacturer. .4 Scroll casing drains: as indicated. .5 Bearing lubrication systems plus extension lubrication tubes where bearings are not easily accessible. .6 Vibration isolation: to Section 23 05 48 - Vibration Controls for HVAC Piping and Equipment. FANS GENERAL Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.3 CENTRIFUGAL FANS 2.4 IN-LINE CENTRIFUGAL FANS Section 23 34 00 HVAC FANS Page 3 .7 Flexible connections: to Section 23 33 00 - Air Duct Accessories. .1 Fan wheels: .1 Welded steel construction. .2 Maximum operating speed of centrifugal fans not more than 40% of first critical speed. .2 Housings: .1 Volute with inlet cones: fabricated steel for wheels 300 mm or greater, steel or aluminum, for smaller wheels, braced, and with welded supports. .2 For horizontally and vertically split housings provide flanges on each section for bolting together, with gaskets of non-oxidizing non-flammable material. .3 Provide latched airtight access doors with handles. .1 Characteristics and construction: as for centrifugal fan wheels, with axial flow construction and direct drive. .2 Provide AMCA arrangements 1 or 9 as indicated with stiffened flanges, smooth rounded inlets, and stationary guide vanes. .1 Install fans as indicated, complete with resilient mountings specified in Section 23 05 48 - Vibration Controls for HVAC Piping and Equipment, flexible electrical leads and flexible connections in accordance with Section 23 33 00 - Air Duct Accessories. .2 Provide sheaves and belts required for final air balance. .3 Bearings and extension tubes to be easily accessible. .4 Access doors and access panels to be easily accessible. PART 3 - EXECUTION 3.1 FAN INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 36 00 AIR TERMINAL UNITS Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 American National Standards Institute/Air Movement and Control Association (ANSI/AMCA) .1 ANSI/AMCA Standard 210-2007/(ANSI/ASHRAE 51-07), Laboratory Methods of Testing Fans for Aerodynamic Performance Rating. .2 International Organization of Standardization (ISO) .1 ISO 3741-2010, Acoustics-Determination of Sound Power Levels of Noise Sources Using Sound Pressure Precision Methods for Reverberation Rooms. .3 National Fire Protection Association (NFPA) .1 NFPA 90A-12, Standard for the Installation of Air Conditioning and Ventilating Systems. .4 Underwriter's Laboratories (UL) .1 UL 181-2005(R2008), Factory-Made Air Ducts and Air Connectors. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for air terminal units and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Indicate the following: .1 Capacity. .2 Pressure drop. .3 Noise rating. .4 Leakage. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for air terminal units for incorporation into manual. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 36 00 AIR TERMINAL UNITS Page 2 PART 2 - PRODUCTS 2.1 SYSTEM DESCRIPTION .1 Performance Requirements: .1 Catalogued or published ratings for manufactured items: obtained from tests carried out by manufacturer or those ordered by manufacturer from certified ADC (Air Diffusion Council) testing agency signifying adherence to codes and standards. 2.2 MANUFACTURED UNITS .1 Terminal units of the same type to be product of one manufacturer. 2.3 ELECTRONIC VARIABLE AIR VOLUME BOXES .1 Pressure independent, reset to air flow between zero and maximum air volume. .2 At inlet velocity of 10 m/s, differential static pressure for unit with attenuator section not to exceed 25 Pa. .3 Sound ratings of assembly not to exceed 25 NC. .4 Air velocity sensor pitot rack as standard to manufacturer. .5 Signals between temperature sensing device, velocity controller, velocity sensor and damper actuator digital as indicated. Shielded or twisted wire requirements is not acceptable. .6 Electronic thermostat manufacturer and have adjustments located in set point range 13 to overlapping. .7 Electronic control package factory calibrated and set at factory. Features to accommodate field calibration and readjustment of air volume settings to include: .1 Metre taps for balancing with digital DC voltmeter. .2 Adjustable flow settings at thermostat. .8 Factory installed 20 VA transformer, 115 V to 24 V. Power consumption of terminal not to exceed 15 VA. Rubin & Rotman Architects J.L. Richards & Associates Limited furnished by terminal unit set points and velocity thermostat. Heating and cooling 30 degrees C. Set points not Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 36 00 AIR TERMINAL UNITS Page 3 .9 Terminal unit to be CSA certified. .10 Casing: galvanized steel, internally lined with 25 mm. 0.7 kg density fibrous glass, to UL 181 and NFPA 90A. Mount control components inside protective metal shroud. .11 Damper: steel with peripheral gasket and self-lubricating bearings. Air leakage past closed damper not to exceed 2% of nominal rating at 750 Pa inlet static pressure, in accordance with Air Diffusion Council test procedure. .12 Sizes and capacity: as indicated. .1 Install in accordance with manufacturers recommendations. .2 Support independently of ductwork. .3 Install with at least 1000 mm of flexible inlet ducting and minimum of four duct diameters of straight inlet duct, same size as inlet. .4 Locate controls, dampers and access panels for easy access. PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 37 13 DIFFUSERS, REGISTERS AND GRILLES Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for diffusers, registers and grilles and include product characteristics, performance criteria, physical size, finish and limitations. .2 Indicate following: .1 Capacity. .2 Throw and terminal velocity. .3 Noise criteria. .4 Pressure drop. .5 Neck velocity. .1 Extra Materials: .1 Provide maintenance materials in accordance with Section 01 78 00 - Closeout Submittals. .2 Include: .1 Keys for volume control adjustment. .2 Keys for air flow pattern adjustment. 2.1 SYSTEM DESCRIPTION .1 Performance Requirements: .1 Catalogued or published ratings for manufactured items: obtained from tests carried out by manufacturer or those ordered by manufacturer from independent testing agency signifying adherence to codes and standards. 2.2 .1 To meet capacity, pressure drop, terminal velocity, throw, noise level, neck velocity. .2 Frames: .1 Full perimeter gaskets. .2 Plaster frames where set into plaster or gypsum board. .3 Concealed fasteners. 1.2 MAINTENANCE MATERIAL SUBMITTALS PART 2 - PRODUCTS GENERAL Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 37 13 DIFFUSERS, REGISTERS AND GRILLES Page 2 .3 Concealed manual volume control damper operators. .4 Colour: as indicated on schedules. 2.3 MANUFACTURED UNITS .1 Grilles, registers and diffusers of same generic type, products of one manufacturer. 2.4 RETURN AND EXHAUST GRILLES AND REGISTERS .1 General: with opposed blade dampers. .2 Type D: aluminum, 19 mm border, single 45 degrees deflection, horizontal face bars. Finish: white powder coat, field, duct mounted. .3 Type C: aluminum, 19 mm border, 13 x 13 x 13 mm egg crate type, with grid core. Finish: white powder coat. Lay-in tile. .1 General: volume control dampers with flow straightening devices and gaskets. .2 Type A: steel, square type, having fixed pattern, lay-in mounted. Finish: white powder coat, three cone. .3 Type B: drum louvre, duct mounted, steel, complete with balancing damper, white powder coat, adjustable flow pattern, adjustable deflection angle. .1 Install in accordance with manufacturer’s instructions. .2 Install with flat head screws in countersunk holes where fastenings are visible. .3 Bolt grilles, registers and diffusers, in place, in gymnasium and similar game rooms. .4 Provide concealed safety chain on each grille, register and diffuser in gymnasium and similar game rooms and elsewhere as indicated. 2.5 DIFFUSERS PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 American Gas Association (AGA) .2 American National Standards Institute/Air-Conditioning, Heating and Refrigeration Institute (ANSI/AHRI) .1 ANSI/AHRI 210/240-08, Performance Rating of Unitary Air-Conditioning and Air-Source Heat Pump Equipment. .2 ANSI/AHRI 270-08, Sound Rating of Outdoor Unitary Equipment. .3 CSA Group .1 CSA B52-05, Mechanical Refrigeration Code. .2 CSA C22.1-12, Canadian Electrical Code, Part 1 (22nd Edition), Safety Standard for Electrical Installations. .4 National Fire Protection Association (NFPA) .1 NFPA 90A-12, Standard for the Installation of Air Conditioning and Ventilating Systems. .5 Underwriters Laboratories (UL) .1 UL 1995-11, Standard for Heating and Cooling Equipment. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for outdoor HVAC equipment and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Drawings to indicate project layout and dimensions; indicate: .1 Equipment, piping, and connections, together with valves, strainers, control assemblies, thermostatic controls, auxiliaries and hardware, and recommended ancillaries which are mounted, wired and piped ready for final connection to building system, its size and recommended bypass connections. .2 Piping, valves, fitting shipped loose showing final location in assembly. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 2 .3 Control equipment shipped loose, showing final location in assembly. .4 Dimensions, internal and external construction details, recommended method of installation with proposed structural steel support, mounting curb details, sizes and location of mounting bolt holes; include mass distribution drawings showing point loads. .5 Detailed composite wiring diagrams for control systems showing factory installed wiring and equipment on packaged equipment or required for controlling devices of ancillaries, accessories, controllers. .6 Fan performance curves. .7 Details of vibration isolation. .8 Estimate of sound levels to be expected across individual octave bands in dB referred to A rating. .9 Type of refrigerant used. 1.3 CLOSEOUT SUBMITTALS 1.4 WARRANTY .4 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .5 Test Reports: submit certified test reports from approved independent testing laboratories indicating compliance with specifications for specified performance characteristics and physical properties. .6 Manufacturer's Field Reports: .1 Submit manufacturer's field reports specified. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for outdoor HVAC equipment for incorporation into manual. .1 Indicate: brief description of unit, indexed, with details of function, operation, control, and service for components. .2 Provide for units, manufacturer's name, type, year, number of units, and capacity. .1 For Work of this Section 23 74 00 - Packaged Outdoor HVAC Equipment, 12 months warranty period is extended to 60 months. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 3 .2 Contractor hereby warrants that packaged rooftop HAVC units and refrigeration compressors will function and operate in accordance with CCDC 2 GC 24, but for 24 months. .1 Roof mounted, self-contained unit with gas burner and DX refrigeration and bear label of CSA, FM and ULC. .2 Units to consist of cabinet and frame, supply fan, heat exchanger, burner with integral induced draft fan, heater control, air filter, refrigerant cooling coil, compressor, condenser coil and fans, motorized outside air damper, return damper, gravity exhaust damper. .3 Prefabricated roof curb to conform to requirements of National Roofing Contractors Association (NRCA), minimum height 450 mm. .4 Conform to ANSI/AHRI 210/240, rating for unit larger than 40 kW nominal. .1 Cabinets: weatherproofing tested and certified to AGA rain test standards. .2 Framing and supports: 2 mm thick welded steel, galvanized after manufacture, with lifting lugs at top of unit. .3 Outer casing: weathertight 1.2 mm thick galvanized steel with baked enamel finish, complete with flashing. .4 Access: removable gasketted hinged doors or panels with quick locking door handle type fasteners. .5 Insulation: neoprene coated glass fiber on surfaces where conditioned air is handled, 50 mm thick, 32 kg/m2 density. .1 Centrifugal, forward curved impellers, statically and dynamically balanced. V-belt drive with adjustable variable pitch motor pulley, spring isolated hinge mounted motor, fan and motor integrally mounted on PART 2 - PRODUCTS 2.1 2.2 2.3 GENERAL CABINET FANS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 4 isolation base, separated from unit casing with flexible connections and spring isolators. Vibration isolators: 95% efficiency. 2.4 AIR FILTERS .1 50 mm thick, as scheduled. Metal framed, replaceable media, throwaway bag. .2 To meet NFPA 90A, air filter requirements. Type: Class 1. 2.5 HEAT EXCHANGERS AND BURNERS .1 Gas fired, multiple flue passes, with primary heating surface of stainless steel, secondary heating surface, stainless steel, tubes. .1 Gas burner: factory mounted, wired and fire tested complete with operating and safety controls. .2 Induced draft type. .3 Spark ignited pilot with pilot flame safety shut-off. 2.6 .1 Conform to CSA B52 and UL 1995 requirements. .2 Compressor/Condenser Section: .1 Hermetic compressors, vibration isolated with flexible suction and discharge connections, oil sight glass, oil pressure switch, crankcase heater, and automatic pump down system with control to liquid line solenoid valve. All units shall have a minimum of two (2) compressors with independent refrigerant circuits. .2 Fans: propeller type with single piece spun Venturi outlets and zinc plated guards. Motors: sequenced for head pressure control. .3 Electrical system: complete with operating controls, oil and refrigerant pressure protection, motor overload protection, weatherproof electrical wiring with weatherproof, rain tight disconnect. .4 Include refrigerant piping with automatic hot gas bypass, sight glass, filter and valves. .5 Capacity reduction: hot gas bypass. Provide fan control for head control for low ambient operation. .6 Refrigerant: R410A. .3 Evaporator: .1 Rated to ANSI/AHRI 210/240. .2 Thermostatic expansion valve, with adjustable super heat and external equalizer. REFRIGERATION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 5 .3 Coil: staggered seamless copper tubes expanded into aluminum fins per 25 mm, and insulated condensation pan. .4 Cooling coil condensate drain pans: designed to avoid standing water, easily cleaned or removable for cleaning. Drain connection: deep seal trap complete with trap seal primer. 2.7 POWER AND CONTROLS .1 Provide units wired for 575 volts/3 ph/60 Hz, with single point power connection and through the base wiring. The unit shall be completely factory wired with unit-mounted disconnect switch, and shall include all motor starters, overloads, relays and control transformer. .2 Refrigeration system controls to include high and low refrigerant pressure switches, compressor anti-recycle time delay, fan relays, and low ambient head pressure control where indicated in the schedule. Each unit shall also include a frostat control to prevent operation at low evaporator coil temperatures. .3 Provide an integrated, powered economizer control utilizing reference enthalpy measurements for modulation of outdoor air flow rates for cooling. .4 The RTU to include a microprocessor control system capable of full operation of the specified sequences, including all operating and safety controls. Provide an open communications network card as described below to allow the microprocessor to communicate directly with the Building Monitoring System (BMS). .5 Start-stop: .1 When the RTU is started, the outdoor air damper shall open to its minimum position, the supply fan shall be energized, and the automatic temperature controls shall be enabled. When the air-handling unit is shut down, the outdoor air damper shall close, and the supply fan shall be de-energized. The unit controls shall cease to function. .6 RTU temperature control: .1 The RTU shall cycle the stages of DX cooling or gas heating in sequence to adjust discharge air temperature in response to return air temperature, as measured in the return air stream. .2 The RTU shall be furnished with an integrated economizer control to utilize outdoor air when possible. The economizer control shall enable relief air fan, modulation of the outdoor and return air dampers for free cooling when the outdoor air enthalpy is less than the return air enthalpy. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.8 CAPACITY Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 6 .7 Safety and miscellaneous controls: .1 The factory provided smoke detector in the RTU shall be wired by Division 28. The smoke detector shall signal the fire alarm and shall shut down the RTU upon sensing products of combustion in the air stream. This device shall be connected to the building fire alarm system in accordance with NFPA 72 and the Ontario Building Code. .8 Heating shall be sequenced with cooling; reheat is not required. .9 Miscellaneous options and accessories: .1 Provide minimum 18” high insulated roof curb for the RTU, sized to support the full perimeter of the nit, and capable of being shimmed or trimmed to match the slope of the building roof while keeping the rooftop A/C unit level. .2 Furnish a powered convenience outlet for each unit. The outlet shall be powered from the control transformer in the unit, and shall be a 120 volt, single phase, ground fault circuit interrupter type, with weatherproof cover. .3 Furnish factory mounted smoke detector within the RTU downstream of the filters and in the supply air stream. Smoke detector will be wired by Division 28 to shut down the RTU on detection of products of combustion and to signal the FA system. .1 As indicated on schedules. PART 3 - EXECUTION 3.1 EXAMINATION .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for outdoor HVAC equipment installation in accordance with manufacturer's written instructions. 3.2 INSTALLATION .1 Install as per manufacturers' instructions on roof curbs provided by manufacturer. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 FIELD QUALITY CONTROL Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 7 .2 Manufacturer to certify installation, supervise start-up and commission unit. .3 Run drain line from cooling coil condensate drain pan to discharge over roof drain. .1 Manufacturer's Field Services: .1 Have manufacturer of products supplied under this Section review work involved in handling, installation/application, protection and cleaning of its products, and submit written reports, in acceptable format, to verify compliance of work with Contract. .2 Provide manufacturer's field services, consisting of product use recommendations and periodic site visits for inspection of product installation, in accordance with manufacturer's instructions. .3 Schedule site visits to review work at stages listed: .1 After delivery and storage of products, and when preparatory work on which work of this Section depends is complete, but before installation begins. .2 Twice during progress of work at 25% and 60% complete. .3 Upon completion of work, after cleaning is carried out. .2 Obtain reports within 3 days of review and submit immediately to Consultant. .3 Performance Verification: .1 General: .1 In accordance with Section 23 08 02 Cleaning and Start-up of Mechanical Piping Systems, supplemented as specified herein. .2 Rooftop Air Handling Units: .1 Set zone mixing dampers for full cooling, except that where diversity factor forms part of design set that percentage of zone dampers to full heating. .2 Set outside air and return air dampers for minimum outside air. .3 Set face and bypass dampers so face dampers are fully open and bypass dampers are fully closed. .4 Check for smooth, vibration less correct rotation of supply fan impeller. .5 Measure supply fan capacity. .6 Adjust impeller speed as necessary and repeat measurement of fan capacity. .7 Measure pressure drop each component of air handling unit. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 8 .8 Set outside air and return air dampers for the percentage of outside air required by design and repeat measurements of fan capacity. .9 Reduce differences between fan capacity at minimum and maximum outside air less than 5%. .10 Set face and bypass dampers to full bypass and repeat measurement of fan capacity. .11 Reduce difference between fan capacity with F&BPD fully closed to bypass and fully open to bypass to less than 5%. .12 Reduce difference between fan capacity at full cooling and fan capacity at full heating to less than 5%. .13 OAD: verify for proper stroking, interlock with RAD. .14 Measure DBT, WBT of SA, RA, EA. .15 Measure air cooled condenser discharge DBT. .16 Measure flow rates (minimum and maximum) of SA, RA, EA, relief air. .17 Simulate maximum cooling load and measure refrigerant hot gas and suction temperatures and pressures. .18 Use smoke test to verify no short-circuiting of EA, relief air to outside air intake or to condenser intake. .19 Simulate maximum heating load and: .1 Verify temperature rise across heat exchanger. .2 Perform flue gas analysis. Adjust for peak efficiency. .3 Verify combustion air flow to heat exchanger. .4 Simulate minimum heating load and repeat measurements. .20 Measure radiated and discharge sound power levels under maximum heating demand and under maximum cooling demand with compressors running. .21 Verify operating control strategies, including: .1 Heat exchanger operating and high limit. .2 Early morning warm-up cycle. .3 Freeze protection. .4 Economizer cycle operation, temperature of change-over. .5 Alarms. .6 Voltage drop across thermostat wiring. .7 Operation of remote panel including pilot lights, failure modes. .22 Set zone mixing dampers for full heating and repeat measurements. .23 Measure leakage past zone mixing dampers Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 74 00 PACKAGED OUTDOOR HVAC EQUIPMENT Page 9 by taking temperature measurements. Reduce leakage to less than 5%. .24 Measure return fan capacity. .25 Adjust impeller speed as necessary and repeat measurement of return fan capacity. .26 Check capacity of heating unit. .27 Measure DX refrigeration system performance. .28 Refer to other sections of these specifications for PV procedures for other components. .3 Start-Up: .1 General: in accordance with Section 23 08 02 - Cleaning and Start-up of Mechanical Piping Systems. .4 Verify accessibility, serviceability of components including motorized dampers, filters coils, fans, motors, operators, humidifiers, sensors, electrical disconnects. .5 Verify accessibility, clean ability, drainage of drain pans for coils, humidifiers. .4 Commissioning Reports: .1 In accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: reports supplemented as specified herein. Include: .1 Report forms as specified Section 01 91 13 - General Commissioning (Cx) Requirements: Report Forms and Schematics. 3.4 DEMONSTRATION .1 Training: in accordance with Section 01 91 13 - General Commissioning (Cx) Requirements: Training of O&M Personnel, supplemented as specified. 3.5 CLEANING .1 Progress Cleaning: clean in accordance with Section 01 74 11 - Cleaning. .1 Leave Work area clean at end of each day. .2 Final Cleaning: upon completion remove surplus materials, rubbish, tools and equipment in accordance with Section 01 74 11 - Cleaning. .3 Perform cleaning operations in accordance with manufacturer's recommendations. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 1 PART 1 - GENERAL 1.1 SCOPE DESCRIPTION SUMMARY .1 This section identifies the requirements for a variable flow refrigerant system (VRF) two pipe configuration capable of cooling the designated zone. 1.2 .1 Refer to specification section 20 05 01 - Common Work Results for general mechanical requirements. .2 For equipment requiring Electrical wiring connections, refer to Division 26 specification sections for applicable wiring requirements. .1 Unless dated references are identified below, it shall be the latest standard issued by the regulatory agency that shall be utilized as the applicable reference. .2 Canadian Standards Association (CSA) .1 CAN/CSA-C22.2 NO. 236-05, Heating and Cooling Equipment. .3 American National Standards Institute/Air-Conditioning, Heating, and Refrigeration Institute (ANSI/AHRI) .1 ANSI/ARI 210/240, Performance Rating of Unitary Air-Conditioning & Air-Source Heat Pump Equipment. .4 American National Standards Institute/American Society of Heating, Refrigeration and Air-Conditioning Engineers (ANSI/ASHRAE) .1 ANSI/ASHRAE Standard 15, Safety Standard for Refrigeration Systems. .5 ANSI/ULC American National Standards Institute/ Underwriters Labs Canada .1 ANSI/UL STD. No 1995, Heating and Cooling Equipment. .6 Air-Conditioning and Refrigeration Institute (ANSI/ARHI). .7 Air-Conditioning and Refrigeration Institute (ARI) .1 ARI Standard 210/240, Unitary Air Conditioning and Air Source Heat Pump Equipment. .2 ARI Standard 365, Commercial and Industrial Unitary Air Conditioning Units. 1.3 RELATED REQUIREMENTS REFERENCES Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 INFORMATIONAL SUBMITTALS Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 2 .1 Provide submittals in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Product data shall be submitted for all PART 2 – PRODUCTS specified herein. .2 Provide manufacturer's printed product literature and datasheets for material specified, and include product characteristics, performance criteria, physical size, finish and limitations. .3 Product data shall include all maintenance access points and dimensional clearances, such that the contractor cam properly layout the equipment to ensure proper access. .4 Product data shall include all relevant information to confirm the specifications have been met. .5 Product data shall provide all relevant data and operational points that verify the engineered criteria have been met and that field operational tolerances can be accommodated, i.e., equipment are not supplied, which are operating at their upper and lower limits for their design duty performance. .6 Product data shall identify all ancillary field installed devices and provide all information required for the co-ordination of the installation with other trades. .7 Product data shall include any relevant information which Division 25 requires for a properly functioning building automation system. .8 Product data shall include information as specified in 20 05 01 Common Work Results – Mechanical Submittals unless modified with additional information required below. .3 Shop Drawings: .1 Drawings to provide layouts and design data for the following systems; .1 VRE System. .4 Maintenance Data: .1 Provide maintenance data including certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties, for incorporation into manuals specified in Section 01 78 00 - Closeout Submittals. .2 Maintenance data shall include but not be limited to: .1 The approved shop drawings with performance criteria, edited with field observations and commissioned operational set points and adjustments. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 3 15/04/2016 ISSUED FOR 100% FAP & TENDER .2 .3 .4 .5 1.5 MAINTENANCE REQUIREMENTS 1.6 1.7 QUALITY ASSURANCE COMMISSIONING The manufacturer’s maintenance and installation data. Safety informational data for maintenance staff prior to performing maintenance requirements. List of all routine maintenance requirements as well as monthly, annual or other periodical maintenance recommendations from the manufacturer. Any maintenance requirements that may affect the warranty periods of the associated equipment. .1 The contractor shall verify and demonstrate that proper maintenance can be performed on equipment and material installed. .2 The contractor shall supply the following materials to site just prior to substantial being awarded. .1 Provide one replacement filter for each installed filter. .1 Performance Requirements defined: Catalogued or published ratings for manufactured items obtained from tests carried out by manufacturer or those ordered by manufacturer from an independent testing agency signifying adherence to codes and standard and standardized testing of performance criteria. .2 The contractor performing the work of this section shall be a recognized installer of insulation systems and have a minimum of five (5) years experience which can be documented and verified. .3 Electrical Equipment shall bear a CSA label or have an ESA certification. .4 Air moving equipment shall bear an AMCA label. .5 Where applicable equipment shall bear a ULC or UL label. .1 Refer to 01 91 31 for Commissioning Requirements. .2 The manufacturer and/or their factory representative shall participate in the commissioning process. The manufacturer shall inspect the final installation and verify that the product has been installed as per the Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 4 manufacturer’s instructions. The manufacturer shall report compliance or discrepancies directly to the Consultant. 1.8 TRAINING .1 Refer to 01 79 00 Demonstration and Training. .2 The manufacturer and/or their factory representative shall participate in the training process. The manufacturer shall provide factory trained and approved instructional personnel for both classroom and on-site training as indicated. .1 All units must meet or exceed ASHRAE 90.1 EER requirements and be verified by a nationally recognized testing laboratory and bear an energy efficient verification sticker. .2 All units shall be factory wired and tested. .1 Application: VRE System, Cooling. .2 Unit Performance: As indicated on the drawings. Note: The sum capacity of all indoor units shall be between 50-120% of outdoor unit. .3 Condenser Cabinet: .1 Outer casing: Galvanized steel with baked enamel finish. .2 Refrigerant: R-410A .3 Compressor: Inverter driven, variable speed hermetic sealed scroll compressor, vibration isolated with flexible suction and discharge connections, oil pressure switch, crankcase heater. .4 Condenser coil shall be aluminum fin, copper tube coils. Coil guard shall be constructed of cross wire welded steel with PVC coating. .5 Variable Speed Condenser fan: propeller type direct drive. The condenser fan shall be low noise blade design. .6 Operating controls, oil and refrigerant low and high pressure protection, motor overload protection. PART 2 - PRODUCTS 2.1 GENERAL 2.2 VARIABLE REFRIGERANT FLOW (VRF) MULTIPLE SPLIT AIR CONDITIONING SYSTEM Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 5 .4 Ductless Wall Mounted Evaporator Fan Coil: .1 The fan coils shall be matched to the condensing unit. .2 Cabinet: Plastic Molded cover encasing the fan and coil, with discharge louver and built in removable and washable filter with a MERV rating of 3. .3 Blower: Forward curved tangential centrifugal fan, steel construction, statically and dynamically balanced. DC motor capable of multiple speeds. .4 Evaporator Coil: seamless copper tubes expanded into aluminum fins, multiple rows with insulated condensation pan. Coils shall be a multi-row, staggered tube design. .5 Unit shall be equipped with an internal condensate pump to extract condensate from the coil drain pan. .5 Electrical: .1 Unit wiring shall comply with all local code requirements and with all applicable CSA and ULC standards. Unit shall have a single point power terminal block for main power connection. .2 Voltage: as scheduled. .6 System Controls: .1 The unit shall be provided with a factory wired controls. .2 The unit controls shall be capable of BACNet interface with the building automation system. .3 Provide a complete integrated microprocessor based Direct Digital Control (DDC) system to control all unit functions including temperature control, monitoring, unit safety protection, including compressor minimum run and minimum off times, and diagnostics. .4 The controller shall have a built in room temperature sensor with display of room and set temperature both in °F and ËšC. Set temperature changes shall be by 1° increments. .5 The wired controller shall provide 7 day programmable time schedule with eight settings per day, temperature set back and system ON/OFF operation. The controller shall provide system error diagnostic and operation data. .6 The system shall provide status and error output signals. .7 Specified Product: as scheduled. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT SPLIT SYSTEM AIR CONDITIONERS Page 6 PART 3 - EXECUTION 3.1 GENERAL .1 Contractor to verify condensing unit capacities meet scheduled criteria and shop drawing information, prior to installation. .2 Contractor to inspect and verify condensing unit is undamaged prior to installation. .3 Manufacturer to certify installation, supervise start-up and commission unit. .4 Mount units on equipment structure supports, anchor with bolts or lag screws. .5 Ensure clearance for servicing and maintenance as recommended by manufacturer. 3.2 .1 MANUFACTURER’S INSTRUCTIONS .2 Compliance: comply with manufacturer's written recommendations or specifications, including product technical bulletins, handling, storage and installation instructions, and datasheet. Manufacturer to submit certification that equipment has been installed in accordance with their requirements and is performing properly and in accordance with scheduled operating requirements. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 1 PART 1 - GENERAL 1.1 REFERENCES 1.2 ACTION AND INFORMATIONAL SUBMITTALS 1.3 CLOSEOUT SUBMITTALS .1 American National Standards Institute/American Society of Heating, Refrigeration and Air-Conditioning Engineers (ANSI/ASHRAE) .1 ANSI/ASHRAE 52.2-2007, Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particulate Size. .2 ANSI/ASHRAE 127-2007, Method of Testing for Rating Computer and Data Processing Room Unitary Air-Conditioners. .2 ASTM International .1 ASTM C 547-11, Specification for Mineral Fiber Pipe Insulation. .3 CSA International .1 CSA B52-05(R2009), Mechanical Refrigeration Code. .2 CAN/CSA-C656-05(R2010), Performance Standard for Single Package Central Air-Conditioners and Heat Pumps. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for air conditioning components and accessories and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Indicate on drawings: .1 Major components and accessories including sound power levels of units. .2 Type of refrigerant used. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for air conditioning components for incorporation into manual. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 WARRANTY Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 2 .1 Contractor hereby warrants that computer room air conditioning will not spall or show visible evidence of cracking, except for normal hairline shrinkage cracks, but for 5 years. .1 Integrated package: to CAN/CSA-C656. .2 System type: .1 Air flow arrangement: down-flow. .2 Cooling: direct expansion. .3 Condensing: air cooled. .4 Condensate pump package. .3 Cooling and dehumidifying capacity, with fan heat extracted: based on computer room environment of 22 degrees C dry bulb and 50% R.H. (plus or minus 1 degree C and 5% R.H.), with minimum supply air temperature of 14 degrees C and minimum control dead-band of 3% R.H. separating humidification and dehumidification. .4 Unit controls not to permit dehumidification and humidification to occur simultaneously. .5 Unit capacity: as indicated on schedules. .6 Fan capacity to provide for dry coil operation at 22 degrees C and 50% R.H. .1 Free standing, welded steel, unit construction, corrosion protected, 20 mm thick acoustic insulation, factory baked on external finish aesthetically compatible with typical computer and peripheral cabinets. .2 Include adequate access to components for servicing. .3 Corrosion protected welded structural steel floor stand with adjustable feet and locking device on corners, vibration isolators and compatible with raised floor system. PART 2 - PRODUCTS 2.1 2.2 DESCRIPTION CABINET Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 3 2.3 DISCHARGE PLENUM .1 Welded steel, unit construction, corrosion protected, 20 mm thick acoustic insulation, constructed to assure proper air distribution to space under raised floor. 2.4 RETURN PLENUM AND FILTER HOUSING .1 Welded steel, unit construction, corrosion protected, 20 mm thick acoustic insulation, factory baked on external finish aesthetically compatible with typical computer and peripheral cabinets with single deflection return grille on front. 2.5 .1 DWDI centrifugal, statically and dynamically balanced, Direct drive, with self-aligning, permanently lubricated, 100,000 hours minimum life ball or roller bearings. .2 If V-belt driven include 2 belt adjustable pitch pulleys with belts sized for 200% minimum of motor capacity. FAN[S] 2.6 FAN MOTOR[S] .1 Drip-proof permanently lubricated bearings for continuous duty, 40 degrees C maximum rise and variable pitch sheaves on belt driven systems. 2.7 COMPRESSORS .1 Hermetic type, minimum 2 required, with: .1 Vibration isolators. .2 Adjustable high and low pressure switches. .3 Anti-slug device. .4 Motor overload and over temperature protection pump down controls. .5 Crank case heater. .6 Compressor lead/lag switch. .7 Refrigerant service valves. .8 Capacity controls. 2.8 COOLING COIL .1 Aluminum fins, mechanically bonded to copper tubes, tested to 1.7 MPa, maximum face velocity 2.8 m/s, with stainless steel insulated condensate tray and drain connections. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.9 2.10 2.11 2.12 REHEAT COIL FILTERS HUMIDIFIER CONDENSER Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 4 .2 Direct expansion: with separate refrigerant circuit for each compressor. .3 Cooling coil condensate drain pans: designed to avoid standing water, easily cleaned or removable for cleaning. .1 Drain connection with deep seal trap complete with trap seal primer. .1 Electric: CSA or ULC approved. .1 Prefilters: 25 mm flat, disposable type: MERV 8. .2 Final filters: pleated type: MERV 14. .3 Mounting: in corrosion resistant racks with service access. .1 Evaporative pan type: stainless steel construction, infra-red heater, complete with automatic flush. .2 Capacity: as scheduled. .3 Location downstream of cooling coil with water level control, overflow and drain, strainer and automatic flush, CSA or ULC approved. .1 Air cooled: free standing, welded steel unit construction, corrosion protected. .1 Circuited to provide separate refrigerant circuit for each compressor/evaporator combination. .2 Aluminum fins, mechanically bonded to copper tubes, tested to 3.1 MPa. .3 Propeller or centrifugal type fans. Direct drive. .4 Electrical and control components housed in weather-tight access panels with electrical disconnect switch and control cable for control interconnection and designed for year round operation. .5 Vibration isolation: providing at least 95% isolation efficiency. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 5 2.13 REFRIGERANT PIPING, VALVES, FITTINGS AND ACCESSORIES WITHIN UNIT .1 To CSA B52. .2 Include for each refrigerant circuit: .1 Thermal expansion valve, external equalizing type. .2 Combination filter-dryer. .3 Solenoid valves. .4 Liquid sight glass with moisture indicator. .5 Suction line insulation: flexible elastomeric unicellar to ASTM C 547, 12 mm minimum thickness. .6 Liquid refrigerant receiver. 2.14 ENVIRONMENTAL CONTROLS .1 Solid state electronic control system. .2 Front mounted operating panel with visual display. .3 Panel to include following: .1 Manual operation and adjustment: .1 On-Off air conditioning system control. .2 Room temperature set point, indicator and sensitivity adjustment controller. .3 Room humidity set point, indicator and sensitivity adjustment controller. .4 Alarm silencing switch for each alarm point. .5 Alarm circuits test switch. .2 Operational: Visual and Audible Alarm: .1 Loss of air flow. .2 Loss of liquid flow. .3 High room temperature. .4 Low room temperature. .5 High humidity. .6 Low humidity. .7 High head pressure No.1. .8 High head pressure No.2. .3 Operational: Visual display: .1 Cooling each stage. .2 Reheat stage 1 and 2. .3 Humidification .4 Dehumidification. .5 Change filter. .1 Charge refrigerant system at factory, seal and test. .2 Holding charge of refrigerant applied at factory. 2.15 REFRIGERANT CHARGE Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 81 23 COMPUTER ROOM AIR CONDITIONING Page 6 PART 3 - EXECUTION 3.1 GENERAL .1 Install as indicated, to manufacturer's recommendations, and to EPS 1/RA/2. .2 Manufacturer to certify installation. .3 Run drain line from cooling coil condensate drain pan to terminate over nearest floor drain. 3.2 EQUIPMENT PREPARATION .1 Provide services of manufacturer's field engineer to set and adjust equipment for operation as specified. 3.3 .1 Protect installed products and components from damage during construction. .2 Repair damage to adjacent materials caused by computer room air conditioning installation. PROTECTION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 82 19 FAN COIL UNITS Page 1 PART 1 - GENERAL 1.1 RELATED REQUIREMENTS 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Refer to specification Section 20 05 01 – Common Work Results for general mechanical requirements. .2 For equipment requiring electrical wiring connections, refer to Division 26 specification sections for applicable wiring requirements. .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 .1 Product Data: Submit manufacturer's instructions, printed product literature and data sheets for [fan coil units] and include product characteristics, performance criteria, physical size, finish and limitations. Product data to include: .1 Filters, fan accessibility. .2 Anchoring of cabinet. .3 Thermostat, transformer, controls where integral. .4 kW rating, voltage, phase. .5 Cabinet material thicknesses. .2 1.3 DELIVERY, STORAGE AND HANDLING .3 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .1 Deliver, store and handle materials in accordance with Section 01 61 00 - Common Product Requirements and with manufacturer's written instructions. .2 Delivery and Acceptance Requirements: deliver materials to site in original factory packaging, labelled with manufacturer's name and address. .3 .1 Storage and Handling Requirements: Store materials in accordance with manufacturer's recommendations in clean, dry, well-ventilated area. Store and protect fan coil units from nicks, scratches, and blemishes. Replace defective or damaged materials with new. .2 .3 Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 82 19 FAN COIL UNITS Page 2 PART 2 - PRODUCTS 2.1 FAN COIL UNITS .1 Vertical floor mounted cabinet, aluminum frame with galvanized steel panels. .2 DX Cooling Coil: Aluminum fins, 12 fins per inch (25 mm), copper tubes, sweat-type liquid and suction connections, stainless steel drain pan. Refrigerant type R-410a. .3 Supply Fan: plenum type with open drip-proof motor, direct drive with VFD. .4 Pleated MERV 8 filter. .5 Unit shall be provided with two (2) terminal blocks labelled TB2 (1, 2). CAE supplied cable shall connect to this terminal block and the design of the A/C unit shall consider this normally closed signal in the motor control circuit to stop the unit in case of emergency. .6 Specified Product: as scheduled. .1 Mount units. .2 Make electrical and control connections. .3 Co-ordinate ducting with Division 23. .1 Perform tests in accordance with Section [26 05 00 Common Work Results for Electrical]. PART 3 - EXECUTION 3.1 INSTALLATION 3.2 FIELD QUALITY CONTROL END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 82 33.03 ELECTRIC CABINET UNIT HEATERS Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 CSA Group .1 CSA C22.2 No.46-13, Electric Air-Heaters. 1.2 ACTION AND INFORMATIONAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for cabinet unit heaters and include product characteristics, performance criteria, physical size, finish and limitations. .2 Include: .1 Mounting methods. .2 kW rating, voltage, phase. .3 Cabinet material thicknesses. .4 Colour. .3 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for cabinet unit heaters for incorporation into manual. .1 Wall mounted cabinet: to CSA C22.2 No.46, pre-drilled back for securing to wall: .1 Front panel: 1.2 mm thick, steel. .2 Finish: phosphatized and finished with coats of baked enamel, colour - white. 1.3 CLOSEOUT SUBMITTALS PART 2 - PRODUCTS 2.1 ELECTRIC CABINET UNIT HEATERS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 2.2 CONTROLS Section 23 82 33.03 ELECTRIC CABINET UNIT HEATERS Page 2 .2 Elements: Electric: Performance as scheduled. .1 Built-in thermostat: 1 or 2 pole. .1 Install cabinet units as indicated. .2 Locate floor drop-in heaters not closer than 150 mm from wall. For 350 mm units, fit between floor joists. For larger units frame- in as indicated. Flange of heater case must rest on finished floor. Fix rigidly with wood screws. .3 Install wall mounted thermostats in locations indicated. .4 Make power and control connections. .1 Tests: .1 Perform tests in accordance with Section 26 05 00 - Common Work Results for Electrical. PART 3 - EXECUTION 3.1 INSTALLATION 3.2 FIELD QUALITY CONTROL END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 82 36 ELECTRIC BASEBOARD HEATERS Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS 1.2 CLOSEOUT SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Indicate on drawings: .1 Equipment, capacity, piping, and connections. .2 Dimensions, internal and external construction details, recommended method of installation with proposed structural steel support, sizes and location of mounting bolt holes. .3 Special enclosures. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for incorporation into manual. .1 As scheduled. .1 Heating Element: Single tubular, stainless steel sheathed element with boxed aluminum fins, fastened at its centre, floating in nylon sleeves at each end. .2 Cabinet: type as indicated, 1.6 mm thick steel back and ends, exposed corners rounded, braced and reinforced for stiffness. Provide access doors. Finish cabinet with factory applied baked primer coat. PART 2 - PRODUCTS 2.1 CAPACITY 2.2 CABINET CONVECTORS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 82 36 ELECTRIC BASEBOARD HEATERS Page 2 .3 Design Basis: Stelpro. .4 Controls: Built-in thermostat. .1 Install in accordance with manufacturer's instructions. .2 Provide for pipe movement during normal operation. .3 Maintain sufficient clearance to permit performance of service maintenance. .4 Check final location with Consultant if different from that indicated prior to installation. Should deviations beyond allowable clearances arise, request and follow Consultant’s directive. PART 3 - EXECUTION 3.1 INSTALLATION END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 84 13 HUMIDIFIERS Page 1 PART 1 - GENERAL 1.1 ACTION AND INFORMATIONAL SUBMITTALS 1.2 CLOSEOUT SUBMITTALS 1.3 MAINTENANCE MATERIAL SUBMITTALS .1 Submit in accordance with Section 01 33 00 - Submittal Procedures. .2 Product Data: .1 Submit manufacturer's instructions, printed product literature and data sheets for humidifiers and include product characteristics, performance criteria, physical size, finish and limitations. .3 Shop Drawings: .1 Submit shop drawings to indicate project layout, dimensions and extent of humidification system. .4 Certificates: submit certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical properties. .5 Test Reports: submit certified test reports from approved independent testing laboratories indicating compliance with specifications for specified performance characteristics and physical properties. .6 Manufacturer's Field Reports: .1 Submit manufacturer's field reports specified. .1 Submit in accordance with Section 01 78 00 - Closeout Submittals. .2 Operation and Maintenance Data: submit operation and maintenance data for humidifiers for incorporation into manual. .1 Extra Materials: .1 Provide maintenance materials in accordance with Section 01 78 00 - Closeout Submittals. .2 Furnish list of individual manufacturer's recommended spare parts for equipment, addresses of suppliers, list of specialized tools necessary for adjusting, repairing or replacing, for inclusion into operating manual. .3 Provide following: one complete set of renewable evaporator media. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 23 84 13 HUMIDIFIERS Page 2 PART 2 - PRODUCTS 2.1 PACKAGED ELECTRODE STEAM GENERATING TYPE .1 CSA certified and ULC listed. .2 Components housed in factory fabricated cabinet with factory enameled finish and electrically interlocked door. .3 Factory sealed disposable steam cylinder complete with factory installed electrodes to suit water condition. .4 Controls: .1 Solid state panel. .2 Solenoid valve on water and drain lines. .3 Wall humidistat. .4 Airflow proving switch. .5 Adjustable flush cycle timer. .6 Amp meter. .7 Cylinder replacement indicator light. .5 Blower pack for direct room humidification. .6 Specified Product: as scheduled. PART 3 - EXECUTION 3.1 EXAMINATION .1 Verification of Conditions: verify that conditions of substrate previously installed under other Sections or Contracts are acceptable for humidifiers installation in accordance with manufacturer's written instructions. .1 Visually inspect substrate in presence of Consultant. .2 Inform Consultant of unacceptable conditions immediately upon discovery. .3 Proceed with installation only after unacceptable conditions have been remedied and after receipt of written approval to proceed from Consultant. 3.2 INSTALLATION .1 Install in accordance with manufacturer’s instructions. .2 Humidifier and evaporator media to be new and clean when project is accepted. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 3.3 FIELD QUALITY CONTROL Section 23 84 13 HUMIDIFIERS Page 3 .3 Install humidistat as indicated. .4 Water service overflow drain: as indicated. .5 Install access doors or panels in adjacent ducting. .6 Install capped drain connection at low point in duct. .1 Commissioning Reports: .1 General: in accordance with Section 01 91 13 General Commissioning (Cx) Requirements: reports, supplemented as specified. Include: .1 PV results on approved PV Report Forms. .2 Product Information Report Forms. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 1 PART 1 - GENERAL 1.1 SUMMARY .1 Section Includes. .1 Methods and procedures for start-up, verification and commissioning, for building Energy Monitoring and Control System (EMCS) and includes: .1 Start-up testing and verification of systems. .2 Check out demonstration or proper operation of components. .3 On-site operational tests. 1.2 DEFINITIONS .1 For additional acronyms and definitions refer to Section 25 05 01 - EMCS: General Requirements. .2 AEL: ratio between total test period less any system downtime accumulated within that period and test period. .3 Downtime: results whenever EMCS is unable to fulfill required functions due to malfunction of equipment defined under responsibility of EMCS contractor. Downtime is measured by duration, in time, between time that Contractor is notified of failure and time system is restored to proper operating condition. Downtime not to include following: .1 Outage of main power supply in excess of back-up power sources, provided that: .1 Automatic initiation of back-up was accomplished. .2 Automatic shut-down and re-start of components was as specified. .2 Failure of communications link, provided that: .1 Controller automatically and correctly operated in stand-alone mode. .2 Failure was not due to failure of any specified EMCS equipment. .3 Functional failure resulting from individual sensor inputs or output devices, provided that: .1 System recorded said fault. .2 Equipment defaulted to fail-safe mode. .3 AEL of total of all input sensors and output devices is at least 99% during test period. .1 Commissioning personnel to be fully aware of and 1.3 DESIGN Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 2 REQUIREMENTS qualified to interpret Design Criteria and Design Intents. 1.4 ACTION .1 AND INFORMATIONAL SUBMITTALS Submittals in accordance with Section 01 33 00 – Submittal Procedures. .2 Final Report: submit report to Consultant. .1 Include measurements, final settings and certified test results. .2 Bear signature of commissioning technician and supervisor. .3 Report format to be approved by Consultant before commissioning is started. .4 Revise “as-built” documentation, commissioning reports to reflect changes, adjustments and modifications of EMCS as set during commissioning and submit to Consultant in accordance with Section 01 78 00 – Closeout Submittals. .5 Recommend additional changes and/or modifications deemed advisable in order to improve performance, environmental conditions or energy consumption. 1.5 CLOSEOUT SUBMITTALS .1 Provide documentation, O&M Manuals, and training of O&M personnel for review of Consultant before interim acceptance in accordance with Section 01 78 00 Closeout Submittals. 1.6 .1 Do commissioning in accordance with Section 01 91 13 - General Commissioning (Cx) Requirements. .2 Inform Consultant in writing at least 14 days prior to commissioning or each test. Indicate: .1 Location and part of system to be tested or commissioned. .2 Testing/commissioning procedures, anticipated results. .3 Names of testing/commissioning personnel. .3 Correct deficiencies, re-test in presence of Consultant until satisfactory performance is obtained. .4 Acceptance of tests will not relieve Contractor from responsibility for ensuring that complete systems meet every requirement of Contract. .5 Load system with project software. COMMISSIONING Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 3 .6 Perform tests as required. 1.7 COMPLETION OF COMMISSIONING .1 Commissioning to be considered as satisfactorily completed when objectives of commissioning have been achieved and reviewed by Consultant. 1.8 ISSUANCE OF FINAL CERTIFICATE OF COMPLETION .1 Final Certificate of Completion will not be issued until receipt of written approval indicating successful completion of specified commissioning activities including receipt of commissioning documentation. .1 Provide sufficient instrumentation to verify and commission the installed system. Provide two-way radios. .2 Instrumentation accuracy tolerances: higher order of magnitude than equipment or system being tested. .3 Locations to be approved, readily accessible and readable. .4 Application: to conform to normal industry standards. .1 Test each system independently and then in unison with other related systems. .2 Commission each system using procedures as prescribed. .3 Debug system software. .4 Optimize operation and performance of systems by fine-tuning PID values and modifying CDLs as required. PART 2 - PRODUCTS 2.1 EQUIPMENT PART 3 - EXECUTION 3.1 PROCEDURES Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 4 3.2 FIELD QUALITY CONTROL .5 Test full scale emergency evacuation and life safety procedures including operation and integrity of smoke management systems under normal and emergency power conditions as applicable. .1 Pre-Installation Testing. .1 General: consists of field tests of equipment just prior to installation. .2 Testing may be on site or at Contractor's premises as approved by Consultant .3 Configure major components to be tested in same architecture as designed system. Include BECC equipment and 2 sets of Building Controller's including MCU's, LCU's, and TCU's. .4 Equip each Building Controller with sensor and controlled device of each type (AI, AO, DI, DO). .5 Additional instruments to include: .1 Temperature transmitters (to match existing facility). .6 In addition to test equipment, provide inclined manometer, digital micro-manometer, milli-amp meter, source of air pressure infinitely adjustable between 0 and 500 Pa, to hold steady at any setting and with direct output to milli-amp meter at source. .7 After setting, test zero and span in 10% increments through entire range while both increasing and decreasing pressure. .8 Transmitters above 0.5% error will be rejected. .9 DP switches to open and close within 2% of setpoint. .2 Completion Testing. .1 General: test after installation of each part of system and after completion of mechanical and electrical hook-ups, to verify correct installation and functioning. .2 Include following activities: .1 Test and calibrate field hardware including stand-alone capability of each controller. .2 Verify each A-to-D convertor. .3 Test and calibrate each AI using calibrated digital instruments. .4 Test each DI to ensure proper settings and switching contacts. .5 Test each DO to ensure proper operation and lag time. .6 Test each AO to ensure proper operation of controlled devices. Verify tight closure and signals. .7 Test operating software. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 5 .8 Test application software and provide samples of logs and commands. .9 Verify each CDL including energy optimization programs. .10 Debug software. .11 Blow out flow measuring and static pressure stations with high pressure air at 700 kPa. .12 Provide point verification list in table format including point identifier, point identifier expansion, point type and address, low and high limits and engineering units. This document will be used in final startup testing. .3 Final Startup Testing: Upon satisfactory completion of tests, perform point-by-point test of entire system and provide: .1 2 technical personnel capable of re-calibrating field hardware and modifying software. .2 Detailed daily schedule showing items to be tested and personnel available. .3 Commissioning to commence during final startup testing. .4 O&M personnel to assist in commissioning procedures as part of training. .5 Commissioning to be supervised by qualified supervisory personnel and Consultant. .6 Commission systems considered as life safety systems before affected parts of the facility are occupied. .7 Operate systems as long as necessary to commission entire project. .8 Monitor progress and keep detailed records of activities and results. .4 Final Operational Testing: to demonstrate that EMCS functions in accordance with contract requirements. .1 Prior to beginning of 30 day test demonstrate that operating parameters (setpoints, alarm limits, operating control software, sequences of operation, trends, graphics and CDL's) have been implemented to ensure proper operation and operator notification in event of off-normal operation. .1 Repetitive alarm conditions to be resolved to minimize reporting of nuisance conditions. .2 Test to last at least 30 consecutive 24 hour days. .3 Tests to include: .1 Demonstration of correct operation of monitored and controlled points. .2 Operation and capabilities of sequences, reports, special control algorithms, diagnostics, software. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Section 25 01 11 Project No. T16036 EMCS: START-UP, VERIFICATION AND COMMISSIONING 15/04/2016 ISSUED FOR 100% FAP & TENDER Page 6 .4 System will be accepted when: .1 EMCS equipment operates to meet overall performance requirements. Downtime as defined in this Section must not exceed allowable time calculated for this site. .2 Requirements of Contract have been met. .5 In event of failure to attain specified AEL during test period, extend test period on day-to-day basis until specified AEL is attained for test period. .6 Correct defects when they occur and before resuming tests. 3.3 ADJUSTING .1 Final adjusting: upon completion of commissioning as reviewed by Consultant, set and lock devices in final position and permanently mark settings. 3.4 DEMONSTRATION .1 Demonstrate to Consultant and Owner operation of systems including sequence of operations in regular and emergency modes, under normal and emergency conditions, start-up, shut-down interlocks and lock-outs. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER Section 25 01 12 EMCS: TRAINING Page 1 PART 1 - GENERAL 1.1 SUMMARY .1 Section Includes: .1 Requirements and procedures for training program, instructors and training materials, for building Energy Monitoring and Control System (EMCS) Work. 1.2 DEFINITIONS .1 CDL - Control Description Logic. .2 For additional acronyms and definitions refer to Section 25 05 01 – EMCS: General Requirements. 1.3 QUALITY ASSURANCE .1 Provide competent instructors thoroughly familiar with aspects of EMCS installed in facility. 1.4 INSTRUCTIONS .1 Provide instruction to designated personnel in adjustment, operation, maintenance and pertinent safety requirements of EMCS installed. .2 Training to be project-specific. 1.5 TIME FOR TRAINING .1 Number of days of instruction to be as specified in this section (1 day = 8 hours including two 15 minute breaks and excluding lunch time). 1.6 TRAINING MATERIALS .1 Provide equipment, visual and audio aids, and materials for classroom training. .2 Supply manual for each trainee, describing in detail data included in each training program. .1 Review contents of manual in detail to explain aspects of operation and maintenance (O&M). .1 To be in 2 phases over 6 month period. 1.7 TRAINING PROGRAM Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.8 ADDITIONAL TRAINING .2 Phase 1: 2 day program to begin before 30 day test period at time mutually agreeable to Contractor and Owner. .1 Train O&M personnel in functional operations and procedures to be employed for system operation. .2 Supplement with on-the-job training during 30 day test period. .3 Include overview of system architecture, communications, operation of computer and peripherals, report generation. .4 Include detailed training on operator interface functions for control of mechanical systems, CDL's for each system, and elementary preventive maintenance. .1 List courses offered by name, duration and approximate cost per person per week. Note courses recommended for training supervisory personnel. .1 Not Used. .1 Not Used. PART 2- PRODUCTS 2.1 NOT USED PART 3 - EXECUTION 3.1 NOT USED Section 25 01 12 EMCS: TRAINING Page 2 END OF SECTION Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 1 PART 1 - GENERAL 1.1 SUMMARY .1 Section Includes: .1 General requirements for building Energy Monitoring and Control System (EMCS) that are common to NMS EMCS Sections. 1.2 REFERENCES .1 American National Standards Institute (ANSI)/The Instrumentation, Systems and Automation Society (ISA). .1 ANSI/ISA 5.5-1985, Graphic Symbols for Process Displays. .2 American National Standards Institute (ANSI)/ Institute of Electrical and Electronics Engineers (IEEE). .1 ANSI/IEEE 260.1-1993, American National Standard Letter Symbols Units of Measurement (SI Units, Customary Inch-Pound Units, and Certain Other Units). .3 American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE). .1 ASHRAE STD 135-R2001, BACNET - Data Communication Protocol for Building Automation and Control Network. .4 Canadian Standards Association (CSA International). .1 CAN/CSA-Z234.1-89(R1995), Canadian Metric Practice Guide. .5 Consumer Electronics Association (CEA). .1 CEA-709.1-B-2002, Control Network Protocol Specification. .6 Department of Justice Canada (Jus). .1 Canadian Environmental Assessment Act (CEAA), 1995, c. 37. .2 Canadian Environmental Protection Act (CEPA), 1999, c. 33. .7 Electrical and Electronic Manufacturers Association (EEMAC). .1 EEMAC 2Y-1-1958, Light Gray Colour for Indoor Switch Gear. .8 Health Canada/Workplace Hazardous Materials Information System (WHMIS). .1 Material Safety Data Sheets (MSDS). Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.3 ACRONYMS AND ABBREVIATIONS EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 2 .9 Transport Canada (TC). .1 Transportation of Dangerous Goods Act (TDGA), 1992, c. 34. .1 Acronyms used in EMCS: .1 AEL - Average Effectiveness Level. .2 AI - Analog Input. .3 AIT - Agreement on International Trade. .4 AO - Analog Output. .5 BACnet - Building Automation and Control Network. .6 BC(s) - Building Controller(s). .7 BECC - Building Environmental Control Center. .8 CAD - Computer Aided Design. .9 CDL - Control Description Logic. .10 CDS - Control Design Schematic. .11 COSV - Change of State or Value. .12 CPU - Central Processing Unit. .13 DI - Digital Input. .14 DO - Digital Output. .15 DP - Differential Pressure. .16 ECU - Equipment Control Unit. .17 EMCS - Energy Monitoring and Control System. .18 HVAC - Heating, Ventilation, Air Conditioning. .19 IDE - Interface Device Equipment. .20 I/O - Input/Output. .21 ISA - Industry Standard Architecture. .22 LAN - Local Area Network. .23 LCU - Local Control Unit. .24 MCU - Master Control Unit. .25 NAFTA - North American Free Trade Agreement. .26 NC - Normally Closed. .27 NO - Normally Open. .28 OS - Operating System. .29 O&M - Operation and Maintenance. .30 OWS - Operator Work Station. .31 PC - Personal Computer. .32 PCI - Peripheral Control Interface. .33 PCMCIA - Personal Computer Micro-Card Interface Adapter. .34 PID - Proportional, Integral and Derivative. .35 RAM - Random Access Memory. .36 SP - Static Pressure. .37 ROM - Read Only Memory. .38 TCU - Terminal Control Unit. .39 USB - Universal Serial Bus. .40 UPS - Uninterruptible Power Supply. .41 VAV - Variable Air Volume. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.4 DEFINITIONS EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 3 .1 Point: may be logical or physical. .1 Logical points: values calculated by system such as setpoints, totals, counts, derived corrections and may include, but not limited to result of and statements in CDL's. .2 Physical points: inputs or outputs which have hardware wired to controllers which are measuring physical properties, or providing status conditions of contacts or relays which provide interaction with related equipment (stop, start) and valve or damper actuators. .2 Point Name: composed of two parts, point identifier and point expansion. .1 Point identifier: comprised of three descriptors, "area" descriptor, "system" descriptor and "point" descriptor, for which database to provide 25 character field for each point identifier. "System" is system that point is located on. .1 Area descriptor: building or part of building where point is located. .2 System descriptor: system that point is located on. .3 Point descriptor: physical or logical point description. For point identifier "area", "system" and "point" will be shortforms or acronyms. Database must provide 25character field for each point identifier. .2 Point expansion : comprised of three fields, one for each descriptor. Expanded form of shortform or acronym used in "area", "system" and "point" descriptors is placed into appropriate point expansion field. Database must provide 32 character field for each point expansion. .3 Bilingual systems to include additional point identifier expansion fields of equal capacity for each point name for second language. .1 System to support use of numbers and readable characters including blanks, periods or underscores to enhance user readability for each of the above strings. .3 Point Object Type: points fall into following object types: .1 AI (analog input). .2 AO (analog output). .3 DI (digital input). .4 DO (digital output). .5 Pulse inputs. .4 Symbols and engineering unit abbreviations utilized in displays: to ANSI/ISA S5.5. .1 Printouts: to ANSI/IEEE 260.1. .2 Refer also to Section 25 05 54 - EMCS: Identification. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER 1.5 SYSTEM DESCRIPTION EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 4 .1 Existing Controls – Base Building Controls Contractor. .2 Refer to control schematics and control narratives for system architecture. .3 Work covered by sections referred to above consists of fully operational EMCS, including, but not limited to, following: .1 Building Controllers. .2 Control devices as listed in I/O point summary tables. .3 OWS(s). .4 Data communications equipment necessary to effect EMCS data transmission system. .5 Field control devices. .6 Software/Hardware complete with full documentation. .7 Complete operating and maintenance manuals. .8 Training of personnel. .9 Acceptance tests, technical support during commissioning, full documentation. .10 Wiring interface co-ordination of equipment supplied by others. .11 Miscellaneous work as specified in these sections and as indicated. .4 Design Requirements: .1 Design and provide conduit and wiring linking elements of system. .2 Supply sufficient programmable controllers of types to meet project requirements. Quantity and points contents as reviewed prior to installation. .3 All identification and field control devices to match existing building system/standard. 1.6 ACTION AND INFORMATIONAL SUBMITTALS .1 Make submittals in accordance with Section 01 33 00 - Submittal Procedures. 1.7 EXISTINGCONTROL COMPONENTS .1 Re-use field control devices that are usable in their original configuration provided that they conform to applicable codes, standards specifications. .1 Do not modify original design of existing devices without written permission from Consultant. .2 Provide for new, properly designed device where re-usability of components is uncertain. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 5 .2 Inspect and test existing devices intended for re-use within 30 days of award of contract, and prior to installation of new devices. .1 Furnish test report within 40 days of award of contract listing each component to be re-used and indicating whether it is in good order or requires repair by Consultant. .2 Failure to produce test report will constitute acceptance of existing devices by contractor. .3 Non-functioning items: .1 Provide with report specification sheets or written functional requirements to support findings. .2 Owner will repair or replace existing items judged defective yet deemed necessary for EMCS. .4 Submit written request for permission to disconnect controls and to obtain equipment downtime before proceeding with Work. .5 Assume responsibility for controls to be incorporated into EMCS after written receipt of approval from Consultant. .1 Be responsible for repair costs due to negligence or abuse of equipment. .6 Remove existing controls not re-used or not required. Place in approved storage for disposition as directed. .1 Control Network Protocol to match existing. .2 Complete list of equipment and materials to be used on project and forming part of tender documents by adding manufacturer's name, model number and details of materials, and submit for approval. .1 Provide adaptors between metric and imperial components. PART 2 - PRODUCTS 2.1 2.2 EQUIPMENT ADAPTORS Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 01 GENERAL REQUIREMENTS Page 6 PART 3 - EXECUTION 3.1 MANUFACTURER'S RECOMMENDATIONS .1 Installation: to manufacturer's recommendations. END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 02 SUBMITTALS AND REVIEW PROCESS Page 1 PART 1 - GENERAL 1.1 SUMMARY .1 Section Includes. .1 Methods and procedures for shop drawings submittals, preliminary and detailed review process including review meetings, for building Energy Monitoring and Control System (EMCS). 1.2 DEFINITIONS .1 Acronyms and definitions: refer to Section 25 05 01 - EMCS: General Requirements. .1 Submittals in accordance with Section 01 33 00 Submittal Procedures and coordinate with requirements in this Section. .2 Submit preliminary design document within 10 working days after contract award, for review by Consultant. .3 Shop Drawings to consist of 1 hard copy and 1 soft copy of design documents, shop drawings, product data and software. .4 Hard copy to be completely indexed and coordinated package to assure compliance with contract requirements and arranged in same sequence as specification and cross-referenced to specification section and paragraph number. .1 Submit preliminary shop drawings within 30 working days of award of contract and include following: .1 Specification sheets for each item. To include manufacturer's descriptive literature, manufacturer's installation recommendations, specifications, drawings, diagrams, performance and characteristic curves, catalogue cuts, manufacturer's name, trade name, catalogue or model number, nameplate data, size, layout, dimensions, capacity, other data to establish compliance. .2 Detailed system architecture showing all points associated with each controller, signal levels, pressures where new EMCS ties into existing control equipment. 1.3 ACTION AND INFORMATIONAL SUBMITTALS 1.4 PRELIMINARY SHOP DRAWING REVIEW Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 02 SUBMITTALS AND REVIEW PROCESS Page 2 .3 Spare point capacity of each controller by number and type. .4 Controller locations. .5 Auxiliary control cabinet locations. .6 Single line diagrams showing cable routings, conduit sizes, spare conduit capacity between control centre, field controllers and systems being controlled. .7 Valves: complete schedule listing including following information: designation, service, manufacturer, model, point ID, design flow rate, design pressure drop, required Cv, Valve size, actual Cv, spring range, pilot range, required torque, actual torque and close off pressure (required and actual). .8 Dampers: sketches showing module assembly, interconnecting hardware, operator locations, operator spring range, pilot range, required torque, actual torque. .9 Flow measuring stations: complete schedule listing designation, service, point ID, manufacturer, model, size, velocity at design flow rate, manufacturer, model and range of velocity transmitter. .10 Compressor schematic and sizing data. 1.5 DETAILED SHOP DRAWING REVIEW .1 Submit detailed shop drawings within [60]working days after award of contract and before start of installation and include following: .1 Corrected and updated versions (hard copy only) of submissions made during preliminary review. .2 Wiring diagrams. .3 Piping diagrams and hook-ups. .4 Interface wiring diagrams showing termination connections and signal levels [for equipment to be supplied by others]. .5 Shop drawings for each input/output point, sensors, transmitters, showing information associated with each particular point including: .1 Sensing element type and location. .2 Transmitter type and range. .3 Associated field wiring schematics, schedules and terminations. .4 Complete Point Name Lists. .5 Setpoints, curves or graphs and alarm limits (high and low, 3 types critical, cautionary and maintenance), signal range. .6 Software and programming details associated with each point. .7 Manufacturer's recommended installation instructions and procedures. .8 Input and output signal levels or pressures where new system ties into existing control equipment. Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 02 SUBMITTALS AND REVIEW PROCESS Page 3 .6 Control schematics, narrative description, CDL's fully showing and describing automatic and manual procedure required to achieve proper operation of project, including under complete failure of EMCS. .7 Graphic system schematic displays of air and water systems with point identifiers and textual description of system, and typical floor plans as specified. .8 Complete system CDL's including companion English language explanations on same sheet but with different font and italics. CDL's to contain specified energy optimization programs. .9 Listing and example of specified reports. .10 Listing of time of day schedules. .11 Mark up to-scale construction drawing to detail control room showing location of equipment and operator work space. .12 Type and size of memory with statement of spare memory capacity. .13 Full description of software programs provided. .14 Sample of "Operating Instructions Manual" to be used for training purposes. .15 Outline of proposed start-up and verification procedures. Refer to Section 25 01 11 - EMCS: Start-up, Verification and Commissioning. PART 2 - PRODUCTS 2.1 NOT USED .1 Not Used. .1 Not Used. PART 3 - EXECUTION 3.1 NOT USED END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited Air Canada YYZ Training Centre Phase II Project No. T16036 15/04/2016 ISSUED FOR 100% FAP & TENDER EMCS: Section 25 05 54 IDENTIFICATION Page 1 PART 1 - GENERAL 1.1 REFERENCES .1 Canadian Standards Association (CSA International). .1 CSA C22.1-02, The Canadian Electrical Code, Part I (19th Edition), Safety Standard for Electrical Installations. 1.2 DEFINITIONS .1 For acronyms and definitions refer to Section 25 05 01 - EMCS: General Requirements. .1 Language Operating Requirements: provide identification for control items in English. .1 All identification to match existing building standards. 3.1 NAMEPLATES AND LABELS .1 Ensure that manufacturer's nameplates, CSA labels and identification nameplates are visible and legible at all times. 3.2 .1 Correct existing nameplates and legends to reflect changes made during Work. 1.3 SYSTEM DESCRIPTION PART 2 - PRODUCTS 2.1 IDENTIFICATION PART 3 - EXECUTION EXISTING PANELS END OF SECTION Rubin & Rotman Architects J.L. Richards & Associates Limited