NewandExistingFacilities BuildingCommissioning BuildingCommissioning BuildingCommissioning D. Eric Gregory, CCP • Objective: – Providekeyaspectsinwhichtodevelopor enhanceyourinͲhouseprogram – ProvidekeyaspectsinwhichtoensureyourCxA bringsvaluetoyourproject. o Commissioned16of24ofEmory’sLEEDbuildings.8morepending… o ReͲCommissioned14existingbuildingstodate. o DevelopedandinitiatedEmory’s“SustainablePerformanceProgram” • CxConsultant8years o HigherEducation&Governmentclients o BuildingCommissioningAssociation BuildingCommissioning BuildingCommissioning • RevieweachtypeofCommissioningProgram • CxManageratEmoryUniversity6+years • CertifiedCommissioningProfessional Commissioning Manager Sustainable Performance Program Manager Emory University eric.gregory@emory.edu (404) 727-1388 Agenda Introduction CxPrograms&Terminology • Commissioning(Cx) o Processappliedtonewprojects • RetroͲCommissioning(RCx) o Cxofanexistingfacilitythatwas nevercommissioned • ReͲCommissioning(ReͲCx) o Cxofanexistingfacilitythathas beencommissioned • ContinuousCommissioning™ o Datadrivenmonitoringof performance o a.k.a.PersistenceCx,Monitoring BasedCx,OnͲgoingCx… ExistingBuilding Commissioning (EBCx) • Asystematicprocessto ensurebuildingsystems performaccordingto theOwner'sProject Requirements. • “…aqualityͲoriented processforachieving, verifying,and documentingthatthe performanceof facilities,systems,and assembliesmeets definedobjectivesand criteria.”– ASHRAE Guideline0Ͳ2005 BuildingCommissioning BuildingCommissioning Commissioning(Cx) BuildingCommissioning Owner’sProjectRequirements(OPR) – a.k.a.theDesignIntentDocument – DocumentwrittenbyOwner – DetailsOwner’sexpectationsandgoalsentailing allaspectsofthefacility – Typicallyincludes: • Projectgoals • Performancecriteria • Equipmentandsystem preferences • Costconsiderations • Benchmarks • Measuresforsuccess KeyObjectivesofCx • VerificationoftheOPR,particularlythe functionalintent • Systemsandequipmentaremaintainable • VerificationthatO&MManualsandAsͲbuilts arecorrectandcomplete,andfacility operatingpersonnelhavebeenprovided adequatetraining TimelineofkeytasksoftheCxProcess OwnersProject Requirements InitialDesign Document Review PreͲFunctional Testing O&MReview Construction Owner Checklists Basisof Training FinalDesign Design StartͲup Submittal Document Review Review Functional Review Commissioning Testing Spec Commissioning KickͲoff Review KickͲoff Meeting Meeting Commissioning Plan PLANNING ProjectImplementation DESIGN CONSTRUCTION Cx Report Warranty Review Seasonal Testing PREͲOCCUPANCY POSTͲOCCUPANCY BuildingCommissioning BuildingCommissioning PlanningPhase– EstablishCx Scope • SystemstobeCommissioned • Duration.StrivetobeginnolaterthantheSD phaseofdesign,andconcludeattheendofthe1Ͳ yearwarrantyperiod • Indicatedesignsubmittalstobereviewed.SD,DD, 50%CD,100%CD… Planning Phase Sample Cx Scope of work located at : http://www.campserv.emory.edu/pdc/engineering/Commissioning.html Sample Commissioning Scope of Work • Indicatemeetingfrequency,sitevisitfrequency… • Determineextentoffunctionaltestingoflike equipment • DetermineLEEDresponsibilities Major Influence Rapidly Decreasing Influence Low Influence Large High I N F L U E N C E E X P E N D I T U R E S EXPENDITURES INFLUENCE Low Schematic Design 31 29 27 25 23 21 Construction 19 17 15 13 Construction Documents 11 7 5 3 1 Design Development 9 Normal Planning / Programming Occupancy & Close-Out The ability to control cost on a project diminishes as the project moves from design through construction. Changes should be made as early as possible during the process. Changes made during the design phase are easier to implement than during the construction phase. This concept is summarized by these curves. BuildingCommissioning BuildingCommissioning INFLUENCE VS. EXPENDITURES PlanningPhase– TheRFPforCxServices RecommendationsforyourCxRFP: • Askforthedesignphasetobebrokenoutofthefee proposal.Thisprovidesflexibilitytobothpartiestofine tunetheCxscopeoncethedesigniscomplete. • Askforfirmexperienceonlikeprojects • Askforteammemberresumes • AskforabreakͲdownofpercentageofinvolvementforeach teammember • AlongwiththeRFPandCxSoW,providetheOPRandany otherplanningdocumentationthatwillbestexplainthe project. QualitiestolookforinaCxA: – ChooseafirmthatspecializesinCx – Ifhiringadesignfirm,makesurethefirmhas adedicatedCxgroup – Usecautionwithfirmsthatdon’thavea primaryfocusonCx …the“Oh,wedothat too”firm. • DependsonCx Scope • ContributorstoHigherCost – MoreSystems – MoreComplexity – TeamExperience • 0.5%to1.5%ofConstructionCosts • 2.0%to3.0%ofSystemCosts • $0.50to$2.00persquarefoot BuildingCommissioning BuildingCommissioning TypicalCommissioningCost BuildingCommissioning BuildingCommissioning PlanningPhase– SelectingtheCommissioningAuthority(CxA) Planning Phase If you have campus standards, include Cx. Here is a link to Emory’s: http://www.campserv.emory.edu/pdc/planning_construction/Design_Standards_w ith_Guidelines.html Section019113 GeneralCommissioning Requirements Section019119 FacilityShellCommissioning DesignPhase– CxDesignReviewObjectives • • • • • • BODconsistentwithOPR DesignconsistentwithBOD Identifyenergyefficiencyopportunities Systemaccessandmaintainability TheCxAhelpsaddthenecessarydetailstoensureperformance Designreviewisnot… – – – – – – AcontestbetweentheCxAandtheDesignTeam Backseatdriving ValueEngineering LifeͲcyclecostanalysis Codecompliance Confrontational BuildingCommissioning BuildingCommissioning DesignPhase– DocumentingtheDesignReview DesignPhaseͲ Coordination • – • • KickͲoffmeetingwithconstructionteamtofostercollaboration. • OverͲcomeContractorresistance. – TheCxprocesssavescontractor“callͲbacks”duringthewarrantyperiod • ContractorSubmittalreviewobjectives – – CompliancewithOPR,BOD,anddesigndocuments ConfirmEquipmentefficiencies – Equipmentmanufacturersallowed? – Equipmentwarrantystatedandmeetspec? – Physicaldimensionsdonotcreateotherissues? – Verifytheparticularserviceclearancerequirementswillwork – Canitbecommissioned? – Canitbemaintained? – CxAreviewshouldbeconcurrent withDesignTeamReview,andCxAcommentsfedto theDesignTeamforfinalincorporationbacktotheConstructionTeam BuildingCommissioning BuildingCommissioning ConstructionPhase TheCxAdevelopsCxspecificationsforincorporationintotheproject specifications.ThefollowingisanexcerptfromatypicalEmoryCxSoW: Thecommissioningspecificationsshallinclude,atminimum,thefollowing: • Listofsystemsbeingcommissioned • Crossreferencestoallapplicableandrelatedsections • Definitions • Communicationandcoordinationprotocols • SubmittalrequirementstotheCxA • CxProcessoverview • ResponsibilitiesofeachCxTeammember • Acceptancecriteriaisdefined,alongwithminimumacceptancepercentagesofsampleverifications. • Costofretestingrequirements • Failureduetomanufacturerdefectresponsibilities • Trainingoverview • Deferredtestingrequirements • Occupiedoptimizationphaserequirements • Samplecommissioningchecklistsandfunctionaltestscripts • BASpointdatatrendintervalsandnumberofsamples,aswellasfinalformatdesired,whethertabularor graphical. CxkickͲoffmeetingwiththeDesignTeamtofostercollaboration ConstructionPhase– SiteObservation Cx Observation - Document with references to contract requirements and photos • SpecifictoEachItemofEquipment • Dowehavealltherightcomponents? PreͲOccupancyPhase(or“AcceptancePhase”)– FunctionalPerformanceTesting BuildingCommissioning • Staticcheckliststobecompletedpriorto functionaltesting BuildingCommissioning BuildingCommissioning ConstructionPhase– PreͲFunctionalChecklists PostOccupancyPhase(orWarrantyPhase) • • • • • • • a.k.a.‘AcceptanceTesting’ SpecifictoeachSystem Evaluatessystemintegration Isitworkingproperlyundernormalanddesignconditions? Isitworkingproperlyunderemergencyconditions? Isitworkingefficiently? Seasonaltesting • Isitinstalledcorrectly? • Isitreadyforfunctionalperformance testing? BuildingCommissioning PreͲOccupancyPhase(or“AcceptancePhase”) KeyCxTasks: • ReviewsubmittedOperation&MaintenanceManualsfor completenessandaccuracy • Cxoverseesthecontractorprovidedtraining • HaveyourCxprovidetraining – Focusonsysteminteroperation,whichistypicallynotcoveredby traditionalcontractortrainingonsuppliedequipment – Reviewfunctionalintent.Manyoperatorsarenotinvolvedduring designsoarenotknowledgeableofthedesignedfunctionalintent. KeyCxTasks: • Seasonaltesting • Trendanalysistoconfirmenergysavingcontrol strategies • DiscusswithbuildingmanagersandO&Mstaffany operationalandwarrantyissues. • CompletetheCxReport&SystemReͲCxmanual – – – – – – – – OPR/BOD Cx Plan CompletedPreͲFunctionalInspections InstallerTestResults/FieldTests FunctionalPerformanceTestResults OperatorTrainingRecords O&M/AsͲbuiltreview AsͲcommissionedsetpoints andparametersthatare“adjustable”by design. BuildingCommissioning BuildingCommissioning QuestionsonNewBuilding Commissioning? Whyisanythingmorethannewproject commissioningneeded? • Buildingperformancedegrades.Why? – ReͲpurposed&renovatedspaces – Operatorerror/lackofunderstanding – Controlsensorcalibrationdrift – PreventativeMaintenance • NewconstructionCxverifiestheperformancetothe designintent.Itdoesnotdoagoodjobofoptimizing performancetotheoccupiedbuilding. – OverͲengineeringwithsafetyfactors 1 contract Transition to Continuous Cx Source: Evan Mills, LBNL, 7/21/2009 BuildingCommissioning BuildingCommissioning 1 contract RCx/ReCx PlanningPhase Selecting the project - Which building(s) gives me the biggest bang for my buck? • $/sf utility cost • Consider Age • DDC System • Comfort Complaints • “Retro” or “Re”? • Scope the Project Understand the current operating requirements A few key considerations: • What is typical occupancy? • Re-purposing of space since construction or re-commissioning event BuildingCommissioning BuildingCommissioning RCx/ReCx PlanningPhase • Current preventative maintenance program • Temperature and humidity requirements ReͲCx@Emory • 14ExistingBuildingsintheprogramtodate,entailingapprox. 2.1Ms.f.: o 8buildingscompletetodate o 6moreundergoingECMimplementation • Investigationphasecost=$0.32/sf • Implementationcostofthe14buildings=$2.1M.Estimated annualcostsavingsis$1.3MͲ$1.5M.Roughlya2yearpayback &20%annualcostsavings. • Operating hours • Are the original design documents still applicable? BuildingCommissioning BuildingCommissioning RCx/ReCx– ReturnonInvestment ContinuousCommissioning®Ͳ SustainingPerformance Goals: • Ensure a facility’s utility consumption is in alignment with its baseline design, and avoid performance degradation over the life-cycle of the system. • Strive to improve building baseline performance through proactive operation, monitoring and optimization. • Maintain the Current Functional Requirements throughout the life of the facility. Ensure systems will effectively and optimally serve re-purposed spaces. Source: Evan Mills, LBNL, 7/21/2009 Data-driven Strategies: • Trend utility meters to analyze and understand consumption patterns through varying loads and seasons. • Trend controlling setpoints and outputs to confirm stable control. • Utilize the BAS system to alarm equipment operating issues that will impact energy consumption. o Automated fault detection sequences BuildingCommissioning BuildingCommissioning ContinuousCommissioning®Ͳ SustainingPerformance ContinuousCommissioning®Ͳ SustainingPerformance Operational Strategies: • Implement optimal maintenance frequencies and sensor calibrations • Monitor non-energy performance metrics such as comfort calls, occupant satisfaction, indoor air quality, etc. • Coordinate and optimize periods equipment can be turned off. • Follow through that energy related work orders to Facility Maintenance departments are appropriately completed. • Right-size performance at the zone level. • Train, Train, Train your operating staff NewConst.Cx Continuous Cx ReͲCx RCx BuildingCommissioning BuildingCommissioning InSummary… Questions D. Eric Gregory, CCP Phone: (404) 727-1388 eric.gregory@emory.edu