Section 3
Pneumatic
3
Table of Contents
Section 3
Pneumatic
3
Aeration Equipment...............................................................................................3-31 – 3-39
Air Actuators.......................................................................................................................... 3-27
Angle Checks...................................................................................................................... 3-18
Butterball Valves.................................................................................................................... 3-30
Butterfly Valves.......................................................................................................... 3-19 – 3-29
Discharge Tee’s.......................................................................................................... 3-40 – 3-51
Exhaust Silencers.................................................................................................................. 3-62
Gauges................................................................................................................................. 3-61
Hose & Accessories............................................................................................................ 3-60
Inline Filter..............................................................................................................3-62 – 3-63
Lift Checks.......................................................................................................................... 3-17
Low Profile Tee Flanges..................................................................................................... 3-52
Manholes......................................................................................................................3-1 – 3-7
Morris Couplers........................................................................................................ 3-58 – 3-59
Pneumatic Accessories....................................................................................................... 3-62
Pressure Relief Valves................................................................................................. 3-8 - 3-9
Swing Check Valves.................................................................................................3-10 – 3-16
Victaulic Clamps.....................................................................................................3-54 – 3-55
Weld Flanges....................................................................................................................... 3-53
Knappco LM+ latching system
LM1151- 20" Full-Opening pressure Manway
Aluminum weld ring with white neoprene gasket
LM1051 - No weld ring, white neoprene gasket / LM1251 - Steel weld ring, white neoprene gasket
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Gasket Choices
P/N
DESCRIPTION
9373
9300
9310
1012
3068
4486
6832
1016
1043
5084
1045
5677
6585
3955
3467
9093
10869
10870
9209
9821
3523
CAM LEVER
SAFETY CATCH ASSEMBLY
SCR CAP
CONNECTOR
PIN UPPER PIVOT
LOCK NUT
WEAR PLATE NYLON
JAM NUT (1/2"-20)
WASHER (1/2" FLAT)
PIN SAFETY CATCH
COTTER PIN
CAM PIN (NOT SHOWN)
SCREW (10-24 X 1 1/4")
PIN PLD. CLEV.
WELD RING; ALUMINUM
ALUMINUM COVER
SET, HARDWARE
REQ’D
SET, HARDWARE W/ SAFETY CATCH
GASKET NEOPRENE BARBED (FOR LM+ COVER)
6
1
6
6
6
12
6
6
4
1
7
12
1
1
1
5
1
1
1
GASKET BUNA-N BARBED (FOR LM+ COVER)
GASKET NEOPRENE (FOR TRADITIONAL LM COVER) 1
*Buna gasket also available
see above #9821
©2002 Knappco • CK-01114 • FMIOS 4/02
3-1
3
Manholes
3
3-2
3
6923
6372
9980
6361
3-3
3
3-4
*
*
*
*
*
*
3-5
3
A-801....... Cam Assy kit
3
3-6
3
3-7
3
2” & 3” Available
2” & 3” Vacuum Relief
Also Available
3-8
CAST IRON SAFETY VALVES
AIR AND VACUUM SERVICE
3
MODEL 337
MODEL 337
MODEL 215V
3-9
µ$OXPLQXP6ZLQJ&KHFN9DOYH
3
6XUH6HDO9&&KHFN9DOYH3DUWV/LVW
,WHP
1DPH
0DWHULDO
&9
%XVKLQJ
&93LQ5
37)(
$ 66
&93LQ/
$ 66
&9$
%RG\
&9$
*DVNHW
$OXPLQXP
7
:KLWH
6LOLFRQH
)'$
$OXPLQXP
7
6LOLFRQH
3RSSHW
=LQF3ODWHG
6WHHO
&9$/LG
&9$
3233(76
= [%:
4XDQWLW\
Ordering Specifications
Part Number
VC3011FG
VC3011FG-LK
VC3021
VC3012
VC3022
3-10
Description
3" Flanged with EPDM poppet
3" Flanged with EPDM poppet, seal kit
3" Flanged with EPDM poppet, spring loaded
3" Flanged with Silicone poppet
3" Flanged with Silicone poppet, spring loaded
Bayco-Dixon Products
Bayco Classic 3000 Series 3" Swing Check Valves
3000 Threaded and 3001 Square Flange Units
Bill of Materials
Item
#
1
2M
2B
2S
3
4
5
6
7
Description
swing check body
valve flapper assembly
with metal seal
valve flapper assembly
with Buna seal
valve flapper assembly
with Silicone seal
shaft
shaft nut
clean out cap
spring
(for units with spring return flapper)
clean out cap O-ring seal
Part #
Qty
--use kit 300-SPK
1
1
use kit 300-BSPK
1
use kit 300-SSPK
1
3000-4
3000-5
363000-10
SPRG/L4603
1
2
1
1
O-RINGAS238
1
3
Repair Kits
Part #
300-SSPK
300-SK
300-BSPK
300-BK
300-SPK
300-K
Dixon Bayco 2010
Description
silicone seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring seal
silicone seal flapper assembly, shaft, nuts and clean out cap O-ring seal
buna seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring seal
buna seal flapper assembly, shaft, nuts and clean out cap O-ring seal
metal seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring seal
metal seal flapper assembly, shaft, nuts and clean out cap O-ring seal
3-11
Includes item #s
2S, 3, 4, 6, 7
2S, 3, 4, 7
2B, 3, 4, 6, 7
2B, 3, 4, 7
2M, 3, 4, 6, 7
2M, 3, 4, 7
Bayco–Dixon
3
3-12
Bayco–Dixon
3
3-13
Bayco–Dixon
3
3-14
Bayco–Dixon
3
3-15
3
MODEL P-2519A-3”
3-16
3
3-17
3
3-18
500-890
Butterfly Valves
3-19
3
3
3-20
3
3-21
** BEGINNING NUMBER DENOTES SIZE **
500 SERIES
T R A N S PORTATION VALVES
ALUMINUM BODY, NODULAR IRON DISC, 17-4 STAINLESS STEEL STEM, ALL SEASON NITRILE SEAT
3
2-500-0017004-8-500-0017008-500-001700
3-500-0017005-500-00170010-500-001700
4-500-0017006-500-00170012-500-001700
ALUMINUM BODY, 316 STAINLESS STEEL DISC, 17-4 STAINLESS STEEL STEM,
ALL SEASON BLACK NITRILE SEAT
2-500-0027004-8-500-0027008-500-002700
3-500-0027005-500-00270010-500-002700
4-500-0027006-500-00270012-500-002700
ALUMINUM BODY, 316 STAINLESS STEEL DISC, 17-4 STAINLESS STEEL STEM,
ALL SEASON F.D.A. APPROVED WHITE NITRILE SEAT
2-500-0027014-8-500-0027018-500-002701
3-500-0027015-500-00270110-500-002701
4-500-0027016-500-00270112-500-002701
890 SERIES
T R A N S P O RTAT I O N VA LV E S
S A N I TA RY VA LV E S
ALUMINUM BODY, 255 STAINLESS STEEL DISC / STEM ASSEMBLY
ALL SEASON BLACK NITRILE SEAT
2-890-2557004-890-2557005-890-2557008-890-255700
3-890-2557004-8-890-2557006-890-255700
CAST IRON BODY, 255 STAINLESS STEEL DISC / STEM ASSEMBLY, TEFLON SEAT
2-899-8236506-899-823650
3-899-8236508-899-823650
4-899-823650
CAST IRON BODY, 254 STAINLESS STEEL TEFLON COATED DISC / STEM ASSEMBLY, TEFLON SEAT
2-899-7226506-899-722650
3-899-7226508-899-722650
4-899-722650
3-22
** BEGINNING NUMBER DENOTES SIZE **
SURE SEAL
SURE SEAL’S ALL-SEASON ABRASION RESISTANT NITRILE SEAT
500 - 522
Trim #700 Black
890 - 893
Trim #701 White FDA Approved
2-500-522700
3-500-522700
4-500-522700
4-8-500-522700
5-500-522700
6-500-522700 - 6-890-893700
8-500-522700 - 8-890-893700
10-500-522700 - 10-890-893700
12-500-522700 - 12-890-893700
2-500-522701
3-500-522701
4-500-522701
4-8-500-522701
5-500-522701
6-500-522701 - 6-890-893701
8-500-522701 - 8-890-893701
10-500-522701 - 10-890-893701
12-500-522701 - 12-500-522701
* NOTE SIZES 2”-5” & 12” 500-522 / 890-893 USE SAME SEAT*
*OTHER SURE SEAL COMPOUNDS AVAILABLE*
SURE SEAL 500/522 UNDERCUT DISC (U-STAMPED ON DISC)
ALL DISC AVAILABLE IN FULL CUT SAME PRICE (F-STAMPED ON DISC)
NODULAR IRON
ALUMINUM BRONZE
316 STAINLESS STEEL
2-500-522237U
3-500-522237U
4-500-522237U
5-500-522237U
6-500-522237U
8-500-522237U
10-500-522237U
12-500-522237U
2-500-522203U
3-500-522203U
4-500-522203U
5-500-522203U
6-500-522203U
8-500-522203U
10-500-522203U
12-500-522203U
2-500-522209U
3-500-522209U
4-500-522209U
5-500-522209U
6-500-522209U
8-500-522209U
10-500-522209U
12-500-522209U
SURE SEAL 500/522 UNDERCUT DISC (U-STAMPED ON DISC) SURE LOCK INCLUDED
ALL DISC AVAILABLE IN FULL CUT SAME PRICE (F-STAMPED ON DISC) SCREW KIT
NODULAR IRON
ALUMINUM BRONZE
316 STAINLESS STEEL
2-500-522237USL
3-500-522237USL
4-500-522237USL
5-500-522237USL
6-500-522237USL
8-500-522237USL
10-500-522237USL
12-500-522237USL
2-500-522203USL
3-500-522203USL
4-500-522203USL
5-500-522203USL
6-500-522203USL
8-500-522203USL
10-500-522203USL
12-500-522203USL
2-500-522209USL
3-500-522209USL
4-500-522209USL
5-500-522209USL
6-500-522209USL
8-500-522209USL
10-500-522209USL
12-500-522209USL
3-23
3
** BEGINNING NUMBER DENOTES SIZE **
500/522 STEMS
17-4 STAINLESS STEEL TRIM - 240
3
890 DISC/STEM ASSEMBLIES
255 ph STAINLESS STEEL
2-500-522240
3-500-522240
4-500-522240
5-500-522240
6-500-522240
8-500-522240
10-500-522240
12-500-522240
2-890-255U
3-890-255U
4-890-255U
5-890-255U
6-890-255U
8-890-255U
BUSHING & PACKING KIT
All Kits include 2 O Seals - (Part #002)
3-24
** BEGINNING NUMBER DENOTES SIZE **
3
3-25
Stamped Steel / Nodular Iron
STAMPED STEEL
3
260
260
260
260
260
260
Steel
Steel
Steel
Stamped Steel
Stamped Steel
Stamped Steel
3-26
3
CALL FOR MORE INFORMATION
3-27
3
3-28
3
3-29
3
3-30
SURE FLO AERATOR SYSTEM
3
ITEMPART #DESCRIPTION
1
A104
Rubber Aerator, blue silicone - food grade
1W
AW104
Rubber Aerator, white silicone - food grade
2
A105
Aerator Housing, grey with stainless stem
3
A107
Aerator Stainless Steel Wear Plate, clear silicone
4
A108
Aerator Port Housing gasket, blue silicon - food grade
4W
AW108
Aerator Port Housing gasket, white silicon - food grade
5
A111
Aerator Port Housing, 1- port grey
6
A112
Aerator Port Housing, 2- port grey
7
A113
Aerator Port Housing, 3- port grey
8
A111C
Aerator Port Housing, 1- port Sure View, clear
9
A112C
Aerator Port Housing, 2- port Sure View, clear
10
A113C
Aerator Port Housing, 3- port Sure View, clear
11
A115
Aerator Tee Handle Gasket
12
A110
Aerator External Tee Handle, for use with Sure Flo, Solimar and
Fruehauf Port Housings
12L
A110L
Aerator External Tee Handle, for use with Heil and Polar Housings
13
A116
Hopper Plug with gasket
A99Inside Aerator Assembly...........1, 2
A100 Inside Aerator Assembly with wearplate........1, 2, 3
A121
1 - Port Complete Assembly Grey.........................1, 2, 4, 5, 11, 12
A122
2 - Port Complete Assembly Grey.........................1, 2, 4, 6, 11, 12
A123
3 - Port Complete Assembly Grey.........................1, 2, 4, 7, 11, 12
A101
1 - Port Complete Assembly Grey with wearplate..........1, 2, 3, 4, 5, 11, 12
A102
2 - Port Complete Assembly Grey with wearplate..........1, 2, 3, 4, 6, 11, 12
A103
3 - Port Complete Assembly Grey with wearplate..........1, 2, 3, 4, 7, 11, 12
A121C
1 - Port Complete Assembly Sure View, clear........1, 2, 4, 8, 11, 12
A122C
2 - Port Complete Assembly Sure View, clear........1, 2, 4, 9, 11, 12
A123C
3 - Port Complete Assembly Sure View, clear........1, 2, 4, 10, 11, 12
A101C
1 - Port Complete Assembly Sure View, clear with wearplate.....1, 2, 3, 4, 8, 11, 12
A102C
2 - Port Complete Assembly Sure View, clear with wearplate.....1, 2, 3, 4, 9, 11, 12
A103C
3 - Port Complete Assembly Sure View, clear with wearplate.....1, 2, 3, 4, 10, 11, 12
3-31
3
3-32
Time equals money.
We make sure you don’t waste either.
Contact your nearest Werts Welding & Tank Service
location for your tank parts needs.
We get the parts to you quick for less down time.
Announcing a new spin
on an old concept...
TM
3
AERATION SYSTEM
The faster you can unload your hopper, the
more money you save on labor and fuel costs,
and the more loads you can haul in a limited
amount of time. Bulk Tank’s innovative
designed components increases the pressure,
velocity, and energy during aeration allowing
for faster unloading. That’s why Bulk Tank’s new
SpinFlow aerators reduces unloading times up
to 20%. Frustrating and time consuming
problems such as back flushing and rat holing
of difficult material are no match for SpinFlow’s
helical symmetrical design of the aerator stem.
Engineered for a positive shut-off on the
hopper wall, back flush is effectively prevented,
every time. The aerator rubber is designed to
eliminate contamination, last longer, and will
not prematurely fail due to cracking and
splitting. No need to waste money on
replacement parts. Faster, stronger, and more
economical, the SpinFlow aerator is putting a
new spin on an old stand-by.
How it works…
1
Port Housing - As the air from
your blower enters the Port
Housing it starts the spinning
process. The intake port is off
center which facilitates a
counter clockwise air spin.
2
3
2
1
Aerator Stem – As the air
travels across the helical fins,
it further directs the air flow in
a counter clockwise spin. As it
enters the tank hopper, the air
flow picks up pressure, velocity
and energy as it channels into
the aerator rubber.
3
Aerator Rubber – Once the air
flows across the fins on the back
side of the aerator rubber it exits
between the aerator rubber and
the wall of the hopper in a
counter clockwise sweeping
action, as never before seen in
pneumatic conveying.
The SpinFlow
aerator
sweeps your
hopper clean
©2008 Bulk Tank, Inc. • U.S. Patents Pending
3-33
BTI
3
©2010 Bulk Tank Inc.
3-34
AERATION SYSTEM
3
3-35
3
3-36
HEIL
1 PORT & 3 PORT FLO CONE ASSEMBLIES
(INVERTED)
3
6A
1 PORT FLO CONE
HEIL NO. 0750672
(1)
3 PORT FLO CONE
HEIL NO. 0750673
315726 ............................. GASKET 3/8”
(2) 315731 ............................. GASKET (TAN)
(3) 903261 ............................. GASKET CONE AERATOR
(4) 0551216 ........................... BEVELED WASHER
(5) 310275 ............................. BELLEVILLE WASHER ar/system
(6) 315724 ............................. MANIFOLD (1 PORT)
(6A) 315730 ............................. MANIFOLD (3 PORT)
(7)
315737 ............................. TEE-HANDLE
(8) 0880202 ........................... AERATION CONE (inverted body)
3-37
3
3-38
3
F
3-39
3
3-40
3
3-41
3
3-42
3
832LP
832LP
3-43
3
3-44
3
3-45
3
3-46
3
3-47
BTI
3
©2010 Bulk Tank Inc.
3-48
BTI
3
©2010 Bulk Tank Inc.
3-49
BTI
3
©2010 Bulk Tank Inc.
3-50
BTI
1
3
2
©2010 Bulk Tank Inc.
3-51
3
3-52
3
3-53
3
3-54
Superior Aluminum Pipe Couplers
3
669S
3-55
It’s the only coupler
you’ll ever need.
A
BTI’s All-in-One
Coupler Cuts Cleaning
Time and Inventory
Costs by 66%
3
for
lable ipe
i
a
v
a - 5” p
”
3” - 4
st. B
y Firus
r
t
s
du
uo
An Ine continpipe.
d
o
i
t
v
ro pipe
ps p
S-cli ing from
l
a
t
Me round
g
C
D
E
2 Closure Configurations
Industry’s First
Aluminum Die-cast
Body & Handle
The All-in-One Coupler is the
industry’s first lightweight
aluminum die-cast coupler. It
replaces all traditional plastic and
aluminum coupler types: Grooved
to Grooved, Grooved to Plain, and
Plain to Plain. A The revolutionary
All-in-One design incorporates eight
S-clip gripper locations that "bite"
into the pipe as air pressure
increases and the pipes attempt
to separate. The greater the
pressure, the greater the grip,
regardless of the type of pipe.
B The metal s-clip design also
provides continuous grounding
from pipe to pipe; no need to attach
grounding straps or ground wires to
connecting pipes.
All-in-One Couplers are positioned to grip whether
they are used on plain or grooved pipes and eliminates the
need to groove pipes or tees, reducing part costs.
The coupler offers two gasket configurations; split or solid, two
closure options; Cam Handle or a Bolt On Tee Handle and is available
in 3, 4 and 5 inch sizes. The exclusive hinge design matches the curve
of the gasket and is moved closer to the inside body to eliminate
pinching of the gasket as in previous design couplers.
C The coupler’s split gasket option, that seals the first time and
every time it’s installed, eliminates the hassle of getting the gasket on
Cam Handle
and off while pull tabs keep the gasket in position during installation,
Bolt On
ensuring a secure seal. Suspended in the gasket material is an
Tee Handle
FDA-approved lubricant that eliminates the need for additional
lubrication. D An exclusive safety lock and pin prevents the coupler
from opening while under pressure, E while polymer bushings at all
All closure configurations available in 3” - 4” - 5” sizes pivot points eliminate galling and seizing. Cleaning time and expense
are now drastically reduced --simply align the pipes and quickly and
easily slip on B.T.I.’s All-in-One Coupler.
Contact you nearest Werts Welding & Tank Service branch for your tank parts.
Werts has ( 6 ) locations to serve you in the most timely manner.
3-56
BTI ALL-IN-ONE COUPLERS
BTC-BOLT-ASSM
For use with
3", 4" & 5" A1 Bolt On Couplers
3
BTC-A1-SCLIP
(8 PER COUPLER)
BTC-HANDLE-(4F or 5F)
Cam Handle Assembly
-4F for 3" or 4" A1 Coupler
-5F for 5" A1 Coupler
Complete Assemblies
Description
Part Number
Coupler 3" A1 with Solid Gasket - Cam Handle
BTC-A1-3
with Optional Safety Pin
BTC-A1-3L
Coupler 3" A1 with Solid Gasket - Bolt On
BTC-A1-3-B
Coupler 4" A1 with Solid Gasket - Cam Handle
BTC-A1-4
with Optional Safety Pin
BTC-A1-4L
Coupler 4" A1 with Solid Gasket - Bolt On
BTC-A1-4-B
Coupler 4" A1 with Split Gasket - Cam Handle
BTC-A1-4S
with Optional Safety Pin
BTC-A1-4SL
Coupler 4" A1 with Split Gasket - Bolt On
BTC-A1-4-BS
Coupler 5" A1 with Solid Gasket - Cam Handle
BTC-A1-5
with Optional Safety Pin
BTC-A1-5L
Coupler 5" A1 with Solid Gasket - Bolt On
BTC-A1-5-B
SAFETY PIN AND
LANYARD
IS OPTIONAL.
BTC-A1-GSKT-4S
Split Gasket Available Only for
4" A1 Coupler
BTC-A1-GSKT-(3, 4, or 5)
Solid Gasket Available for
3", 4" or 5" A1 Couplers
©2010 Bulk Tank Inc.
3-57
3
3-58
Compression Couplings For Tubing And Pipe
3
3-59
Pneumatic Hose & Accessories
Part # -- 120HD4
3
Part # -- HA3
Aeration Hose
1”
-- AH1
1 1/2”-- AH112
2”
-- AH2
4 1/2” I.D. Coupler Hose
Part #
4105-72
410572
Clamps
#20 Clamp (1” Hose)
#28 Clamp (1 1/2” Hose)
#36 Clamp (2” Hose)
#72 Clamp (4 1/2” Hose)
3-60
-----
62013
62015
62017
62055
Air Pressure Gauges
Part #030 Dry (dry)
or
Part #S215L-404C (liquid filled)
3
Part # 1008AL02BXUC30
4” Dial Size
Liquid Filled
316 S/S Body
Solid Brass Movement
Acrylic Window
1/4” (back) Connection
2 Mounting Studs
Phosphur Bronze Bourbon Tube
0-30 Liquid FIlled Heil/Span Gauge
Part #067767 - Back mount/back connection
Part #067767-001 Back mount/bottom connection
3-61
3
Exhaust Silencers
Stoddard painted carbon steel exhaust
silencer
Part # 60A233
3"x20"
3" Stainless Steel Grade 1 silencer
Dimensions: 8" dia. x 16" OAL
Est. Weight 14 lbs
Part # PGTRS3
Also available in carbon steel
Dry Bulk Accessories
3-62
Finally,
a Dry Bulk
Filter Screen
that doesn’t
restrict flow.
3
BTI’s
Pneumatic
Conveying
Filter Screen
Aluminum Quick
Coupler for
easy cleaning
Screen Holes available
in ¼”, 3⁄8” and 7⁄16” sizes
The problem with a conventional
filter screen is flow restriction; a
4” diameter pipe can be restricted
by 40%! You pay for a 4” pipe so
why not get 4 inches of flow.
Now you can.
By utilizing a 6 inch filter screen BTI has
increased the open area by 40%. This
means the filter screen will not restrict
flow. The BTI Pneumatic Conveying Filter
Screen is more compact than other
models on the market today and the
housings are one piece cast aluminum,
making the assembly lighter and stronger.
The aluminum quick coupler makes
cleaning quick and simple. With our
unique gasket that features a molded-in
filter screen, the assembly will not operate
properly if the screen is removed; the
coupler will simply not hold pressure,
ensuring the filter will always be used.
Filter Screen is
molded into gasket
FLOW
Open area of a 4” pipe
12.56 square inches
Open area of Filter Screen
13.5 - 18.2 square inches
Depending on Screen Size
FILTER SCREEN END OPTIONS
4" Male Pipe Threads
Also available in 5” and 6” sizes.
©2009 Bulk Tank, Inc. • U.S. Patents Pending
3-63
4" Male Cam Lock Fitting
4" Female Cam Lock Fitting
BTI
PNEUMATIC CONVEYING FILTER SCREEN
ASSEMBLY BREAKDOWN
NPT FEMALE THREAD TO FEMALE CAM LOCK ADAPTER
3
4" X 6" MALE NPT THREADED REDUCER
BTF-4X6-TH
5
2
3
4
1
4" X 6" MALE CAM LOCK REDUCER
BTF-4X6-M
6" GROOVE TO GROOVE COUPLER
6" GASKET SCREEN COMBINATION
BTF-GSKT-6-X/X
1/4
5/16
SCREEN HOLE SIZES:
3/8
7/16
BTF-4X6-XX-X/X
1/4
5/16
FILTER SCREEN HOLE SIZE:
3/8
7/16
M = 4" MALE CAM LOCK
END CONFIGURATIONS: F = 4" FEMALE CAM LOCK
T = 4" MALE THREADS
©2010 Bulk Tank Inc.
3-64