Eaton Cutler-Hammer® Series G Circuit Breakers EG JG 16 –160 A 1 Ampere Range Breaker Type EGB EGE EGH JGE JGS JGH JGC LGE LGS LGH LGC NGS NGH 85 100 200 65 85 100 200 65 100 35 65 100 35 50 65 100 50 25 35 50 18 25 35 50 25 100 100 70 70 14 7 42 42 200 150 100 75 20 10 42 42 65 65 35 35 12 6 22 22 85 85 50 50 20 10 22 22 100 100 70 70 25 13 42 42 200 150 100 75 35 18 42 42 85 85 50 50 20 10 – – 25 25 480 Vac – 18 25 – 35 – 65 25 600 Vac 220 – 240 Vac – – 18 2 22 2 22 2 30 2 25 2 18 25 25 – – – – 10 10 1 25 25 18 18 – – 10 10 2, 3, 4 35 35 25 25 3 3 10 10 2, 3, 4 85 43 – – – – 35 35 1 85 43 40 30 4 3 35 35 2, 3, 4 100 50 – – – – 42 42 1 100 50 70 35 6 3 42 42 2, 3, 4 65 65 25 25 12 6 10 10 85 85 40 40 12 6 35 35 IEC 60947-2 Icu Ics Icu Ics Icu Ics Icu 380 – 415 Vac 660 – 690 Vac 250 Vdc (2 poles in series.) Ics Number of Poles Thermal Magnetic 35 85 Electronic rms Interchangeable Trip Dimensions — Inches (mm) H 1-Pole 2-Pole 3-Pole 4-Pole Weight (Approximate) — lbs. (kgs.) 100 ª ª Fixed – – – – – – – W 1.00 (25.4) 2.00 (50.8) Fixed Thermal Adjustable Thermal Magnetic LI LS LSI LIG LSG LSIG (Not suitable for dc application. 4-pole ground fault not available.) 85 5.50 (139.7) Utilization Category 65 2, 3, 4 3,4 ª ª Adjustable – ª ª – ª ª ª W – – D – – H – – ª ª Adjustable – ª ª – ª ª ª W – – 7.00 (177.8) 4.13 (105.0) 3.57 (87.4) 10.13 (258.0) 5.48 (140.0) 2-Pole 11.4 (5.2) 5.34 (135.6) 3-Pole 11.4 (5.2) A 4-Pole 15.3 (7.0) H – – D 2.99 (76.0) 3.00 (76.2) 4.00 (101.6) 2-Pole 3-Pole 2.0 (0.9) 3.1 (1.4) A 1-Pole 1.1 (0.5) 100 4-Pole 3.9 (1.8) 400 – 1250 A 1 100 – 630 A 1 15 – 250 A EGS Breaker Capacity (kA rms) ac 50 – 60 Hz NEMA® 240 Vac RG NG LG RGH RGC 200 – 125 200 65 100 – 65 100 35 50 – 50 65 100 100 70 50 25 13 – – 2, 3, 4 200 100 100 50 35 18 – – 85 85 50 50 20 10 – – 3 135 100 70 50 25 13 – – 200 100 100 50 35 18 – – – – – – ª ª – ª ª – W – – D – – H – – 4.09 (104.0) 16.00 (406.0) 8.25 (210.0) 11.13 (280.0) 3-Pole 46.8 (21.3) 4-Pole 20.0 (9.1) 800 – 2500 A NGS 7.22 (183.0) 3-Pole 16.0 (7.3) 1600 A 1 NGC 3, 4 – – – ª ª ª ª ª ª – W – – D – – H – – 5.50 (140.0) 16.00 (406.0) 4-Pole 62.0 (28.3) D – – 15.50 (394.0) 20.00 (508.0) 9.75 (229.0) 3-Pole 103.0 (47.0) 4-Pole 118.4 (54.0) A A A 3-Pole / 4-Pole 3-Pole / 4-Pole 3-Pole / 4-Pole Molded Case Switches 3-Pole / 4-Pole 3-Pole 3-Pole / 4-Pole Motor Circuit Protectors JG Frame — 600 Vac Maximum, 250 Vdc Maximum EG Frame — 600Y/347 Vac Maximum, 250 Vdc Maximum Continuous Amperes Magnetic Range (Amperes) 3 – 100 LG Frame — 600 Vac Maximum, 250 Vdc Maximum NG Frame — 600 Vac Maximum RG Frame — 600 Vac Maximum Continuous Amperes Magnetic Range (Amperes) Continuous Amperes Magnetic Range (Amperes) Continuous Amperes Magnetic Range (Amperes) Continuous Amperes Magnetic Range (Amperes) 250 500 – 2500 600 1125 – 6000 800 – 1200 1600 – 9600 – – 9 – 1500 Terminals — Note: EG, JG, LG MCCBs come with Cu/Al standard terminals. Terminal Body Material Metric Wire Range mm2 Steel Cu/Al 2.5 – 95 2.5 – 50 AWG Wire Range AWG Wire Number of Conductors Catalog Number Catalog Number (Package of 3 Terminals) Catalog Number (Package of 4 Terminals) #14 – 3/0 1 – 3T125EF – #14 – 1/0 1 – 3TA125EF – Wire Type Aluminum Cu/Al 16 –70 #6 –3/0 1 – 3TA150EF – Aluminum Cu/Al 35 – 120 Stainless Steel Copper 25 –185 #3 – 250 1 – 3TA160EFK – #4 – 350 1 T250FJ 3TA160EFK – Aluminum Copper Cu/Al 25 –185 #4 – 350 1 TA250FJ – – Aluminum Cu/Al Copper Copper Aluminum Copper Cu/Al Copper 35 – 240 2 –500 2 – – 3TA632LK 3T632LK – – 240 – 380 35 –240 240 – 380 35 –240 500 – 750 2 – 500 500 – 750 2 – 500 1 TC250FJ – – 1 – TA350LK – T350LK 3TA631LK – 3T631LK – 4TA631LK 4TA632LK 4T631LK 4T632LK Aluminum Cu/Al 120 – 300 4/0 – 500 3 TA1200NB3M – – Copper Copper 95 – 185 3/0 – 400 4 Aluminum Cu/Al 300 – 500 500 –1000 4 Copper Aluminum Rear Connectors Rear Connectors Cu/Al – – 35 – 300 – – 2 – 600 1600 – 2000A 2500A 6 – – B2016RDM B2500RDM TA1600RDM T1600RDM TA2000RDM – – – – – – – – – – T1200NB3M – – 1 Maximum UL and CSA ratings: EG – 125 amperes, LG – 600 amperes, NG – 1200 amperes. Copper 50 – 300 1 – 600 4 Cutler-Hammer is a federally registered trademark of Eaton Corporation. 2 600Y/347 Field Fit Internal Accessories Shunt Trip — Standard Undervoltage Release Mechanism Pole Location EG Frame JG Frame LG Frame NG Frame RG Frame 120 Vac – 12 Vdc Left SNT120CPK SNT120CPK SNT120CPK SNT5LP11K * 240 Vac Left SNT1200PK SNT1200PK SNT1200PK SNT5LP11K * 24 Vdc – 60 Vdc Left SNT060CPK SNT060CPK SNT060CPK SNT5LP03K Accessories * 48 Vdc Left SNT060CPK SNT060CPK SNT060CPK SNT5LP23K * 380 – 600 Vac Left SNT480APK SNT480APK SNT480APK – – 220 – 250 Vdc or 380 – 440 Vac – – – – SNT5LP14K SNT6P14K 480 – 600 Vac – – – – SNT5LP18K SNT6P18K 120 Vac Left UVR120APK UVR120APK UVR120APK UVH5LP08K 208 – 240 Vac Left UVR240APK UVR240APK UVR240APK UVH5LP11K 24 Vdc, Vac Left UVR024CPK UVR024CPK UVR024CPK 48 Vdc Left UVR048DPK UVR048DPK UVR048DPK 12 Vdc, Vac Left UVR012CPK UVR012CPK 48 Vac Left UVR048APK UVR048APK 120 Vdc Left UVR125DPK UVR125DPK 220 – 250 Vdc Left UVR250DPK UVR250DPK Field Fit Internal Accessories LG Frame NG Frame RG Frame Make/Break Right ALMBEPK ALMBEPK ALMBEPK A1L5RPK* A1L6RPK 2 Make / 2 Break Pole Location Right ALM2M2BEPK ALM2M2BEPK ALM2M2BEPK A2L5RPK* A2L6RPK 1A, 1B Right AUX1A1BPK AUX1A1BPK AUX1A1BPK A1X5RPK* – * 2A, 2B Right AUX2A2BPK AUX2A2BPK AUX2A2BPK A2X5RPK* A2X6RPK * 3A, 3B Right – – – A3X5RPK* – UVH5LP21K * 4A, 4B Right – – – – A4X6RPK UVH5LP23K * Right AUXALRMEPK AUXALRMEPK AUXALRMEPK AA115RPK* – UVR012CPK – – UVR048APK – – UVR125DPK – – UVR250DPK – Alarm Lockout Auxiliary Switch Auxiliary Switch Auxiliary Switch Auxiliary Switch / Alarm Lockout EG Frame JG Frame * Left pole mount available. – 380 – 500 Vac Left UVR480APK UVR480APK UVR480APK – – 525 – 600 Vac Left UVR600APK UVR600APK UVR600APK – – Closed Coupled Handle Mechanism * Right pole mount available. Handle Mechanisms Plug-in Blocks EG Frame JG Frame Poles 3 3 Catalog Number 4 LG630 Frame 4 3 NG Frame RG Frame – – – – NG Frame RG Frame – – – – 4 PAD3E PAD4E PAD3J PAD4J PAD3L PAD4L Trip-on Drawout Interlock Kit EG Frame Poles 3 Catalog Number PIILEG JG Frame 4 3 LG Frame 4 3 PIILJG 4 PIILLG Universal Direct Ordering Information — Close Coupled EG Frame JG Frame LG Frame NG Frame RG Frame White Handle Color with Interlock Catalog Number EHMCCBI JHMCCBI LHMCCBI – – White Handle Color without Interlock Catalog Number EHMCCB JHMCCB LHMCCB – – Red Handle Color without Interlock Catalog Number EHMCCR JHMCCR LHMCCR – – Plug-In Block Rear Connecting Studs Fit Type E125 Frame J250 Frame L630 Frame N Frame R Frame Field Fitted ª ª ª ª – Flex Shaft Feet (Meters) EG Frame JG Frame 3 (.91) EHMFS03I JHMFS03I – – – 4 (1.22) EHMFS04I JHMFS04I LHMFS041 F5S04CI F6S04 5 (1.52) EHMFS05I JHMFS05I – F5S05CI F6S05 6 (1.83) EHMFS06I JHMFS06I – F5S06CI F6S06 7 (2.13) EHMFS07I JHMFS07I LHMFS071 – – 8 (2.44) EHMFS08I JHMFS08I – – – 9 (2.74) EHMFS09 JHMFS09 – – – 10 (3.05) EHMFS10 JHMFS10 LHMFS101 F5S10CI – Flex Shaft Ground Fault / Earth Leakage Module Lock-offs and Interlocks Fit Type EG Frame J250 Frame L630 Frame N Frame R Frame – Non-Padlockable Handle Block Field Fitted EFHB – – LKD4 Padlockable Handle Block Field Fitted EFPHBOFF FJPHBOFF LBHPOFF – Padlockable Handle Lock Hasp Field Fitted EFPHLOFF FJPHLOFF LPHL PLK5 HLK6 Key Interlock Kit (Provision Only) Field Fitted – KYKFJ KYKL KYK4 KYK6 Slide Bar Interlock – Requires 2 Breakers Field Fitted 68C6304G01 FJSBI SBKL3/SBKL4 SBK5 – Factory Fitted – FJWBI WBLL3630/ WBLL4630 – – Walking Beam Interlock – Requires 2 Breakers LG Frame NG Frame RG Frame Ground Fault / Earth Leakage Modules – Padlockable Handle Block EG Frame (Side Mounted, 230 – 415 Vac, 50/60 Hz) Amperes JG Frame (Bottom Mounted, 230 – 415 Vac, 50/60 Hz) 125 Poles Catalog Number 160 LG Frame (Bottom Mounted, 230 – 415 Vac, 50/60 Hz) 250 400 NG Frame RG Frame 630 – – 3 4 3 4 3 4 3 4 3 4 – – ELESE3125W ELESE4125W ELJBE3160W ELJBE4160W ELJBE3250W ELJBE4250W ELLBE3400W ELLBE4400W ELLBE3630W ELLBE4630W – – Test Kit E125 Frame J250 Frame L630 Frame N Frame R Frame – – – STK2 STK2 Electronic Portable Test Kit (Digitrip 310/310+) Electrical Operator Voltage E125 Frame J250 Frame L630 Frame N Frame R Frame 120 Vac EOPEF240C EOPFJ240C EOPLG240C EOP5T07 EOP6T08 240 Vac EOPEF240C EOPFJ240C EOPLG240C EOP5T11 EOP6T11 380 Vac – – – – – 24 Vdc EOPEF24D EOPFJ24D EOPLG24D EOP5T21 EOP6T19K 48 Vdc EOPEF48D EOPFJ48D EOPLG48D EOP5T22 EOP6T21K 125 Vdc EOPEF240C EOPFJ240C EOPLG240C EOP5T26 – Electrical Operator Universal Rotary Handle Mechanism End Cap Kit Terminal Accessories Multiwire Connectors EG Maximum Amperes JG 125 LG NG RG – – – Handle Mechanisms / Universal Rotary – – – Universal Rotary Ordering Information 14 – 6 – – – Shaft Length — Inches (mm) 3TA250J6 250 Wires per Terminal 3 6 3 6 Wire Size Range AWG Cu 14 – 2 14 – 6 14 – 2 Kit Catalog Number* 3TA125E3K 3TA125E6K 3TA250J3 Control Wire Terminal Kit End Caps Terminal Shields Interphase Barriers – – – Handle Color EFCWTR (Package of 12) FJCWTK (Package of 14) – – – Complete Catalog Number 3-Pole EF3RTWK, 4-Pole EF4RTWK 3-Pole FJ3RTWK, 4-Pole FJ4RTWK 3-Pole L3RTWK, 4-Pole L4RTWK – – 3-Pole EFTS3K, 4-Pole EFTS4K 3-Pole FJTS3K, 4-Pole FJTS4K 3-Pole LTS3K, 4-Pole LTS4K – – Cutler-Hammer Rotary Complete Catalog Number EIPBK (Package of 2) 3-Pole FJIABK, 4-Pole FJIPBK4 – IPB5 – EG Frame JG Frame 6.00 (152.4) 12.00 (304.8) 24.00 (609.6) Black or Red Black or Red Black or Red EHMVD06(BorR) EHMVD12(BorR) EHMVD24(BorR) 6.00 (152.4) 12.00 (304.8) LG Frame 24.00 (609.6) 6.00 (152.4) NG Frame 12.00 (304.8) 24.00 (609.6) RG Frame 6.00 (152.4) 12.00 (304.8) 16.00 (406.4) 24.00 (609.6) 235 (9) Black or Red Black or Red Black or Red Black or Red Black or Red Black or Red Black Black Black Black Black FJHMVD06(BorR) FJHMVD12(BorR) FJHMVD24(BorR) KLHMVD06(BorR) KLHMVD12(BorR) KLHMVD24(BorR) HMVD5B – – – HMVD6B IEC IP65 – – – – – – – – – WHM5R06 WHM5R12 WHM5R16 WHM5R24 – IEC IP66 – – – – – – – – – WHM5R06X WHM5R12X WHM5R16X WHM5R24X – * End cap kit required. Standards Eaton Cutler-Hammer Molded Case Circuit Breakers are designed to conform with the following international standards: ª Australian Standard AS 2184 and AS 3947-2 Molded Case Circuit Breakers. ª British Standards Institution Standard BS 4752: Part 1, Switchgear and Control Gear Part 1, Circuit Breakers. ª International Electrotechnical Commission Recommendations IEC 60947-2 Circuit Breakers. CE marked. ª National Electrical Manufacturers Association Standards Publication No. AB1-1975 Molded Case Circuit Breakers. ª South African Bureau of Standards, Standard SABS 156, Standard Specification for Molded Case Circuit Breakers. ª Swiss Electrotechnical Association Standard SEV 947.2, Safety Regulations for Circuit Breakers. ª Union Technique de l’Electricite Standard NF C 63-120, Low Voltage Switchgear and Control Gear Circuit Breaker Requirements. Eaton Electrical Inc. 1000 Cherrington Parkway Moon Township, PA 15108 United States tel: 1-800-525-2000 www.EatonElectrical.com ª Verband Deutscher Elektrotechnike (Association of German Electrical Engineers) Standard VDE 0660, Low Voltage Switchgear and Control Gear, Circuit Breakers. © 2004 Eaton Corporation All Rights Reserved Printed in USA Pub. No. PT01200001E / Z2575 September 2004 Series G High performance handle mechanism High performance operating handles for Series G circuit breakers Eaton’s new Series GT rotary circuit breaker handle mechanism is built for high performance. Its clean, functional design makes installation and operation easier than ever. Underneath the aesthetically pleasing exterior of the door-mounted handle is a robust metal core constructed for reliable operation in harsh environments. To fit a variety of applications and enclosure configuration types, this handle mechanism is offered in three shaft lengths, two color schemes, and Type 1/12/3R or Type 4/4X ratings. Used in control panels for industrial machinery • Pumps and compressors • Conveyors and material handling equipment • Mixers and grinders • Metalworking machines • Extruders, injection molding and other plastics machinery • Packaging machinery Rugged, compact design Suitable for use in even the most severe environments, the external handle’s key functional components are all metallic, ensuring reliability. The metal-on-metal defeater between the handle and shaft prevents contaminant build-up that could impede operation, while UV and chemical agent resistant materials protect the handle from heat and fading in direct sunlight and from contaminants that may be introduced in harsh environments. In addition to its robust design features, the handle mechanism has stand-off support that allows for easy operation with a gloved hand. Ease of installation and operation The handle mechanism‘s design enables fast and efficient mounting. To further ease installation and positioning of the shaft, the handles are designed with guided shaft alignment. These handle mechanisms can accept padlocks or multihasp locks for added flexibility. The door is interlocked when padlocked and cannot be bypassed—a key feature to enhance personnel safety. With a shallow profile, the mechanism has an overall handle depth of only 1.77 inches (45 mm) 1, so the handle can easily be used in applications where an internal/double door is required. Emergency applications Red and yellow handles are available for use on local safety enclosure to designate emergency disconnecting means. 1 Applies to Series G EG, JG and LG handle types. Red/Yellow color option is available for emergency disconnect. Internal handle can be operated independent of door position and locked-out to meet NFPA 79 and UL 508A disconnect requirements. Design allows for fast and efficient mounting. Series G Frame Color Inches mm NEMA IP Catalog Number E Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 EGHMVD06B EGHMVD12B EGHMVD24B Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 EGHMVD06R EGHMVD12R EGHMVD24R Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 EGHMVD06BX EGHMVD12BX EGHMVD24BX Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 EGHMVD06RX EGHMVD12RX EGHMVD24RX Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 JGHMVD06B JGHMVD12B JGHMVD24B Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 JGHMVD06R JGHMVD12R JGHMVD24R Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 JGHMVD06BX JGHMVD12BX JGHMVD24BX Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 JGHMVD06RX JGHMVD12RX JGHMVD24RX Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 LGHMVD06B LGHMVD12B LGHMVD24B Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 1/12/3R 1/12/3R 1/12/3R 20/54/55 20/54/55 20/54/55 LGHMVD06R LGHMVD12R LGHMVD24R Black/Blue 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 LGHMVD06BX LGHMVD12BX LGHMVD24BX Red/Yellow 6.00 12.00 24.00 152.4 304.8 609.6 4/4X 4/4X 4/4X 66 66 66 LGHMVD06RX LGHMVD12RX LGHMVD24RX Black/Blue Red/Yellow Black/Blue Red/Yellow 8.00 8.00 8.00 8.00 203.2 203.2 203.2 203.2 1/12/3R 1/12/3R 4/4X 4/4X 20/54/55 20/54/55 66 66 NGHMVD08B NGHMVD08R NGHMVD08BX NGHMVD08RX Shaft Length J L N Lock-out feature prevents opening door when handle is padlocked. Rating Type Note: Also available as separate handle, shaft and mechanism. Refer to Tab 1 of the OEM Product Guide, PG08302001E, for more information. Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No. PA01222001E / Z8710 August 2009 PowerChain Management is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners. Series G Handle Mechanisms High Performance Rotary Handles 12.2 Series G Handle Mechanisms Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flex Shaft Flange-Mounted Handle Mechanisms. . . . . . . . . . . . . . . . . . . . . . . High Performance Rotary Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . Universal Rotary Through-the-Door Handle Mechanisms . . . . . . . . . . . . . . . . . . . Direct (Close-Coupled) Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 5 8 9 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 1 12.2 12 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications Contents Series G Family Description 12 Flex Shaft Flange-Mounted Handle Mechanisms . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Performance Rotary Handle Mechanisms . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Universal Rotary Through-the-Door Handle Mechanisms . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct (Close-Coupled) Handle Mechanisms . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12 12 12 12 12 12 12 Product Overview 12 Handle Mechanisms 12 12 12 12 12 Handle mechanisms are used to operate molded case circuit breakers, molded case switches and motor circuit protectors. They are available in three basic configurations— Flange Mounted, Throughthe-Door and Direct (CloseCoupled)—providing safe, dependable operation and ease of installation. Flange Mounted ● Flex Shaft Through-the-Door ● High Performance Rotary ● Universal Rotary Handle mechanisms are used on enclosed circuit breakers, control panels and motor control centers in many different applications. Eaton has a handle mechanism for virtually any need. Direct (Close-Coupled) ● Universal Direct 12 12 12 12 12 12 12 12 12 12 12 12 12 2 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com Page 3 3 4 4 5 5 8 8 9 9 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications 12.2 Flex Shaft 12 Flange-Mounted Handle Mechanisms Flange-mounted handle mechanisms mount on the flange of an enclosure door. The Flex Shaft is an extra heavy-duty mechanism that includes a flexible shaft in various lengths, 3 feet (0.9m) through 10 feet (3m) for use with various size enclosures. The Flex Shaft handle will accept up to three padlock shackles, each with a maximum diameter of 3/8 inch (9.5 mm). It can be used with Type12 fabricated enclosures. An optional handle is available for Flex Shaft that is suitable for use with Type 4 environments. 12 Flex Shaft is UL listed under File E64893 and meets CSA requirements. Flex Shaft comes preset from the factory, requiring only minor field adjustments on installation, which takes about 10 minutes—a significant time savings compared to installation of other types of flange handle mechanisms. The Flex Shaft mechanism also takes up less interior enclosure space than competitive designs, and the handle fits standard flange cutouts. Flex Shaft handle can be remotely mounted from breaker, where an operator can use it by “funneling” the cable through conduit. 12 Note 1: Type 4X handle mechanisms are available. Add Suffix X to the complete Catalog Number. 12 12 Note 2: When selecting the length of shaft, ensure minimum bending radius of 4 inches (101.6 mm) is maintained to operate properly. 12 12 12 Note 3: The standard method of shipment includes the mechanism preset at the factory; however, minor field adjustments may be required. 12 12 12 Product Selection Flex Shaft Flex Shaft Flange-Mounted Handle Mechanisms Breaker Frame Flexible Shaft Length in Feet (m) 2 (0.6) 3 (0.9) Catalog Price Catalog Number U.S. $ Number EG EHMFS02 JG N/A Price U.S. $ 12 4 (1.2) Catalog Number Price U.S. $ 5 (1.3) Catalog Number Price U.S. $ 6 (1.8) Catalog Number 12 Price U.S. $ 12 12 613.00 EHMFS03 618.00 EHMFS04 630.00 EHMFS05 642.00 EHMFS06 659.00 — JHMFS03 833.00 JHMFS04 850.00 JHMFS05 860.00 JHMFS06 825.00 LG N/A — — — LHMFS04 NG N/A — N/A — F5S04CI 1006.00 840.00 F5S05CI — 1018.00 — F5S06CI 1029.00 RG N/A — N/A — F6S04 1130.00 F6S05 1147.00 F6S06 1164.00 9 (2.7) 10 (3.1) Breaker Frame Catalog Number EG EHMFS07 669.00 EHMFS08 675.00 EHMFS09 692.00 EHMFS10 703.00 JG JHMFS07 899.00 JHMFS08 850.00 JHMFS09 906.00 JHMFS10 911.00 LG LHMFS07 890.00 — — LHMFS10 904.00 NG N/A — N/A — N/A — F5S10CI RG N/A — N/A — N/A — N/A Catalog Number — 12 12 12 Flexible Shaft Length in Feet (m) 7 (2.1) 8 (2.4) Price U.S. $ — Price U.S. $ — Catalog Number — Price U.S. $ Catalog Number 12 Price U.S. $ 12 12 1057.00 12 — 12 Notes 3-pole only for EG-; three- and four-pole for JG- and LG-Frame. EG-, JG- and LG-Frame can be left- or right-hand mounted. Discount Symbol: CB-2. 12 12 12 12 12 12 12 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 3 12.2 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications 12 Accessories 12 Handle Auxiliary Switch—Early Break Design, 1A–1B Contact for Flex Shaft 12 Breaker Frame Catalog Number 12 EG AUX1EBFSEG JG 12 LG 12 Auxiliary contact changes state prior to parting of breaker contacts to allow for shutdown of equipment. Contacts mounted on breaker mechanism customer supplied wiring. 12 12 Type 12 Safety Door Hardware for Flex Shaft (E- through R-Frame) Price U.S. $ Catalog Number 295.00 C361KJ4 137.00 AUX1EBFSJG 295.00 C361KJ6 145.00 AUX1EBFSLG 295.00 C361KR 29.50 UL Type—IP Crossover UL Type IP Type 12 1 IP20 3R IP55 12 12 IP54 4/4X IP66 12 12 Dimensions 12 Type 12 Safety Door Hardware for Flex Shaft (E- through R-Frame) 12 Catalog Number 12 C361KJ4 4.00 (101.6) C361KJ6 6.00 (152.4) C361KR Roller latch 12 12 12 12 12 Handle Length in Inches (mm) Notes Customer: Consult with box manufacturer for correct door hardware and any adapters required for assembly. The 1/4-inch x 1/2-inch (6.35 x 12.7 mm) standard mill rectangular locking bar is not supplied with these kits. Third roller latch for use with 4.00- or 6.00-inch (101.6 or 152.4 mm) handle when three-point latching is required. Discount Symbol: CB-2. 12 12 12 12 12 12 12 12 12 12 4 Price U.S. $ Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 12.2 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications High Performance Rotary Handle Mechanisms for Series G Molded Case Circuit Breakers The high performance rotary handle mechanism uses a simple, yet robust design to make installation and operation easy. The external handle’s key functional components are all metallic, ensuring reliability. The metalon-metal defeater between the handle and shaft prevents contaminant buildup that could impede operation, while UV and chemical agent resistant materials protect the handle from heat and 12 fading in direct sunlight, as well as chemicals that may be introduced in harsh environments. In addition to its robust design features, the handle mechanism has stand-off support that allows for easy operation with a gloved hand. With a shallow profile, the handle can easily be used in applications where an internal or double door is required. The high performance external handle can accept padlocks or multi-hasp locks. The door is interlocked when padlocked and cannot be bypassed. The mechanisms for EG, JG and LG breakers have an internal handle that can be operated independent of door position, and lockedout to meet NFPA 79 and UL 508A disconnect requirements. ● ● ● ● ● Type 1, 12, 3R, 4 and 4X ratings Black/Blue or Red/Yellow external handle colors Three shaft lengths: 6, 12 and 24 inches Conveniently packaged as kit containing handle, shaft and mechanism Replacement parts are available separately 12 12 12 12 12 Handle Mechanisms for Series G Frames 12 Complete Kits 12 Color UL IP EG-Frame Catalog Number Black/Blue 1/12/3R 20/54/55 EGHMVD06B 225.00 JGHMVD06B 225.00 LGHMVD06B 255.00 NGHMVD08B EGHMVD12B 225.00 JGHMVD12B 225.00 LGHMVD12B 255.00 — EGHMVD24B 295.00 JGHMVD24B 295.00 LGHMVD24B 325.00 — EGHMVD06R 225.00 JGHMVD06R 225.00 LGHMVD06R 225.00 NGHMVD08R EGHMVD12R 225.00 JGHMVD12R 225.00 LGHMVD12R 255.00 — — EGHMVD24R 295.00 JGHMVD24R 295.00 LGHMVD24R 325.00 — — EGHMVD06BX 285.00 JGHMVD06BX 285.00 LGHMVD06BX 295.00 NGHMVD08BX EGHMVD12BX 285.00 JGHMVD12BX 285.00 LGHMVD12BX 295.00 — — EGHMVD24BX 350.00 JGHMVD24BX 350.00 LGHMVD24BX 365.00 — — EGHMVD06RX 285.00 JGHMVD06RX 285.00 LGHMVD06RX 295.00 NGHMVD08RX EGHMVD12RX 285.00 JGHMVD12RX 285.00 LGHMVD12RX 295.00 — — EGHMVD24RX 350.00 JGHMVD24RX 350.00 LGHMVD24RX 365.00 — — Rating Type Red/Yellow 1/12/3R 20/54/55 External Handle with Padlocks Black/Blue Red/Yellow Internal Handle Mechanism 12 12 Product Selection External Handle in the Vertical Position 12 4/4X 4/4X 66 66 Price U.S. $ JG-Frame Catalog Number Price U.S. $ LG-Frame Catalog Number Price U.S. $ NG-Frame Catalog Number Price U.S. $ 395.00 — — 395.00 440.00 440.00 12 12 12 12 12 12 12 12 12 Notes Compatible with three-pole and four-pole EG breakers only. Discount Symbol: CB-2. 12 12 12 12 12 12 12 12 12 12 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 5 12.2 12 12 12 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications EG-Frame Handle Mechanism Components Color UL IP Black/Blue 1/12/3R 20/54/55 12 Red/Yellow 1/12/3R 20/54/55 12 12 Black/Blue 4/4X 66 12 12 Rating Type Red/Yellow 4/4X 66 12 Shaft Length Inches (mm) External Handle Catalog Number Price U.S. $ Shaft Catalog Number Price U.S. $ Mechanism Catalog Number Price U.S. $ 6.00 (152.4) 68C6048G01 125.00 66A6010H01 25.00 69D6002G17 97.00 12.00 (304.8) 68C6048G01 125.00 66A6010H02 48.25 69D6002G17 97.00 24.00 (609.6) 68C6048G01 125.00 66A6010G97 95.00 69D6002G17 97.00 6.00 (152.4) 68C6048G02 125.00 66A6010H01 25.00 69D6002G17 97.00 12.00 (304.8) 68C6048G02 125.00 66A6010H02 48.00 69D6002G17 97.00 24.00 (609.6) 68C6048G02 125.00 66A6010G97 95.00 69D6002G17 97.00 6.00 (152.4) 68C6048G03 185.00 66A6010H01 25.00 69D6002G17 97.00 12.00 (304.8) 68C6048G03 185.00 66A6010H02 48.00 69D6002G17 97.00 24.00 (609.6) 68C6048G03 185.00 66A6010G97 95.00 69D6002G17 97.00 6.00 (152.4) 68C6048G04 185.00 66A6010H01 25.00 69D6002G17 97.00 12.00 (304.8) 68C6048G04 185.00 66A6010H02 48.25 69D6002G17 97.00 185.00 66A6010G97 95.00 69D6002G17 97.00 24.00 (609.6) 68C6048G04 12 12 12 12 12 JG-Frame Handle Mechanism Components Rating Type Color UL IP Black/Blue 1/12/3R 20/54/55 Red/Yellow 1/12/3R 20/54/55 12 12 Black/Blue 4/4X 66 12 12 Red/Yellow 12 12 12 4/4X 66 Shaft Length Inches (mm) External Handle Catalog Number Price U.S. $ Shaft Catalog Number Mechanism Catalog Number Price U.S. $ 6.00 (152.4) 68C6048G01 125.00 66A6010H01 25.00 69D6020G17 97.00 12.00 (304.8) 68C6048G01 125.00 66A6010H02 48.00 69D6020G17 97.00 24.00 (609.6) 68C6048G01 125.00 66A6010G98 95.00 69D6020G17 97.00 6.00 (152.4) 68C6048G02 125.00 66A6010H01 25.00 69D6020G17 97.00 12.00 (304.8) 68C6048G02 125.00 66A6010H02 48.00 69D6020G17 97.00 24.00 (609.6) 68C6048G02 125.00 66A6010G98 95.00 69D6020G17 97.00 6.00 (152.4) 68C6048G03 185.00 66A6010H01 25.00 69D6020G17 97.00 12.00 (304.8) 68C6048G03 185.00 66A6010H02 48.25 69D6020G17 97.00 24.00 (609.6) 68C6048G03 185.00 66A6010G98 95.00 69D6020G17 97.00 6.00 (152.4) 68C6048G04 185.00 66A6010H01 25.00 69D6020G17 97.00 12.00 (304.8) 68C6048G04 185.00 66A6010H02 48.25 69D6020G17 97.00 24.00 (609.6) 68C6048G04 185.00 66A6010G98 95.00 69D6020G17 97.00 Note Compatible with three-pole and four-pole EG breakers only. For replacement purposes. 24.00 inches (609.6 mm) includes support bracket. Discount Symbol: CB-2. 12 12 12 12 12 12 12 12 12 6 Price U.S. $ Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications LG-Frame Handle Mechanism Components 12.2 12 Rating Type Color UL IP Black/Blue 1/12/3R 20/54/55 Red/Yellow Black/Blue Red/Yellow 1/12/3R 4/4X 4/4X 20/54/55 66 66 Shaft Length Inches (mm) External Handle Catalog Number Price U.S. $ Shaft Catalog Number Price U.S. $ Mechanism Catalog Number Price U.S. $ 12 6.00 (152.4) 68C6048G01 125.00 66A6010H01 25.00 69D6051G30 117.00 12.00 (304.8) 68C6048G01 125.00 66A6010H02 48.25 69D6051G30 117.00 24.00 (609.6) 68C6048G01 125.00 66A6010G99 95.00 69D6051G30 117.00 6.00 (152.4) 68C6048G02 125.00 66A6010H01 25.00 69D6051G30 117.00 12.00 (304.8) 68C6048G02 125.00 66A6010H02 48.25 69D6051G30 117.00 24.00 (609.6) 68C6048G02 125.00 66A6010G99 95.00 69D6051G30 117.00 6.00 (152.4) 68C6048G03 185.00 66A6010H01 25.00 69D6051G30 117.00 12.00 (304.8) 68C6048G03 185.00 66A6010H02 48.25 69D6051G30 117.00 24.00 (609.6) 68C6048G03 185.00 66A6010G99 95.00 69D6051G30 117.00 6.00 (152.4) 68C6048G04 185.00 66A6010H01 25.00 69D6051G30 117.00 12.00 (304.8) 68C6048G04 185.00 66A6010H02 48.25 69D6051G30 117.00 24.00 (609.6) 68C6048G04 185.00 66A6010G99 95.00 69D6051G30 117.00 12 12 12 12 12 12 12 12 NG-Frame Handle Mechanism Components 12 Rating Type Color UL IP Shaft Length Inches (mm) External Handle Catalog Number Price U.S. $ Shaft Catalog Number Price U.S. $ Mechanism Catalog Number Price U.S. $ 12 Black/Blue 1/12/3R 20/54/55 8.00 (203.2) 68C6048G05 150.00 66A6013H01 65.00 69D9101G30 236.00 Red/Yellow 1/12/3R 20/54/55 8.00 (203.2) 68C6048G06 150.00 66A6013H01 65.00 69D9101G30 236.00 Black/Blue 4/4X 66 8.00 (203.2) 68C6048G07 165.00 66A6013H01 65.00 69D9101G30 236.00 Red/Yellow 4/4X 66 8.00 (203.2) 68C6048G08 165.00 66A6013H01 65.00 69D9101G30 236.00 12 12 12 Notes For replacement purposes. 24.00 inches (609.6 mm) includes support bracket. Discount Symbol: CB-2. 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 7 12.2 12 12 12 12 12 12 12 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications Universal Rotary Through-the-Door Handle Mechanisms Eaton’s Universal Rotary is suitable for use with Type 1 or 12 enclosure types. All rotary handle mechanisms include a handle “lock off” to prevent turning the breaker ON while in the OFF position, and indicate ON/OFF/Tripped/ Reset positions. The Universal Rotary has the added feature of international markings for ON (I) and OFF (O). The Universal Rotary is made of molded material. The Universal Rotary mechanisms for EG-, JG- and LG-Frame MCCBs can be operated by hand with the door open or “locked off” to prevent operation with the door open. Product Selection Universal Rotary Universal Rotary Through-the-Door Handle Mechanisms Handle Color 12 UL Rating Shaft Length in Inches (mm) Complete Catalog Number Price U.S. $ EG-Frame 12 Black 1, 12 12 12 Red 1, 12 12 6.00 (152.4) EHMVD06B 108.00 12.00 (304.8) EHMVD12B 113.00 24.00 (609.6) EHMVD24B 143.00 6.00 (152.4) EHMVD06R 108.00 12.00 (304.8) EHMVD12R 113.00 24.00 (609.6) EHMVD24R 143.00 JG-Frame 12 Black 1, 12 12 12 Red 1, 12 12 6.00 (152.4) FJHMVD06B 136.00 12.00 (304.8) FJHMVD12B 141.00 24.00 (609.6) FJHMVD24B 176.00 6.00 (152.4) FJHMVD06R 136.00 12.00 (304.8) FJHMVD12R 141.00 24.00 (609.6) FJHMVD24R 176.00 LG-Frame 12 Black 1, 12 12 12 Red 1, 12 12 6.00 (152.4) KLHMVD06B 207.00 12.00 (304.8) KLHMVD12B 215.00 24.00 (609.6) KLHMVD24B 235.00 6.00 (152.4) KLHMVD06R 207.00 12.00 (304.8) KLHMVD12R 215.00 24.00 (609.6) KLHMVD24R 235.00 NG-Frame 12 Black 1 12 6.00 (152.4) HMVD5B 502.00 6.00 (152.4) HMVD5BT 608.00 9.00 (228.6) HMVD6B 664.00 RG-Frame 12 Black 1 Notes Complete catalog number includes handle, mechanism, shaft and mounting hardware. Same as HMVD5B, except uses T handle. Discount Symbol: CB-2. 12 12 12 12 12 12 12 8 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 12.2 Series G Handle Mechanisms 15–2500 Amperes for UL, CSA and IEC Applications Direct (Close-Coupled) Handle Mechanisms Direct (close-coupled) handle mechanisms mount directly to the circuit breaker. They are used in shallow enclosures where the standard variable depth Through-the-door type mechanism is not practical or cannot be used. They are typically used for applications where high volume, standardized enclosures are being fabricated. The Universal Direct handle mechanisms are rated Type 1 and Type 12. The Universal Direct handle mechanism is available as standard with a door interlock to prevent opening the enclosure while the circuit breaker is in the ON position. It is also available without a door interlock. The Universal Direct handle mechanism is UL listed, IEC 60947-1/2 compliant and meets CSA requirements. 12 12 12 12 12 Product Selection Universal Direct (EG – LG) 12 12 Universal Direct Handle Mechanisms 12 Frame Black Handle Color With Interlock Catalog Price Number U.S. $ Without Interlock Catalog Price Number U.S. $ Red Handle Color With Interlock Catalog Price Number U.S. $ Without Interlock Catalog Price Number U.S. $ 12 EG EHMCCBI 168.00 EHMCCB 161.00 EHMCCRI 168.00 EHMCCR 161.00 12 JG JHMCCBI 168.00 JHMCCB 161.00 JHMCCRI 168.00 JHMCCR 161.00 LG LHMCCBI 295.00 LHMCCB 188.00 LHMCCRI 295.00 LHMCCR 188.00 12 12 Note Discount Symbol: CB-2. 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Series G Handle Mechanisms CA01222001E—September 2009 www.eaton.com 9