Combustion Made Simple Exhibition Launch CMS Combustion Management System Sensors and systems for combustion engineering www.lamtec.de LAMTEC | CMS Combustion Management System Combustion Management System – the evolution of Combustion Management Whether it’s standard industrial combustion or complex process applications, LAMTEC’s revolutionary new CMS Burner Management System sets new standards in control automation. Modular: The CMS is simple and easily configured to meet a wide and varied range of application requirements from small industrial burners to large complex systems; everything is controllable. The CMS can control up to 10 three-point step outputs, 60 failsafe digital inputs and 41 failsafe digital outputs. Modules can be located anywhere over a 100 m increasing design flexibility. MCC Power supply 24 VDC 12 failsafe digital inputs 9 failsafe digital outputs Ethernet with MODBUS TCP CODESYS Soft-SPS integrated Available in 5 versions: Input 24 VDC / Output 24 VDC Input 24 VDC / Output 120 VDC Input 24 VDC / Output 230 VDC Input 120 VDC / Output 120 VDC Input 230 VDC / Output 230 VDC AEC-TPS 2 Outputs: Open/Close for servo motors Compatible with DPS motors Position feedback via potentiometer 5 kΩ 2 Versions: 120 VAC and 230 VAC 5 AEC-TPS module per system maximum* AEC-VS 4 ... 20 mA output for frequency inverter Alternatively 4 ... 20 mA output for positioning Feedback NAMUR, 3-wire sensor or 4 ... 20 mA digital output for “FAN On” Digital input for “Frequency inverter, fault/ready” 10 AEC-VS modules per system maximum* 2 Safety: Modules are connected via a failsafe iLSB. The LAMTEC CMS has all the relevant standards approvals for industrial and process combustion applications (in preparation) including: EN298, EN12067-2, EN1643, UL, CSA, AGA, Marine approval GL, SIL3 according to EN61508. Communications: The CMS has an Ethernet interface and uses MODBUS TCP as standard. Additional field bus communications such as PROFINET, PROFIBUS and MODBUS RTU are also supported. The CMS provides communications via Webserver allowing fast access to information. The CMS is compatible with the current LAMTEC SYSTEM BUS (LSB) and so can seamlessly integrate with existing systems. Simple: At LAMTEC, CMS stands for ‘Combustion Made Simple’, underling the intuitive graphic-based user inter- SDI 8 Failsafe digital inputs 3 Versions: 24 VDC, 120 VAC, 230 VAC 6 SDI modules per system maximum SDO 8 Failsafe digital outputs 2 A per output maximum 3 Versions: 24 VDC, 120 VAC, 230 VAC 4 SDO modules per system maximum SAI 4 Failsafe inputs or 4 ... 20 mA, Pt100, Pt1000 2 pulsed inputs for fuel meter 2 SAI modules per system maximum Bus Motor To drive actuators & control valves directly via LSB Approved for electronic ratio control * Depends on the simultaneous usage of AEC-TPS and AEC-VS. A maximum number of 10 actuators are possible. face. The CMS interface is an evolution of the BT300 operating philosophy. Working with the CMS is intuitive and easy to learn for everyone; no special training is required. Customisable: The standard graphic user interfaces are the simple UI400 and the 7” GUI607 colour touchscreen. However, the CMS is very flexible with HMIs and both 10” (GUI610) and 15” (GUI15) colour touchscreens are also available for delivery. Furthermore, it is possible to connect additional HMIs to allow control at different site locations. This feature is also available when using OEM HMI solutions. individual application requirements. Single fuel, dual fuel and additional fuel can all be supported; safety chains or individual interlocks can be assigned. In addition spare I/O can be assigned for use with the on-board CODESYS PLC. Versatile: Are there any non-failsafe control requirements associated with the system? The CMS utilises an integrated CODESYS Soft-SPS which provides PLC functionality using spare I/O or additional I/O modules. This powerful feature enables users to customise their CMS systems and HMI touchscreens to meet customer requirements in ways not available until now. Flexibility: Inputs and outputs from the burner system can be freely assigned to the CMS modules. This feature enables users to design and configure the CMS to their UI400 Low Cost HMI Graphical user interface Display, language neutral Easy operation Connection via LAMTEC SYSTEM BUS (LSB) Distance to the MCC up to 500 m GUI607 7” Touchscreen Other sizes available as options (10” GUI610, 15” GUI615) Graphical user interface Mostly language neutral Plant graphic Graphic is adaptable to customer specifications Setup assistant Distance to MCC is unlimited (Ethernet) PC Software Software for configuration Connection to CMS via Ethernet Printing of the wiring diagram Checklist for equipment test Parameter checking towards standards Soft-SPS Individual configuration of not failsafe functions Integrated in MCC and GUI CODESYS Standard software CO/O2-Control LAMTEC CO/O2 Control connected via LSB Compatible with Lambda Transmitter LT3-F as well as LT1 and LT2 Flame detector FFS07 /FFS08 are interfaced directly to MCC Connection of F130I, F152, F200K, F300K via safe digital inputs Connection of future flame detectors via failsafe iLSB bus www.lamtec.de 3 LAMTEC | CMS Combustion Management System Applications Comparison. Comparison between. Present LAMTEC System Versions: CMS Combustion Management System = < + UI400 Burner Control FA1 with customer interface = < UI400 < GUI607 < MCC Advantages over ETAMATIC/ ETAMATIC S: 7“ Touchscreen with graphical user interface Field bus on board Optimal usage of inputs and outputs through free allocation of functions Expandable + 2x AEC-TPS AEC-VS MCC + + GUI607 FMS4/FMS5 Advantages over ETAMATIC OEM: Simple graphical user interface Field bus on board Optimal usage of inputs and outputs through free allocation of functions Expandable 2x AEC-TPS MCC + + = = MCC + + ETAMATIC OEM with customer interface ETAMATIC/ETAMATIC S Advantages over FA1: Space-saving Field bus on board Optimal usage of inputs and outputs through free allocation of functions Advantages over FMS4/FMS5: Optimal usage of inputs and outputs through free allocation of functions 7“ Touchscreen with graphical user interface CODESYS Soft-SPS for non-failsafe functions Additional functions Expandable + + + 2x AEC-TPS AEC-VS SDO SDI LAMTEC CMS offers unlimited possibilities. Maximum possibilities with CMS Combustion Management System The full version of the LAMTEC CMS offers far more operational possibilities than present LAMTEC systems. For example, it is possible to connect multiple HMIs such as the UI400, GUI607 or alternative panels. The I/O expansion modules allow large complex systems to be configured; up to 60 failsafe digital inputs and 41 failsafe digi- + + GUI607 MCC tal outputs are available. A maximum of 10 output drives can be connected and configured; they are flexible and can include DPS three-point step servomotors, frequency inverters, 4 ... 20 mA positioners or bus motors. Up to 12 analogue inputs for sensors to monitor and control temperatures, pressures. Feed forward control can be included in systems as well as inputs to monitor pulsed outputs from steam and fuel flow meters etc . + + 4x AEC-TPS* 2x AEC-VS* + 6x SDI + 4x SDO 2x SAI * Depends on the simultaneous usage of AEC-TPS and AEC-VS. A maximum number of 10 actuators is possible. LAMTEC Meß- und Regeltechnik für Feuerungen GmbH & Co. KG Wiesenstraße 6 D-69190 Walldorf Telephone: +49 (0) 6227 6052-0 Fax: +49 (0) 6227 6052-57 LAMTEC Leipzig GmbH & Co. KG Portitzer Straße 69 D-04425 Taucha Telephone: +49 (0) 34298 4875-0 info@lamtec.de Fax: +49 (0) 34298 4875-99 www.lamtec.de Druckschrift-Nr. DLT7016-15-aEN-001 Subject to change I Printed in Germany I Copyright © 2015 LAMTEC