AX-1 Technical Specification
Process Ltd
Process:
Design & Development
Title / Operation
Document No:
Document Type:
AX-1 Technical Specification
QP8.S.03
Specification
Rev Code:
04
No of Sheets
11
Process Owner
Name
Signed
Scott Bichan
Date
Scott Bichan
17.10.11
Approval
Name
Signed
G. Fisher
Rev
Date
Date
G. Fisher
Reason for Revision
20.10.11
Revision BY
01
14.12.07 First release for review
SR
02
05.06.09 Updated Weights
SB
03
18.10.10 General Update
SB
04
17.10.11 General Update
CW
AX-1 Shale Shaker
Technical Specification
Section 1 :
Document No
QP8.S.03
Rev
04
Page 2 of 11
Leading Notes
1.1 Scope
This document details the technical specification as it relates to the AX-1 Shale Shaker –
manufactured and supplied by Axiom Process Ltd. This document relates ONLY to standard
equipment.
Should alternative configurations be considered, it is important to contact Axiom Process Ltd
directly.
This specification was correct at the time of printing. However, Axiom Process Ltd consider
continuous development central to it’s business objectives and as The Company therefore
reserves the right to modify this specification at its discretion it accepts no liability for damage and
subsequent loss sustained through use of this data.
Document No: QP8.S.03
Page 2 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Section 2 :
Document No
QP8.S.03
Rev
04
Page 3 of 11
Mechanical Specification
General
Equipment Type
Vibratory Motion
Angle of Motion
Speed of Vibration
-
Shale Shaker
Balanced Elliptical
Fixed
Variable
-
Triple Deck
Screening Arrangement
Screen Configuration
Screen Types
Screen Clamping
Screen Angles
Screen Angle Adjustment
Screen Surface Areas
Top Deck
-
Pretensioned – Multi-panel
Intermediate Deck
-
-
Bottom Deck
-
Pretensioned – Multi-panel –
Site Repairable
Pretensioned – Multi-panel –
Site Repairable
Top Deck
-
Pneumatic
Intermediate Deck
-
Pneumatic
Bottom Deck
-
Pneumatic
Top Deck
-
2°
Intermediate Deck
-
7°
Bottom Deck
-
7°
None
-
Fixed
Top Deck
-
2.01m² / 21.64ft²
Intermediate Deck
-
2.01m² / 21.64ft²
Bottom Deck
-
2.01m² / 21.64ft²
-
Electrically Driven
-
Belt Drive
Drive System
Method
Air System
- 80 – 90psi
- Pressure
- 0.7 ft³/min
- Capacity
Dry Operating Weights (kg) & Dimensions (mm)
Weight
Length
Width
Air Supply Requirements
Retrofit
Single
Dual
Triple
Quadruple
2988
3547
7983
11780
15777
3101
3101
3101
3101
Screens – Boxed for Shipping
Top
- 6 off required
Intermediate
- 6 off required
Bottom
- 6 off required
Document No: QP8.S.03
Page 3 of 11
1870
4070
6270
8470
-
4.5kg each
-
4.5kg each
-
4.5kg each
Height
1730
1730
1730
1730
Rev 04
AX-1 Shale Shaker
Technical Specification
Section 3 :
Document No
QP8.S.03
Rev
04
Page 4 of 11
Electrical Specification
Drive Motor Specification
Manufacturer
-
EC Examination
Certification No
Gas Group
Temperature
Rating
Voltage
Frequency
Phase
Thermistors
Max. Full Load Current
Speed
-
Frame Size
-
Brook Crompton IP55 (Specification adapted and
modified to meet Axiom Requirements
Baseefa02ATEX0019X
EExd
IIB
T4
2 off 5.0 kW
380 - 480 volts
50 or 60Hz
Inverter Rated from 50-67Hz
3
140°C cut out
10.5A
1445 - 1940 RPM
W-EF132SJ-H SINGLE SHAFT FOOT MOUNT + FLANGE
(C-FACE)
Control Panel Specification (Electrical)
Panel Type
Manufacturer
-
Enclosure Type
-
Enclosure Ventilation
-
Certification
-
Ingress Protection
-
Safe Area or Zone 1 (Project Dependant)
MEDC
Safe Area – ETA MS Powder Coated, Hinged Acc. Door
Zone 1 – Cast Marine Grade Alloy, Hinged Acc. Door
Safe Area - Mechanically Ventilated with Filtration
Zone 1 – Natural Convection / Radiation
Safe Area - IEE Wiring Regulations, 16th Edition
Zone 1 - ATEX
Safe Area - IP54
Zone 1 – IP65
Internal Components
(Note: Common for both Panel types unless otherwise stated)
- 1 off – ABB 63 Amp 3 Pole
1 off – Control Tecniques Commander SE, 11Kw,
Frequency Inverter
- 400 – 480 Volts, 24 Amps
Input Line Reactor
- 1 off – Control Techniques 3 Phase Input Line Reactor,
1 off – Control Techniques Footprint Filter, 3 Phase, 480
Footprint Filter
Volts
Main Circuit Breaker (MCB 3)
- 1 off – Merlin Gerin 32 Amp, 3 Pole Type K MCB
Isolator
Thermistor Relays
Ammeter
-
Thermal Overloads
-
Control Circuit Transformer
-
Primary Ctrl. MCB (MCB 2)
Secondary Ctrl. MCB (MCB 1)
-
Control Relays
-
Relay Base
Fault Control Relays
Relay Socket
Control Timer
Control Fuse
Neutral Link
-
Contactor
Terminals
Document No: QP8.S.03
-
1 off IMO 15KW, 32 Amp, 3 Phase. 110 Volt Coil
2 off Brook Crompton, 110 Volts
2 off Crompton, Range 0-5-10
2 off, IMO, Adjustable from 6 - 9Amp
Thermal Type – Presetable Auto/Hand Reset
1 off Transformer Services, 100 VA,
Primary/Secondary 480/100 Volt
Merlin Gerin 1 Amp, 2 Pole Circuit Breaker
Merlin Gerin 2 Amp, 2 Pole, Circuit Breaker
5 off, IMO 5 Amp, 2 Pole, C/O Relay
110 Volt Coil
5 off, IMO, 2 Pole, Relay Base
3 off, Releco 3 Amp, 4 Pole, C/O Relay: 115 Volt Coil
3 off, Releco, 4 Pole, Relay Socket
1 off, IMO Single Pole Multi-function Timer, 110 Volt,
1 off
1 off
Safe Area
Zone 1
32 off SAK 2.5/35
39 off SAK 2.5/35
6 off SAK4
6 off SAK4
Page 4 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Hours Run Meter
Indicator Lights
-
Fault Lights
-
Entries
-
Supply
-
Dimensions (mm)
-
Document No
QP8.S.03
Rev
04
Page 5 of 11
3 off SAK 6
3 off SAK 6
2 off EK 4
2 off EK 4
1 off EK 6
1 off EK 6
1 off
1 off, Green LED, 110 Volt, 10mm
Safe Area - 5 off, Red LED, 110 Volt, 10mm
Zone 1 - 6 off, Red LED, 110 Volt, 10mm
Safe Area
Zone 1
3 off M20
6 off M20
2 off M25
6 off M25
(Note: Additional entries can
2 off M32
be added as required)
Suitable for 380 – 460 Volts AC (480V Safe Maximum)
Safe Area: 800(H) x 600(W) x 400(D)mm
Zone 1: 778(H) x 478(W) x 403(D)mm
Remote Start Station Specification
Type
Part No.
Manufacturer
Gas Group
Temperature
Ingress Protection
-
Description
-
Certification
8146 Series
8146/5061
Stahl
PTB01ATEX1024
EEx d
IIC
T5/T6
IP66 and IP67
Unit manufactured in Glass Reinforced Polyester to form an
Anti-Static Enclosure with Stainless Steel Screws
Internal Components
Start Push Button
Timed Boost Push Button
Stop Push Button
Indicator Light
Indicator Light
Indicator Light
Contact Ratings
Entries
Dimensions (mm)
Fixing Centres (mm)
Approximate Weight
-
1 off
Momentary
Green
Inscription ‘START’
1 off
Momentary
Black
Inscription – ‘TIMED BOOST’
1 off
Mushroom Head Latched
Red
Inscription – ‘STOP’
1 off
White
Inscription – ‘Machine Running’
1 off
Yellow
Inscription – ‘Output Reduced
1 off
Red
Inscription – ‘Motor Tripped’
AC15 500V
3 Amps
1 off – M25 (Top)
W227 x H170 x D91
W175 x H152
4 off M6
2.5kg
Control Panel Specification (Pneumatic)
Part No.
Manufacturer
Enclosure Type
Document No: QP8.S.03
-
APL/540
-
Stainless Steel with Hinged Access Door
Axiom Process Ltd.
Page 5 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Enclosure Manufacturer
Certification
Ingress Protection
Dimensions (mm)
Fixing Centres (mm)
External Components
Rev
Document No
QP8.S.03
Page 6 of 11
-
HP Pneumatics
-
2 off
Momentary
Yellow
1 off
Lateral
Black
Inscription – ‘SCREEN CLAMPS’
1 off
Lateral
Black
Inscription – ‘FLOW PACKERS’
12mm Stainless Steel
1 off
50mm Dia x 320 Stroke (ATEX)
1 off, Filter Regulator and Lubricator (ATEX)
1/4” BSP Female
Vacuum Generator
-
1 off
4 Port Manifold
-
1 off, 3/8” – ¼” (Aluminium)
5/3 Pilot Op. Valve
-
1 off, Spring Centre – Closed Centre, ¼”
Pressure Regulator
Isolator Switch
Throttle Control Silencer
Internal Pipework
-
1 off, Series 1 – 1/8”
1 off
2 off, ¼”
6, 8 & 10mm Nylon Hose
Flow Control Push Button
Clamping System Switch
Flow Packers Switch
External Pipework
Cylinders
Air Service Unit
Air Connection
04
EN50298
IP65
W300 x H400 x D150
H358 x W258
INTERNAL COMPONENTS
Document No: QP8.S.03
Page 6 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Section 4 :
Manufacturer
Surface Preparation
Coating System
Colours
Description
DFT
Document No: QP8.S.03
Document No
QP8.S.03
Rev
04
Page 7 of 11
Paint Specification
-
Ameron International
Shotblasted to SA 2½
Two Coat Siloxane
RAL 6001 – Dark Green
RAL 14E51 – Light Green
Primer
Top Coat
Primer
Top Coat
-
Page 7 of 11
Amercoat 132
PSX 700
75 microns
125 microns
Rev 04
AX-1 Shale Shaker
Technical Specification
Section 5 :
Document No
QP8.S.03
Rev
04
Page 8 of 11
Design & Manufacture Stds.
In accordance with BS EN ISO/IEC 17050-1:2004
We:
Axiom Process Ltd
Unit 13, Ashley Group Base
Pitmedden Road
Aberdeen
AB21 0DP
Declare that:
Equipment:
AX-1 Shale Shaker (Modular Assembly)
Classification:
Group II Category 2 G IIB T4
Serial number:
***
Is in accordance with the following Directives:
94/9/EC
2004/108/EEC
2006/42/EC
2006/95/EC
Conforms with the Essential Health and Safety Requirements of the
Equipment in Explosive Atmospheres (ATEX) Directive.
Conforms with the Principle Protection Requirements of the
Electromagnetic Compatibility Directive.
Conforms with the Essential Safety Requirements of the Machinery
Directive.
Conforms with the Essential Safety Requirements of the Low Voltage
Directive.
And has been designed and manufactured to the relevant parts of the following harmonised
standards:
EN 13463-1: 2009 (E)
EN 13463-5: 2003 (E)
EN 1127-1: 2007
EN 15198: 2007 (E)
EN 60079-0: 2007
EN 60079-14: 2007
EN 60079-17: 2007
EN 60079-1: 2007
EN 60079-7: 2007
EN 60204-1:2006+A1:2009
Document No: QP8.S.03
Non – electrical equipment for use in potentially explosive atmospheres
Part 1: Basic methods and requirements.
Non – electrical equipment for use in potentially explosive atmospheres.
Part 5: Protection by Constructional Safety “c”.
Explosive atmospheres – Explosion prevention and protection – Part 1:
Basic concepts and methodology.
Methodology for risk assessment of non-electrical equipment and
components for intended use in potentially explosive atmospheres.
Explosive atmospheres – Part 0: Equipment – General requirements.
Explosive atmospheres – Part 14: Electrical installations, design,
selection and erection.
Explosive atmospheres – Part 17: Electrical installations, inspection
and maintenance.
Explosive atmospheres – Part 1: Equipment protection by flameproof
enclosures “d”
Explosive atmospheres – Part 7: Equipment protection by increased
safety “e”
Safety of Machinery – Electrical Equipment of Machines
Page 8 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Document No
QP8.S.03
Rev
04
Page 9 of 11
Harmonised Standards Continued;
EN 349:1993+A1:2008
Safety of machinery - Minimum gaps to avoid crushing of parts of the
human body
Safety of machinery - Ergonomic design principles - Part 1:
Terminology and general principles
Safety of machinery - Ergonomic design principles - Part 2:
Interactions between the design of machinery and work tasks
Safety of machinery - Guards - General requirements for the design
and construction of fixed and movable guards
Mechanical vibration and shock - Vibration isolation of machines Information for the application of source isolation
Safety of machinery. General principles for design. Risk assessment and
risk reduction
Acoustics - Noise emitted by machinery and equipment - Guidelines
for the use of basic standards for the determination of emission sound
pressure levels at a work station and at other specified positions
EN 614-1:2006+A1:2009
EN 614-2:2000+A1:2008
EN 953:1997+A1:2009
EN 1299:1997+A1:200
EN ISO 12100:2010
EN ISO 11200:2009
EN ISO 11201:2009
and
EN 61310-1:2008
EN 61310-2:2008
EN 61310-3:2008
ISO 4414:2010
EN 60529:1991/A1:2000
Document No: QP8.S.03
Acoustics - Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station
at other specified positions
Safety of machinery - Indication, marking and actuation - Part 1:
Requirements for visual, acoustic and tactile signals
Safety of machinery - Indication, marking and actuation - Part 2:
Requirements for marking
Safety of machinery - Indication, marking and actuation - Part 3:
Requirements for the location and operation of actuators
Pneumatic Fluid Power – General rules and safety requirements for
systems and their components
Degrees of protection provided by enclosures (IP Code)
Page 9 of 11
Rev 04
Document No
AX-1 Shale Shaker
Technical Specification
QP8.S.03
Rev
04
Page 10 of 11
The following ATEX certified parts are included in the modular assembly:
Description
Manufacturer
Part No
Certificate No
Protection
132E000671
02 ATEX 0019 X
EEx d
PX30300008 AX-1 GP4
08 ATEX 0234
EEx d
NXT
PTB 04 ATEX 1015
EEx e ia II
EEx d
Electric Motor
Brook Crompton
Control Panel
MEDC
Control and Distribution Box
Cooper Crouse Hinds
Pushbutton Station
STAHL
8146/5061
PTB 01 ATEX 1024
Cable Gland
HAWKE
501/453 UNIV
06 ATEX 0057 X
Pneumatic Control Unit
HP Pneumatic Solutions
HPPS-Axiom 4-PCU
Self Certified
N/A
Pneumatic Cylinder
PRO.COM
PCC1LY-50-320-01M
EX9 03 11 51489006
N/A
Butterfly Valve
Bray Controls LTD.
APL/1312
COV0512853/1
N/A
EEx d IIC
The following self assessed parts are included in the modular assembly:
Description
Manufacturer
Part No
Certificate No
Drive Head Assembly
AXIOM
AP-01-01-0355
RA:001
Mounting Springs
AXIOM
APL/0252
RA:005
Screen Frame
AXIOM
AP-01-05-2462 / 2463
RA:007
Basket
AXIOM
AP-01-02-0423
RA:008
Sump
AXIOM
AP-01-07-1394
RA:005
Fluid Distribution Pod
AXIOM
Various (Modular Assembly)
RA:004 / 006
Main Drive Bearing
SKF
DC-BG22313
RA:001
V-Belt
PIX
DC-B45-DB
RA:002
Fan
Brook Crompton
APL/0112
Certificate of Conformity
Belt Tensioning System
AXIOM
DC-BG6205 / AP-01-01-0307
RA:002
Document No: QP8.S.03
Page 10 of 11
Rev 04
AX-1 Shale Shaker
Technical Specification
Document No
QP8.S.03
Rev
04
Page 11 of 11
Special Conditions for safe use:
1. Installation of the AX-1 Shale Shaker must be carried out by Axiom Process Ltd personnel,
alternatively, by agreement with Axiom, the completed installation must be inspected by
Axiom Process Ltd personnel, this is to preserve the integrity of the EC Declaration of
Conformity and associated Technical File.
2. No unauthorised modifications to be carried out without the express permission of Axiom
Process Ltd as this may invalidate ATEX certification.
3. The unit must be effectively bonded to the structure of the offshore installation.
4. The accompanying instructions contain important information for the installation, operation
and maintenance of the equipment and must be adhered to.
The technical file has been lodged with SIRA Notified Body No 0518 Under reference number
SIRA 10XT 293.
Document No: QP8.S.03
Page 11 of 11
Rev 04