CoPEC Training Electrical Engineers for Renewable Energy Challenges Dragan Maksimovic ECE Department University of Colorado at Boulder maksimov@colorado.edu Background CoPEC • Growing interest in Energy Engineering Environmental and climate change concerns Energy independence goals A new frontier in Engineering: challenging problems, opportunities for innovation, entrepreneurship, and rewarding careers IEEE PELS 2008 Symposium 2 Background CoPEC • Growing interest in Energy Engineering Environmental and climate change concerns Energy independence goals A new frontier in Engineering: challenging problems, opportunities for innovation, entrepreneurship, and rewarding careers 9,212 solar panels, 1,600 kW solar power system at the Google campus, Mountain View, CA IEEE PELS 2008 Symposium http://www.google.com/corporate/solarpanels/home 3 CoPEC A New Frontier in Engineering • New Priorities: “for some job seekers, oil companies are out. Alternative-energy startups are the place to be …” The Wall Street Journal, Oct. 29, 2007, p. R8 • “Greentech could be the largest economic opportunity of the 21st century,” KPCB Venture Capital, http://www.kpcb.com/initiatives/greentech/index.html IEEE PELS 2008 Symposium 4 CoPEC Training of Electrical Energy Engineers • Electrical Engineering started as electric power engineering; up to 1970’s EE curricula were dominated by traditional electric power topics • Over the last 30-40 years, the traditional electric power theme has diminished in EE/ECE programs Mature technology Fewer research funding opportunities Fewer attractive engineering career options Rapid emergence of many other EE and ECE areas • Electrical Engineering is now at the core of many existing and emerging green energy technologies How should we (re)organize EE programs to address the growing interests, as well as current and anticipated needs? IEEE PELS 2008 Symposium 5 CoPEC What is Electrical Energy Engineering? • In the late 19th century Electrical Engineering started the revolution in generation, transmission and distribution of Electric Power Nikola Tesla Polyphase ac power distribution, and motors/generators based on rotating magnetic field • In the 20th century, Electrical Engineering revolutionized Communication and Computing William Shockley, John Bardeen, Walter Brattain Transistor, Bell Labs, Dec 1947 2007 quad-core processor, more than 500 million transistors • 21st century Electrical Energy Engineering is all of the above, and more IEEE PELS 2008 Symposium 6 CoPEC Electrical Energy Engineering program at CU Boulder http://ece.colorado.edu/~ecen2060/energyprogram.html Sophomore ECEN2060 Renewable Sources and Efficient Electrical Energy Systems Junior ECEN3170 Energy Conversion Senior Graduate ECEN4797/5797 Intro to Power Electronics ECEN5807 Model. and Control of Power Electronics ECEN4517/5517 Power Electronics and PV Systems Lab ECEN5817 Resonant and Soft Switch Tech. in Power Electronics ECEN4167 Energy Conversion 2 ECEN5017 Conventional and Renewable Energy Issues +EE/ECE fundamentals: Circuits and microelectronics, semiconductor devices, IC design, EM fields, programming, digital logic, embedded computing, communications/DSP, control systems Faculty: Frank Barnes, Robert Erickson, Ewald Fuchs, Dragan Maksimovic, Regan Zane IEEE PELS 2008 Symposium 7 CoPEC Electrical Energy Engineering program at CU Boulder http://ece.colorado.edu/~ecen2060/energyprogram.html Sophomore ECEN2060 Renewable Sources and Efficient Electrical Energy Systems Junior ECEN3170 Energy Conversion Senior Graduate ECEN4797/5797 Intro to Power Electronics ECEN5807 Model. and Control of Power Electronics ECEN4517/5517 Power Electronics and PV Systems Lab ECEN5817 Resonant and Soft Switch Tech. in Power Electronics ECEN4167 Energy Conversion 2 ECEN5017 Conventional and Renewable Energy Issues • New introductory sophomore-level course, first offered in Spring 2008 • Spring 2008 enrollment: 31 students, 2 non-credit continuing education • Minimal prerequisites, strong technical contents • Instructors: Dragan Maksimovic, Robert Erickson, and Regan Zane IEEE PELS 2008 Symposium 8 CoPEC ECEN 2060 Objectives and Outline Introduction to Electrical Energy Engineering Improve generation Reduce consumption Renewable Energy Sources Energy Efficiency • Photovoltaic power systems • Wind power systems Transmission, Distribution, Conversion and Storage • Energy efficient lighting • Drives in hybrid and electric vehicles • Understanding of electrical engineering fundamentals in renewable sources and energy efficient systems • Practical knowledge of engineering design issues in system examples • Background and motivation for follow-up studies IEEE PELS 2008 Symposium 9 ECEN 2060 Syllabus CoPEC http://ece.colorado.edu/~ecen2060 • Introduction to electric power system • Photovoltaic (PV) power systems • Energy efficient lighting • Wind power systems • Hybrid and electric vehicles IDC 3øac øa n T Permanentmagnet synchronous machine + vab(t) – øb ia(t) Q1 v (t) ib(t) A A0 B + Q5 Q3 vB0(t) + – vC0(t) VDC C øc Q2 Q4 Q6 – ic(t) 0 IEEE PELS 2008 Symposium 10 ECEN 2060 Syllabus, Spring 2008 CoPEC • Electric Power System (4 lectures) Electric utility industry, generation and consumption statistics, cost of electricity Overview of electricity generation: power plants and polyphase generators Transmission and distribution of electricity, the US electric power grids • Photovoltaic Power Systems (16 lectures) The solar resource PV cell physics and efficiency limits, PV technologies, and PV cell electrical model Grid-connected PV systems Power electronics Stand-alone PV systems and lead-acid batteries • Energy Efficient Lighting (5 lectures) Lighting technologies, luminous efficiency and cost of lighting Electronic ballasts for discharge lamps Solid-state lighting and LED drives • Wind Power Systems (10 lectures) The wind resource and efficiency limits, overview of wind turbines Wind turbine electrical systems: constant-speed and variable-speed architectures AC machines 3-phase power electronics Guest lecture on wind turbine electrical systems and controls by Lee Jay Fingersh (NREL) • Hybrid and Electric Vehicles (6 lectures) HEV power train architectures: series, parallel and series/parallel Batteries for HEV, PHEV and EV Variable-speed AC drives Operation and sizing of system components IEEE PELS 2008 Symposium 11 CoPEC ECEN2060 topic example: PV systems Grid-tie PV power system example iL IPV + PV array L + vL − idc it VPV Cpv − − + + + vt iac C VDC Single-phase DC-AC inverter AC vac utility grid − − vgate DTs MPPT controller • • • • IEEE PELS 2008 Symposium Ts Inverter controller What is it and how does it work? Basic physics Operation and engineering of system components System engineering and economics 12 (1) Fundamentals of PV technology CoPEC • Basic semiconductor and PV cell physics; limits of efficiency • Overview of PV technologies, crystalline Si, thin film, etc 1.8 Full sun: 1,000 W/m2 AM1.5 1.6 Power density p(lambda) [W/m^2/nm] Ideal photovoltaic output 1.4 Photoelectric output power (ideal): 1.2 λmax ∞ I PV = 1.0 ∫p pv (λ ) dλ = 0 ∫p = 490 W/m 2 300 nm η max = 0.8 pv (λ ) dλ • PV cell circuit model and characteristics 0.6 IPV I PV = 49% IS ISC ID VD Rs Rp + VPV _ 0.4 PV cell 0.2 0.0 0 500 1000 1500 2000 2500 Wavelength [nm] IEEE PELS 2008 Symposium 13 (2) PV modules and arrays CoPEC • Module and array characteristics + PV array idc + vL − it vt Cpv iac + + + VPV − • Maximum power point (MPP) L iL IPV Single-phase DC-AC inverter VDC C − AC vac utility grid − − vgate DTs • Effects of shading Ts MPPT controller Inverter controller Characteristics of an array of twenty 75 Wp modules (36-cell each) in series 10 1,000 W/m2 (uniform) 1600 3 9 Ppv [W] 1400 2 8 1200 7 Ipv [A] 1000 Ppv [W] Ipv [A] 6 5 4 900 W/m2 (partial shading) 800 600 200 W/m2 (uniform) 3 400 2 0 200 1 1 0 50 100 150 Vpv [V] Vpv [V] IEEE PELS 2008 Symposium 200 250 0 0 50 100 150 200 250 Vpv [V] Vpv [V] 14 (3) PV power electronics CoPEC 10 • Basic operation of DC-DC converters and DC-AC inverters η boost = 96% 3 Ipv [A] 9 8 η boost = 922% 7 Boost DC-DC efficiency analysis in the PV system • Overview of power semiconductor switches Boost DC-DC converter averaged model IPV RL 5 4 3 2 1−D : 1 1 1 + • Basic averaged models and efficiency analysis Ipv [A] 6 0 VPV − 0 50 Isw η boost = 92% Iout + 100 VDCVpv [V] − 150 200 250 Vpv [V] Boost DC-DC waveforms iL IPV + PV array L + vL − idc it VPV − Cpv − + + + vt iac C VDC Single-phase DC-AC inverter AC vac utility grid − − vgate DTs MPPT controller Ts Inverter controller Grid-tie PV system using Boost DC-DC MPP tracker IEEE PELS 2008 Symposium 15 (4) PV system controls CoPEC MPP 500 Ppv Initialize Iref, ΔIref, Pold 450 400 350 300 Measure Ppv 250 200 150 YES 100 Ppv > Pold ? 50 0 0 1 2 3 4 5 6 Ipv = Iref • Perturb and observe maximum power point tracking algorithm • DC-AC inverter controls • DC bus voltage control • AC grid current shaping; unity power factor IEEE PELS 2008 Symposium NO Change direction Continue in the same direction ΔIref = −ΔIref Iref = Iref +ΔIref Pold = Ppv 16 (5) PV system design and economics CoPEC Insolation data: http://rredc.nrel.gov/solar/codes_algs/PVWATTS/ • Solar resource US “hours of full sun” map kWh m2 day • System sizing and basic economics • Example: a grid-tie system in Boulder • Average of 5.5 hours or full sun iL IPV + PV array L + vL − idc it VPV − Cpv − + + + vt iac C VDC Single-phase DC-AC inverter − − vgate DTs MPPT controller IEEE PELS 2008 Symposium AC vac utility grid Ts Inverter controller • 1 Wp (Watts peak) installed produces about 1.5 kWh per year • Cost: about $8/Wp (excluding incentives) 17 ECEN2060 observations CoPEC • Energy systems rich in EE contents (e.g. PV, Wind, Hybrid and Electric Vehicles) are great motivators for students in an introductory class • This is not just a survey class: it is possible to introduce electrical energy engineering topics in significant technical depths even in an introductory class Basic physics, materials and components Power electronics and electric machines System controls, system design and economics • Curriculum revisions are under way to open space for attractive introductory courses such as ECEN2060 at the sophomore level IEEE PELS 2008 Symposium 18 CoPEC Electrical Energy Engineering program at CU Boulder http://ece.colorado.edu/~ecen2060/energyprogram.html Sophomore ECEN2060 Renewable Sources and Efficient Electrical Energy Systems Junior ECEN3170 Energy Conversion Senior Graduate ECEN4797/5797 Intro to Power Electronics ECEN5807 Model. and Control of Power Electronics ECEN4517/5517 Power Electronics and PV Systems Lab ECEN5817 Resonant and Soft Switch Tech. in Power Electronics ECEN4167 Energy Conversion 2 ECEN5017 Conventional and Renewable Energy Issues • Major course revision in Spring 2008 • Spring 2008 enrollment: 33 undergraduates, 11 graduate students • Objectives: hands-on design and project experience • Instructors: Robert Erickson, Regan Zane and Dragan Maksimovic IEEE PELS 2008 Symposium 19 ECEN4517/5517 CoPEC Power Electronics and PV Systems Lab http://ece.colorado.edu/~ecen4517 The course begins with basic experiments on: • Photovoltaic power systems • Power conversion electronics The course then culminates in a design project involving photovoltaics and power electronics PV panels, battery, and inverter in the ECEN 4517 laboratory DC loads PV Panel 85 W Charge control DC-DC converter for maximum power point tracking and battery charge profile Battery Deepdischarge lead-acid 12 V, 56 A-hr Inverter AC loads 120 V 60 Hz 300 W true sinewave Digital control A basic standalone PV power system in the ECEN 4517 laboratory IEEE PELS 2008 Symposium 20 CoPEC ECEN4517/5517 Syllabus 1. Basic PV system elements (1 week) 2. Basic converter control circuitry and pulse-width modulator (1 week) Buck converter + 3. Battery charge controller and PV peak power tracker using a DC-DC buck converter (3 weeks) 4. Inverter system (3 weeks) 5. Project (6 weeks) ECE Expo PV – + L1 vpv C2 C1 – ibatt vbatt – High side gate driver Bootstrap power supply Pulse-width modulator Experiment 3 12 VDC Battery + Micro controller Peak power tracking and battery charge control Sensors Battery current and voltage HVDC: 120 - 200 VDC DC-DC converter DC-AC inverter + Isolated flyback H-bridge vac(t) AC load 120 Vrms 60 Hz – d(t) Feedback controller d(t) –+ Vref Digital controller Experiment 4 IEEE PELS 2008 Symposium 21 Portable PV carts • 85 W PV panel that can be wheeled outside • Deep discharge lead-acid battery and 300 W inverter to power test equipment • Auxiliary DC power supplies for control circuitry • One cart per bench, 10 total Inverter 60 Hz 300 W 120 Vrms + PV panel 85 Wpk Ds + 6 outlet ac power strip PV panel 17.2 V at 4.95 A Shell SQ-85P – Battery 12 V deep-discharge 56 A-hr Alarm Battery low voltage – Voltmeter Battery voltage + Battery Connectors CoPEC – + – 12V, 1A Battery charger + – 12V, 1A Off cart: on stationary workbench Cart schematic + – 5V, 2A Isolated dc-dc converters DC loads PV Panel 85 W Charge control DC-DC converter for maximum power point tracking and battery charge profile Battery Deepdischarge lead-acid 12 V, 56 A-hr Inverter AC loads 120 V 60 Hz 300 W true sinewave Digital control IEEE PELS 2008 Symposium 22 CoPEC IEEE PELS 2008 Symposium Experiment 1, Jan. 22-24, 2008 23 ECE Expo, May 1, 2008 CoPEC MPP tracker based on digitally controlled Cuk DC-DC converter (April 26 College of Engineering Expo) 20 projects in power electronics for PV or energy efficiency IEEE PELS 2008 Symposium Electronic ballast for fluorescent lamps Cascaded boost DC-DC converter (battery to highvoltage DC conversion) 24 Research Program CoPEC Colorado Power Electronics Center (CoPEC) 13 sponsoring companies, 25 graduate students, Faculty: R.Erickson, D.Maksimovic, Z.Popovic, R.Zane Smart Power Electronics Technology • Analog, mixed-signal and digital control techniques • Mixed-signal integrated circuits for power control • Converter modeling and design Energy Harvesting Power Electronics for Renewable Energy Energy Efficiency Lighting Switched-mode power supplies • Ballasts • LED drives Power for RF systems Ipv, Vpv PV Ipv, Vpv Ipv, Vpv Converter PV Controller Ipv, Vpv Ipv, Vpv Converter Controller Ipv, Vpv PV Converter PV Converter Ipv, Vpv Controller Ipv, Vpv Controller Converter PV Converter Controller Ipv, Vpv Controller Inverter Medical systems Ipv, Vpv PV • • • • • IEEE PELS 2008 Symposium PFC Isolated DC-DC POL DC-DC Multi-phase Low-power Ipv, Vpv 60 Hz AC Utility Ipv, Vpv 25 Conclusions CoPEC • Electrical Energy Engineering at CU Boulder EE/ECE fundamentals + materials/devices + systems + economics More interdisciplinary than other EE areas Emphasis on technical and engineering fundamentals, even in introductory courses with minimum prerequisites Motivated students • Department strengths and new initiatives Energy is a major area of emphasis in the ECE Department CoPEC research program: very strong industrial support Related strengths in control systems, remote sensing, materials and devices, RF/microwave electronics CU/CSU/CSM/NREL CREW: Colorado Renewable Energy Collaboratory Center for Research and Education in Wind Campus-wide energy initiative IEEE PELS 2008 Symposium 26