Thin Solid Films 515 (2007) 5131 – 5135 www.elsevier.com/locate/tsf Fabrication of dye sensitized solar cell using TiO2 coated carbon nanotubes Tae Young Lee a , P.S. Alegaonkar a,b , Ji-Beom Yoo a,⁎ a Center for Nanotubes and Nanostructured Composites, Sungkyunkwan University, 300 Chunchun-Dong, Jangan-Gu, Suwon, 440-746, Republic of Korea b Department of Physics, University of Pune, Pune-411 007, India Available online 20 November 2006 Abstract We fabricated a dye sensitized solar cells (DSCs) using TiO2 coated multi-wall carbon nanotubes (TiO2-CNTs). Carbon nanotubes (CNTs) have excellent electrical conductivity and good chemical stability. We introduced CNTs in DSCs to improve solar cell performance through reduction of series resistance. TiO2-CNTs were obtained by Sol–Gel method. Compared with a conventional TiO2 cell, the TiO2-CNTs content (0.1 wt.%) cell showed ∼ 50% increase in conversion efficiency, which is attributed to the increase in short circuit current density (Jsc). The enhancement in Jsc occurs due to improvement in interconnectivity between the TiO2 particles and the TiO2-CNTs in the porous TiO2 film. © 2006 Elsevier B.V. All rights reserved. Keywords: Dye sensitized; Carbon nanotubes; Passivation layer 1. Introduction DSCs have been attracting considerable attention because of their high efficiency, simple fabrication process and low production cost. Cost effectiveness is an important parameter for producing DSCs as compared to the widely used conventional Si-solar cells [1]. Moreover, enhanced dye sensitized solar cell efficiency would provide enormous economical advantages [2–6]. Recently, TiO2 nanoparticles have been used as a working electrode for DSCs due to their higher value of efficiency than any other metal oxide semiconductor. However, the highest conversion efficiency so far reported for this device is ∼10% under air mass (AM) 1.5 (100 mW cm− 2) irradiation when liquid electrolytes containing I – /I3– redox couples was used as conjunction [7,8]. Because, photo-generated charge recombination should be prevented for enhanced efficiency, solely enlarging the oxide electrode surface area is not sufficient. Strategies to enhance efficiency include the promotion of electron transfer through film electrodes and the blockage of interface states lying below the edge of conduction band. Interface states facilitate recombination of injected conduction band electrons with I3− ions. The efforts have been made to improve the conversion efficiency by modifying TiO2 film. ⁎ Corresponding author. Tel.: +82 31 290 7396; fax: +82 31 290 7410. E-mail address: jbyoo@skku.ac.kr (J.-B. Yoo). 0040-6090/$ - see front matter © 2006 Elsevier B.V. All rights reserved. doi:10.1016/j.tsf.2006.10.056 CNTs are remarkable materials, which are being widely studied because of their extraordinary electronic and mechanical properties. Polymer composites with CNTs have recently been investigated for improved electrical conducting layer, optical devices and high strength composites. A composite of poly(p-phenylene vinylene) with CNTs in a photovoltaic device showed good quantum efficiency, owing to the formation of a complex interpenetrating network with the polymer chains [9]. CNTs also conferred electrical conductivity to metal oxide nanocomposites [10]. However, only few reports have been found in the literature where CNTs were used in TiO2 films of DSCs, despite of their expected potential to enhance solar energy conversion efficiency due to favorable electrical conductivity. Thus, we introduce CNTs in DSCs to improve the electrical conductivity of TiO2 film. In this study, we incorporated TiO2-CNTs in porous TiO2 films. As a result, the value of the Jsc of DSCs was increased. To prevent leakage current in device, thin passivated layer was prepared between the transparent conducting glass (FTO) substrate and porous TiO2 film. 2. Experimental Multi-walled CNTs (MWNTs, supplied by ILJIN Nanotech) synthesized by the thermal chemical vapor deposition (thermal CVD) method were used in the present study. The raw powder contains MWNTs of diameter 25 nm, amorphous carbon, and 5132 T.Y. Lee et al. / Thin Solid Films 515 (2007) 5131–5135 carbon-encapsulated metal nanoparticles. MWNTs were oxidized in a hydrogen peroxide (H2O2) solution under ultrasonication condition for 24 h at the temperature 50 °C to produce finely dispersed MWNTs terminated with carboxylic acid groups. The resulting solution was filtered by a polytetrafluoroethylene (PTFE) membrane with pore size 1 μm. At this step, the carbonaceous impurities were removed from the asgrown MWNTs. Raman spectrometer and Fourier transform infrared spectrometer (FT-IR) were used to identify the formation of carboxylic acid groups on MWNTs. The Sol–Gel solution (SGS) was prepared using titanium tetraisopropoxide Ti(OPri)4, isopropanol (IPA), nitric acid (HNO3) and distilled water (H2O). The weight ratio for the SGS preparation is kept as 1:10:1:0.2 for Ti(OPri)4:IPA:H2O:HNO3 [11]. The solution was reflux at the temperature 80 °C for a period of 1 h, using a magnetic stirrer. For each sample, 1 g of MWNTs were mixed with 100 ml of SGS and stirred in close vials for 3 h. The impregnated MWNTs were separated from the solution by filtration process. To obtain TiO2-CNTs, the filtrated nanotubes were dried in an oven at 80 °C for 1 h under atmospheric conditions followed by thermal treatment at 450 °C for 1 h. The passivation layer was introduced between the fluorinedoped SnO2 (FTO) substrate and porous TiO2 layer. To obtain a uniform and flat surface, the Sol solution (Ti(OPri)4:IPA: HNO3 = 1:10:0.2) was spin coated. After being dried in air, the passivation layer was annealed for 1 h at 500 °C, under atmospheric conditions. Scanning electron microscope (SEM) measurement revealed the thickness of the passivation layer 70 nm. This solution was also reflux at 80 °C for 1 h, using a magnetic stirrer before spin coating. Porous TiO2 films were prepared by coating a passivated transparent conducting glass substrate (Solaronix; fluorinedoped SnO2 overlayer; sheet resistance: 17 Ω/sq) with viscous slurry of TiO2 powder and TiO2-CNTs dispersed in an aqueous solution. Initially, TiO2-CNTs (0.1–0.3 wt.%) were added in IPA and sonicated during 1 h to obtain well dispersed solution of TiO2-CNTs in IPA. Commercially available TiO2 powder (0.5 g, P25, Degussa) and IPA included TiO2-CNTs (1 g) were ground in a mortar with distilled water (1 g), polyethylene glycol (0.1 g, Aldrich, MW 2000) and polyethylene oxide (0.1 g, Aldrich, MW 100,000) to break up the aggregate into a Fig. 2. XRD spectra for (a) pristine MWNTs and (b) TiO2-CNTs annealed at ∼450 °C, under atmospheric conditions. dispersed paste. Adhesive tape was placed on the edges of the conductive glass to form a guide for spreading the slurry using a glass plate. The film thickness was controlled by the amount of water in the slurry and by the thickness of adhesive tape. After being dried, the porous TiO2 film mixed with TiO2-CNTs was annealed for 1 h at 500 °C, under atmospheric conditions. The film thickness was 10–15 um and measured with a Tencor Alpha-Step profiler. Following this process, the resulting surface-modified TiO2 films were immersed in absolute ethanol containing 0.3 mM [RuL2(NCS) 2]·2H2O (L = 2,2′-bipyridine-4,4′-dicarboxylic acid; Solaronix) for 12 h at room temperature. The dye-covered electrodes were then rinsed with absolute ethanol and dried. Pt counter electrodes were prepared by spreading a drop of 5 mM hexachloroplatinic acid (Fluka) in IPA on the FTO glass followed by heating at 400 °C for 30 min in air. The Pt electrode was placed over the dye-coated electrode, and the edges of the cell were sealed with 0.5-mm-wide strips of 100-μm-thick Surlyn (Dupont, grade 1702). The redox electrolyte consisted of 0.8 M lithium iodide (LiI), 40 mM iodine (I2) and 0.2 M 4-tertbutylpyridine (TBP) in acetonitrile was introduced into the cell through one of the two small holes drilled in the counter electrode. The holes were then covered and sealed with small squares of microscope objective glass and Surlyn. To analyze the crystallinity of TiO2-CNTs, X-ray diffraction (XRD) data was recorded. Investigations on film morphology were carried out by atomic force microscope (AFM) and field emission scanning electron microscope (FE-SEM). Current density–voltage (J–V) characteristics were recorded using Keithley (model 2400) as a source measure unit, which was connected between the FTO and Pt electrodes under an illumination of a 300 W Xe lamp (ILC technology Inc.). The voltage was scanned from − 0.2 to 0.8 V in steps of 0.05 V. The incident light intensity (100 mW cm− 2) was calibrated using a Newport 818 UV photodiode detector. 3. Results and discussions Fig. 1. SEM micrograph for TiO2 coated MWNTs (TiO2-CNTs). It is known that pristine MWNTs have hydrophobic surface and poor dispersion stability. To avoid these problems the T.Y. Lee et al. / Thin Solid Films 515 (2007) 5131–5135 5133 Fig. 3. AFM images (tapping-mode) for (a) FTO glass and (b) TiO2 passivated FTO glass. pretreatment of MWNTs is needed for many applications. Carboxylic acid groups could be generated easily by oxidation of MWNTs, by H2O2 treatment. It is a less-destructive and mild oxidation method for removing impurities as well as forming carboxylic acid groups on nanotubes. H2O2 solution is a mild Fig. 5. J–V characteristics for (a) as prepared TiO2 film, (b) 0.1 wt.% TiO2CNTs, (c) 0.2 wt.% TiO2-CNTs, and (d) 0.3 wt.% TiO2-CNTs, on TiO2 films. acid and easy to handle. Also, reaction gases such as CO2 and H2O are non-toxic and could be released safely during the oxidation processing [12–15]. Fig. 4. SEM images for (a) development of cracks on surface of porous TiO2 electrode, (b) the details of TiO2 cluster, which is marked by close circle in (a), indicates that TiO2 particles entirely covers TiO2-CNTs (content 0.1 wt.%), (c) the thickness of the porous TiO2 film and close circle with an arrow indicates details of TiO2 passivation layer shown in (d). 5134 T.Y. Lee et al. / Thin Solid Films 515 (2007) 5131–5135 Table 1 Photocurrent J–V parameters for CNTs incorporated TiO2 electrodes in DSCs Composition of TiO2CNTs Jsc Voc (mA/cm2) (V) Fill factor Efficiency (%) Cell area (cm2) 0 wt.% 0.1 wt.% 0.2 wt.% 0.3 wt.% 8.49 13.5 11.1 9.69 0.65 0.59 0.61 0.59 3.32 4.97 4.14 3.60 0.33 0.36 0.33 0.33 0.60 0.63 0.61 0.63 H2O2 treated MWNTs have a hydrophilic surface. The carboxylic acid groups on the surface of MWNTs have a polar covalent bonding by the electronegativity difference. Thus, we could consider that H2O2 treated MWNTs have a generally negatively charged surface. The negatively charged surface of MWNTs enhances the stability of dispersion. These H2O2 treated MWNTs were well dispersed in SGS (Sol–Gel solution). After reaction with SGS, morphology of TiO2 coated MWNTs, recorded by SEM, is shown in Fig. 1. The coated samples were thermally treated at 450 °C in order to crystallize anatase on the nanotubes surface without any damage to MWNTs. The recorded XRD spectra for (a) pristine MWNTs and (b) thermally treated TiO2-CNTs are shown in Fig. 2. The most intense peaks at (002) reflection (Profile (a)) corresponds to the MWNTs and overlaps significantly with (101) band (Profile (b)), which corresponds to anatase TiO2. The other peaks present in Profile (b) were attributed to the anatase form of TiO2. It indicates that the surface of MWNTs was covered with anatase form of TiO2. Normally, the passivation layer consisted of materials of same or lower conduction band than that of porous TiO2 film. The passivation layer made by spin coating of TiO2 sol solution has a non-porous thin film. Thus, the passivation layer improves the property of interface surface and enhances the conversion efficiency by reducing the recombination of electron-hole pairs. Also, the passivation layer increases the adhesion property between the FTO glass and porous TiO2 layer, reduces the leakage current by preventing direct contact of electrolyte and FTO glass [18]. Fig. 3 shows the AFM images for (a) pristine FTO glass and (b) FTO glass passivated with TiO2 thin film. For raw FTO glass, the surface is very rough with values of r.m.s. roughness (σ) of 32.1 nm. The passivated FTO glass shows σ ∼ 16.1 nm, i.e. the morphology is found to be smoother than that of un-passivated FTO glass. Fig. 4(a) shows appearance of large amount of cracks on the surface of TiO2 film. One can see that, these large sized islands consist of clusters of TiO2 nanoparticles on there. The close circle along with an arrow in Fig. 4(a) indicates the details of the cluster morphology as shown by close circle in Fig. 4(b). Thus, it can be seen from Fig. 4(b), that cluster consists of large amount of TiO2 nanoparticles. Moreover, Fig. 4(b) indicates that the clusters of TiO2 particles entirely cover the aggregated TiO2-CNTs. As a result, no TiO2-CNTs are observed on the surface of porous TiO2 film. However, it is noteworthy that, the amount of cracks developed on TiO2 films, prepared by commercially available powder (P25) only, is found to be marginal. This phenomenon suggests that TiO2-CNTs play the role of nucleation sites for clustering TiO2 nanoparticles on the surface of the film. Moreover, with increase in amount of TiO2-CNTs, the number of cracks on the surface of the films is increased subsequently. It is thought that, the cracks generated on the surface could be reducing the number of adsorption sites on TiO2 film as well as causing the discrimination in the conversion efficiency of DSCs. The thickness of porous TiO2 film is shown in Fig. 4(c) and close circle with an arrow indicate the details of the passivation layer as shown in Fig. 4(d). As described earlier, the thickness of porous TiO2 film (10 um) was controlled by an adhesive tape. Whereas, the thickness of passivation layer (70 nm) was controlled by the spin coating speed. Fig. 5 shows the J–V characteristics for (a) as prepared TiO2 films, (b) 0.1 wt.% TiO2-CNTs, (c) 0.2 wt.% TiO2-CNTs, and (d) 0.3 wt.% TiO2-CNTs, on TiO2 films and Table 1 enlists other parameters of solar cells. The value of open circuit voltage, Voc, is increased by ∼ 6% from 0.60 V to 0.63 V with subsequent increase in TiO2-CNTs from 0 to 0.1 wt.%. It has been observed that surface treatment usually increases the values of Voc regardless of nature and characteristics of coated materials on electrode [16,17]. Furthermore, for 0.1 wt.% TiO2-CNTs, value of short circuit photocurrent density (Jsc) is found to be increased by ∼ 60% from 8.49 to 13.5 mA cm− 2, when compared to as prepared TiO2 electrode. However, Jsc decreases thereafter (from 13.5 to 9.69 mA cm− 2) with subsequent increase in content of TiO2-CNTs from 0.1 to 0.3 wt.%. With increase in TiO2-CNTs contents, the gradual decrease in Jsc, is attributed to the increase in number of cracks on the surface of porous TiO2 electrode. Consequently, the addition of TiO2CNTs enhances the electro-conductivity of porous TiO2 electrode, but decrease the adsorption site for ruthenium dye to making a crack in TiO2 film. Thus, TiO2-CNTs (0.1 wt.%) contained TiO2 electrodes have higher value of conversion efficiency ∼ 50% higher compared with as prepared TiO2 electrode of cell (Table 1). However, subsequent increase in concentration of TiO2-CNTs (from 0.1 to 0.3 wt.%) does not help to increase the value of conversion efficiency further. 4. Conclusions The J–V characteristics were studied as a function of TiO2CNTs content (wt.%) in the porous TiO2 film, which was used as an electrode in DSCs. We easily obtained TiO2-CNTs by Sol–Gel method. SEM analysis shows that, on porous electrode, the TiO2-CNTs were entirely surrounded by TiO2 nanoparticles. Compared with a conventional TiO2 cell, the modified TiO2 cell (0.1 wt.% TiO2-CNTs) showed ∼ 50% increase in the value of conversion efficiency. The enhancement in Jsc is attributed to the improved interconnectivity between the TiO2 particles and the TiO2-CNTs in the porous TiO2 film. It is emphasized that addition of the TiO2-CNTs in the TiO2 film provides more efficient electron transfer through the film in DSCs. 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