Applied nanotechnology - the dye-sensitised solar cell Augustin McEvoy Lab. for Photonics and Interfaces, Faculty of Basic Sciences ÉCOLE POLYTECHNIQUE FÉDÉRALE DE LAUSANNE Aarhus, Denmark August 2007 What’s nanotechnology? Definition Encyclopædia Britannicana: nanotechnology “Manipulation of atoms, molecules, and materials to form structures on the scale of nanometres (billionths of a metre)”. To scale: 1 nanometer = 10-9 meter (nm) 1 micrometer = 10-6 meter (µm) Average human hair = 50µm DNA helix = 2nm. Atomic separation in a crystal = 0.2 nm 20th U.S. edition, Gray's Anatomy of the Human Body, (1918) Nanotechnology isn’t new! Nanotechnology can be seen as an extension of existing sciences into the nanoscale, or as a recasting of existing (Wikipedia) sciences using a newer, more modern term. The word ”Nanotechnology" is due to Norio Taniguchi (Tokyo Science University) (N. Taniguchi, "On the Basic Concept of 'Nano-Technology'," Proc. Intl. Conf. Prod. Eng., Tokyo, Part II, Japan Society of Precision Engineering, 1974.) But recent research shows that “Damascene” sword blades - over 1000 years old - may owe their properties to a combination of cementite (iron carbide) and carbon nanotubes. ReiboldM., et al. (TUDresden), Nature, 444 (2006) 286. Impetus for nanotechnology Nano-scale imaging and analysis: X-ray diffraction - crystal structures - von Laue, 1912. ESCA - surface chemical analysis - K.Siegbahn, 1954. Actual nanoscale imaging had to await the atomic force microscope (AFM) and scanning tunneling microscope - Binnig,Rohrer - 1981. Nano-scale fabrication Electron beam lithography, using patterning to control structure - computer chips are manufactured with device sizes of 45 nm. Molecular beam epitaxy (MBE) and Atomic Layer Deposition (ALD) provide artifacts on a subnano scale. Chemical synthesis Macromolecules and polymers, including “molecular engineering” Self-assembly Molecular recognition and selective chemical interactions, sensors. Biology and medicine Nanosurgery, genetics - including DNA testing - polymerase processes Applied nanotechnology - an example in solar energy Our planet - sunlight and water => hydrogen + oxygen => energy! Ideal! - but to be realistic: The "Solar Constant” is 1.37 x 10 3 W/m2 So Earth receives 1.2 x 1017 W insolation or 1.56 x 1018 kWh/year in total. 1 kg hydrogen = 39.4 kWh So sunlight represents 1016 kg H2 3.9 x Typical solar cell efficiency is 10% so midday electric power is 100 W/m2, Annual energy harvest (N. Europe) 80kWh/m2 , or 2 kg. H2 But 0.13% of earth’s surface covered with PV panels of 10% efficiency = present world total energy demand! It’s a matter of scale and economics! Present-day PV is too costly - can nanotechnology provide an alternative? Power source for solar cells 1.6 nm-1 ] Solar global normal spectral irradiance, (AM 1.5). 1.4 -2 Solar direct normal spectral irradiance, (AM 1.5). P=1.367kWm-2 - the solar constant – solar radiation power outside the Earth’s atmosphere 1.0 1.5 (λ 1.2 0.8 Solar diffuse normal spectral irradiance, (AM 1.5). 0.6 0.4 0.2 0.0 500 1000 1500 2000 2500 Wavelength [nm.] 3000 3500 4000 Another bit of history 1839 Edmund Becquerel, a French physicist, observed the photovoltaic effect in a photoelectrochemical system. The electrode was a nanostructure - a thin film of silver halide on silver! (E. Becquerel,"Mémoire sur les effets électriques produits sous l'influence des rayons solaires", C. R. Acad. Sci. Paris, 1839, 9, 561-567) The effect was first observed in a solid material (selenium semi-metal) by Willoughby Smith (1873) and in 1876, William Grylls Adams and Richard Evans Day discover that selenium produces electricity when exposed to light, - solid material could change light into electricity without heat or moving parts. Semiconductor energy levels and band gap (band gap in semiconductor = HOMO--LUMO gap in molecular system) THE PHOTOVOLTAIC CHARACTERISTICS OF SOLAR CELLS How does the device work? The p-n junction under illumination (on the right). A photon induced hole-electron pair is separated by the local field of the junction. Taken from: F. C. TREBLE (Editor); Generating Electricity from the Sun; Pergamon Press, Inc.;New York; 1991 . Photoelectrochemical effect at a semiconductor - redox electrolyte interface. a) On contact the Fermi level of the n-type semiconductor equilibrates with that of the metal and with the redox level of the electrolyte. After charge (electron) transfer a band bending is established as in the case of the previous solid-state junctions, with establishment of the depletion zone. QuickTime™ and a TIFF (LZW) decompressor are needed to see this picture. b) Under light, photoelectrons enter the conduction band; the band bending is reduced and a photovoltage is generated between the semiconductor Fermi level and the redox potential of the electrolyte - equivalent to the potential of the metal counter-electrode. Minority carriers - holes - are then available for an oxidation reaction with the electrolyte at the Semiconductor photoanode. A reduction reaction takes place at the cathodic counterelectrode. Semiconductor - electrolyte junctions photoelectrochemistry The two materials with different conduction mechanisms - may also be a semiconductor and an electrolyte giving a photoelectrochemical device. The first observation of a photovoltaic effect (Becquerel, 1839) was in fact a photoelectrochemical system. Narrow band-gap semi-conductors whose photo-response matches the solar spectrum are in general unstable in contact with electrolytes. When a hole reaches the interface the most likely object of an oxidation reaction is the material of the semiconductor itself! e.g. CdS + 2h+ -> Cd2+ + S. This is an example of photocorrosion. Wide band-gap semiconductors have stronger chemical bonding, and are therefore more stable. Nature’s solar cell - photosynthesis in the green leaf The natural prototype for a solar energy conversion dye - chlorophyll There are other systems besides semiconductors which can absorb visible light and store the acquired energy. Photosynthesis - based on chlorophyll - is the primary energy source of the biosphere. So organometallic porphyrins are a possibility for solar energy conversion. It is also known (Moser, 1887) that dyes can enhance the photoelectrochemical performance of semiconductors. Essentially the same process was developed at the same time for photography - panchromatic films and ultimately colour photography. First report of a dye-sensitised photoeffect on an illuminated semiconductor - Moser, Vienna, 1887. Sensitivity to solar spectrum of titanium dioxide and of electroactive dye N3. Solar spectrum Irradiance Dye N3 IR Visible Photon energy Titanium oxide UV How photosensitisation works E eeŠ eeŠ cb (S+/S*) hν < Eg hν1 vb hν2 (S+/S) X Charge injection S* S+ + e–cb (SC) Photoelectrochemical processes in a dye-sensitized solar cell. Conducting glass TiO2 Dye Cathode Electrolyte Injection S* -0.5 Maximum Voltage 0 hν E vs NHE 0.5 (V ) Red Mediator Ox Diffusion 1.0 S¡/S+ e - e - In a molecular system such as the dye, the gap between the highest occupied molecular orbital and the lowest unoccupied level (HOMO-LUMO gap) is analogous to the conduction band - valence band gap in a semiconductor. Light harvesting by nanocrystalline oxide films What won’t work: sensitisation of bulk wide-gap semiconductors. The sensitiser molecule must intimately contact the surface if it is to transfer charge. But a monomolecular dye film will not absorb enough light! Solution: use films made of a network of undoped (insulating) wide band gap oxide nanocrystallites. The extended surface area allows sufficient dye to be adsorbed. • For a 10 micron thick oxide film the surface is enlarged over 1000 times allowing for efficient harvesting of sunlight by the adsorbed monolayer of sensitizer. The semiconductor is now an engineered nanostructure. • The sensitizer molecule can be designed to graft onto the oxide surface through suitable anchoring groups, e.g. carboxylate, phosphonate or hydroxamate. The molecule itself becomes a nano-device! • Sensitized electron injection from the adsorbed dye renders the oxide conductive. • The circuit is completed through semiconductor film nano-porosity. an electrolyte penetrating the The system is regenerative loss mechanisms are slow & inefficient s hν excitation + s s* Photoinduced electron transfer mechanism Photoexcitation: (S+/ S*) e– cb S/SC + hν S*/SC Charge injection: hν S*/SC e– (SC) + S+/SC Dye regeneration: e– e– e– (S+/ S) (D+/ D ) S+/SC + R S/SC + R+ Charge recombination: S+/SC + e– S/SC Dark current: Semiconductor TiO2 - SC Dye-sensitizer S Redox Mediator R+ + e– - electrolyte R R Dynamic Competition electron injection dye regeneration electron interfacial transport recombination time [s] electron transport loss mechanism: interfacial recombination Competition ⇒ Electron diffusion length Ln = Dn ⋅ τ n τn: electron lifetime Dn: electron diffusion coefficient A cross section of the dye sensitized solar cell e- Working electrode Glass Fluorine-doped SnO2 TiO2 with monolayer of dye Redox electrolyte I-/I3Pt Catalyst Fluorine-doped SnO2 e- Glass Counter electrode B. O’Regan, M. Grätzel, Nature 1991, 353, 737−740 M. Grätzel, Nature 2001, 414, 338−344. Some idea of scale! On the nano scalee - 3 - S+/S* 1 Oxidation Potential 2 e - 5 + TiO 2 4 S+/S Red/Ox Couple Standard dye for photoelectrochemical cell development - the EPFL « N3 » dye dithiocyanato bis(4,4’-dicarboxylic acid-2,2’-bipyridine) ruthenium(II) COOH Note the structure and compare with chlorophyll - in both cases a metal in a “cage” of nitrogen atoms, these being in heterocyclic aromatic rings. COON S C N N Ru N N C S N COO- COOH Absorption spectra of two isomers of the ruthenium dicarboxydipyridyl, dithiocyanate, or N3-type, dye demonstrating sensitivity of optical properties to molecular structure 0.8 COOH HOOC COOH HOOC 0.6 N N N NCS N Ru SCN NCS Ru HOOC N NCS N N N 0.4 HOOC OOCH HOOC 0.2 0.0 300 400 500 E 600 [ ] 700 800 Stabilisation of the trans- structure, using a tetradentate polypyridyl ligand Dye chemistry and colour COOH COOH S C HOOC COOH HOOC N S N HOOC N N N N N N N N N N N HOOC COOH COOH HOOC COOH N C C N N Ru Ru Ru S N C C S N HOOC COOH S Absorption spectra of modified dye structures A look at the molecular geometry COOH anchoring groups Hydrothermal growth of nanostructured titania Precursor Preparation Modify Ti-isopropoxide with acetic acid Hydrolysis Rapidly add precursor to water Peptization Acidify with HNO Hydrothermal Growth Concentrate Colloid Solvent Exchange, Ethyl Cellulose Addition Homogenize Paste 3 , reflux Autoclave: 12 hours at 230°C Rotovap: 45°C, 30mbar Flocculation, centrifuging 3-roll mill, 15 minutes Screen Print Films Dry and Anneal Films Anneal: 450°C, 20 minutes Titanium dioxide (anatase) nanocrystals 40 30 20 100 nm Preferred (101) orientation of surface planes visible 10 0 0 10 20 30 40 Diameter of particles, nm 50 Dye chemisorption on titanium dioxide 7.2 Å 4.8 Å Thickness of one dye molecular monolayer = 1 nm! A further functionalisation modified hydrophobicity O O O O O O O N O N N C S Ru N N K51 O N OH N N Z907 C S N C S Ru N N N O C S OH NaO O NaO O Chemical structure of the hydrophobicity-modifying sensitising dyes, K51 (tetraethylene oxide side chains) and Z907Na (nonyl side chains); this inhibits loss of dye by hydrolysis of the attaching bonds. Design features of the EPFL dye Z-907 1. Chromophore provided by polypyridyl complex of ruthenium the prototype dye of this series is the trisbipyridyl compound. 2. Energetics - HOMO-LUMO gap and hence spectral response modified by substitution of thiocyanide groups. 3. Chemisorption to titanium dioxide surface through carboxylate groups. 4. Layer self-organisation and hydrophobic surface characteristics determined by hydrocarbon « tail » with suppression of redox capture of injected electrons by the electrolyte. 5. Particularly suitable with ionic liquid and gel electrolytes. A brief mention of the electrolytes 1-Ethyl-3-methylimidazolium tetracyanoborate (EMIB(CN)4) is a new ionic liquid of a low viscosity (19.8 cP at 20 ーC) and high chemical and thermal stability. Objective: wider thermal tolerance, above 200ºC Characteristics of a dye-sensitised cell under light Efficiency 11.04% 100% AM1.5 • Current Density[mA/cm 2 ] -15 Efficiency 11.18% 65% AM1.5 • -10 -5 Efficiency 10.87% 9.5% AM1.5 • 0 0.0 0.2 0.4 Potential [V] 0.6 0.8 Adding beauty to function 80% 60 IPCE [%] WMC 273 40 N N Zn N N 20 CO2 H HO2 C 0 400 500 600 Wavelength [nm] 700 800m Sensitisation with a zinc phthalocyanine. Colour variation in a series-connected DSC module Courtesy Dr. Winfried Hoffman, CEO, RWE, SCHOTT Solar GmbH Product concept - flexible cells (Konarka Inc., USA) Product concept - flexible cells (Hitachi-Maxell, Japan) Outdoor installation CSIRO, Newcastle NSW, Australia (Dyesol Ltd., Australia) Another possibility - Electrochromic display coloration e- cb edge link electrochromophore SnO2 potential Ntera Ltd.,Ireland potential How it works SnO2 discoloration TiO2 CTO viologen modified TiO2 film phenothiazine modified SnO2:Sb film link electrochromophore e- cb edge TiO2 Adsorber Molecular Monolayer SnO2 HO + N O P O 2 nm Seriseal Electrode 20 nm + N ÉCOLE POLYTECHNIQUE FÉDÉRALE DE LAUSANNE Use of the AM 0 solar spectrum by a silicon solar cell QuickTime™ and a TIFF (LZW) decompressor are needed to see this picture.