STA530 4 X 50W STEREO ■ ■ ■ ■ ■ ■ ■ ■ ■ MONOCHIP BRIDGE QUAD CONFIGURABLE AMPLIFIER OPTIMIZED FOR BASH® ARCHITECTURE 4 X 50W OUTPUT POWER @ RL = 8 Ω, THD = 10% or (2 x 50W @ 8 Ω + 1 x 100W @ 4Ω) or (2 x 100W @ 4 Ω) PRECISION RECTIFIERS TO DRIVE THE BUCK REGULATOR ON-OFF SEQUENCE/ TIMER WITH MUTE AND STANDBY PROPORTIONAL OVER POWER OUTPUT CURRENT TO LIMIT THE BUCK REGULATOR ABSOLUTE POWER BRIDGE OUTPUT TRANSISTOR POWER PROTECTION ABSOLUTE OUTPUT CURRENT LIMIT INTEGRATED THERMAL PROTECTION POWER SUPPLY OVER VOLTAGE BLOCK DIAGRAM GND +VS -VS CD-1&2 t e l o s b O c u d -1 c u d DESCRIPTION e t le o r P The STA530 is a BASH® power amplifier where BASH® means “High Efficiency”. o s b O - TURN-ON/OFF SEQUENCE CD+3&4 OUT3+ +10 -1 PROTECTION OUT3- OUTPUT BRIDGE CD-3&4 +10 OUT4+ SOA DETECTOR +10 -1 -1 OUTPUT BRIDGE OUT4- OUTPUT BRIDGE TRK_2/PAR1&2 ABSOLUTE VALUE BLOCK ABSOLUTE VALUE BLOCK TRK_4/PAR3&4 TRK_1 ABSOLUTE VALUE BLOCK ABSOLUTE VALUE BLOCK TRK_3 PWR_INP2 July 2003 ■ CONFIG. OUT2+ OUT2- ■ ) s t( PROTECTION FLEXIWATT POWER PACKAGE WITH 27 PIN BASH® LICENCE REQUIRED OUTPUT BRIDGE o r P e PROT (t s) +10 OUT1- FLEXIWATT27 PWR_INP1 STBY/MUTE PWR_INP3 CD+1&2 OUT1+ POWER AMPLIFIER TRK_OUT PWR_INP4 D02AU1344 1/17 STA530 DESCRIPTION (continued) In fact it's permits to build a BASH® architecture amplifier adding only few external components and a variable Buck regulator tracking the audio signal. Notice that normally only one Buck regulator is used to supply a multichannel amplifiers system , therefore most of the functions implemented in the circuit have a summing output pin. The signal circuits are biased by fixed negative and positive voltages referred to Ground. Instead the final stages of the output amplifiers are supplied by two external voltages that are following the audio signal . In this way the headroom for the output transistors is kept at minimum level to obtain a high efficiency power amplifier. The circuit contains all the blocks to build a configurable four channel amplifier. The tracking signal for the external Buck regulator is generated from the Absolute Value Block (AVB) that rectifies the audio signal. The outputs of these blocks are decoupled by a diode to permit an easy sum of this signal for the multichannel application. The gain of the stage AVB is equal to 70 (+36.9 dB). A sophisticated circuit performs the output transistor power detector that , with the buck regulator, reduces the power supply voltage . Moreover, a maximum current output limiting and the over temperature sensor have been added to protect the circuit itself. The external voltage applied to the STBY/MUTE pin forces the two amplifiers in the proper condition to guarantee a silent turn-on and turn-off. ABSOLUTE MAXIMUM RATINGS Symbol Parameter uc Value +Vs Positive supply voltage referred to pin 14 (GND) -Vs Negative supply voltage referred to pin 14 (GND) od 27 Pr ) s t( Unit V -27 V 20 V -0.3 V -20 V Pin 11, 10, 9, 8 Negative & Positive maximum voltage referred to GND (pin 14) -25 to +25 V VPWR_Imp 3 Pin 17, 18, 19, 20 Negative & Positive maximum voltage referred VPWR_Imp 4 to GND (pin 14) VTRK_3 VTRK_4 -25 to +25 V Pin 12 maximum input current (Internal voltage clamp at 5V) 500 µA Pin 12 negative maximum voltage referred to GND (pin 14) -0.5 V Value Unit 150 °C 1 °C/W e t le VCD+ Positive supply voltage tracking rail referred to pin 14 (GND) VCD- Negative supply voltage referred to -Vs (1) VCD- Negative supply voltage tracking rail referred to pin 14 (GND) VPWR_Imp1 VPWR_Imp2 VTRK_1 VTRK_2 ) s ( ct o s b O - u d o ISTBY-max r P e t e l o VSTBY/ MUTE s b O Notes: 1. VCD- must not be more negative than -Vs THERMAL DATA Symbol Tj Parameter Max Junction temperature Rth j_case Thermal Resistance Junction to case .............................. ..max 2/17 STA530 OPERATING RANGE Symbol Parameter Value Unit +Vs Positive supply voltage +15 to +25 V -Vs Negative supply voltage -15 to -25 V 5V ≤ (Vs+ - VCD+) ≤ 10V V ∆Vs+ Delta positive supply voltage VCD+ Positive supply voltage tracking rail +3 to +15 V VCD- Negative supply voltage tracking rail -15 to -3 V Tamb Ambient Temperature Range 0 to 70 °C 200 µA Pin 12 maximum input current (Internal voltage clamp at 5V) PIN CONNECTION c u d e t le o r P Out3- Out3+ CD-3&4 CD+3&4 Out4- Out4+ TRK_4/Par3&4 27 TRK_3 PWR_Inp4 PROT PWR_Inp3 +Vs Gnd o s b O TRK_Out PWR_Inp1 STBY/MUTE TRK_1 (t s) PWR_Inp2 Out2- Out2+ c u d TRK_2/Par1&2 bs CD-1&2 t e l o CD+1&2 o r P e Out1- Out1+ -Vs 1 ) s t( -Vs Isb_max D02AU1352 O NOTE Slug connected to PINs No. 1 & 27 3/17 STA530 PIN CONNECTION N° Name 1 -Vs 2 Out1+ Channel 1 speaker positive output 3 Out1- Channel 1 speaker negative output 4 CD+1&2 Channels 1 & 2 Time varying tracking rail positive power supply 5 CD-1&2 Channels 1 &2 Time varying tracking rail negative power supply 6 Out2- Channel 2 speaker negative output 7 Out2+ Channel 2 speaker positive output 8 TRK_2/ Par1&2 Absolute value block input for channel 2,and parallel command for channels 1&2 9 TRK_1 Absolute value block input for channel 1 10 PWR_Inp2 Input to channel 2 power stage 11 PWR_Inp1 Input to channel 1 power stage 12 STBY/MUTE 13 TRK_Out 14 Gnd Analog Ground 15 +Vs Positive Bias Supply 16 PROT 17 PWR_Inp3 Input to channel 3 power stage 18 PWR_Inp4 Input to channel 4 power stage 19 TRK_3 Absolute value block input for channel 3 20 TRK_4/ Par3&4 Absolute value block input for channel 4,and parallel command for channels 3&4 21 Out4+ Channel 4 speaker positive output 22 Out4- Channel 4 speaker negative output 24 s b O 25 4/17 Negative Bias Supply c u d Standby/mute input voltage control Absolute value block output o s b O - Channel Protection signal for STABP01 ) s ( ct e t le u d o CD-3&4 Channels 3 & 4 Time varying tracking rail negative power supply CD+3&4 Channels 3 & 4 Time varying tracking rail positive power supply Out3- Channel 3 speaker negative output 26 Out3+ Channel 3 speaker positive output 27 -Vs Negative Bias Supply ) s t( o r P r P e t e l o 23 Description STA530 ELECTRICAL CHARACTERISTCS (Test Condition: Vs+ = 25V, Vs- = -25V, V CD+ = 15V, VCD- = -15V, RL = 8Ω, external components at the nominal value f = 1KHz, Tamb = 25°C unless otherwise specified) Symbol Parameter Test Condition Min. Typ. Max. Unit 66 70 74 VTRK_out Tracking ref. output voltage 0 15 V ITRK_out Current capability 5 6 mA 1 MΩ 100 mV TRACKING PARAMETERS GTRK Tracking reference voltage gain ZTRK_in Input impedance (TRK1/2) VOFFSET Output traking DC offset OUTPUT BRIDGE Gout Half Output bridge gain 19 20 21 dB Gch Output bridge differential gain 25 26 27 dB ∆Gch Output bridges gain mismatch -1 1 dB Pout Continuous Output Power THD = 1% THD = 10% THD = 10% RL = 4Ω VCD+ = 11V, VCD- = -11V THD = 1% RL = 4Ω Continuous Output Power Pout THD Total harmonic distortion of the output bridge e t le b O - Po = 5W Pr so THD = 10% RL = 4Ω 2 ch par od 50 Output bridge D.C. offset EN Noise at Output bridge pins ) s ( ct u d o Zbr_in Input impedance 78 W 100 W Rdson Output power Rdson r P e t e l o RdsonMAX Maximum Output power Rdson OLG bs GB O SR -100 IO = 1A 0.1 % 0.2 % 100 mV µV 60 100 Tj=25o C IO = 1A W W 0.01 f = 20Hz to 20KHz; Rg = 50Ω W 40 f = 20Hz to 20KHz; Po = 20W VOff uc 39 ) s t( 140 180 KΩ 400 500 mΩ 800 mΩ 100 dB Unity Gain Bandwidth 6 MHz Slew Rate 8 V/µs Open Loop Voltage Gain PROTECTION VSTBY Stby voltage range 0 0.8 V VMUTE Mute voltage range 1.6 2.5 V VPLAY Play voltage range 4 5 V Th1 First Over temperature threshold 130 °C 5/17 STA530 ELECTRICAL CHARACTERISTCS (continued) Symbol Parameter Th2 Second Over temperature threshold Unbal. Ground Upper Unbalancing ground threshold Unbal. Ground Test Condition Min. Typ. Max. Unit 150 °C Referred to (CD+ - CD-)/2 5 V Lower Unbalancing ground threshold Referred to (CD+ - CD-)/2 -5 V Under voltage threshold |Vs+| + |Vs-| 18 Pd_reg. Power dissipation threshold for system regulation Iprot = 50µA; @ Vds = 8V 18 Pd_max Switch off power dissipation threshold @ Vds = 8V 30 Iprot Pd Protection current slope for Pd > Pdreg 400 Iprot Id Protection current slope for Id > Idreg 400 UVth Ilct s Limiting Current threshold “soft” Ilct h Limiting Current threshold “hard” I+Vs Positive supply current Stby (Vstby/mute pin = 0V) Mute (Vstby/mute pin = 2.5V) Play (Vstby/mute pin = 5V no signal) I-Vs Negative supply current ICD+ Positive traking rail supply current ICD- e t le W ) s t( µA/W uc 5 µA/A 5 A 5.5 A mA mA mA Stby (Vstby/mute pin = 0V) Mute (Vstby/mute pin = 2.5V) Play (Vstby/mute pin = 5V no signal) 6 29 33 mA mA mA Stby (Vstby/mute pin = 0V) Mute (Vstby/mute pin = 2.5V) Play (Vstby/mute pin = 5V no signal) 200 85 85 µA mA mA Negative traking rail supply current Stby (Vstby/mute pin = 0V) Mute (Vstby/mute pin = 2.5V) Play (Vstby/mute pin = 5V no signal) 200 85 85 µA mA mA ) s ( ct u d o t e l o s b O Pr 4.5 23 W od 4.5 V 5 TBD TBD r P e 6/17 4 20 22 o s b O - STA530 FUNCTIONAL DESCRIPTION The circuit contains all the blocks to build a configurable four channel amplifier. In fact, only driving properly the TRK_2 (and TRK_4) pins, it’s possible to change the chip configuration: – 50 Watt x 4 – 50 Watt x 2 + 100 Watt x1 (TRK_2/Par1&2 or TRK_4/Par3&4 at -Vs) – 100 Watt x 2 (TRK_2/Par1&2 and TRK_4/Par3&4 at -Vs) Each single channel is based on the Output Bridge Power Amplifier, and its protection circuit. Moreover, a signal rectifier are added to complete the circuit. The operation modes are driven by The Turn-on/off sequence block. In fact the IC can be set in three states by the Stby/mute pin: STANDBY ( Vpin < 0.8V), MUTE (1.6V < Vpin < 2.5V), and PLAY (Vpin > 4V). In the Standby mode all the circuits involved in the signal path are uninhabited, instead in Mute mode the circuits are biased but the Speakers Outputs are forced to ground potential. These voltages can be get by the external RC network connected to Stby/Mute pin. ) s t( The same block is used to force quickly the I.C. In standby mode or in mute mode when the I.C. dangerous condition has been detected. The RC network in these cases is used to delay the Normal operation restore. c u d The protection of the I.C. are implemented by the Over Temperature, Unbalance Ground, Output Short circuit, Under voltage, and output transistor Power sensing as shown in the following table: Table 1. Protection Implementation Fault Type Condition Protection strategy o r P Action time e t le Chip Over temperature Tj > 130 °C Mute Chip Over temperature Tj > 150 °C Standby Fast Slow, Related to Turn_on sequence Unbalancing Ground |Vgnd| > ((CD+) (CD-))/2 + 5V Standby Fast Slow, Related to Turn_on sequence Over Current Iout > 4.5A Reducing Buck regulator output voltage. Related to the Buck regulator Related to the Buck regulator Short circuit Iout > 5A Standby Fast Slow, related to Turn_on sequence |Vs+| + |Vs-|< 20V Standby Fast Slow, related to Turn_on sequence Extra power dissipation at output transistor Pd tr. > 18W Reducing Buck regulator output voltage. Related to the Buck regulator Related to the Buck regulator Maximum power dissipation at output transistor Pd tr. > 30W Standby Fast Slow, related to Turn_on sequence o r P e Under Voltage t e l o s b O c u d (t s) Fast Release time o s b O - Slow Related to Turn_on sequence ABSOLUTE VALUE BLOCK The absolute value block rectifies the signal to extract the control voltage for the external Buck regulator. The output voltage swing is internally limited, the gain is internally fixed to 70. The input impedance of the rectifier is very high , to allow the appropriate filtering of the audio signal before the rectification. 7/17 STA530 OUTPUT BRIDGE The Output bridge amplifier makes the single-ended to Differential conversion of the Audio signal using two power amplifiers, one in non-inverting configuration with gain equal to 10 and the other in inverting configuration with unity gain. To guarantee the high input impedance at the input pins, PWR_Inp1....4, the second amplifier stages are driven by the output of the first stages respectively. In 60W x2 channel configuration the "slave" inputs (INPUT 2/4) must be connected to GND. POWER PROTECTION To protect the output transistors of the power bridge a power detector is implemented (fig 1). The current flowing in the power bridge and the voltage drop on the relevant power (Vds) are internally measured. These two parameters are converted in current and multiplied: the resulting current , Ipd, is proportional to the instantaneous dissipated power on the relevant output transistor. The current Ipd is compared with the reference current Ipda, if bigger (dissipated power > 18W) a current, Iprot(PD), is supplied to the Protection pin. The aim of the current Iprot is to reduce the reference voltage for the Buck regulator supplying the power stage of the chip, and than to reduce the dissipated power. The response time of the system must be less than 200 µSec to have an effective protection. As further protection, when Ipd reaches an higher threshold (when the dissipated value is higher then 30W) the chip is shut down, forcing low the Stby/Mute pin, and the turn on sequence is restarted. The above description is relative for each channel in 4x30W configuration. c u d Figure 1. Power Protection Block Diagram OUT1p o s b O - OPA OPA + ) s ( ct ILIMP o r P e t e l o s b O du I_pda + IPROT(PD) I_pdp V/I I_Pd x MULTIPLIER V/I RSENSE IPROT(ID) I_pd Iload I_pd Ilim TO PROT PAD IPROT CURRENT COMP. SEQUENCE Pdp1 TO TURN-ON/OFF CURRENT COMP. Oc1 CD+1&2 D02AU1346 8/17 e t le CD-1&2 OUT1n o r P SEQUENCE TO TURN-ON/OFF ) s t( STA530 In fig. 2 there is the power protection strategy pictures. Under the curve of the 18W power, the chip is in normal operation, over 30W the chip is forced in Standby. This last status would be reached if the Buck regulator does not respond quikly enough reducing the stress to less than 30W. The fig.3 gives the protection current, Iprot(PD), behavior. The current sourced by the pin Prot follows the formula: –4 ( P d – P d_ av _th ) ⋅ 5 ⋅ 10 I p ro t ( P D) ≡ ------------------------------------------------------------------1.25 V CURRENT PROTECTION The chip is also protected by a current detection. The current ILOAD is compared with the reference current ILIMP, if bigger (ILOAD> 4,5 A)a current Iprot(IL), is supplied to the Protection pin. As further protection, when ILOAD reaches an higher threshold (5 A) the chip is shut down, forcing low the Stby/Mute pin, and the turn on sequence is restarted. The above description is relative for each channel in 4x30W configuration. The fig.4 gives the protection current, Iprot(IL), behavior. The current sourced by the pin Prot follows the formula: (for each channel) ( I L O AD – I ict, s ) I p ro t ( IL ) ≡ ---------------------------------------- (for each channel) 2500 for Pd < Pd_av_th the Iprot(PD)= 0. for IlLOAD < Iict,s the Iprot(IL) = 0. Figure 2. Power protection threshold c u d For the parallel channel Iprot is double. Ids(A) Ilim=4.5A ) s t( o r P The chip is also shut down in the following conditions: 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 When the average junction temperature of the chip reaches 150°C. e t le When the ground potential differ from more than 5V from the half of the power supply voltage, ((CD+)(CD-))/2 Standby k Buc Pd_Max=30W Li m it a Normal Operation 0 7.5 ti o Pd_reg=18W n 15.0 22.5 30.0 37.5 o s b O - When the sum of the supply voltage |Vs+| + |Vs-| <20V ) s ( ct D02AU1366 Vds(V) u d o The output bridge is muted when the average junction temperature reaches 130°C. Figure 4. Protection current behaviour Iprot (IL) Figure 3. Protection current behaviour Iprot (P D) t e l o 20 bs 10 Iprot(IL)(µA) r P e Iprot (IPd) (mA) Iprot slope = 0.4 mA/W O 800 400 : Pd (W) 5 10 Iprot slope=400µA/A 15 20 25 D02AU1367 5A 4.5A 1 2 3 4 5 6 Id(A) 30 9/17 STA530 Figure 5. Test and Application Circuit (4x50W) C9 R5 TRK_1 INPUT 1 R1 R9 C1 R13 C16 R14 OUT2P STBY/MUTE 5V -VS R18 -VS OUT3P C12 R15 TRK_OUT R16 PROT R4 R8 R10 PWR_INP4 e t le D02AU1347 o s b O - Figure 6. Test and Application Circuit (2x50W & 1x100W) R5 TRK_1 R1 PWR_INP1 C5 C1 u d o CD+1&2 CD+3&4 R13 r P e +VS C17 C15 t e l o GND C16 R14 C14 C18 -VS R15 TRK_OUT R16 PROT R4 TRK_3 INPUT 3 R8 C8 R12 PWR_INP3 C4 ) s t( INPUT 4 C6 C2 TRK_2/PAR1&2 -VS PWR_INP2 OUT1P OUT2P 4Ω OUT2M OUT1M STBY/MUTE 5V R18 OUT3P C19 CD-1&2 CD-3&4 c u d C10 o r P R2 -VS D1 C12 ) s ( ct R9 STBY R19 R6 TRK_4/PAR3&4 C4 C9 MUTE 8Ω OUT4M PWR_INP3 INPUT 1 R17 OUT4P R12 C8 8Ω OUT3M TRK_3 INPUT 3 C13 C19 CD-1&2 CD-3&4 10/17 8Ω OUT2M C18 D1 s b O 8Ω C17 GND C14 C3 OUT1M +VS C15 C7 OUT1P CD+3&4 C13 INPUT 2 PWR_INP2 CD+1&2 C11 R7 R11 PWR_INP1 C5 R3 TRK_2/PAR1&2 8Ω OUT3M R17 MUTE STBY R19 OUT4P 8Ω OUT4M TRK_4/PAR3&4 R10 R6 INPUT 4 R2 C6 PWR_INP4 D02AU1351 C10 C2 STA530 EXTERNAL COMPONENTS Name Function Value Resistor for tracking input voltage R1 = R2 =R7 = R8 filter 10KΩ Resistor for tracking input voltage R5 = R6 =R3 = R4 filter 56KΩ Cac AC Decoupling capacitor C1 = C2 = C3 = C4 100nF (fp = 16Hz, Rac =100KΩ ) R9=R10=R11=R12 Resistor for tracking input voltage filter C5 = C6 = C7 = C8 Capacitor for Tracking input voltage filter 10KΩ 1µF R17 Bias Resistor for Stby/Mute function R18 Stby/Mute constant time resistor 30KΩ R19 Mute resistor 30KΩ C19 Capacitor for Stby/Mute resistor 2.2µF C17 = C18 Power supply filter capacitor 100nF R13 = R14 Centering resistor C13 = C14 Tracking rail power supply filter 680nF R15 TRK_out 40KΩ R16 Protection 1KΩ 10KΩ c u d 330 Ω, 1W 470 µF , 63V e t le Power supply filter capacitor D1 1 Cac = --------------------------------2π ⋅ fp ⋅ Rac 1nF C9=C10=C11=C12 Dc decoupling capacitor C15 = C16 Formula Schottky diode ) s t( o r P SB360 o s b O - Figure 7. BASH® module SAM261 6.1 with 2 x STA530 (see Application Note AN1643) Signal Power Supply +/-24V DC / mA 50 +50VDC ) s ( ct Dynamic Power Supply (CD+ & CD-) Buck Regulator u d o r P e STABP01 Controller t e l o bs O Lines STA530 4 x 50Watts AudioInputs 8 Ohm Loads of Controls BASH fi module SAM261 STA530 1 x 100Watts 2 x 50Watts 6.1 +/-24V DC / mA 50 Signal Power Supply 4 Ohm Load Power - On-Off sequences: In order to avoid damages to the SAM261 board it is important to follow these sequences: At Power-On apply in the first the Auxiliary Power Supply (±24V) and after the Main Power Supply (+50V), in this condition the system is in "Mute state" and it can move in "play state" with the switch present on the pcb. At Power-Off is better to bring the SAM module in "Mute state" and after that to follow this order: switchoff the Main Supply Voltage (+50V) and subsequently the Auxiliary Power Supply. (±24V). 11/17 STA530 System Description & Operating Rules SAM261 is a BASH® 6.1 amplifier ( 6 x 50W, 1 x 100W) implementation utilizing the STA530 Integrated Circuit. Specifically designed for multi-channel implementation in DVD - HTIB systems, Multi-Media systems, Mini and Micro systems and Set Top boxes. SAM261 is dimensioned to provide the maximum Output Power (THD=10 %) on two channels and instantaneously and 1/3 max Pout on the remaining Outputs, or 1/8 of max Pout continuous; this rule is important to define the main Power Supply size (+50V). Buck Regulator Description The function of the buck regulator is to efficient convert efficiently an input voltage to a lower voltage by adjusting the ratio of the switching transistor's on-time to off-time. The resulting waveform is averaged by the output filter to recover an analog signal. In the BASH amplifier this output is in effect split in half by centering it on the audio ground to provide CD+ and CD- rails. To avoid the need for a high side driver for the transistor switch in the buck regulator the buck circuit recommended has the switch in the return path. Hence the gate drive circuit (part of the STPB01) is referenced to the negative return of the main supply that provides power for the buck regulator. c u d Interfacing STA530 to STPB01 (Feedback circuit) ) s t( This circuit produces a control signal current that is fed back to the STPB01 digital controller. The network used in this example compares the track signal (STA530 track out) to a fixed ratio of buck regulator's output (CD+) using a transistor. This method is effective because the controller's reference is the negative of the main DC supply, which is not referenced to audio ground. The tracking signal is generated inside the STA530 (track out) by taking the absolute value of the pre-amp's output. The outputs of each channel and of each STA530 are then tied together in a diode-oring arrangement. This means that the highest of any given output is the output that determines the tracking signal. The absolute value circuit inside the STA530 has gain. This makes it possible to use an RC network and a resistor divider to create a phase shift in the tracking signal at higher frequencies. This is also useful in optimizing the alignment of the buck regulator's output with the output signal of the bridge amplifier at high frequency This circuit first converts the buck switch current to a peak voltage. The control current is then converted to a voltage (using a resistor) and added to the peak voltage. By doing this, the buck is better able to maintain the desired headroom over a wide load range and output level. e t le ) s ( ct o r P o s b O - u d o Centering Network for CD + & CD- Rails The power rail of a bridge amplifier has no current flowing through the ground node, as the load is not connected to ground. However there are several different small sources of dynamic and continuos ground currents flowing from either CD+ or CD- to support the function of various things such as the control signal to the STABP01 controller. The centering network prevents these currents from shifting the CD+/- rails away from center i.e. away from a symmetric split of the buck's output about ground. This is critical, even a small centering error requires an increase in headroom which results in a significant drop in output losses. In its simplest form the centering network could be a resistor divider from CD+ to CD- with its center tied to ground. As long as the impedance is low enough (for example 200Ω) this will swamp the smaller offset currents. It is helpful to put this kind of passive network on the board with the STA530 devices to help when testing this board on its own. r P e t e l o s b O Power Amplifier Heatsink requirements The heatsink requirements are dependent on several design goals. However there are two common references: Pink noise at 1/8 of full power, all channels loaded. This would approximate a system with all channels reproducing music at full volume with clipping occurring only occasionally. The second would be full power at 1kHz for 5 minutes after a one hour pre-soak at 1/8 power. The worse of these two is the full power test. A conservative approach is to assume that the heatsink would come to thermal equilibrium after 5 minutes. Thus the Rth of the heatsink can be determined by: 12/17 STA530 Tjmax – Tamb R th = ---------------------------------- – Rth –j Pd c ase – R th cas e to heatsink For example in the STA530 the Rth jc is 1°C/W. R case-to-heatsink with grease is about 0.5 °C/W. The maximum operating junction temperature is 130 °C, which for margin should be derated to 120 °C. Buck Regulator Heatsink The Buck regulator heatsink can be designed in a similar manner and does not change by varying power supply. In general the efficiency will be in the order of 85%. The thermal impedances from the junction(s) to the heatsink may be lower and the maximum operating temperature will be higher. Usually either the sub or the remaining channels are tested at full power. The result is that usually the Buck heatsink is about ¼ the size of the linear heatsink, but this can be strongly affected by the design. Figure 8. PCBs AND COMPONENTS LAYOUT 4 Pins Harness Power Supply Connections 4 Supply Connections c u d Main DC Input VS DC Input Mute e t le Audio Inputs Preamplifier PCB ) s ( ct u d o r P e ) s t( o r P o s b O - 9 Pins Harness Audio Connections Amplifier PCB SAM261 Specification t e l o Parameter Output Power Sensitivity Crosstalk Rating Sats @ 8Ω - 55 Watts @ 10% Sub @ 4Ω - 100 Watts @ 10% < 0.05% @ 40 Watts < 0.05% @ 75 Watts -102 dB (relative to full power) -110 dB (A-weighted) 1 VRMS -87dB (relative to10W) Main Power Supply Inputs 50Volts @ 2 Amps Aux Power Supply Inputs + 24 Volts @ 100mA -24 Volts @ 100mA s b O THD + N SNR Notes See Graphs Measured @ 1KHZ Channel 5 terminated Amplifier Channel 5 @ 10W 1KHz 8Ω, Channel 3 input terminated Maximum Voltage is 50Vdc Minimum Voltage is 40Vdc 13/17 STA530 Figure 9. THD + N FR Channel Figure 12. THD + N LF Channel Audio Precision Audio Precision 10 10 5 5 2 2 1 1 0.5 0.5 % % 0.2 0.2 0.1 0.1 0.05 0.05 0.02 0.02 0.01 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 47.5 50 52.5 55 57.5 60 0.01 5 W Figure 10. THD + N vs Frequency Figure 13. Frequency Response Audio Precision Audio Precision 10 5 2 1 0.5 % 0.2 0.1 Pout = 30W 0.05 0.02 Pout = 5W 0.01 20 50 100 200 500 1k Hz 2k 5k 10k ) s ( ct 20k u d o Audio Precision r P e +0 -10 -20 -30 t e l o -40 -50 -60 -70 s b O -90 -100 -110 -120 -130 -140 -150 -160 20 14/17 50 100 200 500 Hz 1k 2k 5k 10k +30 +29 +28 +27 +26 +25 +24 +23 +22 +21 +20 +19 +18 +17 +16 dBr+15 +14 +13 +12 +11 +10 +9 +8 +7 +6 +5 +4 +3 +2 +1 +0 10 c u d e t le o s b O - Figure 11. Residual Noise vs Freq - Relative to full power dBr -80 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115120 W 20k 20 50 100 ) s t( o r P 200 500 Hz 1k 2k 5k 10k 20k 40k STA530 Figure 14. Application Block Diagram +VS -VS MUTE +VS S1 -VS MUTE J1 MUTE CONTROL MUTE +VS -VS -VS IN1 RED CONNECTOR IN2 MUTE-BUCK +VS WHITE MUTE-BUCK TRACK IN3 RED CONNECTOR IN4 BUCK CONTROLLER GATE-DRIVE I-SENSE OUT1+ 50W WHITE CD- CDCD+ OUT2+ 50W OUT3+ 50W GATE-DRIVE 200W BUCK DC++ OUT4+ 50W 15µH CD+ CD- CDMUTE 1800pF -VS -VS e t le J3 +VS so b O - +VS IN5 RED IN6 WHITE J4 OUT4TRACK PROT CD+ CD+ J3 OUT3- I-SENSE L3 J2 OUT2- 1800pF DC++ J1 OUT1- J2 PROT DC++ STA530 4 CHANNELS c u d STA530 3 CHANNELS o r P 50W PROT ) s t( TRACK OUT5+ OUT5- J5 OUT6+ 50W J4 OUT6- J6 OUT7+ IN7 100W OUT7- J7 D02AU1444 ) s ( ct u d o r P e t e l o s b O 15/17 STA530 DIM. MIN. 4.45 1.80 A B C D E F (1) G G1 H (2) H1 H2 H3 L (2) L1 L2 (2) L3 L4 L5 M M1 N O R R1 R2 R3 R4 V V1 V2 V3 0.75 0.37 0.80 25.75 28.90 22.07 18.57 15.50 7.70 3.70 3.60 mm TYP. 4.50 1.90 1.40 0.90 0.39 1.00 26.00 29.23 17.00 12.80 0.80 22.47 18.97 15.70 7.85 5 3.5 4.00 4.00 2.20 2 1.70 0.5 0.3 1.25 0.50 MAX. 4.65 2.00 MIN. 0.175 0.070 1.05 0.42 0.57 1.20 26.25 29.30 0.029 0.014 22.87 19.37 15.90 7.95 0.869 0.731 0.610 0.303 4.30 4.40 0.145 0.142 0.031 1.014 1.139 inch TYP. 0.177 0.074 0.055 0.035 0.015 0.040 1.023 1.150 0.669 0.503 0.031 0.884 0.747 0.618 0.309 0.197 0.138 0.157 0.157 0.086 0.079 0.067 0.02 0.12 0.049 0.019 MAX. 0.183 0.079 OUTLINE AND MECHANICAL DATA 0.041 0.016 0.022 0.047 1.033 1.153 0.904 0.762 0.626 0.313 0.169 0.173 c u d 5˚ (Typ.) 3˚ (Typ.) 20˚ (Typ.) 45˚ (Typ.) (1): dam-bar protusion not included (2): molding protusion included V (s) t c u B d o r P e V3 O L4 C V A H2 R3 t e l o R4 V1 R2 N L2 R L3 O o r P (vertical) Flexiwatt27 e t e l o H H1 H3 bs s b -O ) s t( L L1 V1 V2 R2 D R1 L5 Pin 1 R1 R1 E G G1 F FLEX27ME M M1 7139011 16/17 STA530 c u d e t le ) s ( ct ) s t( o r P o s b O - u d o r P e t e l o s b O Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. 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