2009 International Workshop on Nonlinear Circuits and Signal Processing NCSP'09, Waikiki, Hawaii, March 1-3, 2009 Experimental Evaluation of Interleaving Technique in Class E2 dc/dc Converter with Phase Control Motoki Katayama†, Hiroo Sekiya†‡, and Marian K. Kazimierczuk‡ †Chiba University, 1-33, Yayoi-cho, Inage-ku, Chiba, 263-8522 Japan ‡Wright State University, 3640 Colonel Glenn Hwy., Dayton, OH 45435-0001, USA Email: sekiya@faculty.chiba-u.jp Abstract This paper presents an experimental evaluations of interleaving technique in the class E2 dc/dc converter with phase control. By applying interleaving technique, the power conversion efficiency of the class E2 dc/dc converter is higher than non-interleaved converter. By carrying out the circuit experiments, we show that the experimental results agree with numerical ones quantitatively. At the nominal state, the laboratory experiment achieves 90.9 % power conversion efficiency under 7.07 V/1.41 A (10 W) output power and 1 MHz operation. 1. Introduction The class E2 dc/dc converter [1]–[6] consists of the class E inverter [7]–[13] and the class E rectifier [14], [16]. The class E is one of the operating classes of the power amplifiers, achieving the class E switching conditions. Because of the class E switchings, the converter can achieve the high power conversion efficiency under the high frequency operation. The phase control is one of the well-known control scheme for the class E switching circuits [6]–[9]. It is the main advantages of the phase control that the frequency can be kept constant and it is possible to achieve the continuous control. The output voltage can be regulated against the input variations and load ones by varying the phase shift. For the control range, this converter also keeps the high power conversion efficiency. This is because that at least one of the switches is satisfied with zero-voltage switching (ZVS) for all the control range. The interleaving technique [17]–[21] is that the N-identical circuits are connected in parallel and disperse the current through each switch.Since the less current flows through the each converter, the power losses on each parasitic resistance are reduced. However, the interleaved dc/dc converter presented until now cannot achieve the high power conversion efficiency under the high frequency operation because of the losses on the switches. This paper presents an experimental evaluations of inter- leaving technique in the class E2 dc/dc converter with phase control. In the proposed converter, two phase controlled class E2 dc/dc converter are connected in parallel at the output filter of the class E rectifier. Since less current flows through the each converter, the power losses in the parasitic resistances of the proposed converter are reduced for all the controlledstates. Therefore, the proposed converter achieves higher power conversion efficiency than the non-interleaved phase controlled class E2 dc/dc converter. Moreover, the proposed converter can achieve the high frequency operation because of the class E switchings. By carrying out circuit experiments, we show that the experimental results agree with numerical ones quantitatively. At the nominal state, the laboratory experiment achieved 90.9 % power conversion efficiency under 7.07 V/1.41 A (10 W) output power and 1 MHz operation. 2. Circuit Topology and Operation Figures 1 shows the circuit topology of the interleaved class E2 dc/dc converte with phase control. In the proposed converter, two phase-controlled class E2 dc/dc converter are connected in parallel at the output filter of the class E rectifier, thus, the interleaving technique is applied to the phase controlled class E2 dc/dc converter. By applying the interleaving technique, the resistance of the output load is reduced by a half of the one of the non-interleaved converter because of the parallel connection of the load resistances. In addition, the output filter is small compared with the phase controlled class E2 dc/dc converter because of the higher frequency of the interleaved current. Since less current flows through the each converter, the power losses on the parasitic resistances of the proposed converter are reduced. Therefore, the proposed converter achieves higher power conversion efficiency than the phase controlled class E2 dc/dc converter. Moreover, the proposed converter can achieve the high frequency operation because of the satisfaction of the class E switching conditions, which is the operating requirements of zero and zero slope of the switch voltage vS at the turn on transition. Therefore, the elemental values of the proposed converter can - 593 - Class E Rectifiers Phase Controlled Class E Inverters vs11 ic11 S11 k=1 Dr11 ic12 S12 vf D1 CD1 Cf R DS11 j=1 LC12 LC21 ic21 vs12 DS12 j=2 CS12 i12 L12 C12 L21 C21 S21 Dr21 vs21 Lf2 i2 icD2 vD2 i21 CS21 D2 CD2 DS21 Dr22 ic22 S22 vs22 DS22 CS22 i22 LC22 L22 anti-phase vD2 k=2 icD1 vD1 i11 CS11 Dr12 k=2 k=1 Paralleled connection point Lf1 i1 OFF OFF OFF OFF 40 40 40 40 30 30 0.5 C22 i1 VI C11 vD1 vS22 vS21 vS12 vS11 Dr22 Dr21 Dr12 Dr11 L11 LC11 i2 -0.5 0.5 Figure 1: Interleaved class E2 dc/dc converter with phase control vf -0.5 0.6 anti-phase DS21 ON OFF OFF OFF 40 40 40 40 30 vD2 30 vD1 vS22 vS21 vS12 vS11 Dr22 Dr21 Dr12 Dr11 OFF 0.7 OFF OFF + OFF OFF 30 30 7 7 0.5 i21 7 vf -0.5 7 vf (b) Figure 3: Waveforms of interleaved class E2 dc/dc converter with phase control with φ = 0◦ (a)Calculated, (b)Experimental (Vertical: Dr jk :10V/div, vS jk = vD j :50V/div, i jk :2A/div, v f :20V/div, Horizontal: 400ns/div) 30 -0.7 (a) (a) + 30 -0.5 0.5 i21 -0.7 0.7 DS11 ON phase-shift phase-shift i11 i11 vD2 vD1 vS22 vS21 vS12 vS11 Dr22 Dr21 Dr12 Dr11 anti-phase (b) two converters Dr1k and Dr2k have the phase shift with antiphase each other as shown in Fig. 2 (b). Thus the frequency of the interleaved current is twice as high as each one. Here, subscript j and k mean the number of the phase controlled class E2 dc/dc converter and the number of the inverter in each phase controlled class E2 inverter as shown in Fig. 1, respectively. In the control range, that is, φ , φnom , at least two of the switches always satisfy the ZVS. Especially, in the range of φ ≥ 135◦ , all the switches satisfy the ZVS as shown in Fig. 2 (b). That is because the anti-parallel diode of the each switch are on if the voltage across the switches are negative. Therefore, the proposed converter keeps the high power conversion efficiency for the control range. Figure 2: Numerical waveforms of interleaved class E2 dc/dc converter with phase control for φnom = 0◦ (a) φ = 0◦ , (b) 3. Circuit Experiments and Results φ = 135◦ In this section, the design example and the results of the circuit experiments are shown. First, the following specificabe smaller than those of the interleaved converters presented tions are given; the operating frequency f = 1MHz, the input until now. voltage VI = 8V, the output power Po = 10W, the load reFigure 2 shows the example waveforms of the proposed sistance R = 5Ω. As a result, the elemental values for the converter for φ = 0◦ and 135◦ for φnom = 0◦ . The two con- proposed converter are determined as shown in Tab. I. verters of the each converter are driven at the same switching frequency and have a controllable phase shift φ between 3.1. Experimental Result their driving signals Dr j1 and Dr j2 . Therefore, the overall Figure 3 shows the experimental waveforms for the eleoutput current of the phase controlled class E inverters i1 and i2 are controlled. On the other hand, the driving signals of mental values indicated in Tab. I. From this figure, it is rec- - 594 - anti-phase rSD of S11 ON rSD of S21 ON phase-shift phase-shift OFF OFF + OFF OFF + 30 30 30 30 vD2 7 7 i11 Difference 0.3% 0.3% 0.0% 0.40% −0.2% −0.3% 0.1% 0.8% 0.4% 0.8% −0.1% 0.4% 0.0% 0.2% 0.1% 0.1% 0.0% 0.7% 0.5% −0.3% 0.0% 0.1% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% −0.4% 3.6% 0.5 i21 -0.5 0.5 -0.5 vf 7 (a) (b) Figure 4: Waveforms of interleaved class E2 dc/dc converter with phase control with φ = 135◦ (a)Calculated, (b)Experimental (Vertical: Dr jk :10V/div, vS jk = vD j :50V/div, i jk :2A/div, v f :20V/div, Horizontal: 400ns/div) 100 ognized that both the numerical and the experimental waveforms were satisfied with the class E switching conditions. In this paper, we define this state as the nominal state. At the nominal state, the laboratory experiment achieved 90.9 % power conversion efficiency under 7.07 V/1.41 Av(10 W) output power and 1 MHz operation. The output voltage is controlled by changing the phase shift φ from the nominal state. From Fig. 3 and Tab. I, it is seen that the experimental results were similar to the calculated ones quantitatively, which shows that the validity of the design procedure. Figure 4 shows the experimental waveforms for φ = 135◦ . For the control range, namely, φ , 0◦ , all of the switching voltages cannot satisfy the class E switching conditions, but can do the ZVS as shown in Fig. 4. In this case, the laboratory experiment achieved 60.5 % power conversion efficiency under 1.88 V/0.38 A(0.71 W) output power and 1 MHz operation. 3.2. Characteristics for Phase Shift Figure 5 shows the characteristics of the output voltage Vo Conventional Calculated Measured Proposed Calculated Measured 0.8 0.6 90 [%] 1.0 80 70 60 Efficiency Measured 16.0µH 3.23nF 15.9µH 2.28nF 15.9µH 3.21nF 15.9µH 2.29nF 4.98nF 30.8µH 15.9µH 3.24nF 7.96µH 2.27nF 15.9µH 3.22nF 7.96µH 2.28nF 4.98nF 30.4µH 40.0nF 5.00Ω 1.54Ω 0.50Ω 0.03Ω 0.02Ω 0.50 1.0MHz 8.00V 7.07V 9.96W 90.9% Output Voltage Vo/Vonom LC11 CS 11 L11 C11 LC12 CS 12 L12 C12 C D1 Lf1 LC21 CS 21 L21 C21 LC22 CS 22 L22 C22 C D2 Lf2 Cf Rnom rS D rD rLC rL D f VInom Vonom Po η Calculated 15.9µH 3.22nF 15.9µH 2.27nF 15.9µH 3.22nF 15.9µH 2.27nF 4.96nF 30.5µH 15.9µH 3.22nF 15.9µH 2.27nF 15.9µH 3.22nF 15.9µH 2.27nF 4.96nF 30.5µH 40.0nF 5.00Ω 1.54Ω 0.50Ω 0.03Ω 0.02Ω 0.50 1.0MHz 8.00V 7.07V 10.0W 87.7% vD1 vS22 vS21 vS12 vS11 Dr22 Dr21 Dr12 Dr11 Table 1: Numerical values and measured ones of the proposed converter at the nominal state 0.4 0.2 50 40 30 20 10 0 0 45 Phase shift 90 (a) 135 180 [degree] 0 0 Proposed Calculated Measured Conventional Calculated Measured 45 90 Phase shift (b) 135 180 [degree] Figure 5: Characteristics of the output voltage Vo and the power conversion efficiency η as a function of the phase shift φ (a)output voltage Vo /Vonom , (b)power conversion efficiency η and the power conversion efficiency η as a function of the phase shift φ. The characteristics of a non-interleaved phasecontrolled class E2 dc/dc converter are also plotted in this figure. From Fig. 5 (a), the maximum output power was obtained at the nominal state. This is because the driving signals of the two inverters are in-phase. In addition, the output voltage was proportion to the variation of the phase shift. The characteristic of the output voltage Vo of the interleaved con- - 595 - verter agreed with that of the non-interleaved converter completely. The above results show that the proposed converter can control the output voltage continuously with the fixed frequency. From these results, it is regarded that the proposed converter has a wide control range with keeping the same power conversion efficiency compared with the noninterleaved converter. Additionally, it is seen that the experimental results are similar to the numerical predictions quantitatively. This indicates the validity of the experimental results. 4. Conclusion This paper has presented the experimental evaluation of the class E2 dc/dc converter with a phase control. In the proposed converter, two phase controlled class E2 dc/dc converter are connected in parallel at the output filter of the class E rectifier. By applying the phase control to the proposed converter, the proposed converter can control the output voltage continuously with the fixed frequency. For the control range, the proposed converter keeps higher power conversion efficiency than the non-interleaved converter because of the interleaving technique. By carrying out the circuit experiments, we have shown that the experimental results agree with numerical ones quantitatively. At the nominal state, the laboratory experiment achieved 90.9% power conversion efficiency under 7.07V/1.41A(10W) output power and 1MHz operation. [6] T. Asano, H. Hase, H. Sekiya, J. Lu and T. Yahagi, “Phase controlled class E2 dc/dc converter with single RF choke core,” 2006 RISP International Workshop on Nonlinear Circuit and Signal Processing, pp. 267–270, Mar. 2006. [7] K. Shinoda, T. Suetsugu, M. Matsuo, and S. Mori, “Analysis of phasecontrolled resonant dc-ac inverters with class E amplifier and frequency multipliers,” IEEE Trans. Industrial Electronics, vol. 45, pp. 412-420, Jun. 1998. [8] D. Kawamoto, H. Sekiya, H. Koizumi, I, Sasase, S. Mori, “Design of phase-controlled class E inverter with asymmetric circuit configuration,” IEEE Trans. on Circuits and Systems, vol. 51, pp.523 - 528 Oct. 2004. [9] I. Boonyaroonate, S. Mori, “Class E phase controlled inverter with single RF choke core,” Telecommunications Energy Conference, 1998. INTELEC, pp.549 - 553 Oct. 1998. [10] H. Sekiya, S. Nemoto, J. Lu and T. Yahagi, “Phase control for resonant DC-DC converter with class-DE inverter and class-E rectifier,” IEEE Trans. on Circuits and Systems, vol. 53, pp.254 - 263 Feb. 2006. [11] N. O. Sokal, A. D. Sokal, “Class E - A new class of high-efficiency tuned single-ended switching power amplifiers,” IEEE Jounal of Solid State Circuits, vol. SC-10, no. 3, pp. 168-176, Jun. 1975 [12] M. K. Kazimierczuk and K. Puczko, “Class E tuned power amplifier with antiparallel diode or series diode at switch, with any loaded Q and switch duty cycle,” IEEE Trans. on Circuits and Systems, vol. 36, pp. 1201-1209, Sep. 1989. [13] H. Sekiya, I. Sasase and S. Mori, “Computation of design values for class E amplifiers without using waveform equations, ” IEEE Trans. on Circuits and Systems, vol.CAS-49, no.7, pp.966-978, Jul. 2002. [14] M. K. Kazimierczuk, “Analysis of class E zero-voltage switching rectifier,” IEEE Trans. on Circuits and systems, vol. 37, no. 6, pp. 747-755, Jun. 1990. [15] S. Birca-Galateanu, A. Ivascu, “Class E low dv/dt and low di/dt rectifiers: energy transfer, comparison, compact relationships” IEEE Trans. on Circuits and Systems, vol. 48, no. 9, pp. 1065-1074, Sep. 2001. [16] K. Jirasereeamornkul, M. K. Kazimierczuk, I. Boonyaroonate and K. Chamnongthai, “Single-stage electronic ballast with class-E rectifier as power-factor corrector” IEEE Trans. on Circuits and Systems, vol. 53, no. 1, pp. 139-148, Jan. 2006. Acknowkedgement H. Sekiya carried out this research as a Research Fellowship, Japan Society for the Promotion of Science (JSPS). [17] M. T. Zhang, M. M. Jovanovic, F. C. Y. Lee, “Analysis and evaluation of interleaving techniques in forward converters, ” IEEE Trans. on Power Electronics, vol.13, no.4, pp.690-698, Jul. 1998. References [18] R. Gules, L. L. Pfitscher, L. C. Franco, “An interleaved boost DC-DC converter with large conversion ratio, ” International Society of Industrial Ecology, 2003. ISIE, vol.1, pp.411-416, Jun. 2003. [1] M. K. Kazimerczuk, J. Jóźwik “Resonant dc/dc converter with classE inverter and class-E rectifier,” IEEE Trans. on Industrial Electronics vol. 36, no. 4 pp.468-478, Nov. 1989. [19] M. T. Zhang, M. M. Jovanovic, F. C. Y. Lee, “Analysis and evaluation of interleaving techniques in forward converters, ” IEEE Trans. on Power Electronics, vol.13, No. 4, pp.690-698, Jul. 1998. [2] J. Jóźwik, M. K. Kazimerczuk, “Analysis and design of class-E2 dc/dc converter,” IEEE Trans. on Industrial Electronics vol. 37, no. 2 pp.173183, Apr. 1990. [20] R. Giral, L. M. Salamero, S. Singer, “Interleaved converters operation based on CMC, ” IEEE Trans. on Power Electronics, vol.14, No. 4, pp.643-652, Jul. 1999. [3] I. Boonyaroonate and S. Mori, “Analysis and design of Class E isolated dc/dc converter using class E low dc/dt PWM synchronous rectifier, ” IEEE Trans. on Power Electronics, vol. 16, no. 4, pp.514-521, Jul. 2001. [21] J. Chen, D. Maksimovic, R. Ericson, “Analysis and design of a lowstress buck-boost converter in universal-input PFC applications, ” IEEE Trans. on Power Electronics, vol.21, No. 2, pp320-329, Mar. 2006. [4] H. Hase, H. Sekiya, J. Lu, T. Yahagi, “Resonant dc/dc converter with class E oscillator,” IEEE Trans. on Circuits and Systems, vol. 153, no. 9, pp.2025-2053, Sep. 2006. [5] H. Sekiya, J. Lu, T. Yahagi, “Design of generalized class E2 dc/dc converter,” Int. J. of Circuit Theor. and Appl., vol. 31, no. 3, pp. 229-248, May/June 2003. - 596 -