Voltage Multiplier Cells Applied to Non

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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
871
Voltage Multiplier Cells Applied to
Non-Isolated DC–DC Converters
Marcos Prudente, Luciano L. Pfitscher, Gustavo Emmendoerfer, Eduardo F. Romaneli, and Roger Gules
Abstract—This paper introduces the use of the voltage multiplier
technique applied to the classical non-isolated dc–dc converters in
order to obtain high step-up static gain, reduction of the maximum
switch voltage, zero current switching turn-on. The diodes reverse
recovery current problem is minimized and the voltage multiplier
also operates as a regenerative clamping circuit, reducing the
problems with layout and the EMI generation. These characteristics allows the operation with high static again and high efficiency,
making possible to design a compact circuit for applications where
the isolation is not required. The operation principle, the design
procedure and practical results obtained from the implemented
prototypes are presented for the single-phase and multiphase
dc–dc converters.
A boost converter was tested with the single-phase technique,
for an application requiring an output power of 100 W, operating
with 12 V input voltage and 100 V output voltage, obtaining efficiency equal to 93%. The multiphase technique was tested with a
boost interleaved converter operating with an output power equal
to 400 W, 24 V input voltage and 400 V output voltage, obtaining
efficiency equal to 95%.
Index Terms—DC–DC power conversion, dc power system,
switched circuits, voltage multipliers.
I. INTRODUCTION
HE recent growth of battery powered applications and low
voltage storage elements are increasing the demand of efficient step-up dc–dc converters. Typical applications are embedded systems, renewable energy systems, fuel cells, mobility
applications and uninterrupted power supply (UPS) [1], [2] and
[3]. These applications demand high step-up static gain, high
efficiency and reduced weight, volume and cost.
The step-up stage normally is the critical point for the design of high efficiency converters due to the operation with high
input current and high output voltage, thus a careful study must
be done in order to define the topology for a high step-up application.
Some classical converters with magnetic coupling as flyback
or current-fed push-pull converter can easily achieve high
step-up voltage gain. However, the power transformer volume
is a problem for the development of a compact converter. The
energy of the transformer leakage inductance can produce high
voltage stress, increases the switching losses and the electromagnetic interference (EMI) problems, reducing the converter
efficiency. Active clamping soft-commutation techniques can
T
Manuscript received April 22, 2007; revised August 2, 2007. Recommended
for publication by Associate Editor H. Chung.
M. Prudente and L. L. Pfitscher are with the UNISINOS, São Leopoldo
93022–000, Brazil.
G. Emmendoerfer, E. F. Romaneli, and R. Gules are with the Federal University of Technology CPGEI-UTFPR, Curitiba 80230-901, Brazil.
Digital Object Identifier 10.1109/TPEL.2007.915762
be used to reduce the switching losses and the EMI generation.
However the voltage stress is higher than in the hard-switching
structures and the cost and circuit complexity are increased.
Thus, the weight, volume and losses of the power transformer
are limiting factors for the isolated dc–dc converters used in
embedded applications.
Non-isolated dc–dc converters as the classical boost, can
provide high step-up voltage gain, but with the penalty of
high voltage and current stress, high duty-cycle operation and
limited dynamic response. The diode reverse recovery current
can reduce the efficiency when operating with high current and
voltage levels. There are some non-isolated dc–dc converters
operating with high static gain, as the quadratic boost converter,
but additional inductors and filter capacitors must be used and
the switch voltage is high [8].
However, recently new non-isolated dc–dc converter topologies were proposed [1]–[9], showing that it is possible to obtain
high static gain, low voltage stress and low losses, improving
the performance with relation the classical topologies.
A new alternative for the implementation of high step-up
structures is proposed in this paper with the use of the voltage
multiplier cells integrated with classical non-isolated dc–dc
converters. The uses of the voltage multiplier in the classical
dc–dc converters add new operation characteristics, becoming
the resultant structure well suited to implement high-static gain
step-up converters.
II. DC–DC CONVERTERS WITH SINGLE-PHASE
VOLTAGE MULTIPLIER CELLS
The use of voltage multiplier in low frequency rectifiers is
a classical solution for high dc output voltage. Some of these
structures are shown in Fig. 1. This technique is also used
in high-frequency isolated dc–dc converters, mainly for high
output voltage (kV) applications as in Traveling Wave Tube
Amplifiers (TWTA), reducing the problems presented by the
high frequency and high-voltage power transformers [10]. The
charge pump technique and switched-capacitor circuit is also
a classical use of the capacitor charge transference [11]. These
structures provide an output voltage higher than the input
voltage without the use of magnetic elements. The operation
at high-frequency permits a reduction of the capacitor’s size,
thus enabling the design of a single integrated circuit without
external components, for low power applications [13]. Some
implementations of switched-capacitor circuits are presented
in Fig. 2 and the implementation of dc–dc converters with
this technique are presented in [12] and [13]. A recent use of
the capacitor charge transference in a new class of conversion
power cells for dc–dc voltage step-up has been presented in [5]
and [6]. The voltage lift technique is utilized to implement a
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Fig. 1. Classical voltage multiplier rectifier circuits.
Fig. 3. Voltage Multiplier cell integrated with classical dc–dc converters. (a)
Buck. (b) Boost. (c) Buck-boost.
Fig. 2. Switched-capacitor circuits.
series of high voltage and wide conversion range applications
converters.
Another alternative to overcome the limitations of the classical dc–dc converters for high performance and large conversion ratio applications is proposed in this paper with the integration of a voltage multiplier cells with non-isolated dc–dc converters. The utilization of the voltage multiplier is also presented
for the multiphase dc–dc converters, for better performance in
high power applications.
A. Circuit Description of the Single-Phase Converter
The basic structure of the single-phase voltage multiplier
, the capacitors
cell is composed by the diodes
and the resonant inductor
. This voltage
multiplier cell can be integrated with the classical converters
as buck, boost and buck-boost, composed by the switch (S),
and filter capacitor
,
inductor (L), output diode
as presented in Fig. 3. The new features obtained with the
integration of the voltage multiplier cell are the same for all
basic converters. However, the use of the voltage multiplier
integrated with the buck converter does not introduce practical
advantages because the output voltage must be lower than
the input voltage. As the main application of the structures
studied is high static gain converters, only the boost topology
is analyzed in detail in this paper.
The voltage multiplier cell also operates without the resonant inductor . However, the inclusion of this small inductance (typically 1 H to 4 H) allows the power switch to operate with zero-current-switching (ZCS) turn-on and the negative effects of the reverse recovery current of all diodes are minimized. These characteristics reduce the converter commutation
losses, allowing the operation with high switching frequency,
maintaining high efficiency.
It is possible to add more multiplier cells in order to achieve
higher step-up ratios, as shown in Fig. 4. The reduction of the
reverse recovery current of all diodes is obtained with only one
resonant inductor in the first voltage multiplier cell. The voltage
multiplier cell increases the static gain of the classical boost by
, where M is the number of multiplier cells.
a factor
lower than the
However, the maximum switch voltage is
shown in Fig. 3(b),
output voltage. In the simplest case
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PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS
873
Fig. 4. Boost converter with “M” voltage multiplier cells.
Fig. 7. Second Stage (t
Fig. 8. Third Stage (t
).
;t
;t
).
Fig. 5. Parameterized output voltage and switch voltage variation as a function
of the duty-cycle and the number of the voltage multiplier cells.
Fig. 9. Fourth Stage (t
Fig. 6. First Stage (t
;t
;t
).
).
the switch voltage is half of the output voltage. This characteristic allows the use of low drain-source voltage and low
MOSFETs, reducing the switch conduction losses.
Fig. 5 shows the parameterized output voltage
curves, as a function of the duty-cycle, for different number of
voltage multiplier cells (M). The output voltage of the proposed
converter is equal to the output voltage of the classical boost
while the switch voltage is
multiplied by the factor
always equal to the output voltage of the classical boost (lower
curve) and is independent of the factor M.
B. Operation Analysis of the Single-Phase Converter
Better operation characteristics are obtained when the converter operates in continuous conduction mode (CCM). Thus
the operation stages (Figs. 6 –10) and the theoretical waveforms
(Fig. 11) are presented for CCM operation and considering the
.
use of only one multiplier stage
Fig. 6): At the instant , switch S
1) First Stage (
is turned-off and the energy stored in the input inductor
is transferred to the output capacitor
through the diode
and also transferred to the multiplier capacitor
through the
Fig. 10. Fifth Stage (t
;t
).
diode
. The resonant inductor current
increases linearly until to reach the value of the input inductor current
and the current in the diode
is reduced at same proportion. The resonant inductor current is defined by (1). The current
variation can be considered linear because the capacitor
voltage increases and the capacitor
voltage decreases approximately at the same rate, maintaining constant the voltage
applied to the resonant inductor. The capacitor voltages are defined by (2) and (3)
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(1)
(2)
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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
Fig. 12. Integration of the voltage multiplier capacitor with the output capacitor.
defined by (10), (13) and (14). When the energy stored in the
capacitor is transferred to the
capacitor, the diode
is blocked (instant ). The average voltage stored in the
output capacitor is equal to the output voltage of the classical
voltage. The average voltage of
boost converter plus the
and
are equals to the output voltage of
the capacitors
the classical boost converter, and this is the maximum voltage
applied in all diodes and power switch
(10)
(11)
Fig. 11. Main theoretical waveforms of the single-phase converter.
(12)
(13)
(3)
2) Second Stage (
Fig. 7): At the instant
, the curis zero. The resonant inductor current is
rent in the diode
equal to the input inductor current during this stage (4) and the
energy of the input inductor is transferred to the load through
the diode
(14)
5) Fifth Stage (
Fig. 10): At the instant , the current
inductor becomes null and the diode
is blocked.
in the
The input inductor stores energy as a conventional boost until
turn-off the switch S, returning to the first stage
(4)
(5)
(15)
(16)
(17)
(6)
3) Third Stage (
Fig. 8): At the instant
, the switch
S is turned-on with ZCS commutation and the current in the
and in the output diode
reduce linearly
resonant inductor
. Thus the output
to zero as defined by (7), at the instant
diode also is blocked with low reverse recovery current. The
voltage can be considered constant due to the
capacitor
short duration of the third stage
(7)
(8)
(9)
4) Fourth Stage (
Fig. 9): When the output diode is
conducts transferring the energy stored
blocked, the diode
to the capacitor
, in a resonant way,
in the capacitor
As can be observed in Fig. 11, the switch turn on is ZCS.
limits the current variation (di/dt) in
The resonant inductor
all diodes, reducing the diodes reverse recovery current. The
voltage in all semiconductors is half of the output voltage, considering a low voltage ripple in the multiplier capacitors.
The basic structure also can be modified as shown in Fig. 12.
can compose the output
The voltage multiplier capacitor
filter capacitor, reducing the output capacitor voltage level. A
is obtained with this
symmetrical output voltage
is charged with half
configuration, because the capacitor
.
of the output voltage even for unbalanced loads
and
is obtained
Therefore, the symmetry between
without the use of a control circuit. The configuration proposed
in Fig. 12 can be interesting for an integration of the step-up
dc–dc converter with a half-bridge inverter, as in a class D
power amplifier powered by a battery.
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875
C. Design Considerations of the Single-Phase Converter
The main equations to design the single-phase converter are
presented with an example, considering the following specifications.
Output power: 100 W.
Input Voltage: 12 V.
Output Voltage: 100 V.
Switching Frequency: 50 kHz.
.
Number of multiplier stages:
is charged with
1) Static Gain: The multiplier capacitor
the output voltage of the classical boost converter (18) at the
fourth operation stage. As this capacitor is connected in series
with the converter output at the transference of the energy stored
in the input inductance (first and second stages), the output capacitor is charged with the boost output voltage multiplied by
two
(18)
(19)
Therefore, for a circuit composed by M series stages, as presented in Fig. 4, the output voltage will be multiplied by the
. Thus, the static gain of the proposed converter,
factor
operating in continuous conduction mode is presented in
(20)
2) Switch Duty-Cycle: The nominal duty-cycle is defined by
power considered in this example is equal to 150 W for a nominal output power equal to 100 W
Switching frequency
Voltage of the
multiplier capacitor
Maximum output power
(25)
The maximum output power is limited by the energy stored
in the multiplier capacitor. If the load power is increased above
of the
value, the output voltage will be reduced, limiting
. Therefore, the proposed
the output power at the value of
converter will operate with constant output power in an overload
condition until the output voltage to reach the value of the output
voltage of the classical boost, calculated by (18). Thus, for a too
small multiplier capacitance, the proposed structure will operate
as a classical boost converter and the voltage multiplier will operate only as a non-dissipative snubber. The intrinsic power limitation of the circuit can increase the converter reliability in the
overload operation, but a current protection circuit is necessary
for an effective short-circuit protection.
Considering a low value of the multiplier capacitance (1 F
and 3.3 F) as in the implemented prototypes, a polypropylene
capacitor can be used and the equivalent series resistance (ESR)
at 100 kHz). For higher
can be not considered (
capacitance values the electrolytic capacitor can be used and the
ESR losses must be considered in the capacitor definition.
: The resonant inductor can be
6) Resonant Inductor
defined by the maximum current variation (di/dt) at the turn-on
commutation, in order to minimize the commutation losses. In
,
the third operation stage presented in Figs. 8 and in 11
occurs the reduction of the resonant inductor current at the
switch turn-on. The current variation is limited by the presence
of the resonant inductor, defined by
(21)
(26)
3) Switch Voltage: The maximum voltage in all diodes and
voltage, that is equal to the
power switch is equal to the
output voltage of the classical boost, calculated by (22). The
voltage in all components is half of the output voltage
Considering the maximum di/dt at the turn-on commutation
equal to 25 A/ s, the resonant inductance is defined by
(27)
(22)
4) Input Inductance: The design of the input inductance is
the same of the classical boost converter. Considering a current
ripple equal to 45% of the nominal input current, the input inductance is equal to
(23)
7) Switch Conduction Loss: The energy transference from
the capacitor
to the capacitor
does not change significantly the switch current waveform and the RMS current can
be determined approximately by (28), where the current ripple
is not considered
in the input inductance
(28)
The switch conduction loss is calculated by (29), considering
a RDS resistance equal to 30 m
(24)
5) Voltage Multiplier Capacitor
: The minimum capacitance of the voltage multiplier capacitor depends of the maximum output power, the multiplier capacitor voltage and the
switching frequency, as shown in (25). The maximum output
(29)
8) Switch Commutation Losses: Normally the turn-on commutation is the most important component in the commutation
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loss of the classical boost converter because the switch current is added with the diode reverse recovery current, increasing
the commutation current. The commutation loss is reduced in
the proposed converter because the turn-on commutation occurs
with ZCS. The power loss of the turn-off commutation is equal
and switch current tranto the area of the switch voltage
sitions at the commutation instant multiplied by the switching
frequency. Considering a switch current equal to 10 A at the
equal to 50 ns,
commutation instant and a turn-off time
the commutation loss is calculated by
Fig. 13. Power circuit of the prototype implemented (M = 1).
(30)
9) Diodes Conduction Loss: The average current in all
diodes is equal to the output current in the single-phase structure. Therefore, the diode conduction losses can be high in
applications with low output voltage and high output power.
Thus, an analysis of losses must be accomplished in order to
verify if the reduction of the losses in the power switch will
compensate the conduction losses of the diodes. However,
for applications with static gain higher than 5, the proposed
converter can present a superior performance than the classical
boost converter
Fig. 14. Power circuit of the prototype implemented (M = 2).
(31)
The conduction losses of all diodes is presented below, conV
sidering a conduction-threshold voltage equal to
(32)
10) Theoretical Efficiency: The expected converter efficiency can be determined by (33) based on the losses calculated.
implemented in the
The total losses of the filter inductor
W
prototype is equal to
Fig. 15. Power switch voltage and current (10 V/5 s/div).
%
(33)
D. Experimental Results of the Single-Phase Converter
The practical aspects of the single-phase converter and the
design procedure developed are verified with the implementation of two laboratory prototypes. The power circuits implemented, the components used and the specifications are shown
in Figs. 13 and 14.
The main waveforms obtained from the Fig. 13 prototype are
presented in Figs. 15–18. The power switch voltage and current
are shown in Fig. 15. The maximum switch voltage is equal to
55 V for an output voltage equal to 100 V.
The detail of the turn-on commutation can be observed in
Fig. 16. The turn-on commutation occurs with zero current
and the commutation loss is reduced. The multiplier capacitor
Fig. 16. Switch turn-on commutation (10 V/1 s/div).
also operates as a clamping capacitor, reducing the switch
voltage due to layout problems. Fig. 17 presents the current in
the resonant inductor. As presented in the theoretical analysis,
this inductance reduces the di/dt in all diodes, minimizing the
effects of the diodes reverse recovery current. Fig. 18 shows the
current in the input inductance. The input characteristic is the
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Fig. 17. Resonant inductor current (5 V/5 s/div).
Fig. 18. Input inductance current (5 V/5 s/div).
877
Fig. 20. Output voltage and multiplier capacitor voltage (50 V/10 s/div).
Fig. 21. Multiplier diode voltage (50 V/10 s/div).
switch voltage
. As the structure presents two voltage
multipliers, the switch voltage is equal to 100 V for an output
voltage equal to 300 V.
is presented in
The voltage of the multiplier capacitor
Fig. 20. This voltage is equal to the output voltage of the classical boost converter. The voltage in one multiplier diode is presented in Fig. 21. The diode voltage is 100 V for an output
voltage equal 300 V. All experimental results agree well with
the theoretical analysis and waveforms. The efficiency obtained
operating with nominal load is equal to 92.5%.
E. Comparison of the Single-Phase Converter With Others
Topologies
Fig. 19. Output voltage and power switch voltage (50 V/10 s/div).
same of the classical boost converter. The efficiency obtained
with the proposed structure, operating with nominal output
power, is equal to 93%.
Figs. 19–21 present the experimental results of the Fig. 14
and the
prototype. Fig. 19 presents the output voltage
Some operation characteristics of the proposed converter and
others topologies with high static gain are analyzed by simulation. The following converter characteristics are considered:
structures without magnetic coupling, only one stage in series
and only one power switch. The main parameters analyzed are
the component number, static gain, duty-cycle and the maximum switch voltage.
The simulated converters are presented in Fig. 22. The
boost converter operating with the voltage multiplier cell is
presented in Fig. 22(a). The second converter, Fig. 22(b), is
based on the voltage lift technique, presented in [6]. When
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TABLE I
SIMULATED CONVERTERS
others converters and is equal to half of the output voltage,
allowing the use of MOSFETs with lower
and lower
conduction losses.
III. DC–DC CONVERTERS WITH MULTIPHASE
PHASE VOLTAGE MULTIPLIER CELLS
Fig. 22. Simulated power converters. (a) Boost converter with voltage
multiplier cell. (b) Voltage lift technique elementary circuit. (c) Quadratic
Boost.
the power switch is turned-on in this circuit, the capacitor
is charged with the input voltage and when the power
switch is turned-off, the energy stored in the input inductor
and
is transferred to the output through the capacitor
the output diode. Therefore there is a similarity in both
techniques of the static gain increment obtained with the
capacitor energy transference. However, the series capacitor
is charged with the classic boost output
with the output
voltage in the voltage multiplier technique and the equivalent
is charged with the input voltage with the
capacitor
voltage lift technique. Thus the static gain obtained with
the voltage multiplier is higher than with the voltage lift.
The converter presented in Fig. 22(c) is obtained with the
series connection of two boost converters and the static gain
is quadratic in relation to the classic boost. A geometric
progression of the static gain can be obtained with the
series connection of the converters with voltage multiplier
cell and with the voltage lift technique, in the last case
called as re-lift, triple-lift circuits and others [5], [6], but
these alternatives are not considered in this analysis.
The main parameters analyzed are presented in Table I. The
higher static gain is obtained with the circuit of Fig. 22(c).
Therefore this converter operates with the lower duty-cycle.
However, the maximum switch voltage is equal to the output
voltage and the circuit complexity is high. The circuit of
Fig. 22(b) presents the lower component number and the switch
voltage is equal to the difference between the output and input
voltages. However, this circuit presents the lower static gain
and the higher duty-cycle. The circuit of Fig. 22(a) presents
a component number higher than the circuit of Fig. 22(b).
But the static gain is higher and the duty-cycle is lower than
the obtained with the Fig. 22(b) circuit, for the same voltage
specification. The maximum switch voltage is lower than the
The multiphase interleaving is an important technique used
with the classical buck and boost converters, in order to reduce
the current and voltage ripple and reduces the current level in
the power switches and diodes, sharing the total current in each
phase [14]. The current sharing is an interesting feature for applications with high input current, as in high power step-up converters.
The voltage multiplier cells also can be integrated with interleaved converters, resulting in a modular structure well adopted
for high output voltage and high input current applications.
Fig. 23(a) presents the two-phase boost converter integrated
with the voltage multiplier. The circuit of Fig. 23(a) can be simand
plified substituting the multiplier capacitors
by only one capacitor in series with the input voltage source as
shown in Fig. 23(b). However, due to the operation redundancy
of some voltage multiplier components, it is possible to implement a multiphase voltage multiplier with a lower component
is turned-off in the
number. For example, when the switch
and
conducts and
circuit of Fig. 23(b), both diodes
the multiplier capacitor in series with the input voltage source
.
is connected in parallel with the multiplier capacitor
and multiplier
The same occurs with the diodes
, when the switch
is turned-off. Therefore,
capacitor
the multiplier capacitor connected in series with the input
voltage source and one multiplier diode of each phase can be
eliminated, maintaining the same operation principle. With
these simplifications, the circuit of the Fig. 23(c) is obtained.
Only the inclusion of one multiplier capacitor and diode is
of the
necessary for each phase. But the resonant inductor
single-phase voltage multiplier can not be maintained in the
multiphase configuration presented in Fig. 23(c). In this case,
the reverse recovery current of the diodes must be limited by
the inclusion of a non-dissipative current snubber.
The number of multiplier stages is determined by the static
gain necessary for the application, also by the maximum switch
duty-cycle and the maximum switch voltage. The number of
phases or parallel stages is defined by the components current
level of each phase. A losses analysis can define the best configuration of the series and parallel stages. Therefore, the proposed
structure is modular and the best configuration can be defined by
an analysis of cost and performance. The structure modularity
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879
Fig. 24. Generic configuration of the multiphase converter.
A. Circuit Description of the Multiphase Converter
Expanding the number of the series and parallel stages of
the circuit presented in Fig. 23(c), a generic configuration of
the multiphase boost voltage multiplier is obtained, as shown in
Fig. 24. The number of parallel stages is represented by the parameter “P” and the number of multiplier stages is represented
by the parameter “M”, which is defined by the number of the
in series with each switch. The minmultiplier capacitors
imum configuration of the multiphase structure is composed by
and one series multiplier stage
two parallel stages
, as shown in Fig. 23(c). This configuration of the multiphase boost voltage multiplier is composed by the capacitors
and
and diodes
and
. The multiplier capacand
, with a voltage
itors are charged by the diodes
equal to the output voltage of the classical boost, and this is the
maximum voltage applied to the power switches.
The multiphase configuration can reduce significantly the
input current ripple and the output voltage ripple due to the
operation of the parallel stages with different phases. The main
operation characteristics, as the high static gain and low switch
voltage, presented by the single-phase structure are maintained
for the multiphase topology.
The theoretical analysis is presented for the minimum configuration and can be extended for the generalized structure, considering its modularity.
Fig. 23. Voltage Multiplier cell integrated with the two phase boost dc–dc converter. (a) Parallel association of two single-phase converters. (b) First simplification. (c) Final configuration.
allows increment the current, voltage and power levels, using
the same range of components.
As the analysis of the stages number is very dependent of
the specifications and also by the components characteristics,
a generic design recommendation of the number of series and
parallel stages is not developed in this paper.
B. Principle of Operation of the Multiphase Converter
The principle of operation is presented for the minimal conand
), considering the use of ideal
figuration (
components. The proposed structure presents different operation stages when operating in continuous or discontinuous conduction mode and with a switch duty-cycle (D) lower or higher
than 0.5. The continuous conduction mode operation and dutycycle higher than 0.5 is defined in four operation stages.
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Fig. 25. First stage D
>
0:5(t t ).
Fig. 27. Third stage D
>
Fig. 28. Fourth stage D
Fig. 26. Second stage D
>
0:5(t
;
0:5(t
>
0:5(t
;
t ).
;t
).
t ).
1) First Stage (
Fig. 25): Both switches are conducting and the input current flows through the input inductors
and power switches. All diodes are blocked and the input
inductors store energy during this stage.
] Fig. 26): At the instant , switch
2) Second Stage ([
is turned-off and the energy stored in the input inductor
is
through the diode
and
transferred to the output capacitor
through the diode
. It
also to the multiplier capacitor
and
can be observed in Fig. 24 that the multiplier capacitors
are connected in series by the diode
and connected in
by the output diode
.
parallel with the output capacitor
Thus, the output voltage will be two times the multiplier capacand equal to
for
itor voltage
the generic structure. The maximum voltage applied across the
is equal to the
capacitor voltage
and the
switch
is equal to the
maximum voltage across the output diode
multiplier capacitor voltage
. The maximum voltage
applied across the multiplier diode
is always equal two
.
times the multiplier capacitor voltage
Fig. 27): The switch
is turned-on
3) Third Stage (
and
store energy as in the first
and the input inductors
operation stage.
Fig. 28): At the instant , switch
4) Fourth Stage (
is turned-off and the energy stored in the input inductor
is
and also to the multiplier
transferred to the output capacitor
. As the multiplier capacitor
was charged in
capacitor
will conduct
the second operation stage, the output diode
first and will present a peak current higher than the multiplier
, but both diodes presents the same average current.
diode
The diode average current is reduced by the number of series
and parallel stages.
The theoretical current waveforms considering ideal compoare shown in Fig. 29. The power switch curnents and
rent is the sum of the input inductor current and the voltage multiplier diode current. The input current ripple is reduced due to
the multiphase operation. When the power switch is turned-off,
only half of the input inductor current is conducted by the output
and the other part is conducted by the multiplier
diode
, reducing the diode conduction losses.
diode
is
The operation in continuous conduction mode and
defined in six operation stages and the theoretical current waveare shown in
forms considering ideal components and
Fig. 36.
Fig. 30): Only the power switch
a) First Stage (
is conducting and the inductor
stores energy. The energy
stored in the inductor is transferred to the multiplier capacitor
through the diode
.
Fig. 31): At the instant , with
b) Second Stage (
the charge of the multiplier capacitor
, the energy stored
inductor is also transferred to the output through the
in the
.
diode
Fig. 32): Switch
is turned-off
c) Third Stage (
is blocked. The energy stored in both input
and the diode
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PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS
881
Fig. 32. Third stage D
<
0:5(t
;t
).
Fig. 29. Main theoretical waveforms of the multiphase converter (D > 0:5).
Fig. 33. Fourth stage D
Fig. 30. First stage D
<
0:5(t
;
t ).
<
0:5(t
;t
).
d) Fourth Stage (
Fig. 33): Switch
is turned-on
stores energy. The energy stored in
and the input inductor
is transferred to the multiplier capacitor
the inductor
through the diode
.
Fig. 34): At the instant , with the
e) Fifth Stage (
, the energy stored in the
charge of the multiplier capacitor
inductor is also transferred to the output through the diode
.
Fig. 35): Switch
is turned-off
f) Sixth Stage (
is blocked. The energy stored in both input
and the diode
and
are transferred to the output capacitor
inductors
through the output diodes
and
.
to
The transition among the operation with
occurs without discontinuity to the load because the static gain
is the same for both operation regions.
C. Diode Reverse Recovery Current
Fig. 31. Second stage D
<
0:5(t
;
t ).
inductors
and
are transferred to the output capacitor
through the output diodes
and
.
The generic multiphase boost converter was presented in
Fig. 24, where the number of series (M) and parallel (P) stages
are defined by the application specifications and a cost and
efficiency analysis. However, as the resonant inductance
presented in the voltage multiplier circuit of the single-phase
topology [Fig. 3(b)] cannot be included in the multiphase configuration, there is the problem of the diode reverse recovery
current. The increment of the turn-on commutation losses due
to the diode reverse recovery current can reduce the converter
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882
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
Fig. 34. Fifth stage D
<
0:5(t
;t
Fig. 35. Sixth stage D
<
0:5(t
;
).
Fig. 37. Turn-on snubber.
Fig. 38. Turn-on/turn-off snubber.
t ).
limits
that reduces the switch turn-on loss. The inductor
the di/dt and the energy stored in this inductance is transferred
. As the
to the load through the components
of the voltage multiplier, the snubber
resonant inductance
inductor is very small and can be implemented with some turns
with air coil, including the intrinsic inductance of the layout.
it is
Adding more two diodes and a snubber capacitor
possible to reduce also the turn-off loss, limiting the dv/dt of
the switch voltage, as shown in Fig. 38. Thus, with this snubber
all commutation losses are reduced increasing the efficiency
and allowing the operation with high switching frequency.
Only one snubber is necessary for each switch even for various
multiplier stages, because the reverse recovery current of all
diodes is in series with the snubber inductance.
D. Design Considerations of the Multiphase Converter
Fig. 36. Main theoretical waveforms of the multiphase converter (D < 0:5).
efficiency. In this case, a non-dissipative current snubber, normally used in the classical boost converter [15], can be included
in the multiphase circuit. Fig. 37 presents a snubber circuit
The single-phase voltage multiplier presents an adequate performance for low power applications, as for example
W, considering the specifications and losses analysis. For
higher power applications, the multiphase converter can present
a best performance because the conduction loss in the multiplier diodes is lower than with the single-phase converter. Thus
the increment in the command complexity and the higher component number is compensated by the higher performance. The
number of series stages can be defined by the maximum switch
voltage and the application static gain.
The main equations to design the multiphase converter operating in continuous conduction mode are presented with an
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PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS
883
example, considering the following specifications:
TABLE II
CALCULATED VALUES
Input voltage
Output voltage
Output power
Switching frequency
Multiplier stages
Parallel stages
1) Static Gain: The static gain of the proposed converter
operating in continuous conduction mode is presented in (34).
This equation is also valid for the operation with
(34)
where
M
D
Therefore, the increment of the number of diodes does not increase the total diode conduction losses because the average current of each diode is proportionally reduced
number of multiplier stages;
switch duty-cycle.
Thus, nominal duty-cycle is calculated by
(35)
2) Switch Voltage: The maximum voltage applied across the
and
power switches ( and ) and the output diodes (
) are equal to the multiplier capacitor voltage
). The
maximum voltage in these components is
(40)
5) Passive Components: The design of the input inductance
is the same of the classical boost converter
(36)
The maximum voltage applied across the multiplier diodes
is two times the multiplier capacitor voltage, even if
structure presents more than one multiplier stage
(41)
—Input current ripple
The multiplier capacitor can be calculated by (42), where
is the capacitor voltage ripple
(37)
3) Switch Current: The current in all components is divided
by the number of parallel stages (P). Considering the efficiency
equal to 94% operating with nominal output power, the converter input current is equal to
(38)
The RMS switch current is calculated by (39), considering
the operation with
and
(42)
W), input voltage
For the same output power (
V) and two phases configuration
, the design
(
procedure was used for other specifications. The design results
V,
V and
V are
considering
presented in Table II.
E. Experimental Results of the Multiphase Converter
(39)
4) Diode Current: The average current in the multiplier and
output diodes is calculated by (40). As can it be seen in (40),
the diode average current is reduced with the increment of the
parallel stages (P) and with the number of multiplier stages (M).
The practical aspects of the proposed converter and the design
procedure developed were verified with the implementation of
two laboratory prototypes, considering the specifications previously presented. The power circuit of the implemented proand one multiplier
totype with two stages in parallel
is shown in Fig. 39. Fig. 40 shows the prototype
stage
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884
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
Fig. 39. Multiphase boost power circuit implemented (M = 1; P = 2).
Fig. 41. Output voltage and the power switch voltage (50 V/5 s/div).
Fig. 42. Switch turn-on commutation (20 V/25 ns/div).
Fig. 40. Multiphase boost power circuit implemented (M = 2; P = 2).
implemented with two parallel stages
and two multi. For this implementation, two multiplier
plier stages
diodes and two multiplier capacitors were added to the circuit
to
of Fig. 39. The static gain increases from
with the same duty cycle
. The structure presented
in Fig. 39 was tested for an output voltage of 200 V and the circuit of Fig. 40 was tested for an output voltage of 200 V, 300 V
and 400 V.
The waveforms presented in Figs. 41 and 42 were obtained
with the structure of Fig. 40 operating with an output voltage
equal to 200 V. Fig. 41 presents an important characteristic of
the proposed converter, which is the reduction of the voltage
. The maximum voltage across
across the power switches
equal to
the switch is about 120 V for an output voltage
200 V. Fig. 42 shows the turn-on commutation of the switch
S1. The turn-on losses are reduced due to the presence of the
non-dissipative snubber and the negative effects of the reverse
recovery current of the diodes is reduced.
The waveforms presented in Figs. 43 and 44 were obtained
with the structure of Fig. 40 operating with an output voltage
equal to 300 V.
Fig. 43 shows the voltage across the power switches
and the output voltage
. The maximum voltage across the
switch is about 100 V for an output voltage equal to 300 V.
Fig. 43. Output voltage and the power switch voltage (50 V/10 s/div).
Fig. 44 presents the power switch voltage
and the converter input current (I ). The input current ripple is reduced due
to the multiphase operation.
The efficiency curves of the implemented circuits, as a function of the output power, are presented in Figs. 45 and 46.
Fig. 45 shows the efficiency curve of the circuit presented in
and
) operating with and without the
Fig. 39 (
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PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS
885
Fig. 47. Uninterrupted power supply implemented with the multiphase boost
voltage multiplier.
Fig. 44. Input current and the switch voltage (50 V/10 s/div).
Fig. 48. Output voltage (V ) and input current (I
tion (100 ms/div).
Fig. 45. Measured efficiency of the proposed converter operating with one multiplier stage.
Fig. 46. Measured efficiency of the proposed converter operating with nondissipative snubber and with one and two multiplier stages.
non-dissipative snubber. Considering the use of the non-dissipative snubber, the efficiency obtained at the nominal load is
equal to 95%. As can be observed in Fig. 45, the efficiency reduction is about 4% operating at the nominal load without the
non-dissipative snubber. Fig. 46 shows the efficiency comparaand
)
tive curves of the circuit presented in Fig. 39 (
) in an overload condi-
and of the circuit presented in Fig. 40 (
and
) with
the snubber.
The multiphase boost voltage multiplier presented in Fig. 40
was also utilized for the implementation of the
step-up stage of an uninterrupted power supply (UPS), as shown
in Fig. 47, [16]. In this application, the UPS was used to supply
induction motor from a 24 V battery, when a fault of
a 220
the grid energy occurs. The step-up converter was implemented
with an output voltage control loop, regulating the dc output
voltage in 350 V. A 700 W two-phase boost voltage multiplier
was implemented in this application.
Fig. 48 presents the intrinsic converter characteristic of
power limitation in the overload operation. This figure shows
and the input
the output voltage of the step-up converter
), used
current obtained from the current sensor circuit (I
only for the short-circuit protection. The current at the motor
start-up is many times higher than the nominal motor current.
As the motor power at the start-up is higher than the maximum
power that can be transferred through the multiplier capacitors,
the output voltage of the step-up converter is reduced, even
with a voltage control loop. This characteristic is defined by
(25). Therefore, during the motor start-up, the output power is
). The converter input
constant in the maximum value (Po
current is limited in a maximum value during the motor start-up
without a current control loop or current limitation circuit.
After the motor start-up, the output power is lower than the
and the output voltage is regulated
maximum power Po
again by the control loop in the nominal voltage. Therefore, the
step-up converter presents an intrinsic over current limitation
increasing the reliability of the system.
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886
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008
IV. CONTROL DESIGN CONSIDERATIONS
The influence of the voltage multiplier in the converter dynamic is analyzed with the small-signal frequency response.
This analysis is useful for the controller design in order to attend the transitory and steady-state control specifications. The
frequency response was obtained with circuit-oriented simulators in similar procedure presented in [17] and [18]. The circuits analyzed are the classical boost and the single-phase boost
and two
voltage multiconverter with one
plier. Two different values for the voltage multiplier capacitor
F and
F) were considered in order to
(
verify the influence of this capacitance in the dynamic response.
The parameters considered in the simulations are presented in
Table III. The magnitude (dB) and phase frequency response
of the simulated converters are presented in Figs. 49 and 50,
respectively, and represents the small-signal control-to-output
voltage transference function. The frequency response of the
boost converter operating with the voltage multiplier is compared with the well known classical boost response in order to
conclude about the influence of the multiplier circuit in the dynamic response. The classical boost frequency response is characterized by the presence of two complex poles that results in
40 dB/dec of gain decrement after the double-pole frequency
. The transference
and in a total phase contribution of
function of the classical boost is also characterized by the presence of a right-half-plane (RHP) zero that results in a magnitude increment of 20 dB/dec after the zero frequency and in a
. There is also the presence of
total phase contribution of
a left-half-plane zero due to the equivalent series resistance of
the filter capacitor, but normally this zero is located at a much
higher frequency than the others poles and zero. Therefore the
equivalent series resistance was not considered in the simulated
circuit. The magnitude and phase frequency response obtained
with the boost converter with one voltage multiplier
is similar to the classical boost. The main difference that can be
observed in Figs. 49 and 50 is that the complex poles are located at a frequency lower than in the classical boost. Thus, for
the voltage-mode controlled boost, a reduction of the crossover
frequency can be necessary in order to maintain an adequate
phase margin, reducing the velocity of the control loop. Also
can be observed that the increment of the multiplier capacitors from 3.3 F to 50 F presents a low influence in the frequency response. The insertion of an additional voltage multialso reduces the frequency of the complex poles.
plier
Therefore, the dynamic specifications must be considered in the
definition of the multiplier stage number. A phase-lead compensator can be used in order to improve the phase margin and
increase the crossover frequency for a faster dynamic response
[19]–[21].
The control loop utilized in the application presented in
Fig. 47 was implemented with a simple voltage control loop
and as a fast response is not necessary in this application, a low
crossover frequency and slow control loop was used.
V. CONCLUSION
The integration of voltage multiplier circuits with dc–dc converters for the implementation of non-isolated structures operating with high static gain is proposed in this paper. The main
operation features obtained with this integration are as follows.
Fig. 49. Magnitude frequency response.
Fig. 50. Phase frequency response.
TABLE III
SIMULATION PARAMETER FOR THE FREQUENCY RESPONSE ANALYSIS
due to the re— Utilization of MOSFET with low RD
duced switch voltage.
— Low commutation losses and low EMI generation are obtained with the limitation of the di/dt and with the minimization of the negative effects of the diodes reverse recovery current.
— High static gain operation without the use of power transformer, allowing a reduction of the weight and volume,
that are important parameters for compact portable applications.
The theoretical analysis and design procedure of the singlephase and multiphase versions of the boost converter integrated
with a voltage multiplier is presented. The experimental results
obtained with the implementation of four prototypes confirm
experimentally the theoretical development and the operation
characteristics.
The implemented prototypes operate with efficiency about
93% for the single-phase structure and about 95% for the twophase converter with a range of the static gain form 8.3 to 16.6.
The proposed technique was also tested in a practical applicainduction
tion for the implementation of an UPS with a 220
motor as load, supplied by a 24 V battery. The static and dynamic performance of the step-up converters implemented confirms the good operation characteristics of the voltage multiplier
integration with the dc–dc converters, in high step-up applications.
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887
REFERENCES
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1971. He received the B.S. degree from the Federal
University of Santa Maria, Brazil, and the M.S. and
Ph.D. degrees from the Federal University of Santa
Catarina, Brazil, in 1998 and 2001, respectively.
From 2001 to 2005, he was a Professor at the Universidade do Vale do Rio dos Sinos, Brazil. Since
2006, he has been at Federal Technological University of Paraná, Brazil as Professor. His research interests include power switching converters and renewable energy applications.
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Eduardo Félix Ribeiro Romaneli received the B.S.,
M.S., and Ph.D. degrees in electrical engineering
from the Federal University of Santa Catarina,
Brazil, in 1993, 1998, and 2001, respectively.
Since 2003, he has been at the Federal Technological University of Paraná, Brazil as a Full Professor.
Professor Romaneli’s research has spanned a several
disciplines, emphasizing power electronics. His interests are focused but not restricted to UPS, power
factor correction and digital control.
Gustavo Emmendoerfer was born in Toledo, Brazil,
in 1981. He received the B.S. degree in electrical engineering from the Federal Tecnologic University of
Paraná, Brazil, in 2006 where he is currently pursuing
the M.S. degree.
His research interests include power electronics,
motion control, and inertial navigation techniques.
Luciano Lopes Pfitscher received the B.S. and
M.Sc. degrees in electrical engineering from the
Universidade Federal de Santa Maria, Brazil, in
1997 and 2001, respectively.
He joined the Universidade do Vale do Rio dos
Sinos, Brazil, in 2001, where he is an Assistant
Teacher and Coordinator of the Electrical Engineering graduation course. His research interests
are solar and wind power generation, industrial
electronics and power electronics.
Marcos Prudente was born in Porto Alegre, Brazil,
in 1978. He received the B.S. degree in electrical engineering from the Universidade do Vale do Rio dos
Sinos, Brazil, in 2006.
His research interests include power electronics
and wireless sensor networks.
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