IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 871 Voltage Multiplier Cells Applied to Non-Isolated DC–DC Converters Marcos Prudente, Luciano L. Pfitscher, Gustavo Emmendoerfer, Eduardo F. Romaneli, and Roger Gules Abstract—This paper introduces the use of the voltage multiplier technique applied to the classical non-isolated dc–dc converters in order to obtain high step-up static gain, reduction of the maximum switch voltage, zero current switching turn-on. The diodes reverse recovery current problem is minimized and the voltage multiplier also operates as a regenerative clamping circuit, reducing the problems with layout and the EMI generation. These characteristics allows the operation with high static again and high efficiency, making possible to design a compact circuit for applications where the isolation is not required. The operation principle, the design procedure and practical results obtained from the implemented prototypes are presented for the single-phase and multiphase dc–dc converters. A boost converter was tested with the single-phase technique, for an application requiring an output power of 100 W, operating with 12 V input voltage and 100 V output voltage, obtaining efficiency equal to 93%. The multiphase technique was tested with a boost interleaved converter operating with an output power equal to 400 W, 24 V input voltage and 400 V output voltage, obtaining efficiency equal to 95%. Index Terms—DC–DC power conversion, dc power system, switched circuits, voltage multipliers. I. INTRODUCTION HE recent growth of battery powered applications and low voltage storage elements are increasing the demand of efficient step-up dc–dc converters. Typical applications are embedded systems, renewable energy systems, fuel cells, mobility applications and uninterrupted power supply (UPS) [1], [2] and [3]. These applications demand high step-up static gain, high efficiency and reduced weight, volume and cost. The step-up stage normally is the critical point for the design of high efficiency converters due to the operation with high input current and high output voltage, thus a careful study must be done in order to define the topology for a high step-up application. Some classical converters with magnetic coupling as flyback or current-fed push-pull converter can easily achieve high step-up voltage gain. However, the power transformer volume is a problem for the development of a compact converter. The energy of the transformer leakage inductance can produce high voltage stress, increases the switching losses and the electromagnetic interference (EMI) problems, reducing the converter efficiency. Active clamping soft-commutation techniques can T Manuscript received April 22, 2007; revised August 2, 2007. Recommended for publication by Associate Editor H. Chung. M. Prudente and L. L. Pfitscher are with the UNISINOS, São Leopoldo 93022–000, Brazil. G. Emmendoerfer, E. F. Romaneli, and R. Gules are with the Federal University of Technology CPGEI-UTFPR, Curitiba 80230-901, Brazil. Digital Object Identifier 10.1109/TPEL.2007.915762 be used to reduce the switching losses and the EMI generation. However the voltage stress is higher than in the hard-switching structures and the cost and circuit complexity are increased. Thus, the weight, volume and losses of the power transformer are limiting factors for the isolated dc–dc converters used in embedded applications. Non-isolated dc–dc converters as the classical boost, can provide high step-up voltage gain, but with the penalty of high voltage and current stress, high duty-cycle operation and limited dynamic response. The diode reverse recovery current can reduce the efficiency when operating with high current and voltage levels. There are some non-isolated dc–dc converters operating with high static gain, as the quadratic boost converter, but additional inductors and filter capacitors must be used and the switch voltage is high [8]. However, recently new non-isolated dc–dc converter topologies were proposed [1]–[9], showing that it is possible to obtain high static gain, low voltage stress and low losses, improving the performance with relation the classical topologies. A new alternative for the implementation of high step-up structures is proposed in this paper with the use of the voltage multiplier cells integrated with classical non-isolated dc–dc converters. The uses of the voltage multiplier in the classical dc–dc converters add new operation characteristics, becoming the resultant structure well suited to implement high-static gain step-up converters. II. DC–DC CONVERTERS WITH SINGLE-PHASE VOLTAGE MULTIPLIER CELLS The use of voltage multiplier in low frequency rectifiers is a classical solution for high dc output voltage. Some of these structures are shown in Fig. 1. This technique is also used in high-frequency isolated dc–dc converters, mainly for high output voltage (kV) applications as in Traveling Wave Tube Amplifiers (TWTA), reducing the problems presented by the high frequency and high-voltage power transformers [10]. The charge pump technique and switched-capacitor circuit is also a classical use of the capacitor charge transference [11]. These structures provide an output voltage higher than the input voltage without the use of magnetic elements. The operation at high-frequency permits a reduction of the capacitor’s size, thus enabling the design of a single integrated circuit without external components, for low power applications [13]. Some implementations of switched-capacitor circuits are presented in Fig. 2 and the implementation of dc–dc converters with this technique are presented in [12] and [13]. A recent use of the capacitor charge transference in a new class of conversion power cells for dc–dc voltage step-up has been presented in [5] and [6]. The voltage lift technique is utilized to implement a 0885-8993/$25.00 © 2008 IEEE Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 872 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 Fig. 1. Classical voltage multiplier rectifier circuits. Fig. 3. Voltage Multiplier cell integrated with classical dc–dc converters. (a) Buck. (b) Boost. (c) Buck-boost. Fig. 2. Switched-capacitor circuits. series of high voltage and wide conversion range applications converters. Another alternative to overcome the limitations of the classical dc–dc converters for high performance and large conversion ratio applications is proposed in this paper with the integration of a voltage multiplier cells with non-isolated dc–dc converters. The utilization of the voltage multiplier is also presented for the multiphase dc–dc converters, for better performance in high power applications. A. Circuit Description of the Single-Phase Converter The basic structure of the single-phase voltage multiplier , the capacitors cell is composed by the diodes and the resonant inductor . This voltage multiplier cell can be integrated with the classical converters as buck, boost and buck-boost, composed by the switch (S), and filter capacitor , inductor (L), output diode as presented in Fig. 3. The new features obtained with the integration of the voltage multiplier cell are the same for all basic converters. However, the use of the voltage multiplier integrated with the buck converter does not introduce practical advantages because the output voltage must be lower than the input voltage. As the main application of the structures studied is high static gain converters, only the boost topology is analyzed in detail in this paper. The voltage multiplier cell also operates without the resonant inductor . However, the inclusion of this small inductance (typically 1 H to 4 H) allows the power switch to operate with zero-current-switching (ZCS) turn-on and the negative effects of the reverse recovery current of all diodes are minimized. These characteristics reduce the converter commutation losses, allowing the operation with high switching frequency, maintaining high efficiency. It is possible to add more multiplier cells in order to achieve higher step-up ratios, as shown in Fig. 4. The reduction of the reverse recovery current of all diodes is obtained with only one resonant inductor in the first voltage multiplier cell. The voltage multiplier cell increases the static gain of the classical boost by , where M is the number of multiplier cells. a factor lower than the However, the maximum switch voltage is shown in Fig. 3(b), output voltage. In the simplest case Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 873 Fig. 4. Boost converter with “M” voltage multiplier cells. Fig. 7. Second Stage (t Fig. 8. Third Stage (t ). ;t ;t ). Fig. 5. Parameterized output voltage and switch voltage variation as a function of the duty-cycle and the number of the voltage multiplier cells. Fig. 9. Fourth Stage (t Fig. 6. First Stage (t ;t ;t ). ). the switch voltage is half of the output voltage. This characteristic allows the use of low drain-source voltage and low MOSFETs, reducing the switch conduction losses. Fig. 5 shows the parameterized output voltage curves, as a function of the duty-cycle, for different number of voltage multiplier cells (M). The output voltage of the proposed converter is equal to the output voltage of the classical boost while the switch voltage is multiplied by the factor always equal to the output voltage of the classical boost (lower curve) and is independent of the factor M. B. Operation Analysis of the Single-Phase Converter Better operation characteristics are obtained when the converter operates in continuous conduction mode (CCM). Thus the operation stages (Figs. 6 –10) and the theoretical waveforms (Fig. 11) are presented for CCM operation and considering the . use of only one multiplier stage Fig. 6): At the instant , switch S 1) First Stage ( is turned-off and the energy stored in the input inductor is transferred to the output capacitor through the diode and also transferred to the multiplier capacitor through the Fig. 10. Fifth Stage (t ;t ). diode . The resonant inductor current increases linearly until to reach the value of the input inductor current and the current in the diode is reduced at same proportion. The resonant inductor current is defined by (1). The current variation can be considered linear because the capacitor voltage increases and the capacitor voltage decreases approximately at the same rate, maintaining constant the voltage applied to the resonant inductor. The capacitor voltages are defined by (2) and (3) Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. (1) (2) 874 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 Fig. 12. Integration of the voltage multiplier capacitor with the output capacitor. defined by (10), (13) and (14). When the energy stored in the capacitor is transferred to the capacitor, the diode is blocked (instant ). The average voltage stored in the output capacitor is equal to the output voltage of the classical voltage. The average voltage of boost converter plus the and are equals to the output voltage of the capacitors the classical boost converter, and this is the maximum voltage applied in all diodes and power switch (10) (11) Fig. 11. Main theoretical waveforms of the single-phase converter. (12) (13) (3) 2) Second Stage ( Fig. 7): At the instant , the curis zero. The resonant inductor current is rent in the diode equal to the input inductor current during this stage (4) and the energy of the input inductor is transferred to the load through the diode (14) 5) Fifth Stage ( Fig. 10): At the instant , the current inductor becomes null and the diode is blocked. in the The input inductor stores energy as a conventional boost until turn-off the switch S, returning to the first stage (4) (5) (15) (16) (17) (6) 3) Third Stage ( Fig. 8): At the instant , the switch S is turned-on with ZCS commutation and the current in the and in the output diode reduce linearly resonant inductor . Thus the output to zero as defined by (7), at the instant diode also is blocked with low reverse recovery current. The voltage can be considered constant due to the capacitor short duration of the third stage (7) (8) (9) 4) Fourth Stage ( Fig. 9): When the output diode is conducts transferring the energy stored blocked, the diode to the capacitor , in a resonant way, in the capacitor As can be observed in Fig. 11, the switch turn on is ZCS. limits the current variation (di/dt) in The resonant inductor all diodes, reducing the diodes reverse recovery current. The voltage in all semiconductors is half of the output voltage, considering a low voltage ripple in the multiplier capacitors. The basic structure also can be modified as shown in Fig. 12. can compose the output The voltage multiplier capacitor filter capacitor, reducing the output capacitor voltage level. A is obtained with this symmetrical output voltage is charged with half configuration, because the capacitor . of the output voltage even for unbalanced loads and is obtained Therefore, the symmetry between without the use of a control circuit. The configuration proposed in Fig. 12 can be interesting for an integration of the step-up dc–dc converter with a half-bridge inverter, as in a class D power amplifier powered by a battery. Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 875 C. Design Considerations of the Single-Phase Converter The main equations to design the single-phase converter are presented with an example, considering the following specifications. Output power: 100 W. Input Voltage: 12 V. Output Voltage: 100 V. Switching Frequency: 50 kHz. . Number of multiplier stages: is charged with 1) Static Gain: The multiplier capacitor the output voltage of the classical boost converter (18) at the fourth operation stage. As this capacitor is connected in series with the converter output at the transference of the energy stored in the input inductance (first and second stages), the output capacitor is charged with the boost output voltage multiplied by two (18) (19) Therefore, for a circuit composed by M series stages, as presented in Fig. 4, the output voltage will be multiplied by the . Thus, the static gain of the proposed converter, factor operating in continuous conduction mode is presented in (20) 2) Switch Duty-Cycle: The nominal duty-cycle is defined by power considered in this example is equal to 150 W for a nominal output power equal to 100 W Switching frequency Voltage of the multiplier capacitor Maximum output power (25) The maximum output power is limited by the energy stored in the multiplier capacitor. If the load power is increased above of the value, the output voltage will be reduced, limiting . Therefore, the proposed the output power at the value of converter will operate with constant output power in an overload condition until the output voltage to reach the value of the output voltage of the classical boost, calculated by (18). Thus, for a too small multiplier capacitance, the proposed structure will operate as a classical boost converter and the voltage multiplier will operate only as a non-dissipative snubber. The intrinsic power limitation of the circuit can increase the converter reliability in the overload operation, but a current protection circuit is necessary for an effective short-circuit protection. Considering a low value of the multiplier capacitance (1 F and 3.3 F) as in the implemented prototypes, a polypropylene capacitor can be used and the equivalent series resistance (ESR) at 100 kHz). For higher can be not considered ( capacitance values the electrolytic capacitor can be used and the ESR losses must be considered in the capacitor definition. : The resonant inductor can be 6) Resonant Inductor defined by the maximum current variation (di/dt) at the turn-on commutation, in order to minimize the commutation losses. In , the third operation stage presented in Figs. 8 and in 11 occurs the reduction of the resonant inductor current at the switch turn-on. The current variation is limited by the presence of the resonant inductor, defined by (21) (26) 3) Switch Voltage: The maximum voltage in all diodes and voltage, that is equal to the power switch is equal to the output voltage of the classical boost, calculated by (22). The voltage in all components is half of the output voltage Considering the maximum di/dt at the turn-on commutation equal to 25 A/ s, the resonant inductance is defined by (27) (22) 4) Input Inductance: The design of the input inductance is the same of the classical boost converter. Considering a current ripple equal to 45% of the nominal input current, the input inductance is equal to (23) 7) Switch Conduction Loss: The energy transference from the capacitor to the capacitor does not change significantly the switch current waveform and the RMS current can be determined approximately by (28), where the current ripple is not considered in the input inductance (28) The switch conduction loss is calculated by (29), considering a RDS resistance equal to 30 m (24) 5) Voltage Multiplier Capacitor : The minimum capacitance of the voltage multiplier capacitor depends of the maximum output power, the multiplier capacitor voltage and the switching frequency, as shown in (25). The maximum output (29) 8) Switch Commutation Losses: Normally the turn-on commutation is the most important component in the commutation Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 876 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 loss of the classical boost converter because the switch current is added with the diode reverse recovery current, increasing the commutation current. The commutation loss is reduced in the proposed converter because the turn-on commutation occurs with ZCS. The power loss of the turn-off commutation is equal and switch current tranto the area of the switch voltage sitions at the commutation instant multiplied by the switching frequency. Considering a switch current equal to 10 A at the equal to 50 ns, commutation instant and a turn-off time the commutation loss is calculated by Fig. 13. Power circuit of the prototype implemented (M = 1). (30) 9) Diodes Conduction Loss: The average current in all diodes is equal to the output current in the single-phase structure. Therefore, the diode conduction losses can be high in applications with low output voltage and high output power. Thus, an analysis of losses must be accomplished in order to verify if the reduction of the losses in the power switch will compensate the conduction losses of the diodes. However, for applications with static gain higher than 5, the proposed converter can present a superior performance than the classical boost converter Fig. 14. Power circuit of the prototype implemented (M = 2). (31) The conduction losses of all diodes is presented below, conV sidering a conduction-threshold voltage equal to (32) 10) Theoretical Efficiency: The expected converter efficiency can be determined by (33) based on the losses calculated. implemented in the The total losses of the filter inductor W prototype is equal to Fig. 15. Power switch voltage and current (10 V/5 s/div). % (33) D. Experimental Results of the Single-Phase Converter The practical aspects of the single-phase converter and the design procedure developed are verified with the implementation of two laboratory prototypes. The power circuits implemented, the components used and the specifications are shown in Figs. 13 and 14. The main waveforms obtained from the Fig. 13 prototype are presented in Figs. 15–18. The power switch voltage and current are shown in Fig. 15. The maximum switch voltage is equal to 55 V for an output voltage equal to 100 V. The detail of the turn-on commutation can be observed in Fig. 16. The turn-on commutation occurs with zero current and the commutation loss is reduced. The multiplier capacitor Fig. 16. Switch turn-on commutation (10 V/1 s/div). also operates as a clamping capacitor, reducing the switch voltage due to layout problems. Fig. 17 presents the current in the resonant inductor. As presented in the theoretical analysis, this inductance reduces the di/dt in all diodes, minimizing the effects of the diodes reverse recovery current. Fig. 18 shows the current in the input inductance. The input characteristic is the Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS Fig. 17. Resonant inductor current (5 V/5 s/div). Fig. 18. Input inductance current (5 V/5 s/div). 877 Fig. 20. Output voltage and multiplier capacitor voltage (50 V/10 s/div). Fig. 21. Multiplier diode voltage (50 V/10 s/div). switch voltage . As the structure presents two voltage multipliers, the switch voltage is equal to 100 V for an output voltage equal to 300 V. is presented in The voltage of the multiplier capacitor Fig. 20. This voltage is equal to the output voltage of the classical boost converter. The voltage in one multiplier diode is presented in Fig. 21. The diode voltage is 100 V for an output voltage equal 300 V. All experimental results agree well with the theoretical analysis and waveforms. The efficiency obtained operating with nominal load is equal to 92.5%. E. Comparison of the Single-Phase Converter With Others Topologies Fig. 19. Output voltage and power switch voltage (50 V/10 s/div). same of the classical boost converter. The efficiency obtained with the proposed structure, operating with nominal output power, is equal to 93%. Figs. 19–21 present the experimental results of the Fig. 14 and the prototype. Fig. 19 presents the output voltage Some operation characteristics of the proposed converter and others topologies with high static gain are analyzed by simulation. The following converter characteristics are considered: structures without magnetic coupling, only one stage in series and only one power switch. The main parameters analyzed are the component number, static gain, duty-cycle and the maximum switch voltage. The simulated converters are presented in Fig. 22. The boost converter operating with the voltage multiplier cell is presented in Fig. 22(a). The second converter, Fig. 22(b), is based on the voltage lift technique, presented in [6]. When Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 878 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 TABLE I SIMULATED CONVERTERS others converters and is equal to half of the output voltage, allowing the use of MOSFETs with lower and lower conduction losses. III. DC–DC CONVERTERS WITH MULTIPHASE PHASE VOLTAGE MULTIPLIER CELLS Fig. 22. Simulated power converters. (a) Boost converter with voltage multiplier cell. (b) Voltage lift technique elementary circuit. (c) Quadratic Boost. the power switch is turned-on in this circuit, the capacitor is charged with the input voltage and when the power switch is turned-off, the energy stored in the input inductor and is transferred to the output through the capacitor the output diode. Therefore there is a similarity in both techniques of the static gain increment obtained with the capacitor energy transference. However, the series capacitor is charged with the classic boost output with the output voltage in the voltage multiplier technique and the equivalent is charged with the input voltage with the capacitor voltage lift technique. Thus the static gain obtained with the voltage multiplier is higher than with the voltage lift. The converter presented in Fig. 22(c) is obtained with the series connection of two boost converters and the static gain is quadratic in relation to the classic boost. A geometric progression of the static gain can be obtained with the series connection of the converters with voltage multiplier cell and with the voltage lift technique, in the last case called as re-lift, triple-lift circuits and others [5], [6], but these alternatives are not considered in this analysis. The main parameters analyzed are presented in Table I. The higher static gain is obtained with the circuit of Fig. 22(c). Therefore this converter operates with the lower duty-cycle. However, the maximum switch voltage is equal to the output voltage and the circuit complexity is high. The circuit of Fig. 22(b) presents the lower component number and the switch voltage is equal to the difference between the output and input voltages. However, this circuit presents the lower static gain and the higher duty-cycle. The circuit of Fig. 22(a) presents a component number higher than the circuit of Fig. 22(b). But the static gain is higher and the duty-cycle is lower than the obtained with the Fig. 22(b) circuit, for the same voltage specification. The maximum switch voltage is lower than the The multiphase interleaving is an important technique used with the classical buck and boost converters, in order to reduce the current and voltage ripple and reduces the current level in the power switches and diodes, sharing the total current in each phase [14]. The current sharing is an interesting feature for applications with high input current, as in high power step-up converters. The voltage multiplier cells also can be integrated with interleaved converters, resulting in a modular structure well adopted for high output voltage and high input current applications. Fig. 23(a) presents the two-phase boost converter integrated with the voltage multiplier. The circuit of Fig. 23(a) can be simand plified substituting the multiplier capacitors by only one capacitor in series with the input voltage source as shown in Fig. 23(b). However, due to the operation redundancy of some voltage multiplier components, it is possible to implement a multiphase voltage multiplier with a lower component is turned-off in the number. For example, when the switch and conducts and circuit of Fig. 23(b), both diodes the multiplier capacitor in series with the input voltage source . is connected in parallel with the multiplier capacitor and multiplier The same occurs with the diodes , when the switch is turned-off. Therefore, capacitor the multiplier capacitor connected in series with the input voltage source and one multiplier diode of each phase can be eliminated, maintaining the same operation principle. With these simplifications, the circuit of the Fig. 23(c) is obtained. Only the inclusion of one multiplier capacitor and diode is of the necessary for each phase. But the resonant inductor single-phase voltage multiplier can not be maintained in the multiphase configuration presented in Fig. 23(c). In this case, the reverse recovery current of the diodes must be limited by the inclusion of a non-dissipative current snubber. The number of multiplier stages is determined by the static gain necessary for the application, also by the maximum switch duty-cycle and the maximum switch voltage. The number of phases or parallel stages is defined by the components current level of each phase. A losses analysis can define the best configuration of the series and parallel stages. Therefore, the proposed structure is modular and the best configuration can be defined by an analysis of cost and performance. The structure modularity Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 879 Fig. 24. Generic configuration of the multiphase converter. A. Circuit Description of the Multiphase Converter Expanding the number of the series and parallel stages of the circuit presented in Fig. 23(c), a generic configuration of the multiphase boost voltage multiplier is obtained, as shown in Fig. 24. The number of parallel stages is represented by the parameter “P” and the number of multiplier stages is represented by the parameter “M”, which is defined by the number of the in series with each switch. The minmultiplier capacitors imum configuration of the multiphase structure is composed by and one series multiplier stage two parallel stages , as shown in Fig. 23(c). This configuration of the multiphase boost voltage multiplier is composed by the capacitors and and diodes and . The multiplier capacand , with a voltage itors are charged by the diodes equal to the output voltage of the classical boost, and this is the maximum voltage applied to the power switches. The multiphase configuration can reduce significantly the input current ripple and the output voltage ripple due to the operation of the parallel stages with different phases. The main operation characteristics, as the high static gain and low switch voltage, presented by the single-phase structure are maintained for the multiphase topology. The theoretical analysis is presented for the minimum configuration and can be extended for the generalized structure, considering its modularity. Fig. 23. Voltage Multiplier cell integrated with the two phase boost dc–dc converter. (a) Parallel association of two single-phase converters. (b) First simplification. (c) Final configuration. allows increment the current, voltage and power levels, using the same range of components. As the analysis of the stages number is very dependent of the specifications and also by the components characteristics, a generic design recommendation of the number of series and parallel stages is not developed in this paper. B. Principle of Operation of the Multiphase Converter The principle of operation is presented for the minimal conand ), considering the use of ideal figuration ( components. The proposed structure presents different operation stages when operating in continuous or discontinuous conduction mode and with a switch duty-cycle (D) lower or higher than 0.5. The continuous conduction mode operation and dutycycle higher than 0.5 is defined in four operation stages. Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 880 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 Fig. 25. First stage D > 0:5(t t ). Fig. 27. Third stage D > Fig. 28. Fourth stage D Fig. 26. Second stage D > 0:5(t ; 0:5(t > 0:5(t ; t ). ;t ). t ). 1) First Stage ( Fig. 25): Both switches are conducting and the input current flows through the input inductors and power switches. All diodes are blocked and the input inductors store energy during this stage. ] Fig. 26): At the instant , switch 2) Second Stage ([ is turned-off and the energy stored in the input inductor is through the diode and transferred to the output capacitor through the diode . It also to the multiplier capacitor and can be observed in Fig. 24 that the multiplier capacitors are connected in series by the diode and connected in by the output diode . parallel with the output capacitor Thus, the output voltage will be two times the multiplier capacand equal to for itor voltage the generic structure. The maximum voltage applied across the is equal to the capacitor voltage and the switch is equal to the maximum voltage across the output diode multiplier capacitor voltage . The maximum voltage applied across the multiplier diode is always equal two . times the multiplier capacitor voltage Fig. 27): The switch is turned-on 3) Third Stage ( and store energy as in the first and the input inductors operation stage. Fig. 28): At the instant , switch 4) Fourth Stage ( is turned-off and the energy stored in the input inductor is and also to the multiplier transferred to the output capacitor . As the multiplier capacitor was charged in capacitor will conduct the second operation stage, the output diode first and will present a peak current higher than the multiplier , but both diodes presents the same average current. diode The diode average current is reduced by the number of series and parallel stages. The theoretical current waveforms considering ideal compoare shown in Fig. 29. The power switch curnents and rent is the sum of the input inductor current and the voltage multiplier diode current. The input current ripple is reduced due to the multiphase operation. When the power switch is turned-off, only half of the input inductor current is conducted by the output and the other part is conducted by the multiplier diode , reducing the diode conduction losses. diode is The operation in continuous conduction mode and defined in six operation stages and the theoretical current waveare shown in forms considering ideal components and Fig. 36. Fig. 30): Only the power switch a) First Stage ( is conducting and the inductor stores energy. The energy stored in the inductor is transferred to the multiplier capacitor through the diode . Fig. 31): At the instant , with b) Second Stage ( the charge of the multiplier capacitor , the energy stored inductor is also transferred to the output through the in the . diode Fig. 32): Switch is turned-off c) Third Stage ( is blocked. The energy stored in both input and the diode Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 881 Fig. 32. Third stage D < 0:5(t ;t ). Fig. 29. Main theoretical waveforms of the multiphase converter (D > 0:5). Fig. 33. Fourth stage D Fig. 30. First stage D < 0:5(t ; t ). < 0:5(t ;t ). d) Fourth Stage ( Fig. 33): Switch is turned-on stores energy. The energy stored in and the input inductor is transferred to the multiplier capacitor the inductor through the diode . Fig. 34): At the instant , with the e) Fifth Stage ( , the energy stored in the charge of the multiplier capacitor inductor is also transferred to the output through the diode . Fig. 35): Switch is turned-off f) Sixth Stage ( is blocked. The energy stored in both input and the diode and are transferred to the output capacitor inductors through the output diodes and . to The transition among the operation with occurs without discontinuity to the load because the static gain is the same for both operation regions. C. Diode Reverse Recovery Current Fig. 31. Second stage D < 0:5(t ; t ). inductors and are transferred to the output capacitor through the output diodes and . The generic multiphase boost converter was presented in Fig. 24, where the number of series (M) and parallel (P) stages are defined by the application specifications and a cost and efficiency analysis. However, as the resonant inductance presented in the voltage multiplier circuit of the single-phase topology [Fig. 3(b)] cannot be included in the multiphase configuration, there is the problem of the diode reverse recovery current. The increment of the turn-on commutation losses due to the diode reverse recovery current can reduce the converter Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 882 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 Fig. 34. Fifth stage D < 0:5(t ;t Fig. 35. Sixth stage D < 0:5(t ; ). Fig. 37. Turn-on snubber. Fig. 38. Turn-on/turn-off snubber. t ). limits that reduces the switch turn-on loss. The inductor the di/dt and the energy stored in this inductance is transferred . As the to the load through the components of the voltage multiplier, the snubber resonant inductance inductor is very small and can be implemented with some turns with air coil, including the intrinsic inductance of the layout. it is Adding more two diodes and a snubber capacitor possible to reduce also the turn-off loss, limiting the dv/dt of the switch voltage, as shown in Fig. 38. Thus, with this snubber all commutation losses are reduced increasing the efficiency and allowing the operation with high switching frequency. Only one snubber is necessary for each switch even for various multiplier stages, because the reverse recovery current of all diodes is in series with the snubber inductance. D. Design Considerations of the Multiphase Converter Fig. 36. Main theoretical waveforms of the multiphase converter (D < 0:5). efficiency. In this case, a non-dissipative current snubber, normally used in the classical boost converter [15], can be included in the multiphase circuit. Fig. 37 presents a snubber circuit The single-phase voltage multiplier presents an adequate performance for low power applications, as for example W, considering the specifications and losses analysis. For higher power applications, the multiphase converter can present a best performance because the conduction loss in the multiplier diodes is lower than with the single-phase converter. Thus the increment in the command complexity and the higher component number is compensated by the higher performance. The number of series stages can be defined by the maximum switch voltage and the application static gain. The main equations to design the multiphase converter operating in continuous conduction mode are presented with an Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 883 example, considering the following specifications: TABLE II CALCULATED VALUES Input voltage Output voltage Output power Switching frequency Multiplier stages Parallel stages 1) Static Gain: The static gain of the proposed converter operating in continuous conduction mode is presented in (34). This equation is also valid for the operation with (34) where M D Therefore, the increment of the number of diodes does not increase the total diode conduction losses because the average current of each diode is proportionally reduced number of multiplier stages; switch duty-cycle. Thus, nominal duty-cycle is calculated by (35) 2) Switch Voltage: The maximum voltage applied across the and power switches ( and ) and the output diodes ( ) are equal to the multiplier capacitor voltage ). The maximum voltage in these components is (40) 5) Passive Components: The design of the input inductance is the same of the classical boost converter (36) The maximum voltage applied across the multiplier diodes is two times the multiplier capacitor voltage, even if structure presents more than one multiplier stage (41) —Input current ripple The multiplier capacitor can be calculated by (42), where is the capacitor voltage ripple (37) 3) Switch Current: The current in all components is divided by the number of parallel stages (P). Considering the efficiency equal to 94% operating with nominal output power, the converter input current is equal to (38) The RMS switch current is calculated by (39), considering the operation with and (42) W), input voltage For the same output power ( V) and two phases configuration , the design ( procedure was used for other specifications. The design results V, V and V are considering presented in Table II. E. Experimental Results of the Multiphase Converter (39) 4) Diode Current: The average current in the multiplier and output diodes is calculated by (40). As can it be seen in (40), the diode average current is reduced with the increment of the parallel stages (P) and with the number of multiplier stages (M). The practical aspects of the proposed converter and the design procedure developed were verified with the implementation of two laboratory prototypes, considering the specifications previously presented. The power circuit of the implemented proand one multiplier totype with two stages in parallel is shown in Fig. 39. Fig. 40 shows the prototype stage Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 884 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 Fig. 39. Multiphase boost power circuit implemented (M = 1; P = 2). Fig. 41. Output voltage and the power switch voltage (50 V/5 s/div). Fig. 42. Switch turn-on commutation (20 V/25 ns/div). Fig. 40. Multiphase boost power circuit implemented (M = 2; P = 2). implemented with two parallel stages and two multi. For this implementation, two multiplier plier stages diodes and two multiplier capacitors were added to the circuit to of Fig. 39. The static gain increases from with the same duty cycle . The structure presented in Fig. 39 was tested for an output voltage of 200 V and the circuit of Fig. 40 was tested for an output voltage of 200 V, 300 V and 400 V. The waveforms presented in Figs. 41 and 42 were obtained with the structure of Fig. 40 operating with an output voltage equal to 200 V. Fig. 41 presents an important characteristic of the proposed converter, which is the reduction of the voltage . The maximum voltage across across the power switches equal to the switch is about 120 V for an output voltage 200 V. Fig. 42 shows the turn-on commutation of the switch S1. The turn-on losses are reduced due to the presence of the non-dissipative snubber and the negative effects of the reverse recovery current of the diodes is reduced. The waveforms presented in Figs. 43 and 44 were obtained with the structure of Fig. 40 operating with an output voltage equal to 300 V. Fig. 43 shows the voltage across the power switches and the output voltage . The maximum voltage across the switch is about 100 V for an output voltage equal to 300 V. Fig. 43. Output voltage and the power switch voltage (50 V/10 s/div). Fig. 44 presents the power switch voltage and the converter input current (I ). The input current ripple is reduced due to the multiphase operation. The efficiency curves of the implemented circuits, as a function of the output power, are presented in Figs. 45 and 46. Fig. 45 shows the efficiency curve of the circuit presented in and ) operating with and without the Fig. 39 ( Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 885 Fig. 47. Uninterrupted power supply implemented with the multiphase boost voltage multiplier. Fig. 44. Input current and the switch voltage (50 V/10 s/div). Fig. 48. Output voltage (V ) and input current (I tion (100 ms/div). Fig. 45. Measured efficiency of the proposed converter operating with one multiplier stage. Fig. 46. Measured efficiency of the proposed converter operating with nondissipative snubber and with one and two multiplier stages. non-dissipative snubber. Considering the use of the non-dissipative snubber, the efficiency obtained at the nominal load is equal to 95%. As can be observed in Fig. 45, the efficiency reduction is about 4% operating at the nominal load without the non-dissipative snubber. Fig. 46 shows the efficiency comparaand ) tive curves of the circuit presented in Fig. 39 ( ) in an overload condi- and of the circuit presented in Fig. 40 ( and ) with the snubber. The multiphase boost voltage multiplier presented in Fig. 40 was also utilized for the implementation of the step-up stage of an uninterrupted power supply (UPS), as shown in Fig. 47, [16]. In this application, the UPS was used to supply induction motor from a 24 V battery, when a fault of a 220 the grid energy occurs. The step-up converter was implemented with an output voltage control loop, regulating the dc output voltage in 350 V. A 700 W two-phase boost voltage multiplier was implemented in this application. Fig. 48 presents the intrinsic converter characteristic of power limitation in the overload operation. This figure shows and the input the output voltage of the step-up converter ), used current obtained from the current sensor circuit (I only for the short-circuit protection. The current at the motor start-up is many times higher than the nominal motor current. As the motor power at the start-up is higher than the maximum power that can be transferred through the multiplier capacitors, the output voltage of the step-up converter is reduced, even with a voltage control loop. This characteristic is defined by (25). Therefore, during the motor start-up, the output power is ). The converter input constant in the maximum value (Po current is limited in a maximum value during the motor start-up without a current control loop or current limitation circuit. After the motor start-up, the output power is lower than the and the output voltage is regulated maximum power Po again by the control loop in the nominal voltage. Therefore, the step-up converter presents an intrinsic over current limitation increasing the reliability of the system. Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. 886 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 2, MARCH 2008 IV. CONTROL DESIGN CONSIDERATIONS The influence of the voltage multiplier in the converter dynamic is analyzed with the small-signal frequency response. This analysis is useful for the controller design in order to attend the transitory and steady-state control specifications. The frequency response was obtained with circuit-oriented simulators in similar procedure presented in [17] and [18]. The circuits analyzed are the classical boost and the single-phase boost and two voltage multiconverter with one plier. Two different values for the voltage multiplier capacitor F and F) were considered in order to ( verify the influence of this capacitance in the dynamic response. The parameters considered in the simulations are presented in Table III. The magnitude (dB) and phase frequency response of the simulated converters are presented in Figs. 49 and 50, respectively, and represents the small-signal control-to-output voltage transference function. The frequency response of the boost converter operating with the voltage multiplier is compared with the well known classical boost response in order to conclude about the influence of the multiplier circuit in the dynamic response. The classical boost frequency response is characterized by the presence of two complex poles that results in 40 dB/dec of gain decrement after the double-pole frequency . The transference and in a total phase contribution of function of the classical boost is also characterized by the presence of a right-half-plane (RHP) zero that results in a magnitude increment of 20 dB/dec after the zero frequency and in a . There is also the presence of total phase contribution of a left-half-plane zero due to the equivalent series resistance of the filter capacitor, but normally this zero is located at a much higher frequency than the others poles and zero. Therefore the equivalent series resistance was not considered in the simulated circuit. The magnitude and phase frequency response obtained with the boost converter with one voltage multiplier is similar to the classical boost. The main difference that can be observed in Figs. 49 and 50 is that the complex poles are located at a frequency lower than in the classical boost. Thus, for the voltage-mode controlled boost, a reduction of the crossover frequency can be necessary in order to maintain an adequate phase margin, reducing the velocity of the control loop. Also can be observed that the increment of the multiplier capacitors from 3.3 F to 50 F presents a low influence in the frequency response. The insertion of an additional voltage multialso reduces the frequency of the complex poles. plier Therefore, the dynamic specifications must be considered in the definition of the multiplier stage number. A phase-lead compensator can be used in order to improve the phase margin and increase the crossover frequency for a faster dynamic response [19]–[21]. The control loop utilized in the application presented in Fig. 47 was implemented with a simple voltage control loop and as a fast response is not necessary in this application, a low crossover frequency and slow control loop was used. V. CONCLUSION The integration of voltage multiplier circuits with dc–dc converters for the implementation of non-isolated structures operating with high static gain is proposed in this paper. The main operation features obtained with this integration are as follows. Fig. 49. Magnitude frequency response. Fig. 50. Phase frequency response. TABLE III SIMULATION PARAMETER FOR THE FREQUENCY RESPONSE ANALYSIS due to the re— Utilization of MOSFET with low RD duced switch voltage. — Low commutation losses and low EMI generation are obtained with the limitation of the di/dt and with the minimization of the negative effects of the diodes reverse recovery current. — High static gain operation without the use of power transformer, allowing a reduction of the weight and volume, that are important parameters for compact portable applications. The theoretical analysis and design procedure of the singlephase and multiphase versions of the boost converter integrated with a voltage multiplier is presented. The experimental results obtained with the implementation of four prototypes confirm experimentally the theoretical development and the operation characteristics. The implemented prototypes operate with efficiency about 93% for the single-phase structure and about 95% for the twophase converter with a range of the static gain form 8.3 to 16.6. The proposed technique was also tested in a practical applicainduction tion for the implementation of an UPS with a 220 motor as load, supplied by a 24 V battery. The static and dynamic performance of the step-up converters implemented confirms the good operation characteristics of the voltage multiplier integration with the dc–dc converters, in high step-up applications. Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply. PRUDENTE et al.: VOLTAGE MULTIPLIER CELLS 887 REFERENCES Roger Gules was born in Bento Gonçalves, Brazil, in 1971. He received the B.S. degree from the Federal University of Santa Maria, Brazil, and the M.S. and Ph.D. degrees from the Federal University of Santa Catarina, Brazil, in 1998 and 2001, respectively. From 2001 to 2005, he was a Professor at the Universidade do Vale do Rio dos Sinos, Brazil. Since 2006, he has been at Federal Technological University of Paraná, Brazil as Professor. His research interests include power switching converters and renewable energy applications. [1] Q. Zhao and F. C. Lee, “High-efficiency, high step-up dc–dc converters,” IEEE Trans. Power Electron., vol. 18, no. 1, pp. 65–73, Jan. 2003. [2] R.-J. Wai and R.-Y. Duan, “High step-up converter with coupled-inductor,” IEEE Trans. Power Electron., vol. 20, no. 5, pp. 1025–1035, Sep. 2005. [3] R.-J. Wai and R.-Y. 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Ioinovici, “Hybrid switched-capacitor-ćuk/zeta/sepic converters in step-up Mode,” in Proc. IEEE Int. Symp. Circuits Syst., 2005, pp. 1310–1313. [20] B. Axelrod, Y. Berkovich, and A. Ioinovici, “Transformerless dc–dc converters with a very high dc line-to-load voltage ratio,” in Proc. IEEE Int. Symp. Circuits Syst., 2003, pp. 435–438. [21] B. Axelrod, Y. Berkovich, and A. Ioinovici, “Switched-capacitor (SC)/switched-inductor (SL) structures for getting hybrid step-down CUK/SEPIC/ZETA converters,” in Proc. IEEE Int. Symp. Circuits Syst., 2006, pp. 1–4. Eduardo Félix Ribeiro Romaneli received the B.S., M.S., and Ph.D. degrees in electrical engineering from the Federal University of Santa Catarina, Brazil, in 1993, 1998, and 2001, respectively. Since 2003, he has been at the Federal Technological University of Paraná, Brazil as a Full Professor. Professor Romaneli’s research has spanned a several disciplines, emphasizing power electronics. His interests are focused but not restricted to UPS, power factor correction and digital control. Gustavo Emmendoerfer was born in Toledo, Brazil, in 1981. He received the B.S. degree in electrical engineering from the Federal Tecnologic University of Paraná, Brazil, in 2006 where he is currently pursuing the M.S. degree. His research interests include power electronics, motion control, and inertial navigation techniques. Luciano Lopes Pfitscher received the B.S. and M.Sc. degrees in electrical engineering from the Universidade Federal de Santa Maria, Brazil, in 1997 and 2001, respectively. He joined the Universidade do Vale do Rio dos Sinos, Brazil, in 2001, where he is an Assistant Teacher and Coordinator of the Electrical Engineering graduation course. His research interests are solar and wind power generation, industrial electronics and power electronics. Marcos Prudente was born in Porto Alegre, Brazil, in 1978. He received the B.S. degree in electrical engineering from the Universidade do Vale do Rio dos Sinos, Brazil, in 2006. His research interests include power electronics and wireless sensor networks. Authorized licensed use limited to: Tabriz University Trial User. Downloaded on December 3, 2008 at 03:25 from IEEE Xplore. Restrictions apply.