System Level ESD/EMI Issues and Protection Design Dr. Ryan Hsin-Chin Jiang ( Email: Ryan@amazingic.com Web: www.amazingic.com ) Nov. 2012 2012 Nov. Ryan Hsin-Chin Jiang 1 OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. 2012 Nov. Ryan Hsin-Chin Jiang 2 OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. Ryan Hsin-Chin Jiang 2012 Nov. 3 ESD Is So Serious ! Electrostatic Voltage Means of Static Generation EndEnd-user’ user’s environment Factory’ Factory’s environment 10% R.H. 40% R.H. 55% R.H. Person walking across Carpet 35,000 V 15,000 V 7,500 V Person walking across Vinyl Floor 12,000 V 5,000 V 3,000 V Worker at a Bench 6,000 V 500 V 400 V Ceramic DIP in Plastic Tube 2,000 V 700 V 400 V Ceramic DIP in Vinyl Set-up Trays 11,500 V 4,000 V 2,000 V IC Packs as Bubble Plastic Cover is removed 26,000 V 20,000 V 7,000 V IC Packs as Packed in Foam Lined Shipping Box 21,000 V 11,000 V 5,500 V 2012 Nov. Ryan Hsin-Chin Jiang 4 Two Kinds of ESD Testing Standards Component Level: • To Simulate the ESD events in a well-controlled environment, such as factory environment. • To characterize a component’s (e.g. IC’s) electrostatic discharge (ESD) susceptibility fully. • It is not alive testing and it uses damage as testing criterion. System Level: • To Simulate the ESD events in an un-controlled environment, such as end-user’s environment. • To characterize a system’s (e.g. Electronic Products) electrostatic discharge (ESD) susceptibility fully. • It is alive testing and it uses interference, mal-function, and damage as testing criteria. 2012 Nov. Ryan Hsin-Chin Jiang 5 Why System ESD Issue Is More Important? 1. The IC’ IC’s are progressing into nm era, e.g. 90nm, 60nm, 45nm processes. Transistors are very weak for sustaining ESD event. 2. The system operating voltage is going to low voltage, e.g. 5V 3.3V 2.5V 1.8V 1.2V. Signals are easy to be destroyed due to ESD transient event. 3. The Aspects of Electronic Products are going into Compact and Light. ESD event is easy to enter the core circuit regions of the system. 4. The User’ User’s usage behaviors should be more friendlier, e.g. less limitation. One popular usage behavior is the hothot-plugging action. ESD event is easy to be generated. 5. High Quality demand is current vogue. ESD testing specifications are more stricter! 2012 Nov. Ryan Hsin-Chin Jiang 6 The Affection of ESD on the System Operation Current will automatically find the lowest impedance path. Shell The electromagnetic field generated by ESD 電場 The electromagnetic field generated by ESD 磁場 kV/m A/m 15 4 3 Hole Bad Contact 10 2 10 cm 1 20 cm 50 cm 5 2012 Nov. 10 15 5 時間 ns Ryan Hsin-Chin Jiang 7 ESD Current Enters to IC from I/O Port Hot plug on/off, chip IO diode damaged C=0.1uF signal connector R=75 ohm damaged Chip IO Chip passed HBM 2kV, MM 200V test PCB System Level ESD Protector should be placed at here! 2012 Nov. Ryan Hsin-Chin Jiang 8 ESD Current Enters to IC from Shell System-Level EMC/ESD Test on LCD Panel of Notebook by An ESD Gun System-Level EMC/ESD Test (Standard IEC 61000-4-2) Driver ICs with Tape Carrier Package Ryan Hsin-Chin Jiang 2012 Nov. 9 FA Pictures of CMOS IC after System-Level ESD Test OM(Substrate):100x By Air Discharge (-8000V) 1 2 PAD PAD Chip fabricated in a 0.18-µm CMOS process. 2012 Nov. Ryan Hsin-Chin Jiang 10 FA Pictures of CMOS IC after System-Level ESD Test By Air Discharge (-8000V) 2012 Nov. Ryan Hsin-Chin Jiang 11 EM Radiation by ESD Transient Voltage Waveform on VDD Pin During System-Level EMC/ESD Test With ESD voltage of +1000V zapping on HCP, the measured VDD transient waveform on CMOS IC#1 inside the EUT. VDD waveform acts as a bi-polar voltage (with transient positive peak voltage of +20V) due to the disturbance of the high ESD-coupled energy. 2012 Nov. Ryan Hsin-Chin Jiang 12 EM Radiation by ESD System-Level ESD Test Induced Transient Voltage on VDD to Cause Latchup Event 2.5V VDD Pin 0A IDD ~0A VDD (5V/div.) 0V VDD ~2V 0V 0V ~60mA IDD 0A 0A Time (400ns/div.) IDD (40mA/div.) 2.5V IDD (10mA/div.) VDD (2V/div.) 2.5V Time (200ns/div.) Non Latchup Transient-Induced Latchup 2012 Nov. Ryan Hsin-Chin Jiang 13 EM Radiation by ESD Latchup Failure after System-Level ESD Zapping Output P-N Spacing Air-Discharge ESD Zapping ~20µm ~150µm pass 12kV, failed at 15kV pass 20 kV ESD Zapping Overshooting/Undershooting trigger current Latchup Out VSS VCC Out 2012 Nov. Ryan Hsin-Chin Jiang 14 EM Radiation by ESD Software Failure after System-Level ESD Zapping BIOS Fail 2012 Nov. Ryan Hsin-Chin Jiang 15 EMI Sources and Consequences Consequences EMI Sources 2012 Nov. Ryan Hsin-Chin Jiang 16 Data Stream Produces Noise Spectrum 2012 Nov. Ryan Hsin-Chin Jiang 17 2012 Nov. Ryan Hsin-Chin Jiang 18 EMI Consequences EMI Consequences Potential Noise Impact to Operating Range ♦Ref: Lecture of Prof. HanHan-Nien Lin, Communications Engineering Department, Feng Chia University 2012 Nov. Ryan Hsin-Chin Jiang 19 EMI Sources May Be Cables Bead for Filtering Bead for Filtering ♦Ref: Lecture of Prof. HanHan-Nien Lin, Communications Engineering Department, Feng Chia University 2012 Nov. Ryan Hsin-Chin Jiang 20 EMI Sources May Be Cables 2012 Nov. Ryan Hsin-Chin Jiang 21 OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. 2012 Nov. Ryan Hsin-Chin Jiang 22 System-Level ESD Testing Standard ♦ IEC 61000-4-2: Electromagnetic Compatibility (EMC) Part 4: Testing and measurement techniques Session 2: Electrostatic discharge immunity Test. 2012 Nov. Ryan Hsin-Chin Jiang 23 System-Level ESD Gun (IEC/EN 61000-4-2) Contact discharge head Air discharge head 2012 Nov. Ryan Hsin-Chin Jiang 24 HBM v.s. IEC61000-4-2 System ESD Gun Comparison Current Waveform HBM HBM R A B + V _ 100pF 1.5kΩ Ω HBM Ip 2kV 1.3A 8kV 5.3A 12kV 8A DEVICE UNDER TEST CHBM= 100pF; RHBM= 1.5kΩ Ω IEC61000-4-2 ESD Gun ~5X IEC Ip 2kV 7.5A 6kV 22.5A 8kV 30A 2012 Nov. Ryan Hsin-Chin Jiang 25 Electronics System-Level ESD Test Levels ♦IEC 61000-4-2 Test Levels 2012 Nov. Ryan Hsin-Chin Jiang 26 Set-up of System-Level ESD Test ♦Test Set-up System is tested under normal operation condition! 2012 Nov. Ryan Hsin-Chin Jiang 27 Electronics System-Level ESD Test Criteria Class Criterion Result Class A No abnormal phenomenon occurs during ESD stress Pass More popular Criterion for High Quality Products! Abnormal phenomenon Class B occurs during ESD stress, but will recover automatically Pass Class C Abnormal phenomenon occurs after ESD stress, manual restart is needed Pass/ Fail Class D Hardware damage Fail 2012 Nov. Ryan Hsin-Chin Jiang 28 Hot Plug Could Induce Cable Discharge Deep submicron & Nano meter process IC is weak to ESD & Cable Discharge Event. 2012 Nov. Ryan Hsin-Chin Jiang 29 Cable Discharge Event ♦ Tribocharging Cable frictionizes with floor. ♦ Induced charging Cable carries high voltage signal. Cable is placed in electric field ♦ Induced voltages If a cable is subjected by the field of a strong pulse (e.g., a lightning stroke, ESD close to the cable) a momentary voltage will be introduced along the cable. 2012 Nov. Ryan Hsin-Chin Jiang 30 IEEE 802.3 Cable Discharge Ad-Hoc • Direct Pin Injection Contact Discharge Test is necessary for evaluating the immunity to Cable Discharge Event! 2012 Nov. Ryan Hsin-Chin Jiang 31 Direct Pin Injection Contact Discharge Test 2012 Nov. Ryan Hsin-Chin Jiang 32 OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. Ryan Hsin-Chin Jiang 2012 Nov. 33 ESD Protection Issue in Nanoscale CMOS ICs (ISCAS’05) 2012 Nov. Ryan Hsin-Chin Jiang 34 ESD Protection Issue in Nanoscale CMOS ICs 18 16 gate-oxide breakdown voltage Voltage (V) 14 12 10 8 6 4 2 How to effectively protect the much thinner gate oxide in the nanoscale CMOS ICs ? ♦IC (100-ns Pulse) ? LNPN trigger voltage 0.1 0.25 0.13 Technology Generation (µ µm) Ref: A. A. Salman et al., “ESD-Induced Oxide Breakdown on Self-Protecting GG-nMOSFET in 0.1-µm CMOS Technology,” IEEE T-DMR, vol. 3, pp. 79-84, Sept. 2003. 2012 Nov. Ryan Hsin-Chin Jiang 35 A Field Return Case Hot plug on/off, chip IO diode damaged C=0.1uF signal connector R=75 ohm damaged Chip IO PCB Chip passed HBM 2kV, MM 200V test System Level ESD Protector should be placed at here! This case tells two things: 1. Component level performance can’ can’t guarantee System level performance. 2. Cable Discharge Event exists practically. 2012 Nov. Ryan Hsin-Chin Jiang 36 Another Field Return Case • Chip passed Latchup test, but Latchup still happened after System Level ESD test. So called Transient Latchup Issue. SCR path stays at ON. 2012 Nov. Ryan Hsin-Chin Jiang 37 System Level ESD Protector Is Necessary Shell Transient Voltage passes to VDD trace on PCB IC GND ESD Protector VDD Necessary! PCB 2012 Nov. Ryan Hsin-Chin Jiang 38 Two Regions on a System Need ESD Protectors I/O ports Critical Power/Control/Signal Lines 2012 Nov. Ryan Hsin-Chin Jiang 39 The Function of ESD Protection Device I/O port of a Product ♦ Prevent the operation of an Electronic Product from the disturbance of ESD event. - Bypass the ESD current and Clamp the voltage at a low value. 2012 Nov. Ryan Hsin-Chin Jiang 40 The Operation of TVS Device System malmal-function threshold Prevent System from Malfunction! TVS’s Clamping Voltage is the most important parameter. Different Systems have different “system malmal-function threshold” threshold” values. 2012 Nov. Ryan Hsin-Chin Jiang 41 TVS’s Clamping Voltage ESD Current waveform For ESD event: During TVS is bypassing ESD current, its terminal voltage is the ESD Clamping High freq. Voltage Lower Clamping Voltage means greater ESD protection performance. For Lightning(Surge) Lightning(Surge) event: During TVS is bypassing Lightning current, its terminal voltage is the Lightning Low freq. Clamping Voltage Lower Clamping Voltage means greater Lightning Current waveform Lightning protection performance. 2012 Nov. Ryan Hsin-Chin Jiang 42 How to Measure the Clamping Voltage of TVS Device ? (I) Not Proper ! 2012 Nov. Ryan Hsin-Chin Jiang 43 How to Measure the Clamping Voltage of TVS Device ? (II) The Proper Method: Transmission Line Pulsing (TLP) System 2012 Nov. Ryan Hsin-Chin Jiang 44 An Example of TLP I-V Curve ♦ When ITLP=IESD= 16A (~ESD Transmission Line Pulsing (TLP) Measurement 20 5kV), the TVS’ TVS’s ESD clamping 18 voltage VCL = 12V. 16 V_pulse 14 ♦ When ITLP=IESD= 6A (~ESD Pulse from a transmission line 12 2kV), the TVS’ TVS’s ESD clamping TLP_I + 100ns 10 TLP_V 8 voltage VCL = 8.75V. DUT - 6 4 I/O to GND 2 0 2 4 6 8 10 12 14 Transmission Line Pulsing (TLP) Voltage (V) Ryan Hsin-Chin Jiang 2012 Nov. 45 S xxxx xx Px xx x xx Cxx x AZ1015--04S AZ1015 Sx Clamping Voltage Comparison by TLP Measurement TLP: Transmission Line Pulsing Transmission Line Pulsing (TLP) Current (A) 0 Stress condition: I/O vs. GND 2012 Nov. Ryan Hsin-Chin Jiang 46 TLP Clamping Voltage Determines the System ESD Performance Put ESD Protect IC @ USB Port Contact Discharge @ USB ports of PCB (Class-A) Self Recover Errors (Class( X: error happened, V: pass)) Parts ±600V (contact) ±1kV (contact) ±2kV (contact) ±4kV (contact) Cxxxx X --- --- --- Pxxxxxx X --- --- --- Sx V V X --- AZ1015AZ1015-04S V V V V 2012 Nov. Ryan Hsin-Chin Jiang 47 Ryan Hsin-Chin Jiang 48 The Clamping Types of TVS Devices gnd gnd Unipolar Bipolar 2012 Nov. TVS’s Lightning Clamping Voltage Measurement TVS’ TVS’s Lightning (8us/20us) Clamping Voltage can be measured by using oscilloscope. This is because Lightning pulse (<1MHz) is a low freq freq noise. GND 2012 Nov. Ryan Hsin-Chin Jiang 49 TVS’s Peak Pulse Power (to Lightning Waveform, 8/20us) TVS’ TVS’s Peak Pulse Power Ppk = Ipp x Vclamp Ipp Vclamp the max. lightning Current that TVS can bypass the terminal voltage during TVS is bypassing the max. lightning Current. TVS’s Peak Pulse Power is Not an important parameter. It easily makes users choose wrong TVS. For example TVSTVS-1 : Ipp =12 A, Vclamp = 8V, Power = V*I =96W TVSTVS-2 : Ipp = 12A, Vclamp = 20V, Power = V*I =240W Do you think which one has better protection performance? Answer is the TVSTVS-1, which Vclamp is lower. If you use Power as your selection criterion, you will choose TVS TVS-2! But, its protection performance is poor than that of TVSTVS-1. 2012 Nov. Ryan Hsin-Chin Jiang 50 The Types of ESD Protection devices ♦Transient Voltage Suppressors (TVS) ♦Varistor ♦Zener diode ♦Diode ♦The main function of TVS is to absorb high peak power as a surge device. ♦It also can be an ESD protector. ♦ ♦ Advantages Single channel, 2 terminals, easy to use. Cheap. Disadvantages Clamping Voltage is high. C load is big, not suitable for high speed application. 2012 Nov. Ryan Hsin-Chin Jiang 51 The Types of ESD Protection devices (cont’d) ♦Integrated ESD protection array ♦Zener diode array ♦Regular Diodes array ♦Special designed array ♦ Advantages Multiple channels. Small size. C load could be low, suitable for high speed applications. ♦ Disadvantages Cost is a little of higher than TVS. Board has to be prepre-designed for use. 2012 Nov. Ryan Hsin-Chin Jiang 52 Varistor Materials ♦ Varistors are made from ceramic materials. materials. The predominant Varistor type has a main component which is Zinc Oxide (ZnO ). To this are (ZnO). added small amounts of other oxides such as Bismuth, Cobalt, Manganese and others. ♦ Accordingly, Varistors are sometime known as Metal Oxide Varistors or MOVs. MOVs. ♦ A given Varistor specification may be satisfied by a variety of material formulations. Ceramic 2012 Nov. Ryan Hsin-Chin Jiang 53 The Features of Varistor Positive ♦ Cheap. ♦ Can handle large currents. Negative ♦ Resistance characteristic is non linear. ♦ The voltage drop across the varistor will increase dramatically as the current increases. ♦ It ages as the ZnO particles weaken after conducting current. ♦ Slow in circuit response time, > 35 nsec. ♦ ESD Clamping Voltage is High, hard to help to pass Class-A test. 2012 Nov. Ryan Hsin-Chin Jiang 54 The Most Popular Varistor Formates ♦ The Surface Mount (SM) type, which are produced in Multilayer Chip format, refer as MultiLayer Varistor (MLV). (MLV). ♦ Industry standard sizes are the same as those for Capacitors and Resistors, These range are from 0603 (length 1.5 mm x width 0.75 mm) through 2220 (5.5 mm x 5.0 mm). ♦ The Operating voltages are from 3.5 to 120 volts dc. dc. 2012 Nov. Ryan Hsin-Chin Jiang 55 The Characteristics of TVS Diodes (Zener) ♦ Ideally the TVS diode(Zener) diode(Zener) appears as an open circuit, circuit, although there is a small amount of leakage current present. When a transient appears on the line the TVS Diode(Zener) Diode(Zener) becomes active, active, clamping the pulse to level that will not damage the component it is protecting. protecting. + Protection working area V - I 2012 Nov. Ryan Hsin-Chin Jiang 56 The Structure of TVS Diodes + V - I ♦ The depletion region is only a 100nm thick forcing most energy dissipation into a very thin region at the surface of the diode. 2012 Nov. Ryan Hsin-Chin Jiang 57 The Formats of TVS Diodes Axial Leads Surface Mount Usually for Surge purpose Usually for ESD protection purpose 2012 Nov. Ryan Hsin-Chin Jiang 58 The Features of TVS Diodes Positive ♦ Fast in circuit response time, < 5 nsec. nsec. ♦ Can conduct their maximum current without any increase in clamp voltage. voltage. ♦ No age issue, as long as their parameters are not exceeds. ♦ Dominate in low voltage transient suppressor applications, due to to their low clamping voltage. Negative ♦ Expensive than Varistor. Varistor. ♦ The handling maximum transient current is less than that of Varistor. Varistor. ♦ The capacitance is high for high speed applications, typically > 25pF. ♦ Discrete Zener diodes always suffer the high dynamic turnturn-on resistance which make them have high clamping voltage under high ESD level stress. 2012 Nov. Ryan Hsin-Chin Jiang 59 TVS Diodes Array TVS Diodes Array is an integrated multi-channels ESD protection device ♦ Advantages Multiple channels. Let System size be small. C load could be low, suitable for high speed applications. 2012 Nov. Ryan Hsin-Chin Jiang 60 Application Examples of TVS Diodes Array Varistors TVS Arrays Diodes TVS Arrays ♦Save Board Area! ♦Save Total System Cost! Ryan Hsin-Chin Jiang 2012 Nov. 61 Varistor, TVS Diode, and TVS Diode Array Varistor TVS Diode TVS Diode Array Response Time Slow Fast Fast Clamp Voltage High Low Low Peak ESD Current High C_load High Medium Low Heat Sink Good Fare Fare Individual Cost Low Low High System Cost High High Low Lower, but Enough Lower, but Enough 2012 Nov. Ryan Hsin-Chin Jiang 62 TVS Array in Computer Systems Card Reader South Bridge Audio CPU North Bridge USB 2.0 10M/100M/ 1G LAN IEEE 1394 PS2 Print Port DVI VGA 2012 Nov. HDMI SATA Ryan Hsin-Chin Jiang 63 Ryan Hsin-Chin Jiang 64 TVS Array in LCD Display Systems 2012 Nov. TVS Array in Portable Systems Mic LED Speaker Ext. Memory Card LCD Interface Keypad Volumn Adj/ ON/OFF Battery Serial Port USB/OTG 2012 Nov. Ryan Hsin-Chin Jiang 65 Single TVS Array for One USB3.0 Port (for 8kV contact ESD) ♦One TVS Array protect whole USB3.0 port with Lower Signal Loss Typical Variation of CIN vs. VIN 0.50 f = 1MHz, T=25 oC, 0.45 The 5GHz Eye Diagram when AZ1065-06F is used. 0.40 0.35 VDD=Floated 0.30 Input Capacitance (pF) 0.25 0.20 0.0 VDD=5V 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Input Voltage (V) 2012 Nov. Ryan Hsin-Chin Jiang 66 TVS Arrays for HDMI port (for 8kV contact ESD) TMDS_D2+ TMDS_D2+ Via hole to GND TMDS_GND 3 TMDS_D2- TMDS_D2- GND 2 1 AZ1045-04SU TMDS_D1+ 4 TMDS_GND 5 +5V TMDS_D1- 6 TMDS_D1+ Via hole to +5V C=100nF (optional) Via hole to GND TMDS_D1- TMDS_D0+ TMDS_D0+ Via hole to GND TMDS_GND 3 TMDS_D0- GND 2 1 TMDS_D0AZ1045-04SU TMDS_CK+ 4 TMDS_GND 5 +5V 6 TMDS_CK+ Via hole to +5V TMDS_CK- Via hole to GND C=100nF (optional) CE_REMOTE TMDS_CKCE_REMOTE Via hole to GND N/C 3 DDC_CLK GND 2 DDC_CLK 1 AZC099-04S DDC_DAT 4 GND 5 +5V 6 DDC_DAT Via hole to +5V +5V OUT Via hole to GND C=100nF (optional) HOTPLUG_DET HOTPLUG_DET HDMI Connector 2012 Nov. Ryan Hsin-Chin Jiang 67 VDD 5 Green Red 1 5 11 15 V -Sync H-Sync 2 3 AZ1015-04S 1 GND Red Video Filter Green Green VCC Red 6 5 4 DDC DAT 6 5 VDD VCC Red 75Ω Ω 4 Blue DDC CLK Video Filter Green Blue 75Ω Ω 1 Video Filter 2 Blue * optional 0.1uF or 0.01uF chip capacitor for filtering high-frequency ESD noise DDC_CLK VCC 75Ω Ω FB FB FB 4 FB VSYNC VCC 3 6 Signals From Scaler 2 AZ1015-04S 1 GND VCC TVS Arrays for VGA port (for 3kV ~ 8kV contact ESD) 3 VSYNC Blue HSYNC DDC_Data VSYNC DDC_CLK 6 5 4 DIG_GND HSYNC Red_GND DDC_Data Green_GND DDC_CLK 1 2 3 DDC_Data HSYNC Blue_GND GND 15-pin VGA connector ♦AZC099AZC099-04S Lower Price Pick & Place! ♦AZC002AZC002-04S ♦AZC015AZC015-04S ♦AZ1015AZ1015-04S ♦AZ1045AZ1045-04S Higher ESD spec. & Higher Criterion. TVS arrays 2012 Nov. Ryan Hsin-Chin Jiang 68 TVS Arrays for DVI port (for 3kV ~ 8kV contact ESD) 3 4 common mode choke 1 2 TMDS_D2+ VCC VCC common mode choke 1 2 TMDS-D2- 6 5 VCC CKT24 TMDS_D2+ TMDS-D1- 3 4 2 3 TMDS-D1+ TMDS_D1+ * optional 0.1uF or 0.01uF chip capacitor for filtering high-frequency ESD noise TMDS-D0TMDS-D1+ VCC TMDS_D0+ TMDS_D1- VCC TMDS_D0- 6 5 4 1 2 3 TMDS_D1CKT1 TMDS_D1+ TMDS_D0TMDS_D0+ common mode choke 1 2 3 4 0.1uF TMDS_CKTMDS-CKTMDS-CK+ FB VCC DDC_Data 6 VCC 5 DDC_CLK 4 DDC_Data Place! TMDS DATA 0TMDS DATA 0+ Pick & TMDS DATA 1TMDS DATA 1+ ♦AZC099AZC099-04S Lower Price TMDS DATA 2TMDS DATA 2+ Detect DVI_D connector +5V Power 3 DDC CLK 2 DDC DATA GND 1 Hot Plug Detect Detect Detect TMDS DATA CLK+ TMDS DATA CLK- FB DDC_Data 0.1uF AZC099-04S FB DDC_CLK AZC099-04S TMDS_CK- TMDS_CK+ DDC_CLK 0.1uF TMDS_CK+ AZC099-04S Signals From Scaler 4 4 TMDS_D21 3 common mode choke 1 2 TMDS_D2- TMDS-D2+ TVS arrays ♦AZC002AZC002-04S ♦AZC015AZC015-04S ♦AZ1015AZ1015-04S ♦AZ1045AZ1045-04S Higher ESD spec. & Higher Criterion. 2012 Nov. Ryan Hsin-Chin Jiang 69 TVS Arrays for Mobile Phone ♦Mobile Phone Application (pass 12kV Air ESD) TVS arrays on Internal Buses TVS arrays on Low Speed I/O Port 2012 Nov. Ryan Hsin-Chin Jiang 70 OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. Ryan Hsin-Chin Jiang 2012 Nov. 71 EMI 10 m 1-4m EMI 0.8 m 2012 Nov. Ryan Hsin-Chin Jiang 72 Spurious emissions Test Set-Up, Frequency Below 1000MHz 2012 Nov. Ryan Hsin-Chin Jiang 73 Spurious emissions Test Set-UP Frequency Over 1 GHz 2012 Nov. Ryan Hsin-Chin Jiang 74 EMI 0.8 m 0.8 m EMI 0.4 m EMI EMI 2012 Nov. LISN ISN Ryan Hsin-Chin Jiang 75 Reference Plane Test Receiver 40cm EUT Load Non-conducted table 80cm LISN LISN Ground Plane 2012 Nov. Ryan Hsin-Chin Jiang 76 LISN circuit per line 2012 Nov. LISN Ryan Hsin-Chin Jiang 77 Ryan Hsin-Chin Jiang 78 EMI 2012 Nov. OUTLINE 1. The Influences of the System Level ESD and EMI on Electronic Products. 2. The Testing of the System Level ESD. 3. The Protection Design for the System Level ESD. 4. The Testing of the EMI. 5. The Protection Design for the EMI. Ryan Hsin-Chin Jiang 2012 Nov. −Radio Transmitter (Broadcast, Communication, Navigation, Radar) −Receiver Local Oscillators −Motors, Switches, Fluorescent Lights, Diathermy, Arc Welders −Engine Ignition, Computer & Peripherals −Natural Source; Lightning, Electrostatic Discharge (ESD) −Radio Receivers −Analog Sensors and Amplifiers −Industrial Control Systems −Computer −Ammunition and Ordnance −Human Beings ( Radiation Hazards) EMI ( 2012 Nov. 79 ) Ryan Hsin-Chin Jiang 80 Receiver Local Oscillators radios operate < 0.5 * clock SOURCE cellular phones 2th harmonic Motors, Switches Fluorescent Lights Source = high technology, fast microprocessors e.g. 400 MHz PC’s Communication, Navigation, Radar (350 MHz for workstations) Engine Ignition :HP 2012 Nov. Ryan Hsin-Chin Jiang 81 2012 Nov. Ryan Hsin-Chin Jiang 82 Core and I/O circuits Ryan Hsin-Chin Jiang 2012 Nov. 83 Fourier Series Expansion x(t) A τ A/2 -T τr T τf t 0 dB / decade -20 dB / decade -40 dB / decade ♦ 1/πτ 1/πτr 2012 Nov. f Ryan Hsin-Chin Jiang 84 Trapezoidal pulse train of 1V, 10 MHz, 50% duty cycle for 20 ns rise/fall time 2012 Nov. Ryan Hsin-Chin Jiang 85 Measured spectral of trapezoidal pulse train (20 ns rise/fall time) 2012 Nov. Ryan Hsin-Chin Jiang 86 Trapezoidal pulse train of 1V, 10 MHz, 50% duty cycle for 5 ns rise/fall time 2012 Nov. Ryan Hsin-Chin Jiang 87 Measured spectral of trapezoidal pulse train (5 ns rise/fall time) 2012 Nov. Ryan Hsin-Chin Jiang 88 1. (Spectrum Management) 4. (grounding) 5. (Layout Design) Field 3. (shielding) Conducted filter ( ) 2. (Filter) 2012 Nov. Ryan Hsin-Chin Jiang 89 Ryan Hsin-Chin Jiang 90 Four Ways to Reduce the EMI 1. On-Chip Design 2. PCB Layout Design 3. Shielding Design 4. Placing Filter 2012 Nov. On-Chip Decouple Capacitors Vertical, before onon-Chip DeDe-Cap. Horizontal, before onon-Chip DeDe-Cap. Vertical, after onon-Chip DeDe-Cap. Horizontal, after onon-Chip DeDe-Cap. 2012 Nov. Ryan Hsin-Chin Jiang 91 Ryan Hsin-Chin Jiang 92 On-Chip Slew Rate Control of Clock No Cext Cext = 20pF 2012 Nov. On-Chip Spread Spectrum Clocking 2012 Nov. Ryan Hsin-Chin Jiang 93 EMI Sources, Consequences, and Solutions Consequence EMI Sources Solution 2012 Nov. w/ EMI Filter Ryan Hsin-Chin Jiang 94 EMI Solution by Using Filter Waveform, with Filter Using filter on data lines in GSM, Evaluated the improvement in RF Limit Level (Error Rate > 0%) w/ Filter Waveform, no Filter Bit Error Rate ♦Ref: Lecture of Prof. HanHan-Nien Lin, Communications Engineering Department, Feng Chia University 2012 Nov. Ryan Hsin-Chin Jiang 95 2012 Nov. Ryan Hsin-Chin Jiang 96 EMI Solution by Using Filter EMI Filter Integrated with ESD Protector in Mobile Phone EMI Filter Integrated with ESD Protector EMI Filter Integrated with ESD Protector 2012 Nov. Ryan Hsin-Chin Jiang 97 Summary • ESD event can not be erased from nature. • To reduce the returned fail rate of a electronic product and maintain high quality image, ESD testing spec should go to more stricter. • Using TVS arrays makes the High ESD protection design be Easy and Reusable. • Using TVS arrays can save the total cost of the system product. • Using TVS solutions have the best flexibility regarding to the Trade-off between ESD Performance and Cost . 2012 Nov. Ryan Hsin-Chin Jiang 98 -5 (2010/08/01 ) GUTOR GUTOR 2012 Nov. Ryan Hsin-Chin Jiang 99