Ultra High Vacuum Stepper Motors • • • • • • 1.8° Step angle Suitable for use below 1 x 10-10 mBar Bakeable to 200°C Embedded K type thermocouple Operational range -65°C to +175°C Custom options available Fourth Generation Hybrid UHV Stepper Motors AML stepper motors are specifically designed for use in UHV environments making them ideally suited for low speed precision in-vacuum manipulation without the use of particle generating motion feed-throughs. The considerable reduction in mechanical complexity, absence of metal to metal sliding surfaces and low outgassing characteristics make these motors especially suitable for sensitive handling applications The model D motors are two phase hybrid stepper motors, available in a range of standard sizes and torque ratings. Standard motors provide 200 full steps per revolution and are suitable for use between -65°C to +175°C. Extended low temperature range (-196°C) versions, radiation hard versions (1 x 107 Gy), shaft modifications and hybrid bearings are all available options. All motors are designed, cleaned and hand assembled to UHV standards in an ISO Class 7 cleanroom. Technical Data Model Phase Inductance A Phase Resistance at 20°C Ώ 190 1.0 4.7 3.8 15 350 1.0 5.3 6.6 9 15 470 1.0 6.8 10.5 102 9 15 610 1.0 8.5 19.5 300 20 60 700 1.0 10.5 27.0 Holding Torque Detent Torque Rotor Inertia Max.Axial Force Mass Current Per Phase kgf Max. Radial Force (1) kgf mNm mNm gcm2 g D35.1 70 8 10 9 15 D42.1 180 8 35 9 D42.2 360 14 68 D42.3 450 20 D57.1 800 30 Operating temperature Bakeout temperature Step angle Step angle tolerance Lead length -65°C to +175°C 200°C 1.8° 5% 1.5m mH (1) Refer to application note 27 for details Version 1.7 Speed vs torque characteristics The performance shown on these graphs was obtained using an SMD210 drive operating with standard settings for step division. SMD210 is a switch-mode, bipolar, current-regulating drive with a nominal source of 67volts, optimised for use with vacuum motors. At low speed where step division is active the RSS (root sum of squares) of phase current is set to the nominal current. Over most of the speed range the drive operates in wave mode with nominal set current in only one energised phase. Different drives will produce different speed / torque curves. Drives capable of producing a total phase current of more than 1A RSS may damage the insulation. Drives with significantly lower source voltages may result in poor high speed performance. Use of the embedded thermocouple is essential for motor protection. D35.1 150 1.0A 100 To orque (mNm) 0.8A 0.6A 50 0.4A 0 10 100 1000 10000 Step Frequency (Hz) SMD210Drive,nominalsourceof67Volts. D42.1 D42.2 Speed (rpm) 3 30 300 Speed (rpm) 3 3000 30 300 100 1000 3000 500 250 450 400 200 1.0A 1.0A To orque (mNm) To orque (mNm) 350 0.8A 150 0.6A 100 0.4A 0.8A 300 0.6A 250 200 0.4A 150 100 50 50 0 0 10 100 1000 10 10000 SMD210Drive,nominalsourceof67Volts. SMD210Drive,nominalsourceof67Volts. D42.3 Speed (rpm) 3 30 300 D57.1 Speed (rpm) 3 3000 30 300 100 1000 3000 900 500 1.0A 850 1.0A 450 800 0.8A 750 0.8A 400 700 650 350 0.6A 600 Torque (mNm) T To orque (mNm) 10000 Step Frequency (Hz) Step Frequency (Hz) 0.6A 300 250 0.4A 200 550 500 450 400 0.4A 350 300 150 250 200 100 150 100 50 50 0 0 10 100 1000 10000 10 SMD210Drive,nominalsourceof67Volts. 10000 Step Frequency (Hz) Step Frequency (Hz) SMD210Drive,nominalsourceof67Volts. Dimensions D35.1 1.5m Lead length Leads terminated with 1.5mm crimp sockets ITT Cannon P/N 192990-0090 M3 thread x 6.5 5.00 4.98 35 22.0 21.9 26 4 x Ø3.2 Pumping ports on 26.0 PCD. Both ends. 26 2.0 20 35 27±1 D42.X 1.35m Lead length Leads terminated with 1.5mm crimp sockets ITT Cannon P/N 192990-0090 M3 thread x 8.5 5.00 4.98 42 22.0 21.9 31 31 8 x Ø3.2 Pumping ports on 31.0 PCD. Both ends 2.0 23.0 42 L 1 D57.1 Leads terminated with 1.5mm Crimp sockets ITT Cannon P/N 192990-0090 1.35m Lead length 5.2 X 4 Mounting Holes 5.4 6.35 6.34 56 38.13 38.07 47 1.6 47 56 20 55±1 8-off Ø3.3 Pumping ports on 44.0 PCD. Both Ends. Motor Length L D42.1 D42.2 D42.3 35 49 61 Ordering information Bearings:Standard motors are fitted with open stainless steel bearings lubricated with NyeTorr® 6300 UHV grease. Option ‘H’ motors have hybrid bearings with silicon nitride ceramic balls, dry lubricated with molybdenum disulfide. Options:H. Hybrid ceramic bearings R. Radiation hardened to 1 x 107 Gy X. Shaft modification. Please provide a sketch of your requirement C. Cryogenic. Extended operating temperature range. -196°C to +175°C Order code format Order Code D42.1 D35.1 70mNm UHV Stepper Motor D42.1 180mNm UHV Stepper Motor D42.2 360mNm UHV Stepper Motor D42.3 480mNm UHV Stepper Motor D57.1 800mNm UHV Stepper Motor Order Code Related products SMD210 Stepper motor drive MLF18F 18-way electrical feedthrough MLF18NBL 3-metre lead, SMD210 to MLF18F Option Sales: tectra GmbH Reuterweg 65 D-60323 Frankfurt Tel.: +49-69-720040 info@tectra.de AML pursues a policy of continuous improvement and reserves the right to make detail changes to specifications without consultation. E and OE. R SMD210 Stepper Motor Drive Dual sequential stepper motor controller The SMD210 Vacuum-Compatible Stepper Motor Drive is designed to match AML motors. Two motors may be driven sequentially under host computer control or by an internally stored program. Manual operation is also available from the front panel switches or a hand-held joystick. Features • Drives 2 UHV stepper motors sequentially. • Advanced low-power drive techniques for minimum motor temperature rise and outgassing and maximum operating time. • Phase currents can be set from 0.1 to 1A in increments of 0.1A. • Holding torque can be controlled independently of dynamic torque under program control, to reduce power. • Full, half, ÷4, ÷8 step drive modes with automatic transition at user selectable speeds. (Stops on full step positions only. Micro-stepping used for control of resonance and smoother step transition.) • Thermocouple amplifiers (type K) for motor temperature indication, protection and control of motor bakeout. • RS232C interface for host computer control. Drive programs can be developed and run from the computer console (Remote Program Control) or downloaded for stand-alone operation (Internal Program Control). • Motors may be operated manually with the front panel 'STEP' switches or with a joystick. Single-step or multiple-step operation with smooth acceleration to the selected speed. • 3 user inputs for interaction with program execution, in addition to two "End of travel" inputs for each motor. • 3 user outputs for switching under program control. • Simple control language has many powerful commands which allow control of all aspects of motion or position. Conditional operation, loops and jumps are possible. • 1U high full-width, steel-cased instrument for easy rack-mounting. • Operates from 100 to 240V, 50/60 Hz supply. SPECIFICATIONS: Switch-mode current-regulating power stage with a nominal source of 67volts, for bipolar control of 2-phase vacuum stepper motors. Command Summary Ax Bx b Cx Dx E F fx G+/-x g+/H+/hx,y In J,j K Ln M P Q Tx Set user output x Select motor x Bakeout selected motor. (175°C) Clear user output x Delay x milliseconds, where x is 1 to 65535 Start execution of a resident program Status request. (Busy, ready or error condition) Preset position counter to x. (Sets a reference location at x=0) Go to a defined location x steps from a reference location Rotate at preset speed indefinitely in the specified direction Go to a location 8 steps inside the specified (EOT+ or EOT-) limit switch Set the power reduction parameters (time and phase current after hold time) Initialise user output or position counter, as defined by n Jump to another part of the program Abort program execution Loop through a sequence n times, where n is 1 to 255 Set the step rates for automatic ministep mode transition Enter or exit the programming mode of operation Read the program resident in memory back via RS232C Define the current slew speed in steps per second, where x is between 10 and the maximum rate defined by the x command (<6000) Until. Continue executing the resident program until user input x is “low” Status request. (Position, user inputs, temperature, software version, dynamic parameters) Wait for user input p to go “low” before executing the next instruction Define the acceleration / retardation parameters, where x is the start speed, y is the maximum slew speed and z is the number of steps in the acceleration or retardation ramp Reduce speed to zero with the defined retardation Rotate x steps in the defined direction, where x is between 1 and 10E+6 Ux Vx Wp Xx,y,z Z +/-x The above is given for information purposes only and is not intended to be a rigorous specification for programming purposes Order Code SMD210 Dual UHV-Compatible Stepper Motor Drive SPECIFICATIONS: Related products C14.1, C17.1, C17.2 UHV Compatible Stepper Motors MLF18F 18-way Feedthrough (CF70) MLF18NBL Lead. SMD210 to MLF18F SMDJOY SMD210 Joystick AML pursues a policy of continuous product improvement and reserves the right to make detail changes to specifications without consultation. E and OE. Sales: tectra GmbH Reuterweg 65 D-60323 Frankfurt Tel.: +49-69-720040 Fax: +49-69-720400 info@tectra.de www.tectra.de