Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Main Topics of APSS Advanced Sensor Technology Sensor Informatics Asia--Pacific Summer School Asia on Smart Structures Technology Wavelet Domain s1 s2 105 97 sp Scale 89 81 Output 73 65 hidden II 57 49 41 33 hidden I 25 17 200 300 400 500 600 700 Time Step (No. of poiint) B F B. F. Spencer, S Jr. J Nathan M. and Anne M. Newmark Endowed Chair of Civil Engineering University of Illinois at Urbana-Champaign 0 .1 0 Acceleration (m/s ) 0 .0 5 0 .0 0 -0 .0 5 C o n tr o l le d b y H M D m ode -0 .1 0 20 40 60 80 100 120 140 T im e ( s e c ) Structural Control Application of SHM Smart Structures Technology Laboratory July 2010 Outline Conservation of energy yields: • Trends in Structural Control E = Ek + Es + Eh + Ed • Trends in Structural Health Monitoring • Sensors, S D Data t A Acquisition, i iti and d Di Digital it l Signal Processing • E = total energy gy input p to the structure from f excitation • Ek = kinetic energy of the structure • Es = elastic strain energy of the structure • Eh = energy dissipated due to inelastic deformation • Ed = energy dissipated by supplemental damping devices Implementations Supplemental Damping Devices Passive Systems Active Control Systems non-controllable no power required controllable significant power required “Smart” Dampers controllable little power required 1 Conventional Structure Passive Control Systems PED Structure Excitation Response Excitation Structure Response m M M Tuned Mass Damper Passive Control Systems M M M Base Isolation Passive Damper World Trade Center in New York •10,000 Visco-elastic dampers in each tower •Evenly distributed from 10th to the 110th floor •Damping: 2.5%~3% • • • • Dampers Base Isolation Tuned Mass Damper Tuned Liquid Damper / Tuned Liquid Column Damper • Aerodynamic Shaping Visco-elastic Viscodamper Visco--elastic Damper Visco Steel Damper Visco-elastic ViscoMaterial Low-yield strength steel Tennozu Project Brace Type Visco-elastic Material ViscoSteel Steel 鋼 粘 Plate Plate 板 弾 Shear 鋼 性 Force Q(Q) 板 体 C Building Shear Force (Q) Q v(速度) deformation せん断ひずみ γ=δ/d (d) Thickness (d) Shear Strain g = d/d d(厚さ) Wall Type M Department Store Copyright 2008 Shimizu Corporation, All Rights Reserved 42-story high-rise RC condominium Copyright 2008 Shimizu Corporation, All Rights Reserved 2 Steel Dampers in 42-story RC condominium Use of Dampers in High-rise Building R.J. Smith and M. R. Willford, The damped outrigger concept for tall buildings Dissipate energy of relative vertical motion between perimeter columns and outriggers Vertically acting dampers between coupled shear walls Copyright 2008 Shimizu Corporation, All Rights Reserved Beam-type Steel Dampers in RC Core Walls Typical Layout at outrigger levels R.J. Smith and M. R. Willford, The damped outrigger concept for tall buildings 2525 超高強度RCコアウォール (最大強度80N/mm2) 4650 4650 23650 4650 4650 境界梁型制震ダンパー 2525 3450 6000 6000 6000 6000 3450 30900 超高強度 RCコアウォール 境界梁型 制震ダンパー Copyright 2008 Shimizu Corporation, All Rights Reserved Passive Control System • • • • Dampers Base Isolation Tuned Mass Damper Tuned Liquid Damper / Tuned Liquid Column Damper • Aerodynamic Shaping Seismic Isolation Methods for High-rise RC Condominiums Base Isolation Device (A total of 32) Mat slab 35 story RC condominium Copyright 2008 Shimizu Corporation, All Rights Reserved 3 Seismic Isolation Methods for High-rise RC Condominiums Oakland City Hall Dual-Layer Core Seismic Isolation Method Earthquake Response Fixed Base Base Isolated Copyright 2008 Shimizu Corporation, All Rights Reserved 21 Base-isolation of LNG Tanks Base-Isolated Display-Table for Museum (Y. S. Kim & S. J. Joo : TS Solution) Display-Tables on Shaking Table (Hyundai E&C) Performance of Base Isolation 2D El Centro Record fBI fSLIDING fNON NON--BI (PGA=0.6g) Without Base-isolator Laminated Rubber Bearings Passive Control Systems With Base-isolator Petronas Towers: TMD • Supplementary damping • • • • Dampers Base Isolation Tuned Mass Damper Tuned Liquid Damper / Tuned Liquid Column Damper • Aerodynamic Shaping – Towers: not necessary – Sky bridge: 3 TMDs per each leg. (73 kg ea) – Pinnacles: simple chain impact dampers TMD 4 Taipei 101: TMD Taipei 101: Building TMD • Building TMD Pinnacle TMDs – 660 ton. (0.24% of building mass) Worlds largest. – TMD and its support occupy five upper floors. – Visible from a mezzanine level. – $3.5-million $3 5 million turnkey contract. contract • Includes Dampers and 60m tall pinnacle. • Additional $800k for the damper ball. – Made of 12.5cm thick steel plate. – Peak acceleration of the top was reduced from 7mili-g to 5 milli-g. – The damper will not have any role during earthquakes Building TMD PARK TOWER HOTEL & RESIDENCES Taipei 101: Pinnacle TMDs CSA • Pinnacle TMDs – Two 4.5 ton dampers – Flat steel masses tuned by springs are able to move horizontally in any direction. – To reduce cumulative fatigue damage due to wind-induced motion. PARK TOWER HOTEL & RESIDENCES CSA • Chicago, Illinois, United States • 70 story multi-use building – 48 stories of condos over 18 story hotel • 824 ft. tall tower • 5 story parking garage • Building was designed with a tuned mass damper to control lateral accelerations PARK TOWER HOTEL & RESIDENCES CSA • Modified structure – Initial structural properties: • T = 7.26 sec • Drift = 13” = h/700 • Acceleration = 35 mg – Fi Finall structurall properties i without ih damper: • T = 5.18 sec • Drift = 9.7 in. = h/940 • Acceleration = 20.7 mg – With addition of damper: • Acceleration = 15 mg 5 Passive Control System Random House: TLCD • Tuned Liquid Column Damper – Two TLCDs at the roof level (290 tons and 430tons) – Large U-shaped tanks at right angles. – Moving water mass is 550 tons (0.33% of building weight) in each tank. – Cost effective. Cheaper than a pendulum TMD. • • • • Dampers Base Isolation Tuned Mass Damper Tuned Liquid Damper / Tuned Liquid Column Damper • Aerodynamic Shaping Application of Super Sloshing Damper in High-rise hotels Super Sloshing Damper Tokyo Dome Hotel Shin-Yokohama Prince Hotel Copyright 2008 Shimizu Corporation, All Rights Reserved Copyright 2008 Shimizu Corporation, All Rights Reserved Tuned Mass Dampers for Tall Buildings Supplementary Damping System (Y. S. Kim & S. J. Joo Joo,, TS Solution) • • • • 6 5.18 4.95 4.87 Centum Park Apartments (Busan Busan,, Korea) acceleration[gal] 5 3.41 4 2.98 3.12 3.41 3.41 Dampers Base Isolation Tuned Mass Damper Tuned Liquid Damper / Tuned Liquid Column Damper • Aerodynamic Shaping 2.94 3 2 1 0 No.101 without TMD No.103 with TMD No.105 ISO6897 6 Burj Dubai: Aerodynamic Shaping Wind Tunnel Testing at RWDI • • • • Rowan Williams Davies & Irwin – Ontario, Canada 1:500 Scale Aero-elastic Model Structural damping ratio of 1.5% for sway modes 1 and 2 Mounted on turntable • 36 wind directions at 10 d degree iinterval t l • Wind speeds between 0.5 and 1.3 times of the 50 year design wind speed • Burj Dubai – – – – Height: 818m (world’s tallest structure) Floor: 160 Completion date: Jun 2010 334,000 m2 space • Damping system – Conceptual designs for sloshing water and water column damper systems were developed by Motioneering – Shape refinements and structural measures can keep building sway motions to acceptable levels – Space for sloshing dampers Comparison of Wind Tunnel Results Wind Tunnel Testing at RWDI Wind Tunnel #1 Results Wind Tunnel #3 Results F = Ma Disorganized Vortex Shedding over the height of the tower Active Control Systems Active Control Systems u x m Excitation Structure Response Consider the SDOF system &&(t ) + cx& (t ) + kx (t ) = bu (t ) + γ w (t ) mx c,k with linear state feedback / feedforward Feedforward Li k Link Control Actuators Feedback Li k Link w u = − g1 x − g 2 x& − g 3w Thus, the closed-loop dynamics are Sensors Computer Sensors &&(t ) + [c + bg2 ]x& (t ) + [ k + bg1 ]x (t ) = [γ − bg3 ]w (t ) mx The closed-loop stiffness, damping, and load factor may be arbitrarily assigned 7 Active Mass Damper (AMD) Experiment: Acceleration Feedback Control Strategies Active Control Systems Actuator Sensors Actuator M M Sensor Sensor m M zact (t ) z&&a3 (t ) Actuator z&&a2 (t ) Active Mass Damper Active Base Isolation Active Bracing z&&a1(t ) Control Computer/ DSP Board z&&g (t ) Control Computer Kyobashi Seiwa Building (1989) Rainbow Bridge Tower (1991) AMD-1 Sensor AMD-2 Control Computer Sensor Sensor Yokohama Landmark Tower (1993): AMD Sendagaya INTES Building (1992) 8 Shinjuku Park Tower (1994) Hybrid Mass Damper ORC200 at Osaka Roller 2 ×100 ton Hybrid Mass Dampers for Tower Floor count: 50, Basement floor: 2 Shimizuand Corporation, MadeCopyright with2008 SRC S All Rights Reserved Shanghai World Financial Center: HMD (Incheon Int’l Airport) • Active tuned mass damper Air Traffic Control Tower: 100. 4 m Natural Frequency: 0.71 Hz y – Two dampers on the 90th floor. – Sensors are used to measure the building sway with a computer to control x HMD2 HMD1 Hybrid Mass Damper (HMD) 0 .1 0 0 .0 5 0 .0 5 Acceleration (m/s ) 0 .1 0 2 Acceleration (m/s ) Location of HMDs: 19th Floor (80 m above ground) 0 .0 0 -0 .0 5 TM D m ode • Shape 0 .0 0 - 0 .0 5 C o n t r o l le d b y H M D m ode U n c o n tr o ll e d -0 .1 0 - 0 .1 0 20 40 60 80 100 120 140 20 40 60 80 100 T im e ( s e c ) T i m e (s e c ) Signal w/o HMD Signal w/ HMD 120 140 – The Hole in the building reduces vortexshedding induced force. Harumi Island Triton Square Next Steps … • Smart damping strategies can effectively address a number of these challenges – devices are low power, fail-safe. • Studies show that smart dampers can potentially achieve the majority of the performance of fully active systems. 9 Smart (Semiactive) Control Systems Structure Excitation Smart Damping? Response PED Control Actuators Sensors Computer Sensors Smart Damping? Kajima Shizuoka Building: Observations from the May 7, 1999 M4.9 Earthquake K-Building R-Building 238.05m, 54 story 172 m, 38 story Hybrid mass damper 2 Semi-active hydraulic damper 88 356 semi-active semihydraulic dampers 10 Magnetorheological Fluid Damper Smart Base Isolated Building Using Variable-Orifice Dampers at Keio University Magnetic Choke MR Fluid x F Magnetorheological Fluids Magnetorheological Fluids What are they? • Micron-sized, polarizable, iron particles in oil What do they do? • • • • Magnetorheological Fluid Damper Newtonian in the absence of applied field Develop yield strength when field applied Bingham Model: τ = τ (u) + ηγ& Provide reliable means for a low-power, rapid response interface between electronic controls and mechanical devices Force - Velocity Envelope for MR Fluid Damper Large force at small or zero velocity is possible F Magnetic Choke MR Fluid x Constant current operating curve Zero current x& F F = μ (u ) sgn( x& ) + c p x& μ (u ) F = μ (u ) sgn( x& ) + c p x&x, F Maximum current Extension Any arbitrary curve within operational envelope is possible Compression cp 11 Prototype 20-Ton MR Fluid Damper Thermal Expansion Accumulator 3-Stage Piston Wire Coils Prototype 20-Ton MR Fluid Damper MR Fluid LORD RheoneticTM Seismic Damper MR-9000 LORD RheoneticTM Seismic Damper MR-9000 Diameter: 20 cm Stroke: 16 cm Power: < 50 watts, 22 volts Diameter: 20 cm Stroke: 16 cm Power: < 50 watts, 22 volts Performance Testing at the University of Notre Dame Performance Testing 2A Maximum Current 1A Fo orce (kN) 0.5 A Zero Current 0A Displacement Velocity (cm/s) (cm) Experimental Setup MR Dampers in a Building Measured Response Triangular Displacement Base Isolation Implementation Nihon-Kagaku-Miraikan, Tokyo National Museum of Emerging Science and Innovation Two 30-ton, MR Fluid dampers built by Sanwa Tekki using Lord MR fluid are installed between 3rd and 5th floors 12 Tider MRD-160-100 in JZ20-2NW Offshore Platform (China) Smart Structures Technology Laboratory July 2010 Outline • Trends in Structural Control • Trends in Structural Health Monitoring • Sensors, S D Data t A Acquisition, i iti and d Di Digital it l Signal Processing Why Monitor Infrastructure? Structural Health Monitoring of Infrastructure Smart Structures Technology Laboratory July 2010 • To monitor and control the construction process • To validate the structural designs and characterize performance (e.g., develop database) • To characterize loads in situ g g maintenance • To assist with building/bridge • To detect and localize damage before it reaches a critical level, thus increasing the safety to the public • To reduce the costs and down-time associated with repair of damage • To assist with emergency response efforts, including building evacuation and traffic control Ordinary situation Emergency situation Strong Wind Building Brain Brain プチッ Bridge ・ ボキッ Pipeline バキッ sensor Earthquake Structural Damage & Deterioration Structural Performance Owner, Designer, Engineer Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Data Management Server Lantau Fixed Crossing Database Owner, Administrator, User Smart Structures Technology Laboratory July 2010 Bridges 77 The Hong Kong Polytechnic University 13 Smart Structures Technology Laboratory July 2010 Tsing Ma Bridge Measurements in Four Phases Phase 1 : Free - standing tower Smart Structures Technology Laboratory July 2010 Phase 2 : Tower - cable system Structural Health Monitoring System • • 300 Sensors • Data acquisition system Data processing and analysis system • Cabling network system • $7.8 M Phase 3 : Tower - cable - deck system The Hong Kong Polytechnic University Phase 4 : Completed bridge The Hong Kong Polytechnic University Decade of free vibration studies: Republic Plaza (280M), Singapore Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Buildings Applications • • • • • 81 Smart Structures Static+dynamic monitoring through Technology Laboratory July 2010 construction tracked modal frequencies 70 7 60 storeys, mass/106kg 6 50 5 40 4 30 3 20 2 10 1 Frequency measurements 1994-1995 AVT conducted 1995 Monitoring since 1996 Originally for wind data Building used as wind and earthquake super-sensor’ • Dual rover GPS operational until 3/2005 • Now reverts to seismometer array Permanent Monitoring Smart Structures Technology Laboratory July 2010 Building mode period/sec Roof level FBA Basement FBA ‘sonic’ anemometer GPS antenna Logger 0 0 200 days 400 0 600 core w all core Slab office Slab CFT Column curtain Wall mass mode A1 mode B1 14 Smart Structures Technology Laboratory July 2010 Typical Earthquake Recording Smart Structures Technology Laboratory July 2010 Design Spectrum L65A acc/mm.s-2 Bengaft5 Lat -4.0 Long 101.7 (619km) Ms 6.7 tremor 13:25:00 16/01/01 GMT 10 0 -10 2 4 6 8 10 12 14 16 18 Hence there is enough information for a local design spectrum based on tremor recordings B1A acc/mm.s-2 10 1 0 -1 2 4 6 8 10 12 14 16 18 800 900 1000 3 2 1 0 B1A F/Hz Normalised A-dir 1% spectra 2 2 time /minutes since 21:22:30 16 Jan 2001 65A F/Hz (Aftershock of Bengkulu subduction zone event in 2000), triggered b strong by t mode d 2 response 100 200 300 400 500 600 Time 700 Normalised to peak ground acceleration 10 10 3 1 0 0 0.5 1 1.5 2 2 frequency /Hz 2.5 3 1 Sunda 2 SSumat 4 3 NSumat 2 4 Aceh 5 SSumat 3 7 SSumat 1 9 SSumat 5 10 CSumat 11 SSumat 7 12 Sulawesi 13 Bengkulu 14 Bengaftr 15 SSumat 8 16 Bengaft3 17 Bengaft4 18 Sunda 2 20 Bengaft6 21 SSumat 8 22 SSumat 9 23 SSumat10 25 Aceh 2 composite 3.5 4 1 0 100 200 300 400 500 600 time /s Chicago Full-Scale Monitoring Program 700 800 900 1000 Smart Structures Technology Laboratory July 2010 • Established in 2001 (windycity.ce.nd.edu) • Partnership between Notre Dame, SOM and the Boundary Layer Wind Tunnel Laboratory • Currently monitors 4 signature tall buildings in Chicago and Korea, with Phase II expansion of p to three additional buildings g worldwide up • Major Objectives: – Document level of response, impacts on habitability and reliability of wind-tunnel response predictions – Document in-situ dynamic properties and correlations with FEM/design assumptions Smart Structures Technology Laboratory July 2010 Monitoring Technologies • Response: – Sub-Centimeter Accuracy GPS – Force Balance Accelerometers – Digital Accelerometers • Wind Environment – Ultrasonic anemometers/met. stations • Hub & Spoke Data Acquisition: – Wired datalogger systems – DAQ over LAN, real-time systems Sponsors: NSF CMS 00-85109, CMMI 06-01143, CCHRB, SEAOI The R-SHAPE System Caltech Millikan Library Building (2002) Smart Structures Technology Laboratory July 2010 Example of Mode Shape Determined From R-SHAPE Data Smart Structures Technology Laboratory July 2010 st Millikan Library 1 E-W Mode 10 9 8 Story Levell 7 6 5 Data 4 Rigid Body Rotation 3 Bending (Core) 2 Shear (Core and Frame) 1 Total Calculated 0 0 0.2 0.4 0.6 0.8 1 Normalized Displacement W. D. Iwan - Some Milestones in Strong Motion Monitoring - EERI, February 9, 2008 W. D. Iwan - Some Milestones in Strong Motion Monitoring - EERI, February 9, 2008 15 Smart Structures Technology Laboratory July 2010 University of Tokyo Guangzhou New TV Tower (610 m in height) Smart Structures Technology Laboratory July 2010 measurement of ambient motion 0.4 Seismic retorfit RMS値(0.1gal) 0.35 RMS In ambient motion 0.3 0.25 耐震補強済 耐震補強前 0.2 0.15 Not retrofitted 0.1 0.05 Effectiveness of retrofit 0 x西 x東 x(西 -東) y西 y東 y(西 -東) First step of vulnerability 測定位置 assessment The Hong Kong Polytechnic University Guangzhou New TV Tower (610 m in height) Smart Structures Technology Laboratory July 2010 Guangzhou New TV Tower (610 m in height) Smart Structures Technology Laboratory July 2010 Photos taken on 30 December 2007 上 下 The Hong Kong Polytechnic University Guangzhou New TV Tower (610 m in height) No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Total Type Monitored Data Temperature, humidity, rain, air pressure Wind speed and direction Wind pressure Inclination, leveling, Total Station elevation Z ith l Telescope Zenithal Tl I li ti off tower Inclination t Tiltmeter Inclination of tower Level Sensor Leveling of floors Theodolite Elevation GPS Displacement Vibrating Wire Gauge Strain, shrinkage and creep Thermometer Temperature of structure Digital Video Camera Displacement Seismograph Earthquake Corrosion Sensor Corrosion of reinforcement Accelerometer Acceleration Fiber Optic Sensor Strain and temperature Smart Structures Technology Laboratory July 2010 The Hong Kong Polytechnic University http://www.cse.polyu.edu.hk/benchmark Smart Structures Technology Laboratory July 2010 Number of Sensors In-Construction In-Service Stage Stage Weather Station 1 1 Anemometer Wind Pressure Sensor 2 2 4 1 2 2 2 2 2 416 96 3 527 2 60 60 3 1 3 22 120 280 The Hong Kong Polytechnic University The Hong Kong Polytechnic University 16 Smart Structures Technology Laboratory July 2010 Structural Health Monitoring (SHM) Smart Structures Technology Laboratory July 2010 • SHM requires more than just data – – – – Future Directions Pertinent information Timely reporting Has the structure sustained damage? The number of sensors required to If so, where? adequately adequately monitor civil infrastructure monitor infrastructure • F Fact: t D Damage iis an iintrinsically t i i llcivilllocally ll phenomena h cannot be sufficiently realized with • Fact: Civil infrastructure is large and complex traditional approaches traditional approaches • Result: Dense arrays of sensors are required to effectively monitor civil infrastructure • Current monitoring systems are expensive with much of the cost derived from cabling and installation 97 Intelligent Sensory System Stonecutters Bridge in Hong Kong (2007) Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 WI M Anemometer Accelerometer & Seismometer Temperature Sensor 4E 3E Strain Gauge The key to development of the next generation of SHM systems is embedded computing and sensing. sensing 2E GPS Rover Station 1E Displacement Transducer Diagnostics Prognostics Corrosion Sensor Digital Video Camera WI M Sensory System Safety Performance Life-Cycle Cost East Tower Barometer, Rain Gauge, Hygrometer Sensory System Weigh-In-Motion System Total Number of Sensors : >1200 @ $11K / sensor WIM 1W West Tower 2W 3W 4W Seoul Daejeon (KAIST) US-Korea-Japan Test Bed on Smart Wireless Monitoring of the Second Jindo Bridge Environmentally Hardened Enclosure (September 2008 – present) Antenna Extension Cable 2nd Jindo Bridge Haenam (Inland) Jindo Bridges External Antenna - Range up to 200m - Cover longer than midspan Jindo Jeju Island Wireless sensor kit - Battery board - Imote2 - SHMa sensorboard Modified battery board - 3 D-cell batteries 2nd Jindo Bridge Type Cable-stayed bridge Spans 70+344+70 = 484m Girder Steel box (12.55m width) Design velocity 70 km/hr Designed by Yooshin cooperation (2000, Korea) Constructed by Hyundai construction (2006, Korea) Owner Iksan Regional Construction and Management Administration Special feature Twin bridge 10 101 1 AirLock - Water proof 102 17 Measured Time‐history Data • Sensors on Pylon • Sensors on Cable Cable : 8 Deck : 26 Pylon : 3 Total : 37 P-HE2 : Time-history Acceleration C-JE7 : Time-history Acceleration In total, 420 channels of sensors Z-axis Y-axis X-axis 0 0 Y 20 40 60 time(sec) 80 0 20 40 60 time(sec) 80 0 -10 0 20 100 40 60 time(sec) 80 0 5 10 time(sec) 15 Z X • Sensors on Deck D-JE5 : Time-history Acceleration D-JE8 : Time-history Acceleration 0 -10 -20 0 20 40 60 time(sec) 80 100 -20 10 Z-axis Y-axis X-axis 5 0 -5 -10 0 D-HE2 : Time-history Acceleration 10 Z-axis Y-axis X-axis 10 amplitude (mg) amplitude (mg) Sensor powered by solar cell D-HE13 : Time-history Acceleration 20 Z-axis Y-axis X-axis -10 0 20 40 60 time(sec) 80 100 Z-axis Y-axis X-axis 5 amplitude (mg) 20 10 Sensor 3 D-cell powered by Batteries D-cell batteries 100 amplitude (mg) SHM-A Board w/ Imote2 [Base Stations are installed on pylons of 1st Jindo Bridge, parallel to 2nd Jindo Bridge] Manager node Base Station w/ Antenna (Industrial PC, UPS, ADSL Internet, Enclosure w/ ventilation) 0 -50 X-axis Y-axis Z-axis 5 -5 -5 -10 4 reference sensors to construct global mode information 10 X-axis Y-axis Z-axis 5 amplitude (mg) 0 -50 P-HT1 : Time-history Acceleration 10 50 Z-axis Y-axis X-axis amplitude (mg) C-JE2 : Time-history Acceleration 50 amplitude (mg) Cable : 8 Deck : 22 Pylon : 3 Total : 33 amplitude (mg) Sensor Deployment 0 -5 0 20 40 60 time(sec) 80 -10 0 20 40 60 time(sec) 103 80 104 Smart Structures Technology Laboratory July 2010 Modal Information • Test Specification • Result of FDD (Jindo (Jindo--side) Result for Singluar Value Decomposition 3 System: Jindo-side Sensor Network 10 [Singular Values] Date : July 21, 2009 2 No. of collected data: 5000 data points Sampling frequency: 50Hz Singular Values 10 1 10 0 10 LPF : 20Hz (by Programmable Filter) -1 10 0 0.5 1 1.5 2 2.5 Frequency (Hz) 3 3.5 4 4.5 5 l lessons from f a smartt fish fi h 0.647Hz 1st vertical mode : 0.439Hz 0.442Hz 2nd vertical mode : 0.641Hz 4th vertical mode : 1.404Hz 1.247Hz 5th vertical mode : 1.569Hz 1.001Hz 3rd vertical mode : 1.025Hz 1.735Hz 1.349Hz 6th vertical mode : 1.837Hz Smart Structures Technology Laboratory July 2010 105 Principle of Active Electrolocation Smart Structures Technology Laboratory July 2010 Smart Sensing Strategies in Electric Fish Prof. Mark E. Nelson Beckman Institute, UIUC 18 Smart Structures Technology Laboratory July 2010 Electroreceptors Something to Ponder … Smart Structures Technology Laboratory July 2010 • Electrosensory images are low resolution, so why is the sensor density so high? ~15,000 individual sensors 1 nerve fiber per sensor up to 1000 temporal pulses per sec per nerve fiber RAW DATA RATE: ~15 Mbps MacIver, from Carr et al., 1982 Why so many sensors? Smart Structures Technology Laboratory July 2010 Virtual Sensor Arrays Smart Structures Technology Laboratory July 2010 Virtual Sensor Arrays: Multi-scale Filtering Smart Structures Technology Laboratory July 2010 • Facts: Individual electro-sensory sensors are – relatively low resolution devices – do not provide reliable event detection – are easy to replicate (developmental biology) • Solution: Nervous system creates arrays of VIRTUAL SENSORS with desired resolution and sensitivity Smart Structures Technology Laboratory July 2010 Virtual Sensor Arrays Array Name # virtual sensor nodes Skin Sensors 15,000 -- CMS Map M 2 800 2,800 40 BRAIN PROCESSING skin sensors per node Centromedial map - High spatial acuity - Low temporal acuity SKIN SENSORS INPUT CLS Map LS Map 1,400 200 900 1000 (from skin receptors) both Centrolateral map - Inter spatial acuity - Inter temporal acuity Lateral map - Low spatial acuity - High temporal acuity 19 Smart Structures Technology Laboratory July 2010 Prey capture behavior Smart Structures Technology Laboratory July 2010 Outline • Trends in Structural Control • Trends in Structural Health Monitoring • Sensors, S D Data t A Acquisition, i iti and d Di Digital it l Signal Processing Prey capture behavior Outline Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 • What is a sensor? • Typical sensors for measuring dynamic structural response • Collecting C ll ti Di Digital it l D Data t – Quantization and Aliasing • Digital Signal Processing Smart Structures Technology Laboratory July 2010 Pendulum Response Vibration Sensor Smart Structures Technology Laboratory July 2010 Can be read and recorded M M Accelerometers 20 Smart Structures Technology Laboratory July 2010 Vibration Sensor Smart Structures Technology Laboratory July 2010 Displacement Meter For undamped oscillator: δ&& + ω 2δ = −u&& If u = A sin pt We have δ = B sin pt (1) (2) (3) Carrying out differentiations, and dividing out common terms, we find a necessary condition for the form (3) Accelerometer Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Pendulum Response M M Accelerometers Piezoelectric Accelerometer Smart Structures Technology Laboratory July 2010 Piezoelectric Accelerometer Smart Structures Technology Laboratory July 2010 Typical Specification: 5~1000Hz, ±10g 21 Smart Structures Technology Laboratory July 2010 Vibration Sensor Influence of natural frequency of the sensor Specification of sensors Sensitivity: S= Smart Structures Technology Laboratory July 2010 Output ( voltage) Input (vibration) Resolution: the minimum quantity which can cause the variation of output. Frequency range: the range over which the sensitivity of the transducer does not vary more than a stated percentage from the rated sensitivity. Specification of sensors Smart Structures Technology Laboratory July 2010 Ground Loops Smart Structures Technology Laboratory July 2010 Linearity: Output y f (x) x Input ⎛ y − f ( xi ) ⎞ ⎟⎟ % max ⎜⎜ i ⎝ f ( xi ) ⎠ Ground Loops Smart Structures Technology Laboratory July 2010 Before and after coupling Smart Structures Technology Laboratory July 2010 22 Smart Structures Technology Laboratory July 2010 Ground-loop coupling Smart Structures Technology Laboratory July 2010 Typical Sensors for Measuring Dynamic Response Smart Structures Technology Laboratory July 2010 Resistive Accelerometers • Operating Principle • Operating Principle – Voltage output of resistor bridge changes proportionally with applied acceleration + Signal + Power - Power – Utilizes frequency modulation technique through varying capacitor bridge Power - Signal Fixed Capacitors Fixed Resistors Sensing Resistor #1 Flexure Sensing Resistor #2 Resistive/Capacitive Accelerometers • • • • • Ground Signal Built-In Electronics ~ Insulator Sensing Capacitor #1 Mass Flexure Mass Sensing Capacitor #2 Insulator Smart Structures Technology Laboratory July 2010 Typical Characteristics • • • • Smart Structures Technology Laboratory July 2010 Capacitive Accelerometers Measure down to 0 Hz (DC response) Limited dynamic range (<80 dB = 10,000:1) Limited high frequency range (<10 kHz) p frequency q y response p ((0.7% of Often a damped critical) Sensitivity may vary with input (mV/g/V) Traditionally fragile (limited shock protection) Operates multi-conductor cable (at least 3 wires) Micro-machined versions are small and lightweight Performance matches cost ($10 to $1000 USD) Piezoelectric Accelerometers Smart Structures Technology Laboratory July 2010 • Piezoelectric – Force on self-generating crystal provides charge output proportional to acceleration Signal/Power Ground Voltage or Charge Amplifier Preload Ring Mass Piezoelectric Crystal Base 23 Smart Structures Technology Laboratory July 2010 Piezoelectric Materials • Piezoelectric Effect Smart Structures Technology Laboratory July 2010 Piezoelectric Materials • Piezoelectric Materials – Word origin comes from the greek work “piezen” which translates “to squeeze”. – The generation of an electrical signal by a dielectric material as it is subjected to a mechanical stress. F – Naturally Piezoelectric • Rochelle Salt – One of first materials used to make sensors • Tourmaline T li – Sensitive to hydrostatic pressure • Exotic, “Man-Made” Materials + + - + - + - + - + - + - Piezoelectric Material – Langasite – Lithium Niobate • Cultured Quartz - F Smart Structures Technology Laboratory July 2010 Piezoelectric Materials Smart Structures Technology Laboratory July 2010 Mechanical Design • Piezoelectric Sensing Element • Piezoelectric Materials – Mechanical transduction mechanism as important as piezoelectric material selection – The key is to design the sensor so that it only meas res the parameter of interest and measures minimizes the affects of any outside environmental conditions – Types – Artificially Polarized • Piezofilm – Made of a special polymer - PVDF • Piezoceramics Pi i – Lead Zirconate Titanate (PZT) – Bismuth Titanate • Compression Mode • Flexural Mode • Shear Mode Smart Structures Technology Laboratory July 2010 Mechanical Design • Compression Mode • Flexural Mode – Original sensors utilized this approach; however, it is not commonly used today except for special applications Seismic Mass Electrode Smart Structures Technology Laboratory July 2010 Mechanical Design Preload Stud - + + - + + +- +- + - +- Piezoelectric Crystal (d11-Quartz) (d33-Piezoceramic) – Utilized only in a few low cost sensor designs as performance limitations minimize its widespread use Piezoelectric Seismic Mass + + + + + - - - - - Crystal y (d12-Quartz) (d31-Piezoceramic) Fulcrum Signal (+) Ground (-) Signal (+) Ground (-) Optional Built-In Electronics Optional Built-In Electronics 24 Smart Structures Technology Laboratory July 2010 Mechanical Design – Most commonly utilized design based on overall performance + + + + - -+ -+ -+ -+ Preload Ring Piezoelectric Crystal (d26-Quartz) (d15-Piezoceramic) Center Post Signal (+) Ground (-) Optional Built-In Electronics Smart Structures Technology Laboratory July 2010 Strain Gages Transverse strain Axial strain e T = −ν e L Poisson’s ratio Smart Structures Technology Laboratory July 2010 Typical Characteristics • Shear Mode Seismic Mass Piezoelectric Accelerometers • • • • • Dynamic events only (>0.2 Hz) Wide dynamic range (>100dB = 100,000:1) Wide frequency bandwidth (<1 Hz to >10 kHz) Solid-state ((No moving gp parts)) Self-generating piezoelectric elements require no power • Operates over two conductors • Rugged (5,000 g’s) • High temperature charge versions operate to 1000 F (537 C) Smart Structures Technology Laboratory July 2010 Gage Factor eT eL F l Δl Elastic Modulus: F A E= σ (stress) (t ) e (strain) Because: Δl = eL ; l ΔA ΔD =2 = 2 e T = 2 (−υ e L ) A D Poisson’s ratio Material resistivity Then: R= The resistance of a strain gage: Relative change in resistance: ρl Element length A Cross section area Define a Gage factor G: G= ΔR R eL When a strain gage is strained, the change in resistance is: ∂R ∂R ⎛ ∂R ⎞ ΔR = ⎛⎜ ⎞⎟Δl + ⎛⎜ ⎞⎟ΔA + ⎜ ⎟Δρ ⎝ ∂l ⎠ ⎝ ∂A ⎠ ⎝ ∂ρ ⎠ Example of Strain Gage Specifications Smart Structures Technology Laboratory July 2010 Temperature Range Normal: -100 to +350 F Short-Term: -320 to +400 F Strain Range +3% for gage lengths under 1/8 in +5% for 1/8 in and over Fatigue Life 105 cycles at +1500 microstrain 106 cycles at +1500 microstrain with low modulus solder. Gage factor of a strain gage: Wheastone Bridge Smart Structures Technology Laboratory July 2010 Sensitive instrumentation is required to measure the small changes in resistance produced by strain gauges. Wheatstone bridge is typically used to measure resistances accurately and dynamically over a very large range (1 to 1,000,000 Ω). 25 Common Strain Gage Arrangements Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Strain-Type Load Cells F R1 R2 + Strain gages are used in pillar type load cells VS - + VS R2 - R1 R4 R4 R3 R3 R3 , R1 eT R2 , R4 R1 R2 eL + R2 VS - + VS - R1 R4 R4 R3 R3 Single point Platform scales 1-1000 Kg S-type F Smart Structures Technology Laboratory July 2010 Strain-Type Load Cells σ F =− A⋅E E υ⋅F eT = + = −υ e L A⋅E eL = − Piezoelectric Load Cells Poisson’s ratio Smart Structures Technology Laboratory July 2010 Bending beam Low profile: load and pallet scales 5-500 5 500 Kg Compression Silos, tanks and weighbridges 5,000-60,000 Kg Shear beam (tension-compression) Low profile: load and pallet scales 500-5000 Kg Can not measure static loads Hanging scales 50 – 5000 Kg Smart Structures Technology Laboratory July 2010 LVDT LVDT Smart Structures Technology Laboratory July 2010 Linear Voltage Differential Transformer (LVDT) Coil Assembly Core 26 Smart Structures Technology Laboratory July 2010 LVDT • • • • • • • • • • Friction-Free Operation Infinite Resolution Unlimited Mechanical Life Overtravel Damage Resistant Single Axis Sensitivity Separable Coil And Core Environmentally Robust Null Point Repeatability Fast Dynamic Response Absolute Output Core at Center, Eout is Zero + SECONDARY 1 Smart Structures Technology Laboratory July 2010 Eout - PRI PRIMARY SECONDARY 2 Smart Structures Technology Laboratory July 2010 - + Ein - Eout Ein Core SEC2 SECONDARY 2 Cable Extended Transducer PRIMARY Core right-of-center Eout Non-Zero and Out-of-Phase with Input Eout Eout Core SEC1 SECONDARY 1 - LVDT Operation + - - Core Core Left-of-Center Eout Non-Zero and In-phase with input + Eout + LVDT Operation + Smart Structures Technology Laboratory July 2010 LVDT SECONDARY 1 Smart Structures Technology Laboratory July 2010 PRIMARY SECONDARY 2 Cable Extended Transducer Smart Structures Technology Laboratory July 2010 CETs are ideal in many instances: • Where Large Displacements are Expected • Up to 100” for Laboratory Models • Up to 1750” (145ft) for Industrial Models Cable is wound around a precision machined spool attached to either a: • Potentiometer (variable resistor, analog) • Incremental Encoder ((optical, p , digital) g ) • Where Perfect Alignment is Not Possible A spring provides controlled recoil of the cable. • Cannot use LVDT Here! 27 Smart Structures Technology Laboratory July 2010 Optical Encoder Quadrature (or Incremental) Encoder Smart Structures Technology Laboratory July 2010 Channel A Channel B Photo Detector Channel I Light Source Code Track on Disk Channel A Shaft Code Track Channel B 90 Rotating Disk Channel I Digital Output Smart Structures Technology Laboratory July 2010 Collecting Digital Data Collecting Digital Data Smart Structures Technology Laboratory July 2010 • Because analysis, results, and conclusions are only as good as the data on which it is based, special care must be taken to ensure that high quality data are obtained. • The quality of the data often depends on the purpose for which the data will be used. The Measurement Process Smart Structures Technology Laboratory July 2010 • Data Acquisition: The process of representing an analog signal as a series of digital values is a basic requirement of modern digital signal processing analyzers. In practice, the goal of the analog to digital conversion (ADC) process is to obtain the conversion while maintaining sufficient accuracy in terms of frequency, magnitude, and phase. • Two basic related concepts dictate accuracy: Sampling and Quantization Smart Structures Technology Laboratory July 2010 • Primarily, sampling considerations alone affect the frequency accuracy. • Both sampling and quantization considerations affect magnitude g and p phase accuracy. y • The dynamic range of the ADC (84 dB for 14 bits, 96 dB for 16 bits, etc.) is only meaningful if the quantization of an input signal of interest involves all of the bits of the ADC. – Sampling and Quantization 28 The Measurement Process Smart Structures Technology Laboratory July 2010 Sampling and Quantization Sensors (e.g., Accelerometers, LVDT, strain gage, etc.) all produce analog voltage signals that must be calibrated with physical response. A/D Converter Sensor Δt Sensor Volta age Physical Response Digital Computer 1. Sample and Hold 2. Quantize Sampling and Quantization t Output Code Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Quantization Δt Sensor Volta age Smart Structures Technology Laboratory July 2010 Physical Response Sensor Gain S Sensor t A/D Converter Digital Computer Output Code Smart Structures Technology Laboratory July 2010 Aliasing 1 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 0 Measure ed Frequency 0.6 -1 Nyquist Frequency Nf = fs/2 • Consider a 48 Hz signal • What if the signal is sampled at 50 Hz? • The resulting measured signal has an apparent frequency of 2 Hz 0.8 After a signal is sample the aliasing sample, Aliasing problem cannot be ? ◊ Cannot have significant energy resolved! above the Nyquist frequency (f /2) 0.05 0.1 0.15 0.2 0.25 0.3 Time (sec) 0.35 0.4 0.45 Smart Structures Technology Laboratory July 2010 Aliasing 0.5 Nf Nf fs Excitation Frequency s ◊ Anti‐aliasing filters must be used in dynamic measurements to preserve signal integrity Illustration of Aliasing in the frequency Domain fN fs 29 Smart Structures Technology Laboratory July 2010 Antialiasing Filters Aliased Square Wave Smart Structures Technology Laboratory July 2010 Calibration of System Smart Structures Technology Laboratory July 2010 Physical Response Sensor Sensor Gain Antialiasing Filters A/D Converter Unaliased Square Wave Digital Computer Smart Structures Technology Laboratory July 2010 Physical Response S Sensor Sensor Gain A/D Converter Other ADC Issues Smart Structures Technology Laboratory July 2010 • Differential Nonlinearity: If the round-off that occurs to cause quantization error is not regular (some of the spacing between counts varies) this type of error results. This causes the “noise” from quantization error to be biased. • Bit Dropout: One bit in the ADC may never be set. Obviously, any sample requiring this bit in the ADC word to be set will be in error and the error will be biased. A similar problem exists if one bit of the ADC word is always set. • Reference Voltage: The reference voltage used by the ADC may drift within or between sample periods. Since this drift is not known or measured, this error will cause a bias in any resulting estimate of the dependent variable. Other ADC Issues Digital Computer Smart Structures Technology Laboratory July 2010 • Overload and Overload Recovery: When the ADC is overloaded, it may take several sampling increments to recover. This is normally only a problem under severe overloads but if it occurs the result will be a bias in the estimate of the amplitude. • Aperture Error - Clock Jitter: The value of the amplitude recorded does not correspond to the assumed instant in time, t. This type of error will result in a bias in the estimate of time and frequency parameters. • Digitizer Noise: The random setting of plus or minus one bit when the input is zero is referred to as digitizer noise. This error may become dominant in transient excitation since a large pert of the observed histories may be very small or actually zero as in the case of impact testing. This error can be controlled to some extent by averaging and the use of special window functions. 30 Smart Structures Technology Laboratory July 2010 Smart Structures Technology Laboratory July 2010 Spectrum analysis Digital Signal Processing Smart Structures Technology Laboratory July 2010 Frequency Response Function • One of the most important measurements to be made is the frequency response function. • But, But what is the frequency response function? • Another important function impulse response function: 1 1/ m = − mω 2 + icω + k −ω 2 + i2ζωnω + ωn2 Smart Structures Technology Laboratory July 2010 • Recall that the forward Fourier transform and the inverse Fourier transform are defined by X (ω ) = F ∞ { x (t )} = ∫ is the &&(t ) + cx& (t ) + kx (t ) = f (t ) mx h(t ) = &&(t ) + cx& (t ) + kx (t ) = f (t ) mx H (ω ) = Smart Structures Technology Laboratory July 2010 The Impulse Response Function 1 − ωnt sin(ωdt ) e mωd Extraction of Modes #1 Smart Structures Technology Laboratory July 2010 #2 #3 x (t )e -iωt dt −∞ x (t ) = F -1 1 { X (ω )} = 2π ∞ ∫ X (ω )e iω t dω −∞ • The Frequency Response Function and the Impulse Response Function form Fourier Transform pairs H (ω ) = F {h(t )} , h(t ) = F -1 Mode 1 2.38 Hz 0.36% {H (ω )} 31 Extraction of Modes #1 Smart Structures Technology Laboratory July 2010 #2 Extraction of Modes #3 #1 Smart Structures Technology Laboratory July 2010 #2 #3 Mode 2 6.57 Hz 0.4% Smart Structures Technology Laboratory July 2010 Mode 1 2.38 Hz 0.36% Mode 2 6.57 Hz 0.4% Smart Structures Technology Laboratory July 2010 Frequency Response Function u (t ) Single-Input, Hvu (f ) v (t ) Single-Output Hvu (f ) = • There are several methods to experimentally obtain the Frequency Response Function: H1 Frequency Response Function • Including noise: V (f ) V (f ) Gvv (f ) = V * (f ) U (f ) Gvu (f ) + Hvu (f ) m (t ) x (t ) Gxy (f ) Gxx (f ) + y (t ) v (t ) + + H1(f ) = Smart Structures Technology Laboratory July 2010 n(t ) u (t ) V (f ) Hvu (f ) = U (f ) U * (f )V (f ) Guv (f ) Hvu (f ) = * = U (f ) U (f ) Guu (f ) * Smart Structures Technology Laboratory July 2010 Frequency Response Function – Swept-Sine – Random Excitation – Impulse Excitation – Step-Relaxation Excitation Mode 3 11.3 Hz 1.68% • For the system: Mode 3 11.3 Hz 1.68% = Cov [ m (t ), n(t )] = 0 Guv (f ) Hvu (f ) = Guu (f ) + Gmm (f ) 1 + Gmm (f ) Guu (f ) 32 Smart Structures Technology Laboratory July 2010 H2 Frequency Response Function • Including noise: n(t ) u (t ) + y (t ) x (t ) + H2 (f ) = Gyy (f ) Gxy (f ) u (t ) v (t ) + = Smart Structures Technology Laboratory July 2010 n(t ) + Hvu (f ) m (t ) AA-Filter Effect on the Transfer Function Cov [ m (t ), n(t )] = 0 Gvv (f ) + Gnn (f ) G (f ) = Hvu (f ) + nn Guv (f ) Guu (f ) Smart Structures Technology Laboratory July 2010 Digital Signal Processing + Hvu (f ) + y (t ) H AA2 (f ) If the AA filters onvthe (t ) input and + m (t ) y AA (t ) output are amplitude and phase H AA1(f ) + x ( t ) x (tthen ) matched, they will AA not affect the signal in the frequency range Gx y of (f )interest. H AA1(f )H AA 2 (f )Gxy (f ) H1(f ) = = AA AA Gx AA x AA (f ) H AA1(f )H AA1(f )Gxx (f ) Digital Signal Processing Smart Structures Technology Laboratory July 2010 • The Discrete Fourier Transform is a discretized, finite time-interval, approximation of the Fourier Transform integral. N −1 X (fk ) = Δt ∑ x (t n )e ⎛ kn ⎞ − i 2π ⎜ ⎟ ⎝ N ⎠ n=0 N −1 x (t n ) = Δf ∑ X (fk )e ⎛ kn ⎞ i 2π ⎜ ⎟ ⎝ N ⎠ k =0 Spectral Leakage Smart Structures Technology Laboratory July 2010 Leakage Experiment Smart Structures Technology Laboratory July 2010 • Leakage is probably the most common and, therefore, the most serious digital signal processing error. Unlike aliasing and many other errors, the effects of leakage can only be reduced, not completely eliminated. • Leakage is basically due to a violation of an assumption of the discrete Fourier transform algorithm (i.e., the true signal is periodic within the sample period used to observe the sample function). • Common ways of reducing leakage include: (i) windowing or weighting functions, (ii) periodic excitation, and (iii) increase in frequency resolution. • Effect on coherence function • Transient vs. Stationary signals 33 Actual Power Spectrum Smart Structures Technology Laboratory July 2010 Power Spectrum: Boxcar Window Smart Structures Technology Laboratory July 2010 Power Spectrum: Hanning Window Smart Structures Technology Laboratory July 2010 Power Spectrum: Flattop Window Smart Structures Technology Laboratory July 2010 Power Spectrum: Zoom w/ Flattop Window Smart Structures Technology Laboratory July 2010 Windows Scorecard Smart Structures Technology Laboratory July 2010 For more information, see: http://www.lds-group.com/docs/site_documents/AN014%20Understanding%20FFT%20Windows.pdf 34 Conclusions Smart Structures Technology Laboratory July 2010 • Use appropriate sensors for the job and know their limitations. • Obtaining accurate data requires high quality data acquisition equipment, and the system must be calibrated. • Generally Generally, more bits in the A/D converter is better (e (e.g., g 16 bits). Preamplify the sensor signal so that it uses the maximum span of the A/D converter. • Always use high-quality antialiasing filters, typically 8-pole elliptic filters are generally the best for experimental modal analysis. • Spectral leakage is a critical problem that must be addressed in experimental structural dynamics 35