DeviceNet™ Media System DeviceNet Round Media Thick Trunk Typical Configuration .................................................6-29 Thin Trunk Typical Configuration ...................................................6-30 Thick Cable, Cordsets & Patchcords, Cable Spools.....................6-31 Thin Cable, Cordsets & Patchcords, Cable Spools ......................6-33 Thick and Thin Media, Receptacles ..............................................6-35 Terminal Chambers ........................................................................6-37 Bulkhead Pass-Thru ......................................................................6-39 Terminators ....................................................................................6-40 Mini T-Port .....................................................................................6-41 Micro T-Port ...................................................................................6-43 Gender and Configuration Changers.............................................6-44 PowerTap™ ...................................................................................6-45 2-, 4-, 8-Port DeviceBox ...............................................................6-46 Thru-Trunk DevicePort...................................................................6-47 Drop-Connected DevicePort .........................................................6-48 Open-Style Y-Adaptor ...................................................................6-49 Open-Style Cordsets .....................................................................6-50 Open-Style to Micro Adaptor ........................................................6-52 Open-Style Connectors & Accessories .........................................6-53 KwikLink General Purpose Typical Configuration .....................................................................6-12 Flat Cable Trunk.............................................................................6-13 Connectors ....................................................................................6-14 Drop Cordsets ...............................................................................6-15 Micro Auxiliary Power Cordsets & Patchcords .............................6-16 Accessories....................................................................................6-17 KwikLink Heavy Duty Cat. No. Index...................................................................12-1 DeviceNet Media Safety Connection Typical Configuration .....................................................................6-18 Flat Cable Trunk.............................................................................6-19 Trunk Splice Kit..............................................................................6-20 Insulation Displacement Connectors.............................................6-21 Pigtail Drop, Insulation Displacement Connectors........................6-22 DevicePort™..................................................................................6-23 Drop Cable Cordsets .....................................................................6-24 Terminal Chambers ........................................................................6-25 Micro Auxiliary Power Cordsets and Patchcords..........................6-26 Auxiliary Power IDCs .....................................................................6-27 Accessories....................................................................................6-28 DeviceNet Auxiliary Power Round Media Typical Configuration .....................................................................6-54 Mini, Micro to Mini Cordsets & Patchcords ..................................6-55 Flex-Rated Cordsets & Patchcords...............................................6-57 Bulkhead Pass-Thru ......................................................................6-59 Receptacles ...................................................................................6-60 Trunk Tee........................................................................................6-61 Single Channel Safety Shorting Plugs ..........................................6-63 Connection Systems Introduction......................................................................................6-6 Cable Spools ...................................................................................6-7 Trunk-Line Connector, Drop-Line Connector, and Flat to Thin Round Converter, IDC ...............................................6-8 Five-Pin Open-Style Connector.......................................................6-9 Drop Cable.....................................................................................6-10 Terminal Block IDC ........................................................................6-11 PannelConnect DeviceNet Flat Media System KwikLink Lite Quick Selection General Information Quick Selection Guide .....................................................................6-2 Introduction......................................................................................6-4 Introduction DeviceNet Media System General Table of Contents Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-1 DeviceNet™ Media System Quick Selection Guide General Quick Selection Description Features Connections 1485P KwikLink™ Lite 1485C KwikLink™ Cable IDCs with flat media for IP20 applications Keyed flat trunk cable for use with IDCs Plug and play installation Cable, CL2 IP20 Keyed to prevent wiring mishaps TPE or PVC jacket Class 1 or Class 2 rated cable versions Available in spools up to 420 m (1378 ft) Conductor Open-style Micro QD Introduction Available Models CL2 NA CPE CL1 rated PVC CL2 rated 1485P KwikLink General Purpose Connectors Vampire connectors for use with KwikLink flat cable in general purpose applications Plug and play installation Two-piece housing Designed for general purpose applications IP67 rated 1485T & 1485P KwikLink Heavy Duty Connectors 1485P KwikLink Connectors IDCs for use with KwikLink flat cable. Plug and play installation UL Listed and CSA Certified Valox® construction Sealed: 1200 psi (8270 kPa) washdown IDCs with integral Class 1 round cable pigtail for interfacing a device or power supply to flat cable Plug and play installation Allows Class 1 drop to KwikLink system Includes IDC connector and pigtail module Micro QD Micro QD Open-style Terminator Micro QD Conductor Micro QD Sealed Unsealed Sealed Unsealed See page 6-7 See page 6-13 and 6-19 See page 6-14 See page 6-21 See page 6-22 1485P KwikLink Splice Kits 1485A Bulkhead PassThru Connectors 1485T PowerTap™ 1485P DeviceBox™ 1485P DevicePort™ Description A pair of IDCs factoryjoined with Class 1 round cable for splicing together two sections of flat cable network Mini or micro bulkhead pass-thru connectors for convenient routing of DeviceNet wiring through panel walls Passive coupling device used to limit trunk current Passive sealed junction boxes for up to eight smart devices Passive multi-port tap for up to eight smart devices Features Plug and play installation Available in standard splice kit and power isolation splice kit versions Includes IDC, splice module and flat cable end caps Additional Info Connection Systems PannelConnect KwikLink module to KwikLink module Connections Safety Connection Available Models Additional Info Nickel-plated brass housing standard Stainless steel housing versions available Mini QD Micro QD Sealed Unsealed 4- and 5-pin mini Standard splice kit 5-pin DC micro Power isolation splice kit See page 6-20 See page 6-39 and 6-59 Allows for multiple power supplies 7.5 A or 3 A fuse protection (2x) Thick media and thin media versions 4 or 8 ports Connection to trunk via drop line Stainless steel option Cage-clamp terminal strips Cage-clamp terminal strips Mini QD Micro QD Thick media Thin media See page 6-45 DeviceNet Media Visit our website: www.ab.com/catalogs 6-2 2, 4, or 8 ports Cord grip openings Direct connection to trunk Thick media and thin media versions Publication M117-CA001A-EN-P Thick media Thin media See page 6-46 QD drop connector Pigtail drop connector Cable drop connector Thru-trunk See page 6-23, 6-47, 6-48 DeviceNet™ Media System Mini drop connector Micro drop connector Additional Info See page 6-44 and 6-45 Features Durable construction Simple mounting and installation Available Models Additional Info 4-pin patchcords, receptacles, T-ports, terminal chambers, bulkhead pass-through connectors and accessories for auxiliary power for DeviceNet See page 6-17, 6-28, 6-53 Mini QD Micro QD See page 6-33 See page 6-25 and 6-37 889N Auxiliary Power/Single Channel Safety Media 1485 Accessories 4-pin T-ports and shorting plugs wired to provide both auxiliary power and a single channel safety circuit Note: Safety circuit is passive and not part of the DeviceNet communication network. Accessories to complement DeviceNet media system installations Yellow PVC jacket Red PBT housing Durable construction Standard patchcord lengths up Male or female shorting plugs Broad range of connection to 30 m (98 ft) available types For use in conjunction with Simplified installation standard auxiliary power media components Micro QD KwikLink dust cap Conduit adapters KwikLink end caps Flat cable mounting clamp Micro sealing cap Micro terminator Mini QD Patchcords T-ports Receptacles Bulkhead pass-thru See page 6-55 Mini QD T-ports Shorting plugs See page 6-61 Mini QD Micro QD Open-style Quick Selection Straight or right angle Male and female versions Screw terminal connection IP67 rating Cable spools Premolded segments Mini for Thick Media Panel mount receptacles Mini for Thin Media Field attachable Micro for Thin Media connectors Terminators See page 6-31 889N Auxiliary Power Media Accessories to complement KwikLink flat media systems Connections Mini QD Micro QD Conductor See page 6-15, 6-24, 6-48 1485A Accessories Description Mini QD Conductor Cable spools Premolded segments Panel mount receptacles Field attachable connectors Terminators Single ended Double ended Yellow CPE or gray PVC jacket Standard cordset lengths up to 6 m (19.6 ft) Available in raw spools up to 600 m (1968 ft) Stainless steel option Introduction Mini QD Micro QD Conductor Mini QD Micro QD Mini or micro field attachable connectors with screw terminals for DeviceNet Terminating resistor Sealing caps Open-style connectors Gender changes See page 6-53 DeviceNet Media Available Models PVC jacket Standard cordset lengths up to 30 m (98 ft) Available in raw spools up to 500 m (1640 ft) Stainless steel option Terminal Chambers Connection Systems Features For use only with KwikLink Flat Media system Epoxy-coated zinc coupling nut PVC jacket 1485C Thin Media 6.9 mm (1/4 in.) cable for DeviceNet trunkline or droplines offered in cable spools, molded connectors and receptacles PannelConnect Right or left keyway for positioning purposes Stainless steel option 1485C Thick Media 12.2 mm (1/2 in.) cable for Four-wire unshielded drop DeviceNet trunkline offered cables for use exclusively in cable spools, molded with KwikLink systems connectors, and receptacles Connects a single drop line to the trunk Description Connections 1485K KwikLink Drop Cables Safety Connection 1485P T-Port and Gender Changers General Quick Selection Guide Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-3 DeviceNet™ Media System Introduction General Description General Quick Selection DeviceNet is an open communication network designed to connect factory floor devices such as photoelectric sensors, inductive proximity sensors, motorstarters, drives, valve manifolds, and simple operator interfaces together without interfacing through an I/O system. It increases the amount and rate of information flowing from plant floor devices to control systems, and has the potential to substantially reduce wiring costs. Up to 64 intelligent nodes can be connected to one DeviceNet network. The ability to remove and replace devices from the network while under power without a programming tool is a distinct advantage of the DeviceNet network. Introduction The DeviceNet network consists of a cabling system that provides both power and communication to nodes. Rockwell Automation offers a number of media products for device connection and communication needs. KwikLink™ Flat Media System Connection Systems The KwikLink flat media system provides a simple, modular cabling method with its flat, 4-wire cable and Insulation Displacement Connectors (IDCs). Designed to promote up to 50% savings in installation costs by offering a drastic reduction in labor and materials, the KwikLink system allows nodes to be added to the network quickly and easily—without severing the trunkline. Cutting or stripping of the trunkline is eliminated, as is the need for predetermined cable lengths. KwikLink offers maximum simplicity while still supporting 64 nodes. KwikLink Heavy Duty Connectors are the original connector style for flat media. This rugged industrial connector design incorporates a removable field interface cap in a multitude of connection types including micro, mini pigtail, cable pigtail, open style, and terminator styles, in addition to splice kits for joining two separate flat media trunk sections. KwikLink General Purpose connectors provide a simple low profile two-piece connector design for less demanding industrial applications. These micro style connectors are offered with an extremely pliable flat cable for maximum ease of installation and cable routing and are rated for use in IP67 environments. ArmorBlock™ MaXum I/O is also specifically designed to provide a direct interface to the KwikLink flat media system. A full complement of accessories is available. For complete information on system installation and associated details, see Rockwell Automation publication DN6.7.2 and 1485-IN001A-EN-P. Round Media— Thick Trunk System Rockwell Automation's round media thick trunk systems are based on the use of “thick cable” for DeviceNet. Rockwell Automation thick trunk cable allows maximum trunk line distance and is the original DeviceNet system configuration. Thick trunk cable is available in bulk spools or as mini male to mini female cordsets or patchcords in varying lengths. A wide variety of rugged, durable Allen Bradley DeviceNet components are available for use in thick trunk systems. These components include drop cables, t-ports, DeviceBox, DevicePort, PowerTap, and a multitude of other components and accessories. Stainless steel versions of thick cable system components are also available. For complete information on system installation and associated details, see Rockwell Automation publication DN-6.7.2. Round Media— Thin Trunk System Rockwell Automation round media thin trunk systems are based on the use of “thin cable” for DeviceNet. The use of thin cable reduces maximum trunk line distances but allows for a more compact and cost effective installation for some applications. Rockwell Automation thin cable outer jacket material is either grey PVC for standard environments or yellow CPE for additional chemical resistance. Thin trunk cable is available in a wide variety of configurations including raw spools and both micro and mini cordsets and patchcords. Similar to Rockwell Automation thick trunk systems, compatible components include t-ports, DeviceBox, DevicePort, PowerTap, and a multitude of other components and accessories. Stainless steel versions of thin cable system components are also available. For complete information on system installation and associated details, see Rockwell Automation publication DN6.7.2. General Characteristics PannelConnect Data Rates 125 k baud 250 k baud 500 k baud Flat Trunk Distance 420 m (1378 ft) 200 m (656 ft) 75 m (246 ft) Thick Trunk Distance 500 m (1640 ft) 250 m (820 ft) 100 m (328 ft) Thin Trunk Distance 100 m (328 ft) Max. Drop Length 6.1 m (20 ft) Cumulative Drop 156 m (512 ft) 78 m (256 ft) Number of Nodes 39 m (128 ft) 64 For detailed information on these characteristics, see Rockwell Automation publication DN 6.7.2. Round Media DeviceNet Connection Wiring Safety Connection Mini Connector Face View of Female Face View of Male Micro Connector Face View of Female 2 1 5 3 4 DeviceNet Media Visit our website: www.ab.com/catalogs 6-4 Publication M117-CA001A-EN-P Face View of Male 2 3 5 1 4 Color Code 1. 2. 3. 4. 5. Drain Red (V+) Black (V-) White (CAN_H) Blue (CAN_L) DeviceNet™ Media System Introduction Typical Configuration PanelView Quick Selection General PLC Component on DeviceNet Network 8. KwikLink Drop Cable .........................6-10 9. ArmorBlock™ .....................................10-3 10. Auxiliary Power Cordset...................6-55 PannelConnect 5. 5-Pin Open Style Connector................6-9 6. Terminal Block....................................6-11 7. Flat to Thin Cable Converter................6-8 Safety Connection KwikLink Lite IP20 Flat Media..............6-7 Trunk Line Connector...........................6-8 Drop Line Connector............................6-8 Terminating Resistor.............................6-8 DeviceNet Media 1. 2. 3. 4. Connection Systems Introduction Communications Power Supply Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-5 DeviceNet™ Media System Introduction—Flat Media KwikLink Lite Flat Media System General Quick Selection KwikLink Lite is the new, ODVA-approved solution for wiring DeviceNet networks. This new media makes DeviceNet wiring and cable installation both quick and easy, and extends the network into light-duty, IP20rated applications. Drop-lines for connecting nodes can be easily added using the unique KwikLink Lite two-piece connectors. Additionally, the cable system supports the intermixing of DeviceNet cable types (thin-round with flat). All of the KwikLink Lite Connectors provide Insulation Displacement Technology with reduced assembly time. Product Selection 1. Select Trunk Line Media: A. IP20 flat media. Cable spools are available in 100, 300, and 600 m. Description KwikLink Lite Flat Media Cat. No. 1485C-P1W1 Introduction 1 100, 300, or 600 m B. Round media: Integrating thin round DeviceNet media: B. Termination resistor on main trunk: Description Cat. No. Description Trunk line connector (IDC plug, 1485P-K1TG4 creates a drop off trunk) Terminating resistor (plugs into 1485P-K1TR4 trunk line connector) Flat to thin converter (plugs into trunk line connector) 2. Select: Drop style off the main trunk: A. Flat media with 5-pin open style connection to a DeviceNet node: Description Cat. No. 1 1, 2, or 6 m KwikLink Lite flat media 1485C-P1W1 Trunk line connector (IDC plug, creates a drop off trunk) 1485P-K1TG4 Drop line connector (plugs into trunk line connector) 1485P-K1DL4 5-pin open style connector, 1485P-K1G4-Y5 IDC 3. Optional: Use power input from an external power supply: Description Terminal block with built-in resistor Cat. No. 1485P-K1TLR4 Note: Crimping pliers are required for proper assembly. OR 5-pin open style connector, 1799-DNETCON screw terminal Cat. No. Description Crimping tool for KwikLink Lite 1485A-KCRIMP connectors AND/OR General Characteristics Connection Systems Data Rates 125 k Baud 205 k Baud 500 k Baud KwikLink Lite flat trunk distance 350 m (1148 ft) 150 m (492 ft) 55 m (180 ft) Flat trunk distance 420 m (1378 ft) 200 m (656 ft) 75 m (246 ft) Thick trunk distance 500 m (1640 ft) 250 m (820 ft) 100 m (328 ft) Thin trunk distance 100 m (328 ft) Max. drop length 6.1 m (20 ft) 156 m (512 ft) 78 m (256 ft) Number of nodes 64 For detailed information on these characteristics, see Rockwell Automation publication DN-6.7.2-MAY99. PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-6 1485P-K1GK4 Cordset: Thin round DeviceNet media (plugs into 1485K-P1R5-C converter) 1 100, 300, or 600 m Cumulative drop Cat. No. Trunk line connector (IDC 1485P-K1TG4 plug, creates a drop off trunk) Publication M117-CA001A-EN-P DeviceNet™ Media System KwikLink™ Lite Flat Media Cable Spools Specifications 4 conductor unshielded Contact Material Tinned annealed copper Cable Rating CL2 2c/AWG 19 and 2c/AWG 21 90°C, CL2 and CM Certified Home Run Connection 26 mm (1.02 in.) Operating Temperature [C (F)] -10…+90 ° (14…194 °) Description Approximate Dimensions KwikLink Lite flat media is an unsheathed cable suitable for IP20 applications. Flat media was specially made for Insulation Displacement technology providing an alternate solution to DeviceNet media. Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 10.16 (0.40) 2.0 (0.078) 0.25 (0.009) 1.0 (0.04) PVC Clear Red White Blue #19 AWG Conductors Black 2.54 (0.09) Introduction Flat media has a 300V and 4 A rating. It is suitable in commercial and light industrial environments (E1 and E2 noise environments according to MICE standards). This flat media should not be used with shielded cable. Using shielded cable will leave the shield unterminated, resulting in noise issues and a decrease in the overall performance level of the unshielded system. This cable should only be used with KwikLink Lite connectors. General UL and cUL Listed Cable Type PVC Colored 4 places Features PannelConnect Connection Systems IP20 media is great for in-cabinet and other light duty DeviceNet applications Support mixture of network layouts and topologies Compatible with KwikLink General Purpose DeviceNet thin round media Data rate 125 K baud—350 meter max. distance Data rate 250 K baud—150 meter max. distance Data rate 500 K baud—55 meter max. distance Product Selection Description IP20 Flat Media Quick Selection Certifications Cat. No. 1485C-P1W1 1 Replace with 100 (100 m (328 ft)), 300 (300 m DeviceNet Media Safety Connection (984 ft)), or 600 (600 m (1968 ft)). Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-7 DeviceNet™ Media System KwikLink™ Lite Flat Media Trunk-Line Connector, Drop-Line Connector, and Flat to Thin Round Converter, IDC ? Specifications Safety Ratings General Certifications UL Recognized Physical Characteristics Connector Style Housing:glass-fiber reinenforced PBT cover: PA66 Contact Material Phosphor bronze/nickel substrate Electrical Current Capacity 4A Voltage 30V DC Quick Selection Environmental Enclosure Type Rating IP20 Vibration 1.52 mm (0.06 in.) displacement, 10…500 Hz Operating Temperature [C (F)] -35…+55 ° (-31…+131 °) Storage Temperature [C (F)] -35…+80 ° (-31…+176 °) Description Introduction Connection Systems Must use trunk line connector (1485P-K1TG4) with drop line connector, resistor, and flat to thin round converter Must use crimp tool for assembly The trunk line connector (which is configured quickly to create a drop off the main trunk) can be placed anywhere along the trunk. The drop line connector is plugged into the trunk line connector and creates a drop with flat media enabling the use of a 5-pin open style connector to plug directly into a DeviceNet node. Flat to thin converter is plugged into the trunk line connector (which creates a drop with thin round DeviceNet media) integrates round DeviceNet media into the DeviceNet system. Terminating resistors are plugged into the trunk line connector to terminate the trunk on each end Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Trunk Line Connector 22 (0.87) 17.0 (0.67) 21.3 (0.84) 23 (0.91) 17.8 (0.70) 8.3 (0.33) 9.5 (0.37) 13.8 (0.54) 20.0 (0.79) 30.7 (1.21) Terminating Resistor 21.3 (0.84) Flat Media to Round Converter 23 (0.91) 21.3 (0.84) 23 (0.91) 8.3 (0.33) Features 8.3 (0.33) PannelConnect Insulation displacement connectivity (IDC) Easy to assemble Terminating resistor needed at each end of the trunk Easy transition from KwikLink Lite flat media to existing thin round KwikLink media 9.2 (0.36) 9.2 9.5 (0.36) (0.37) 9.5 (0.37) 20.0 (0.79) 20.0 (0.79) Product Selection Accessories Description Cat. No. Trunk line connector, IDC 1485P-K1TG41 Safety Connection Drop line connector, IDC 1485P-K1DL41 Flat cable to thin round cable, IDC 1485P-K1GK41 Terminating resistors, IDC 1485P-K1TR41 1 Qty. = 10 pieces DeviceNet Media Visit our website: www.ab.com/catalogs 6-8 Drop Line Connector Publication M117-CA001A-EN-P Description Cat. No. Crimping tool for KwikLink Lite 1485A-KCRIMP connectors DeviceNet™ Media System KwikLink™ Lite Flat Media Five-Pin Open-Style Connector Specifications Safety Ratings UL Recognized General Certifications Physical Characteristics Connector Style Housing: PBT -V0 Contact Material Gold-plated Electrical Current Capacity 4A Voltage 25V DC Enclosure Type Rating IP20 Vibration 0.75 mm (0.03 in.), 10…500 Hz Operating Temperature [C (F)] -40…+100 ° (-40…+212 °) Features Storage Temperature [C (F)] -40…+100 ° (-40…+212 °) Insulation displacement connectivity (IDC) Direct connectivity to device with open style connectivity Connected directly to DeviceNet drop Approximate Dimensions Introduction Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 12.6 (0.5) 38.6 (1.52) Product Selection Accessories Description Cat. No. 5-pin open style connector, IDC1 1485P-K1G4-Y5 Description Cat. No. Crimping tool for KwikLink Lite 1485A-KCRIMP connectors 5-pin Linear Plug, Open-style, 1799-DNETCON screw terminal PannelConnect Connection Systems 36 (1.42) Safety Connection Open-Style Connector, IDC Quick Selection Environmental 1 Available April 2009 DeviceNet Media Qty. = 10 pieces Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-9 DeviceNet™ Media System KwikLink™ Lite Flat Media Drop Cable Specifications Physical Characteristics General Coupling Nut Material Epoxy-coated zinc Connector Material Molded oil-resistant PUR Contact Material Gold-plated palladium nickel Cable Type Oil resistant grey PVC jacket, unshielded, 22 AWG power conductors, 24 AWG signal conductors Cable Diameter [mm (in.)] 6 (0.24) Electrical Quick Selection Current Capacity KwikLink Lite Drop Cordset 4A Environmental Temperature Rating [C (F)] Description Introduction Designed specifically for use with KwikLink, these drop cables come in the most common connection configurations. All trunkline connections are 90° micro male with 4-wire unshielded cable. Device connection options include 5 pin mini and micro as well as flying leads. Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 127 (5) Approx. A Features Drop cables designed exclusively for use with KwikLink systems Micro, mini and cable connection Ratcheting coupling nut for vibration resistance -20…+80 ° (-4…+176 °) 31.75 (1.25) 46.9 (1.85) A Overmold 31.75 (1.25) Insert Male Coupling Nut Straight Micro Female Right Angle Micro Female 43.7 (1.72) 63.5 (2.5) 127 (5) Approx. Connection Systems Overmold Female Insert Coupling Nut 45.2 (1.78) Straight Mini Female PannelConnect Right Angle Mini Female Product Selection Description Cat. No. Straight Micro to Conductor 1485K-P1R5-C Right Angle Micro to Conductor 1485K-P1V5-C Straight Mini to Conductor 1485K-P1N5-C Right Angle Mini to Conductor 1485K-P1Z5-C Safety Connection 1 Replace with 1 (1 m (3.3 ft)), 2 (2 m (6.5 ft)), or 6 (6 m (20 ft)). Note: These drop cables are only for use with the KwikLink flat cable system. They are not suitable for use with standard DeviceNet round cable systems. DeviceNet Media Visit our website: www.ab.com/catalogs 6-10 Publication M117-CA001A-EN-P DeviceNet™ Media System KwikLink™ Lite Flat Media Terminal Block IDC Specifications Certifications UL Recognized Physical Characteristics Connector Style Contact area: phosphor bronze/nickel under plated, gold plated; Terminal area: phosphor bronze/nickel under plated, gold flash plating Contact Material Phosphor bronze/nickel substrate General Safety Ratings Current Capacity 4A Voltage 30V DC Environmental Enclosure Type Rating IP20 Features Vibration 1.52 mm (0.06 in.) displacement, 10…500 Hz Insulation displacement connectivity (IDC) Includes built-in resistor Provides power communications Operating Temperature [C (F)] -35…+55 ° (-31…+131 °) Storage Temperature [C (F)] -35…+80 ° (-31…+176 °) Approximate Dimensions 6.0 (0.24) 3.2 (0.13) Dia. x 2 23 (0.91) 7.0 (0.28) V+ 17.0 29.0 (0.67) (1.14) V- 13.5 (0.53) 20.9 (0.82) 16.1 (0.63) Connection Systems 6.0 (0.24) Introduction Dimensions are in millimeters (inches). Illustrations are not drawn to scale. V+ V- 26.1 (1.02) 33.6 (1.32) 31.2 (1.23) 28.0 (1.10) Product Selection Accessories Cat. No. 1485P-K1TLR4 Description Cat. No. Crimping tool for KwikLink Lite 1485A-KCRIMP connectors DeviceNet Media Safety Connection Description Terminal block with built-in resistor PannelConnect Power Input Quick Selection Electrical Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-11 DeviceNet™ Flat Media System KwikLink™ General Purpose Flat Media Typical Configuration General Quick Selection Enclosure PLC Introduction DeviceNet Power Supply 1606-XLSDNET4 Connection Systems PannelConnect Safety Connection 1. KwikLink General Purpose Flat Trunk Cable.................................6-13 2. KwikLink General Purpose Connector ..........................................6-14 3. Micro Terminator ...............................6-17 4. Flat Cable End Cap...........................6-17 5. KwikLink Drop Cable ........................6-15 6. 7. 8. 9. 10. 11. Conduit Adaptor ..............................6-17 Mounting Clamp ..............................6-17 ArmorBlock MaXum.........................10-3 ArmorBlock ......................................10-3 Auxiliary Power Cordsets.................6-55 Standard Cordsets .............................3-1 DeviceNet Media Visit our website: www.ab.com/catalogs 6-12 Publication M117-CA001A-EN-P 12. 13. 14. 15. 16. 17. 18. DeviceNet Photoelectric .......... DeviceNet Inductive .................. DeviceNet Limit Switch............ See the DeviceNet Encoder.................... "Sensors" Standard Photoelectric ............ catalog Standard Proximity .................... Standard Limit Switch .............. DeviceNet™ Media System KwikLink™ General Purpose Flat Media Flat Cable Trunk Specifications Cable Rating Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Auxiliary Power Flat Cable Description Class 1 (CL1) Cable: Per NEC specifications for a Class 1 circuit (see NEC Article 725), the power source must have a rated output of less than 30V and 1000V A. So, based on the size of the flat cable conductors, the maximum current through the network must be no more than 8 A. For applications requiring 8 A in the field, a Class 1 rated flat cable is available. Physical key to ensure proper connection alignment Sized to fit inside one inch conduit TPE or PVC jacket material UL Recognized and CSA Certified Auxiliary Power Cable (CL1): In some cases, it may be desirable to run an auxiliary bus to power outputs (i.e. valves, actuators, indicators). To support such an application, a black PVC power cable for use with KwikLink connectors is provided. The KwikLink power cable is a Class 1 cable capable of supplying 24V of output power with currents up to 8 A. This cable can be used with all flat cable connectors. Connection Systems Class 2 Flat Cable Features Introduction Class 2 (CL2) Cable: For less demanding applications at lower currents, a PVC jacketed Class 2 cable is available. More flexible than the CL 1 cable, this design adheres to NEC Article 725, which states that for a Class 2 circuit, the power source must have a rated output of less than 30V and 100V A. In the case of DeviceNet, running at 24V, the maximum allowable power is then 100V A/24V or 4 A. Therefore, KwikLink CL 2 cable is rated to 4 A at 24V DC. This cable can be used with all flat cable connectors. The Class 1 KwikLink cable is UL Listed for 600V and 8 A at 24V DC. For optimal chemical resilience and superior protection in harsh environments, KwikLink Class 1 cable also features a TPE jacket for maximum toughness with excellent flexibility. Product Selection Cat. No. Description 2.5 (0.1) 5.3 (0.21) 19.3 (0.76) Assembly Rating Use Jacket Material Color 75 m Spool 200 m Spool 24V DC 8A (Class 1) 420 m Spool DeviceNet Trunk TPE Grey 1485C-P1E75 1485C-P1E200 1485C-P1E420 24V DC 4A (Class 2) DeviceNet Trunk PVC Light Grey 1485C-P1G75 1485C-P1G200 1485C-P1G420 24V DC 8A (Class 1) Aux Power Trunk PVC Black 1485C-P1L75 1485C-P1L200 1485C-P1L420 DeviceNet Media Note: The KwikLink general purpose flat cable is only for use with the KwikLink general purpose connectors and ArmorBlock MaXum flat cable base. It is not suitable for use with original KwikLink heavy duty connectors. PannelConnect Class 1 Flat Cable Quick Selection 4-conductor unshielded CL1: 4C16, UL TC 600V 75C west sunlight resistant, cUL FT4 CL2: 4C16, UL CL2 75C, CSA AWM I/II A/B 80C 300V FT4 Auxiliary Power: 4C16, UL TC 600V 75C wet sunlight resistant, cUL Type CIC TPE FT4 General UL Listed and CSA Certified Cable Type Safety Connection Certifications Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-13 DeviceNet™ Flat Media System KwikLink™ General Purpose Flat Media Connectors Specifications General Storage Temperature [C (F)] — Installation Temperature [C (F)] 0…50 ° (32…122 °) Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Enclosure Type Rating IP67 Quick Selection Vibration 0.35 mm (0.014 in.) displacement @ 10…150Hz, 3 planes Connector Material Cover: Glass filled polyester, type PBT Base: Glass filled nylon, type PA66 Installation Torque 1.1…1.3 N•m (10…12 in•lb) Dimensions 45 x 40 x 32 mm (1.8 x 1.6 x 1.3 in.) Approximate Dimensions KwikLink General Purpose Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Description Introduction Allen Bradley KwikLink general purpose connectors are the next generation of the original KwikLink. The connectors are designed to interface drop cables to the flat cable trunkline with optimal plug and play capability at minimal cost. The KwikLink general purpose connectors simple two piece design results in a low profile housing and decreases installation time. 32.0 (1.26) Connection Systems The connector snaps onto the flat cable at any point along the trunk. Contact is made with the cable's four conductors by tightening four screws that drive the contacts through the cable jacket into the conductors. 40.0 (1.57) These connectors are sealed to IP67 requirements and provide a wide working temperature range for application flexibility. KwikLink general purpose connectors, similar to original KwikLink, are designed for single use only and, once installed, should not be removed from the trunkline. 33.0 (1.3) 45.1 (1.77) Product Selection Connector Style Micro Style Assembly Rating 24V DC 3A PannelConnect Features Quick, simple installation Simple two piece, low profile housing Rugged, durable construction IP67 rated Designed for single use Integral micro connector Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-14 Publication M117-CA001A-EN-P Color Cat. No. Black 1485P-K1E4-R5 DeviceNet™ Media System KwikLink™ General Purpose Flat Media Drop Cable Specifications Epoxy-coated zinc Molded oil-resistant PUR Contact Material Gold over nickel-plated brass Cable Type Oil-resistant grey PVC jacket, unshielded, 22 AWG power conductors, 24 AWG signal conductors Cable O.D. 6 mm (0.24 in.) Temperature Rating [C (F)] -20…+80 ° (-4…176 °) Current, Max 3A Quick Selection Connector Material General Coupling Nut Material KwikLink Drop Cable Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 46.9 (1.85) 49.6 (1.96) Description Male Female 32.96 (1.96) Introduction Designed specifically for use with KwikLink, these drop cables come in the most common connection configurations. All trunkline connections are 90° micro male with four wire unshielded cable. Device connection options include five pin mini and micro as well as flying leads. 35.6 (1.4) Features Drop cables designed exclusively for use with KwikLink systems Micro, mini and cable connection Ratcheting coupling nut for vibration resistance 32.1 (1.26) 32.1 (1.26) Male Connection Systems Female Product Selection KwikLink Drop Cable Cordsets and Patchcords 1 (3.3) 2 (6.5) 3 (9.8) 4 (13.1) 5 (16.4) 6 (19.7) Right angle micro to conductor A 1485K-P1F5-C 1485K-P2F5-C — 1485K-P4F5-C — 1485K-P6F5-C Right angle micro to str micro A, B 1485K-P1F5-R5 1485K-P2F5-R5 1485K-P3F5-R5 1485K-P4F5-R5 1485K-P5F5-R5 1485K-P6F5-R5 Right angle micro to right angle micro A, C 1485K-P1F5-V5 1485K-P2F5-V5 1485K-P3F5-V5 1485K-P4F5-V5 1485K-P5F5-V5 1485K-P6F5-V5 Right angle micro to str mini A, D 1485K-P1F5-N5 1485K-P2F5-N5 1485K-P3F5-N5 1485K-P4F5-N5 1485K-P5F5-N5 1485K-P6F5-N5 Right angle micro to right angle mini A, E 1485K-P1F5-Z5 1485K-P2F5-Z5 1485K-P3F5-Z5 1485K-P4F5-Z5 1485K-P5F5-Z5 1485K-P6F5-Z5 Additional drop cable configurations are available, contact your local Rockwell Automation sales office or Allen-Bradley distributor for more information. DeviceNet Media Note: These drop cables are only for use with the KwikLink flat cable system. They are not suitable for use with the standard DeviceNet round cable systems. Safety Connection Dimensions (Diagram) PannelConnect Cat. No. Connector Style Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-15 DeviceNet™ Flat Media System KwikLink™ General Purpose Flat Media Micro Auxiliary Power Cordsets & Patchcords Specifications Certifications UL Recognized and CSA Certified General Mechanical Coupling Nut Material Epoxy-coated zinc Connector Material Molded PUR Contact Material Gold over nickel-plated brass Cable Type Oil-resistant PVC jacket, PVC insulated conductors, 300V Cable Diameter [mm (in.)] 5 (0.21) Bend Radius 10 x diameter Quick Selection Electrical 4-Pin DC Micro Patchcord Description Introduction KwikLink auxiliary power micro drops are standard DC micro cordsets and patchcords designed to interface between KwikLink micro style connectors and Allen Bradley distributed I/O products with micro power connection. The applicationspecific wiring allows for quick and simple connection of auxiliary power to such devices as ArmorBlock™ eight-point products and ArmorBlock MaXum™ with micro base. These products may also be connected directly to DeviceNet micro drops to provide power without disrupting network communications. Connection Systems Features 22 AWG conductors Highly visible yellow PVC jacket offers good oil and chemical resistance Ratcheting coupling nuts for vibration resistance PannelConnect Wiring Diagrams Female Male 1 <--No connection--< 1 2 <--------Brown-------< 2 3 <---------Blue---------< 3 4 <--No connection---< 4 5 <--No connection---< 5 Cable Rating UL AWM style 2661 VW-1 105C 300V, CSA AWM A/B I/II 80C 300V FT1, UV oil and water resistant Assembly Rating 250V, 4 A Environmental Enclosure Type Rating IP67, NEMA 6P, 1200 psi (8270 kPa) washdown Temperature Rating [C (F)] -20…+105 ° (-4…+221 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 31.8 (1.25) 47 (1.85) 34.3 (1.35) 14 (0.56) 14 (0.56) 14 (0.56) Straight Female 14 (0.56) 31.8 (1.25) Straight Male Right Angle Male Right Angle Female Product Selection Cat. No. Male Connector Female Connector Cable Straight Micro (Figure C) Right Angle Micro (Figure D) Cable 889-C2AC-S50‡ 889D-M2AC-K21 889D-E2AC-K21 Straight Micro 889D-F2AC-K21 889D-F2ACDM-K2 889D-F2ACDE-K2 Right Angle Micro 889D-R2AC-K21 889D-R2ACDM-K2 889D-R2ACDE-K2 ‡ Replace 50 (length in meters) with 100 or 200 (i.e., 889-C2AC-S100). 1 Replace 2 (2 m) with 5 (5 m) or 10 (10 m) for other standard cable lengths (i.e., 889D-F2AC-K5). Replace 2 (2 m) with 0M3 (1 ft), 1 (1 m), 5 (5 m) or 10 (10 m) for other standard cable lengths (i.e. 889DR2ACDE-K0M3). Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-16 50.8 (2.0) Publication M117-CA001A-EN-P DeviceNet™ Media System KwikLink™ General Purpose Flat Media Accessories Accessories Standalone Flat Cable End Cap 1485A-KCAP Micro Terminator, Male 1485A-T1D5 Flat Cable Conduit Adapter 1485A-CAD Flat Cable Mounting Clamp 1485A-FCM Plastic Sealing Cap (M12) 1485A-M12 Introduction Cat. No. DeviceNet Media Safety Connection PannelConnect Connection Systems Description Quick Selection General In order to support all of the options associated with the flexibility of KwikLink, Rockwell Automation offers an array of accessories including cable mounts, conduit adaptors, flat cable end caps, and threaded plugs for sealing unused micro connectors. Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-17 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Typical Configuration General Output Device Enclosure Output Device PLC Quick Selection Introduction 24V DC Power Supply Bulletin 1606 DeviceNet Power Supply 1606-XLSDNET8 Open Style Device Connection Systems PannelConnect 1. 2. 3. 4. 5. 6. 7. 8. 9. Flat Trunk Cable .................................6-19 Flat Auxiliary Power Cable .................6-19 Splice Kit ............................................6-20 Terminator ..........................................6-21 Connector IDC ...................................6-21 Open Style IDC ..................................6-21 Class 1 Drop ......................................6-22 DevicePort..........................................6-23 KwikLink Drop Cable .........................6-24 Safety Connection 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Terminal Chamber ............................6-25 Auxiliary Power Drop........................6-26 Conduit Adaptor...............................6-28 Flat Cable End Cap..........................6-28 Mounting Clamp...............................6-28 Dust Cap ..........................................6-28 ArmorBlock MaXum .........................10-3 ArmorBlock ......................................10-3 Auxiliary Power Cordsets.................6-55 Standard Cordsets .............................3-1 DeviceNet Media Visit our website: www.ab.com/catalogs 6-18 Publication M117-CA001A-EN-P 20. 21. 22. 23. 24. 25. 26. 27. DeviceNet RightSight................ DeviceNet SmartSight 9000... DeviceNet Inductive .................. DeviceNet Limit Switch............ See the "Sensors" DeviceNet Encoder.................... catalog Standard Limit Switch .............. Standard Photoelectric ............ Standard Proximity .................... DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Flat Cable Trunk Specifications 4-conductor unshielded Cable Rating CL1: 4C16, UL TC 600V 75C west sunlight resistant, cUL FT4 CL2: 4C16, UL CL2 75C, CSA AWM I/II A/B 80C 300V FT4 Auxiliary Power: 4C16, UL TC 600V 75C wet sunlight resistant, cUL Type CIC TPE FT4 Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Class 2 (CL2) Cable: For less demanding applications at lower currents, a PVC jacketed Class 2 cable is available. More flexible than the CL 1 cable, this design adheres to NEC Article 725, which states that for a Class 2 circuit, the power source must have a rated output of less than 30V and 100V A. In the case of DeviceNet, running at 24V, the maximum allowable power is then 100V A/24V or 4 A. Therefore, KwikLink CL 2 cable is rated to 4 A at 24V DC. This cable can be used with all flat cable connectors. Auxiliary Power Cable (CL1): In some cases, it may be desirable to run an auxiliary bus to power outputs (i.e. valves, actuators, indicators). To support such an application, a black PVC power cable for use with KwikLink connectors is provided. The KwikLink power cable is a Class 1 cable capable of supplying 24V of output power with currents up to 8 A. This cable can be used with all flat cable connectors. Connection Systems Description Class 1 (CL1) Cable: Per NEC specifications for a Class 1 circuit (see NEC Article 725), the power source must have a rated output of less than 30V and 1000V A. So, based on the size of the flat cable conductors, the maximum current through the network must be no more than 8 A. For applications requiring 8 A in the field, a Class 1 rated flat cable is available. The Class 1 KwikLink cable is UL Listed for 600V and 8 A at 24V DC. For optimal chemical resilience and superior protection in harsh environments, KwikLink Class 1 cable also features a TPE jacket for maximum toughness with excellent flexibility. Product Selection Cat. No. Description 2.5 (0.1) 5.3 (0.21) 19.3 (0.76) Assembly Rating Use Jacket Material Color 75 m Spool 200 m Spool 24V DC 8A (Class 1) 420 m Spool DeviceNet Trunk TPE Grey 1485C-P1E75 1485C-P1E200 1485C-P1E420 24V DC 4A (Class 2) DeviceNet Trunk PVC Light Grey 1485C-P1G75 1485C-P1G200 1485C-P1G420 24V DC 8A (Class 1) Aux Power Trunk PVC Black 1485C-P1L75 1485C-P1L200 1485C-P1L420 DeviceNet Media Note: The KwikLink general purpose flat cable is only for use with the KwikLink general purpose connectors and ArmorBlock MaXum flat cable base. It is not suitable for use with original KwikLink heavy duty connectors. PannelConnect Auxiliary Power Flat Cable Physical key to ensure proper connection alignment Sized to fit inside one inch conduit TPE or PVC jacket material UL Recognized and CSA Certified Safety Connection Class 2 Flat Cable Features Introduction Class 1 Flat Cable General UL Listed and CSA Certified Cable Type Quick Selection Certifications Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-19 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Trunk Splice Kit Specifications Storage Temperature [C (F)] General Splice Kit -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Enclosure Type Rating Unsealed: NEMA 1; IP60 (IEC 529) Vibration 1.5 mm displacement @ 10 500 Hz, 10 G peak, 3 planes Material Valox® Jacket Material Grey PVC Dimensions 45 x 49 x 59 mm (1.8 x 1.8 x 2.3 in.) Quick Selection Introduction Description Approximate Dimensions KwikLink splice kits are used for splicing together two sections of a flat cable network. Splice kits are rated for 8 A at 24V DC (Class 1) and come with all the parts necessary to join sections of flat media. Kits include a pair of snap on KwikLink modules factory joined with Class 1 round cable, two IDC connector bases, and two flat cable end caps. Power Isolation versions are available to allow separation of power supplies along the network trunkline. This permits the connection of multiple power supplies to the trunk without mutual interference. Additional information on the IDC connector is found on page 6-21. Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 0.3 m (1 ft) 59 (2.32) 49 (1.93) Splice Caps Features Connection Systems Sealed and unsealed versions Connects trunk segments with 8 A current capacity Standard and power isolation versions Quick, simple installation Includes IDC connectors, splice caps, and flat cable end caps 59 (2.32) IDC Connector (2) 45 (1.75) End Cap Ref. P/N 1485-CAP Product Selection PannelConnect Cat. No. Connector Style Assembly Rating Splice Kit 24V DC 8A Power Isolation Splice Kit Wiring Diagram V+ Can-H Can-L V- (Red) (White) (Blue) (Black) V+ Can-H Can-L V- V+ (No Connection) V+ Can-H (White) Can-H Can-L (Blue) Can-L V(Black) V- Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-20 Publication M117-CA001A-EN-P Cable Length Unsealed Sealed 1485P-P1H4-S 1485P-P1E4-S 0.3 m (1.0 ft) 1485P-P1H4-SX 1485P-P1E4-SX DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Insulation Displacement Connectors Specifications -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Enclosure Type Rating Unsealed: NEMA 1; IP60 (IEC 529) Sealed: NEMA 6P, 13, IP67 and 1200 psi washdown Vibration 1.5 mm displacement @ 10…500 Hz, 10 G peak, 3 planes Material Valox® Dimensions 45 x 49 x 50 mm (1.8 x 1.8 x 2 in.) General Storage Temperature [C (F)] Quick Selection Micro Style IDC Features Sealed and unsealed versions Quick simple installation Rugged Valox housing Includes interface and IDC module Terminator includes interface, IDC module, and flat cable end cap Terminator Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Introduction Approximate Dimensions The KwikLink Insulation Displacement Connectors (IDCs) interface drop cables to the flat cable trunkline with optimal plug and play capability at minimal cost. The hinged, two piece base snaps snugly around the flat cable at any point along the trunk. Contact is made with the cable's four conductors by tightening two screws that drive the contacts through the cable jacket and into the conductors. The upper portion of the IDC provides the connection to the drop cable and is available in several versions including micro- and open-style connectors. Sealed versions offer NEMA 6P and 13, IP67 and 1200 psi washdown protection and feature a wide working temperature range (-25…75°C (-13…167°F)) for outdoor use. The compact Valox construction (roughly two inch square) makes KwikLink IDCs chemically resistant for use in harsh industrial environments. Connection Systems 50 (1.97) 40 (1.58) 36 (1.4) 45 (1.75) 49 (1.93) Product Selection Cat. No. Terminator 24V DC 8A Micro Style 24V DC 3A Open Style 24V DC 8A Connector Material Valox® Color Black Unsealed Sealed 1485A-T1H4 1485A-T1E4 1485P-P1H4-R5 1485P-P1E4-R5 1485P-P1H4-T4 — Safety Connection Assembly Rating DeviceNet Media Connector Style PannelConnect Open Style IDC Description Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-21 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Pigtail Drop—Insulation Displacement Connectors Specifications Storage Temperature [C (F)] General Mini Style Pigtail Drop IDC -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Enclosure Type Rating Sealed: NEMA 6P, 13; IP67 (IEC 529) and 1200 psi (8270 kPa) washdown Sealed: NEMA 6P, 13; IP67 (IEC 529) and 1200 psi (8270 kPa) washdown Vibration 1.5 mm displacement @ 10…500 Hz, 10 G peak, 3 planes Material Valox® Dimensions 45 x 49 x 59 mm (1.8 x 1.8 x 2.3 in.) Quick Selection Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Cable Drop IDC Specified Length Description Mini Style Pigtail Introduction The KwikLink pigtail drops are Insulation Displacement Connectors (IDCs) with integral Class 1 round cables for interfacing devices or power supplies to flat cable. These components are Class 1 rated (8 A at 24V DC) and are available in multiple lengths for application flexibility. Each model includes both the pigtail drop module and the IDC. For additional information on the IDC, see page 6-21. (Red) V+ (Wht) Can -H (Blue) Can -L (Blk) VCable Drop 59 49 (2.32) (1.93) 10 (0.39) Tap/Drop Cap Features Connection Systems 59 (2.32) Sealed and unsealed versions Quick simple installation Rugged Valox housing and PVC cable Includes tap/drop and IDC connection Flying leads or female mini style connector IDC Connector 45 (1.75) Product Selection PannelConnect Cat. No. Connector Style Assembly Rating Jacket Material Cable Length Unsealed Sealed 1 m (3.2 ft) 1485T-P1H4-B1 1485T-P1E4-B1 2 m (6.5 ft) 1485T-P1H4-B2 1485T-P1E4-B2 3 m (9.8 ft) 1485T-P1H4-B3 1485T-P1E4-B3 6 m (19.6 ft) 1485T-P1H4-B6 1485T-P1E4-B6 Cable Drop 24V DC 8A Grey PVC 1 m (3.2 ft) 1485P-P1H4-B1-N5 1485P-P1E4-B1-N5 2 m (6.5 ft) 1485P-P1H4-B2-N5 1485P-P1E4-B2-N5 3 m (9.8 ft) 1485P-P1H4-B3-N5 1485P-P1E4-B3-N5 6 m (19.6 ft) 1485P-P1H4-B6-N5 1485P-P1E4-B6-N5 Mini-Style Pigtail Drop Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-22 Publication M117-CA001A-EN-P DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media DevicePort™ Specifications -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Enclosure Type Rating NEMA 4, 6P and 1200 psi (8270 kPa), 3.5 GPM, (60°C) 140°F temperature washdown; IP67 (IEC 529) 30…120 Hz Shock 5g Material Chemical resistant black polymer Quick Selection Vibration General Storage Temperature [C (F)] Features Description DevicePort taps are passive multiport taps which connect via a drop cable. DevicePort taps are offered with four or eight quick disconnect ports in sealed versions to connect up to eight physical nodes. Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 87.5 (3.5) 5-pin fixed internal thread micro female connector 5.5 (0.22) Dia. Using DevicePort reduces the number of physical taps on the trunk line from as many as eight taps to one. All device connections are micro female receptacles. Only micro male connectors with rotating coupling nuts can interface with each port. Allen Bradley micro style DeviceNet drop cables are recommended. 47.6 (1.87) 44.4 (1.75) 98.4 (3.87) Connection Systems 29.6 (1.06) Micro DevicePort taps come standard with sealing caps for all ports. If replacement sealing caps are required, order Cat. No. 1485A-C3. 59.3 (2.37) Introduction 4- and 8-Port DevicePorts with Cable Drop Passive Sealed (NEMA 6P) 4-port or 8-port Drop cable Micro quick-disconnect 187.3 (7.37) Male Connector Female Connector No. of Ports Cat. No. 4 1485P-P4R5-C2 8 1485P-P8R5-C2 4 1485P-P4R5-D5 2 m Cable Micro Micro Right Angle Micro (2 m pigtail) 8 1485P-P8R5-D5 4 1485P-P4R5-C2-F5 8 1485P-P8R5-C2-F5 PannelConnect Product Selection DeviceNet Media Safety Connection Other DevicePort configurations are also available (page 6-50). Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-23 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Drop Cable Specifications Coupling Nut Material Epoxy-coated zinc General Connector Material Molded oil-resistant PUR Contact Material Gold over nickel-plated brass Cable Type Oil-resistant grey PVC jacket, unshielded, 22 AWG power conductors, 24 AWG signal conductors Cable O.D. 6 mm (0.24 in.) Temperature Rating [C (F)] -20…+80 ° (-4…+176 °) Current, Max 3A Quick Selection KwikLink Drop Cable Approximate Dimensions Description Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Designed specifically for use with KwikLink, these drop cables come in the most common connection configurations. All trunkline connections are 90° micro male with four wire unshielded cable. Device connection options include five-pin straight mini and micro, as well as flying leads. 46.9 (1.85) 49.6 (1.96) Male Female Introduction Features 32.96 (1.96) Drop cables designed exclusively for use with KwikLink systems Micro, mini and cable connection Ratcheting coupling nut for vibration resistance 35.6 (1.4) 32.1 (1.26) 32.1 (1.26) Connection Systems Female Male Product Selection KwikLink Drop Cable Cordsets and Patchcords Cat. No. PannelConnect Connector Style Dimensions (Diagram) 1 (3.3) 2 (6.5) 3 (9.8) 4 (13.1) 5 (16.4) 6 (19.7) Right Angle Micro to Conductor A 1485K-P1F5-C 1485K-P2F5-C — 1485K-P4F5-C — 1485K-P6F5-C Right Angle Micro to Straight Mini A, B 1485K-P1F5-R5 1485K-P2F5-R5 1485K-P3F5-R5 1485K-P4F5-R5 1485K-P5F5-R5 1485K-P6F5-R5 Right Angle Micro to Right Angle Micro A, C 1485K-P1F5-V5 1485K-P2F5-V5 1485K-P3F5-V5 1485K-P4F5-V5 1485K-P5F5-V5 1485K-P6F5-V5 Right Angle Micro to Straight Mini A, D 1485K-P1F5-N5 1485K-P2F5-N5 1485K-P3F5-N5 1485K-P4F5-N5 1485K-P5F5-N5 1485K-P6F5-N5 Right Angle Micro to Right Angle Mini A, E 1485K-P1F5-Z5 1485K-P2F5-Z5 1485K-P3F5-Z5 1485K-P4F5-Z5 1485K-P5F5-Z5 1485K-P6F5-Z5 Additional drop cable configurations are available. Contact your local Rockwell Automation sales office or Allen Bradley distributor for more information. Note: These drop cables are only for use with the KwikLink flat cable system. They are not suitable for use with standard DeviceNet round cable systems. Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-24 Publication M117-CA001A-EN-P DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Terminal Chambers Specifications Micro: Nickel-plated brass; Mini: Anodized aluminum Connector Shell Material Nylon Contact Material Gold-plated palladium/nickel Enclosure Type Rating NEMA 6; IP67 (IEC 529) Operating Temperature [C (F)] -40…+90 ° (-40…+194 °) General Coupling Nut Material M12 x 1 51 (2.0) 54 (2.1) 20 (0.79) 20 (0.79) Description M12 x 1 Micro Style Male Micro Style Female 35 (1.4) 32 (1.3) 20 (0.79) Features 20 (0.79) Micro Right Angle Female Field installable Straight and right angle 5 pin terminal chambers Mini and micro versions Screw terminal installation 7.8-16 UN-2A 80 (3.2) Micro Right Angle Male 81 (3.2) 7.8-16 UN-2B 27 (1.0) 27 (1.0) Mini Style Male Connection Systems Terminal chambers are passive fieldinstallable connectors. The five pin micro style and five pin mini style terminal chambers are designed for use with DeviceNet systems. These connectors contain screw terminals for quick and easy installation and are sized for use with DeviceNet thin cables. Other versions are also available for use with thick cable, see page 6-37. Mini Style Female Connection Type Cat. No. Straight Micro 871A-TS5-DM1 Micro 871A-TS5-D1 Male 871A-TR5-DM1 Right Angle Micro Female 871A-TR5-D1 Straight Mini 871A-TS5-NM1 Straight Mini 871A-TS5-N1 DeviceNet Media Safety Connection Straight Right Angle Micro PannelConnect Product Selection Thin Trunk or Drop Cable Terminal Chambers Connector Style Introduction Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Straight Female Micro Style Terminal Chamber Quick Selection Approximate Dimensions Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-25 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Micro Auxiliary Power Cordsets & Patchcords Specifications Certifications UL Recognized and CSA Certified General Mechanical Coupling Nut Material Epoxy-coated zinc Connector Material Molded PUR Contact Material Gold over nickel-plated brass Cable Type Oil-resistant PVC jacket, PVC insulated conductors, 300V Cable Diameter [mm (in.)] 5 (0.21) Bend Radius 10 x diameter Quick Selection Electrical 4-Pin DC Micro Patchcord Cable Rating UL AWM style 2661 VW-1 105C 300V, CSA AWM A/B I/II 80C 300V FT1, UV oil and water resistant Assembly Rating 250V, 4 A Environmental Description Introduction KwikLink auxiliary power micro drops are standard DC micro cordsets and patchcords designed to interface between KwikLink micro style connectors and Allen Bradley distributed I/O products with micro power connection. The applicationspecific wiring allows for quick and simple connection of auxiliary power to such devices as ArmorBlock™ eight-point products and ArmorBlock MaXum™ with micro base. These products may also be connected directly to DeviceNet micro drops to provide power without disrupting network communications. Enclosure Type Rating IP67, NEMA 6P, 1200 psi (8270 kPa) washdown Temperature Rating [C (F)] -20…+105 ° (-4…+221 °) Features 22 AWG conductors Highly visible yellow PVC jacket offers good oil and chemical resistance Ratcheting coupling nuts for vibration resistance Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Connection Systems Female Male 1 <--No connection--< 1 2 <--------Brown-------< 2 3 <---------Blue---------< 3 4 <--No connection---< 4 5 <--No connection---< 5 31.8 (1.25) 47 (1.85) Wiring Diagrams 50.8 (2.0) 34.3 (1.35) 14 (0.56) 14 (0.56) 14 (0.56) Straight Female 14 (0.56) 31.8 (1.25) Straight Male Right Angle Female Right Angle Male Product Selection PannelConnect Cat. No. Male Connector Female Connector Cable Straight Micro (Figure C) Cable 889-C2AC-S50‡ 889D-M2AC-K21 889D-E2AC-K21 Straight Micro 889D-F2AC-K21 889D-F2ACDM-K2 889D-F2ACDE-K2 Right Angle Micro 889D-R2AC-K21 889D-R2ACDM-K2 889D-R2ACDE-K2 ‡ Replace 50 (length in meters) with 100 or 200 (i.e., 889-C2AC-S100). 1 Replace 2 (2 m) with 5 (5 m) or 10 (10 m) for other standard cable lengths (i.e., 889D-F2AC-K5). Replace 2 (2 m) with 0M3 (1 ft), 1 (1 m), 5 (5 m) or 10 (10 m) for other standard cable lengths (i.e. 889D-R2ACDE-K0M3). Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-26 Publication M117-CA001A-EN-P Right Angle Micro (Figure D) DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Auxiliary Power Insulation Displacement Connectors Cable Temperature [C (F)] -25…+75 ° (-13…+167 °) Enclosure Type Rating NEMA 6P, 13; IP67 (IEC 529) and 1200 psi (8270 kPa) washdown Vibration 1.5 mm displacement @ 10…500 Hz, 10 G peak, 3 planes Valox® Cable Type Oil resistant yellow PVC jacket, 16 AWG stranded copper, 600V, UL Recognized and CSA Certified, STOOW-A Dimensions 45 x 49 x 59 mm (1.8 x 1.8 x 2.3 in.) Quick Selection Material Features Designed for interfacing auxiliary power connections Quick simple installation Rugged Valox housing and PVC cable Includes tap/drop and insulation displacement connection Flying leads or female mini style connector Introduction Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Specified Length Mini Style Pigtail Wiring Device End Flat Cable Black (pin 1) Black White (pin 2) Blue Red (pin 3) Red Green (pin 4) White (Red) V+ (Wht) Can -H (Blue) Can -L (Blk) VCable Drop 59 49 (2.32) (1.93) 10 (0.39) Connection Systems Description KwikLink Auxiliary Power pigtail drops are Insulation Displacement Connectors (IDC) with integral yellow STOOW round cables for connecting auxiliary power to output devices or hardened I/O platforms such as ArmorBlock MaXum™ or FlexArmor™. These components are Class 1 rated (8 A at 24V DC) and are available in multiple lengths for application flexibility. Each model includes both the pigtail drop module and the IDC. Additional information on the IDC can be found on page 6-21. General Specifications Tap/Drop Cap PannelConnect 59 (2.32) IDC Connector 45 (1.75) Connector Style Assembly Rating Cable Drop Connector End Yellow STOOW PVC Cable 24V DC 8A Mini Style Pigtail Drop Cat. No. 1 m (3.28 ft) 1485T-P1E4-C1 2 m (6.5 ft) 1485T-P1E4-C2 3 m (9.8 ft) 1485T-P1E4-C3 6 m (19.7 ft) 1485T-P1E4-C6 1 m (3.28 ft) 1485T-P1E4-C1-N4 2 m (6.5 ft) 1485T-P1E4-C2-N4 3 m (9.8 ft) 1485T-P1E4-C3-N4 6 m (19.7 ft) 1485T-P1E4-C6-N4 DeviceNet Media 4-pin mini female Cable Length Safety Connection Product Selection Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-27 DeviceNet™ Media System KwikLink™ Heavy Duty Flat Media Accessories Description General In order to support all of the options associated with the flexibility of KwikLink, Rockwell Automation offers an array of accessories including cable mounts, conduit adaptors, flat cable end caps, and threaded plugs for sealing unused micro connectors. Quick Selection Introduction Connection Systems Description Cat. No. Kwiklink Module Dust Cap 1485A-C5E4 Flat Cable Conduit Adapter 1485A-CAD Flat Cable Mounting Clamp 1485A-FCM Plastic Sealing Cap (M12) 1485A-M12 Micro Sealing Cap 1485A-C3 Flat Cable End Cap for KwikLink 1485A-CAP PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-28 Publication M117-CA001A-EN-P DeviceNet™ Media System Introduction—Round Media Thick Trunk Typical Configuration General 14 17 18 15 19 Output Device Output Device 8 1 7 7 5 12 9 1 3 3 9 3 3 1 4 2 1 7 14 DeviceNet Power Supply 1 10 7 7 6 7 8 16 10 Thin Drop Cable ...............................6-33 ArmorBlock MaXum.........................10-3 Standard Cordsets.............................3-1 Auxiliary Power Cordsets.................6-55 Auxiliary Power Tee ..........................6-61 Open Terminator...............................6-53 12. 13. 14. 15. 16. 17. 18. DeviceNet Photoelectric .......... DeviceNet Inductive .................. DeviceNet Limit Switch............ See the DeviceNet Encoder.................... "Sensors" Standard Limit Switch .............. catalog Standard Photoelectric ............ Standard Proximity .................... PannelConnect 7. 8. 9. 10. 11. 12. 13 Safety Connection Thick Trunk Cable .............................6-31 Terminator .........................................6-40 T-Port.................................................6-41 Power Tap .........................................6-45 DeviceBox .........................................6-46 DevicePort........................................6-33 10 14 DeviceNet Media 1. 2. 3. 4. 5. 6. 11 24V DC Power Supply Introduction PLC Quick Selection 13 Connection Systems Enclosure Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-29 DeviceNet™ Media System Introduction—Round Media Thin Trunk Typical Configuration 14 10 General 15 16 11 12 Enclosure Output Device PLC Quick Selection 9 1 1 5 1 1 1 8 8 1 1 1 Output Device 7 Open Style Device 3 3 1 8 4 1 3 1 10 2 1 Introduction DeviceNet Power Supply 11 24V DC Power Supply 1 1 6 10 Connection Systems 13 PannelConnect 1. 2. 3. 4. 5. Thin Drop Cable .................................6-55 Terminator ..........................................6-60 T-Port..................................................6-61 Power Tap ..........................................6-45 DeviceBox ..........................................6-46 6. 7. 8. 9. DevicePort..........................................6-55 ArmorBlock MaXum ...........................10-3 Standard Cordsets ...............................3-1 Open Terminator.................................6-53 Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-30 Publication M117-CA001A-EN-P 10. 11. 12. 13. 14. 15. 16. DeviceNet Photoelectric .......... DeviceNet Inductive .................. DeviceNet Limit Switch............ See the DeviceNet Encoder.................... "Sensors" Standard Limit Switch .............. catalog Standard Photoelectric ............ Standard Proximity .................... DeviceNet™ Media System Cordsets & Patchcords, Round Media Cable Spools Thick Trunk Cable Specifications UL Recognized and CSA Certified Coupling Nut Material Epoxy-coated zinc Jacket Material Grey PVC No. of Conductors 1 pair 15 AWG, 1 pair 18 AWG, and drain Contact Material Gold-plated machined brass Cable Diameter [mm (in.)] Thick: 12.2 (0.48); ODVA Type V: 13.5 (0.53) Bend Radius 10 x diameter Electrical Description Rockwell Automation thick trunk cable is available in raw spools as well as specified lengths with any of several connectors preattached. Cordsets and patchcords are prewired and factory molded to assure reliable connection. The thick trunk cables provide a rugged and durable foundation for DeviceNet systems. Although typically used in thick trunk systems as trunkline only, thick cable can also be used for DeviceNet drops. CL1 600V rated ODVA Type V cable is also available in spools only. ODVA Type V cable provides greater flexibility in applications requiring higher voltage jacket ratings. Assembly Rating Thick: 300V, 8 A (4A NEC) Environmental Enclosure Type Rating NEMA 1, 2, 3, 4, 6P, 12, 13; IP67; 1200 psi (8720 kPa) washdown Cable Temperature [C (F)] -20…+70 ° (-15…+158 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 61.8 (2.43) 27 (0.16) 43.7 (1.72) 43.7 (1.72) 61.8 (2.43) 27 (1.06) 45.2 (1.75) Figure A Straight Female Figure B Right Angle Female Figure C Straight Male 45.2 (1.78) Connection Systems Mini to Mini Thick Patchcord Cable Rating Thick: UL-Type PLTC 300V or CM 75 °C (167 °F) or AWM style 2464, CSA- AWM I/II A/B 80 °C (176 °F) 300V FT1, Class 2 Type Thick Flex Rated: UL-Type PLTC 75C or AWM 80C 600V, CSA AWM I/II A/B 80C 600V, FT4 Oil Res II ODVA Type V, Open-Wiring Compliant: UL 600V TC-ER 75C Sunlight Resistant, c(UL) AWM I/II A/B 75C 600V FT1 ODVA Type V Cable: Type V Trunk Cable, UL 600V Type TC-ER Sunlight Resistant 75 °C Dry Open Wiring, CSA AWM I/II A/B 75 °C 600V FT1, Oil Resistant, Class 1 Type Figure D Right Angle Male Example of Patchcord DeviceNet Media Safety Connection Example of Cordset PannelConnect Features PVC jacket offers good oil and chemical resistance Watertight connections (NEMA 4, 6P; IP67; IP69K) Gold-plated contacts Ratcheting coupling nut for vibration resistance Flex rated cable designed to handle five million cycles on a roll test Introduction Thick Trunk Cable General Mechanical Quick Selection Certifications Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-31 DeviceNet™ Media System Cordsets & Patchcords, Round Media Cable Spools Thick Trunk Cable Pinout and Color Code Face View Pinout General Quick Selection Mini Connector Female Male 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Product Selection Thick Cable Introduction Cat. No. Male Connector Female Connector Straight Mini (Figure C)1 Cable Right Angle Mini (Figure D)1 Cable ‡ 1485C-P1-A50 1485C-P1M5-C 1485C-P1W5-C Mini Straight (Figure A) 1 1485C-P1N5-C 1485C-P1N5-M5 1485C-P1W5-N5 Mini Right Angle (Figure A) 1 1485C-P1Z5-C 1485C-P1M5-Z5 1485C-P1W5-Z5 Flex-Rated Thick Cable Connection Systems Cat. No. Male Connector Female Connector Straight Mini (Figure C)1 Cable Right Angle Mini (Figure D)1 Cable ‡ 1485C-F1A50 1485C-F1M5-C 1485C-F1W5-C Mini Straight (Figure A) 1 1485C-F1N5-C 1485C-F1N5-M5 1485C-F1W5-N5 Mini Right Angle (Figure A) 1 1485C-F1Z5-C 1485C-F1M5-Z5 1485C-F1W5-Z5 PannelConnect ‡ Replace 50 (50 m (164ft)) with 150 (150 m (492 ft)), 300 (300 m (984 ft)), or 500 (500 m (1640 ft)). 1 Replace 1 (desired length in meters (i.e. 1485C-P1N5-M5 for a 1 m (3.28 ft) cable) with 2 m (6.56 ft), 3 m (9.8 ft), 4 m (13 ft), 5 m (16.4 ft), 6 m (19.7 ft), 8 m (26 ft), 10 m (32.8 ft), 12 m (39 ft), 18 m (59 ft), 24 m (78.7 ft), 30 m (98 ft) for standard cable lengths. Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485CS-P1N5-M5). To order a red DeviceNet cable, replace P with R in the cat. no. (e.g., 1485C-P1N5-C becomes 1485C-R1N5-C). ODVA Type V Cable Description Cable Spool Cat. No. 1485C-P1BS75 Replace 75 (75 m (246 ft)) with 200 (200 m (656 ft)) or 420 (420 m (1378 ft)) for other standard lengths. Note: Distance performance of this cable type is limited to that of flat cable. Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-32 Publication M117-CA001A-EN-P DeviceNet™ Media System Cordsets & Patchcords, Round Media Cable Spools Thin Trunk Cable Specifications UL Recognized and CSA Certified Epoxy-coated zinc Jacket Material Yellow CPE (chemical resistant) or grey PVC No. of Conductors 1 pair 22 AWG, 1 pair 24 AWG and drain Contact Material Mini: Gold plated machined brass; Micro: Gold over nickel plated brass Cable Diameter [mm (in.)] 6.9 (0.27) Bend Radius 10 x diameter Current, Max 4A Electrical Cable Rating Grey PVC: UL CL2 or CMG 75 °C (167 °F) or AWM 600V or c(UL) CMG or AWM I/II 80 °C (176 °F) 300V FT4; Grey High-Flex PVC: UL CL2 75 °C (167 °F) or AWM 20201 80 °C (176 °F) 600V or CSA AWM I/II 80 °C (176 °F) 600V FT4; Yellow CPE: UL- CL2 or CM 75 °C (167 °F) or AWM 20869 80 °C (176 °F), CSA- AWM I/II A/B 80 °C (176 °F) 300V FT4 Oil Res II Description Assembly Rating 250V, 4 A Rockwell Automation offers thin cable in spools and pre-molded DeviceNet cables in various lengths for use as trunk or drops. Designed in a heavy duty, chemical resistant yellow CPE jacket, or standard grey PVC jacket, these cables have been designed specifically for harsh industrial environments including those applications involving dirt, oil, and fluids. The molded construction and gold-plated connector pins make for reliable connections that are impervious to most external contaminants. Environmental Mini to Mini Thin Cordset Enclosure Type Rating NEMA 1, 2, 3, 4, 6P, 12, 13; IP67; 1200 psi (8720 kPa) washdown Cable Temperature [C (F)] -20…+70 ° (-15…+158 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 43.7 (1.72) 61.8 (2.43) 43.7 (1.72) 27 (1.06) 27 (1.06) 45.2 (1.75) 45.2 (1.78) Figure A Straight Female Figure B Right Angle Female 31.8 (1.25) 47 (1.85) Figure C Straight Male 34.3 (1.35) 50.8 (2.0) 14 (0.56) 14 (0.56) 14 (0.56) Figure F Right Angle Female Figure G Straight Male 31.8 (1.25) 14 (0.56) Figure H Right Angle Male DeviceNet Media Safety Connection Figure E Straight Female Figure D Right Angle Male Connection Systems 61.8 (2.43) Features Grey PVC jacket for standard applications and yellow CPE jacket for more demanding environments Water tight performance to a rating of IP67 Inserts are securely bonded to the connector body for superior side load and pull out resistance Gold-plated contacts for corrosion resistance Ratcheting coupling nut for vibration resistance Quick Selection Coupling Nut Material PannelConnect Thin Cable General Mechanical Introduction Certifications Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-33 DeviceNet™ Media System Cordsets & Patchcords, Round Media Cable Spools Thin Trunk Cable Pinout and Color Code Face View Pinout General 2 1 5 3 4 Mini Connector 2 1 5 3 4 Micro Connector Female Male Female Male Quick Selection 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Product Selection Grey PVC Thin Cable Cat. No. Male Connector Female Connector Cable Mini Straight (Figure C)1 Mini Right Angle (Figure D)1 Micro Straight (Figure G)1 Micro Right Angle (Figure H)1 Introduction Cable ‡ 1485C-P1CG50 1485G-P1M5-C 1485G-P1W5-C 1485G-P1D5-C 1485G-P1F5-C Mini Straight (Figure A) 1 1485G-P1N5-C 1485G-P1N5-M5 1485G-P1W5-N5 1485G-P1D5-N5 1485G-P1N5-F5 Mini Right Angle (Figure B) 1 1485G-P1Z5-C 1485G-P1M5-Z5 1485G-P1W5-Z5 1485G-P1D5-Z5 1485G-P1F5-Z5 Micro Straight (Figure E) 1 1485G-P1R5-C 1485G-P1M5-R5 1485G-P1W5-R5 1485G-P1R5-D5 1485G-P1R5-F5 Micro Right Angle (Figure F) 1 1485G-P1V5-C 1485G-P1M5-V5 1485G-P1W5-V5 1485G-P1D5-V5 1485G-P1F5-V5 Micro Straight (Figure G)1 Micro Right Angle (Figure H)1 Yellow CPE Thin Cable Cat. No. Male Connector Connection Systems Female Connector Cable Mini Straight (Figure C)1 Mini Right Angle (Figure D)1 PannelConnect Cable ‡ 1485C-P1C50 1485R-P1M5-C 1485R-P1W5-C 1485R-P1D5-C 1485R-P1F5-C Mini Straight (Figure A) 1 1485R-P1N5-C 1485R-P1N5-M5 1485R-P1W5-N5 1485R-P1D5-N5 1485R-P1N5-F5 Mini Right Angle (Figure B) 1 1485R-P1Z5-C 1485R-P1M5-Z5 1485R-P1W5-Z5 1485R-P1D5-Z5 1485R-P1F5-Z5 Micro Straight (Figure E) 1 1485R-P1R5-C 1485R-P1M5-R5 1485R-P1W5-R5 1485R-P1R5-D5 1485R-P1R5-F5 Micro Right Angle (Figure F) 1 1485R-P1V5-C 1485R-P1M5-V5 1485R-P1W5-V5 1485R-P1D5-V5 1485R-P1F5-V5 Micro Straight (Figure G)1 Micro Right Angle (Figure H)1 Flex-Rated Grey PVC Thin Cable Cat. No. Male Connector Female Connector Cable Mini Straight (Figure C)1 Mini Right Angle (Figure D)1 Safety Connection Cable ‡ 1485C-F1G50 1485G-F1M5-C 1485G-F1W5-C 1485G-F1D5-C 1485G-F1F5-C Mini Straight (Figure A) 1 1485G-F1N5-C 1485G-F1N5-M5 1485G-F1W5-N5 1485G-F1D5-N5 1485G-F1N5-F5 Mini Right Angle (Figure B) 1 1485G-F1Z5-C 1485G-F1M5-Z5 1485G-F1W5-Z5 1485G-F1D5-Z5 1485G-F1F5-Z5 Micro Straight (Figure E) 1 1485G-F1R5-C 1485G-F1M5-R5 1485G-F1W5-R5 1485G-F1R5-D5 1485G-F1R5-F5 Micro Right Angle (Figure F) 1 1485G-F1V5-C 1485G-F1M5-V5 1485G-F1W5-V5 1485G-F1D5-V5 1485G-F1F5-V5 ‡ Replace 50 (50 m (164ft)) with 150 (150 m (492 ft)), 300 (300 m (984 ft)), or 600 (600 m (1968 ft)) for other standard lengths. 1 Replace 1 (desired length in meters (i.e. 1485C-P1N5-M5 for a 1 m (3.28 ft) cable) with 2 m (6.56 ft), 3 m (9.8 ft), 4 m (13 ft), 5 m (16.4 ft), or 6 m (19.7 ft) for standard cable lengths. Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485RS-P1M5-C). To order a red DeviceNet cable, replace P with R in the cat. no. (e.g., 1485C-P1N5-C becomes 1485C-R1N5-C). DeviceNet Media Visit our website: www.ab.com/catalogs 6-34 Publication M117-CA001A-EN-P DeviceNet™ Media System Receptacles, Round Media Thick and Thin Cable Specifications UL Recognized and CSA Certified Material General Mechanical Thick: Grey PVC; Thin: Grey PVC or Yellow CPE Jacket Material Thick: Grey PVC; Thin: Grey PVC or Yellow CPE No. of Conductors Thick: 1 pair 15 AWG, 1 pair 18 AWG, and drain; Thin: 1 pair 22 AWG, 1 pair 24 AWG, and drain Contact Material Mini: Gold-plated machined brass; Micro: Gold over nickel plated brass Cable Diameter [mm (in.)] Thick: 12.2 (0.48); Thin: 6.9 (0.27) Bend Radius 10 x diameter Current, Max Thick: 8 A (4A NEC); Thin: 3 A Electrical Cable Rating Thick: UL-Type PLTC 300V or CM 75 °C (167 °F) or AWM style 2464, CSA- AWM I/II A/B 80 °C (176 °F) 300V FT1; Thin, Grey PVC: UL- CM 75 °C (167 °F) or AWM 2464, CSA- SWM II A/B 80 °C (176 °F) 300V FT4; Thin, Yellow CPE: UL- CL2 or CM 75 °C (167 °F) or AWM 20869 80 °C (176 °F), CSA- AWM I/II A/B 80 °C (176 °F) 30 Assembly Rating Thick: 300V, 8 A (4 A NEC); Thin: (250V, 4 A Mini Female Thin Receptacle Description Enclosure Type Rating NEMA 1, 2, 3, 4, 6P, 12, 13; IP67, 1200 psi (8720 kPa) washdown Operating Temperature [C (F)] -20…+70 ° (-15…+158 °) Features Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 34.2 (1.35) 3.43 (0.13) 1/2 inch NPT 22.2 (0.88) dia. 34.2 (1.35) 1/2 inch NPT Typical Knockout Figure B Mini Male Receptacle 25.4 (1.0) 1/2 inch NPT 22.2 (0.87) 23.8 (0.94) 12.7 (0.5) 1/2 inch NPT Threads PannelConnect 22 (0.87) Figure A Mini Female Receptacle Connection Systems 25.4 (1.0) Dia. 23.8 (0.94) 12.7 (0.5) 25.4 (1.0) Figure C Figure D Mating Components & Accessories In order to support all of the options associated with the flexibility of KwikLink, Rockwell Automation offers an array of accessories including cable mounts, conduit adaptors, flat cable end caps, and threaded plugs for sealing unused micro connectors. Description Cat. No. Page 1/2 inch-14 NPT mounting nut1 889A-U1NUT-10 3-162 1/2 inch-14 NPT flat sealing washer1 889A-U1FSL-10 3-162 DeviceNet Media Thick or thin cable types 1/2 inch-14 NPT mounting threads Rugged single piece construction Introduction Environmental 1 Sold in bags of 10. Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P Safety Connection Rockwell Automation receptacles are available with either thick or thin cable styles in specified lengths. Receptacles provide a simple rugged means of thrupanel wiring. Quick Selection Certifications 6-35 DeviceNet™ Media System Receptacles, Round Media Thick and Thin Cable Pinout and Color Code Face View Pinout General 2 3 5 1 4 2 1 5 3 4 Mini Connector Female Micro Connector Male Female Male Quick Selection 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Product Selection Cable Type Thick Grey PVC Connection Type Mini Mini Introduction Thin Grey PVC Micro Mini Thin Yellow CPE Micro Dimensions Female Figure A Male Figure B 1485F-P1M5-A Female Figure A 1485F-P1N5-CG 1485F-P1M5-CG Male Figure B Female Figure C Male Figure D Mounting Cat. No.1 Connector End 1485F-P1N5-A 1/2 inch-14 NPT 1485F-P1R5-CG 1485F-P1D5-CG Female Figure A 1485F-P1N5-C Male Figure B 1485F-P1M5-C Female Figure C 1485F-P1R5-C Male Figure D 1485F-P1D5-C 1 Replace 1 (desired length in meters (i.e. 1485F-P1N5-A for a 1 m (3.28 ft) cable) with 2 m (6.56 ft), 3 m (9.8 ft), 4 m (13 ft), 5 m (16.4 ft), or 6 m (19.7 ft) for standard cable lengths. Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485FS-P1N5-A). Connection Systems PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-36 Publication M117-CA001A-EN-P DeviceNet™ Media System Terminal Chambers, Round Media Specifications Coupling Nut Material Micro: nickel plated brass; Mini: anodized aluminum Connector Shell Material Nylon Contact Material Mini: Gold-plated brass; Micro: Gold over nickel-plated brass Shock 5g Vibration 30…120 Hz General Mechanical Electrical Straight Female Micro Style Assembly Rating Mini: 250V, 9 A; Micro: 125V, 4 A Enclosure Type Rating NEMA 6; IP67 (IEC 529) Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Quick Selection Environmental Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 78.5 (3.1) 83 (3.3) 7/8 inch-16 UN Figure A Mini Style Female Figure B Mini Style Male 61.1 (2.4) 65.5 (2.58) 28 (1.1) Dia. 50.4 (2.0) 7/8 inch-16 UN 50.4 (2.0) 28 (1.1) Dia. Connection Systems Field installable Straight and right angle 5 pin terminal chambers Mini and micro versions Screw terminal installation Thick and thin cable versions 7/8 inch-16 UN 7/8 inch-16 UN Figure D Micro Style Male Figure C Micro Style Female M12 x 1 54 (2.1) 20 (0.79) 51 (2.0) 20 (0.79) PannelConnect Features 27 (1.06) Dia. 24.5 (0.96) M12 x 1 Figure E Micro Style Female 35 (1.4) 20 (0.79) Figure F Micro Style Male 32 (1.3) 20 (0.79) Figure G Micro Right Angle Female Safety Connection Terminal chambers are passive fieldinstallable connectors. Rockwell Automation five pin micro style and five pin mini style terminal chambers are designed for use with DeviceNet systems. These connectors contain screw terminals for quick and easy installation and are sized for use with either DeviceNet thick or thin cables. 24.5 (0.96) 27 (1.06) Dia. Figure H Micro Right Angle Male DeviceNet Media Description Introduction Female Mini Style Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-37 DeviceNet™ Media System Terminal Chambers, Round Media Pinout and Color Code Face View Pinout General 2 1 5 3 4 Mini Connector Female 2 1 5 3 4 Micro Connector Male Female Male Quick Selection 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Product Selection Media Type Connector Type Connector Style Connector End Dimensions Cat. No. Thick Mini Straight Female A 871A-TS5-N3 871A-TS5-NM3 Introduction Thick Mini Straight Male B Thin Mini Straight Female A 871A-TS5-N1 Thin Mini Straight Male B 871A-TS5-NM1 Thin Mini Right Angle Female C 871A-TR5-N1 Thin Mini Right Angle Male D 871A-TR5-NM1 Thin Micro Straight Female E 871A-TS5-D1 Thin Micro Straight Male F 871A-TS5-DM1 Thin Micro Right Angle Micro Female G 871A-TR5-D1 Thin Micro Right Angle Micro Male H 871A-TR5-DM1 Connection Systems PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-38 Publication M117-CA001A-EN-P DeviceNet™ Media System Bulkhead Pass-Thru, Round Media Specifications Mini Micro Mini Bulkhead Pass thru Material Nickel-plated brass Connector Insert Material PVC Gasket Material Neoprene Thrust Washer Nylon Contact Material Gold-plated palladium nickel General Mechanical Nylon Steel alloy Electrical 600V, 8 A 250V, 4 A Quick Selection Assembly Rating Environmental Enclosure Type Rating IP67 Operating Temperature [C (F)] -20…+105 ° (-4…+221 °) -20…+80 ° (-4…+176 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Mini Description Bulkhead pass-thru connectors are passive male to female connectors within a threaded metal housing. These connectors increase system modularity and ease installation in thru-panel applications. Male to female bulkhead pass-thru provides flexibility in thru-panel installations Thick cable provides 5-pin mini version for use with DeviceNet wiring Thin cable provides standard 5-pin DC micro version allows use for a variety of pin-count configurations Hex Nut Lock Washer 46.7 (1.84) 32.7 (1.29) Gasket Thrust Washer Locknut 29.2 (1.15) Receptacle Shell Gasket Receptacle Shell Connection Systems Features Micro 49.2 (1.94) Introduction Micro Bulkhead Pass thru Connection Type Typical Knockout Media Type Cat. No. Mini 5-Pin 22.4 mm (0.88 in.) Thick or Thin 1485A-CXN5-M5 Micro 5-Pin 12.7 mm (0.5 in.) Thin 1485A-CXR5-D5 PannelConnect Product Selection DeviceNet Media Safety Connection Note: Stainless steel mini versions may be ordered by adding S to the cat. no. (e.g., 1485AS-CXN5-M5). Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-39 DeviceNet™ Media System Terminators, Round Media Specifications Mechanical General Coupling Nut Material Epoxy-coated zinc Contact Material Mini: Gold-plated brass; Micro: Gold over nickel-plated brass Electrical Assembly Rating Mini Style Terminator Mini: 250V, 8 A; Micro: 250V, 4 A Environmental Enclosure Type Rating NEMA 1, 2, 3, 4, 6P; 12, 13, IP67, 1200 psi (8720 kPa) washdown Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Quick Selection Approximate Dimensions Micro Style Terminator Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 61.8 (2.43) Description 47 (1.85) 27 (1.06) Introduction Terminators are installed at both ends of the network to stabilize the DeviceNet system electrically. Offered in both male and female versions, each terminator contains a 121 ohm load resistor to ensure network functionality. 14 (0.56) Figure A Mini Straight Female Figure B Micro Straight Female 50.8 (2.0) 61.8 (2.43) 14 (0.56) 27 (1.06) Figure C Mini Straight Male Figure D Micro Straight Male Features Male and female connector terminators Electrically stabilize network NEMA 1, 2, 4, 6P, 12, 13; IP67 rating Product Selection Connection Systems Connection Type Mini Micro Wiring Diagram Gender 1 NC Male 2 NC Female 3 NC Male 4 121 Female 5 Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485AS-T1M5). PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-40 Publication M117-CA001A-EN-P Media Type Thick or Thin Cat. No. 1485A-T1M5 1485A-T1N5 1485A-T1D5 Thin 1485A-T1R5 DeviceNet™ Media System T-Port, Round Media Mini Specifications Mechanical Epoxy-coated zinc Material TPE Contact Material Mini: Gold-plated brass; Micro: Gold-plated palladium nickel General Coupling Nut Material Electrical Assembly Rating For power input requirements on your DeviceNet network, Rockwell Automation offers a t-port configuration specifically designed for power input. These NEMA 6P rated passive coupling devices allow power to be applied to the trunkline through the use of quick-disconnect cables. Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 73.8 (2.83) 73.8 (2.83) 1 1 5 2 3 4 25.4 (1.0) 25.4 (1.0) 34.5 3 (1.36) 58.4 (2.3) (1.0) 1 4 25.4 (1.0) 25.4 28.5 (1.12) 5 2 2 2 3 3 Figure A Figure D 4 5 3 4 4 5 1 5 Features 73.8 (2.83) Figure B 2 1 5 1 25.4 (1.0) 58.4 (2.3) Figure C 4 3 2 25.4 (1.0) 2 1 Figure E 3 3 4 2 Figure F 1 Safety Connection 4 DeviceNet Media Passive Sealed (NEMA 6P, IP67) Mini quick disconnect trunk connections Mini or micro quick disconnect drop connections Variety of keying for positioning Quick Selection -25…+70 ° (-13…+158 °) Introduction T-ports are another alternative for connecting to the trunk line. The t-port is sealed to NEMA 6P and has a right or left keyway for positioning purposes. An example of this would be if the customer connects a photoelectric directly off the tport. Depending on which direction the photoelectric was positioned would dictate a right or left keyway. DeviceNet nodes can connect directly into the t-port or by using a drop cable or DevicePort™. NEMA 6P, 12 and 13; IP67, 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] Connection Systems Description Enclosure Type Rating PannelConnect Mini Style T-Port Mini to Mini: 50V, 8 A; Mini to Micro: 50V, 4 A Environmental Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-41 DeviceNet™ Media System T-Port, Round Media Mini Pinout and Color Code Face View Pinout General 2 1 5 3 4 Mini Connector Female Male Micro Connector Mini Connector Female Male Quick Selection 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Product Selection T-Port Use Device Drop Wiring Diagram Introduction 1 2 2 3 3 4 4 5 5 1 Power Input Trunk Connection 1 2 3 4 Drop Connection Mini Female 5 Pin Micro Female 5-Pin Cat. No. Figure A 1485P-P1N5-MN5KF Figure B 1485P-P1N5-MN5KM Figure C 1485P-P1N5-MN5KT Figure D 1485P-P1R5-MN5 Figure E 1485T-P1M4-MN5KF Figure F 1485T-P1M4-MN5KT 5 1 1 2 2 3 3 4 4 5 5 Mini Mini Male 4-Pin Connection Systems 1 4 2 3 Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485PS-MN5KF). PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-42 Drop Orientation Publication M117-CA001A-EN-P DeviceNet™ Media System T-Port, Round Media Micro Specifications Mechanical Epoxy-coated zinc Material PUR Contact Material Gold over nickel-plated brass General Coupling Nut Material Electrical Assembly Rating 250V, 4 A Description T-ports are another alternative for connecting to the trunk line. The t-port is sealed to NEMA 6P with micro quickdisconnect. DeviceNet nodes can connect directly into the tT-port or by using a drop cable or DevicePort™. Enclosure Type Rating NEMA 6P, 12 and 13, IP 67 (IEC 529), 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] -20…+70 ° (-4…+158 °) Quick Selection Environmental Micro Style T-Port Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Coupling Nut Coupling Nut Female (2 places) Male Passive Sealed (NEMA 6P, IP67) Micro quick-disconnect trunk and drop connections In-line connectors for narrow trunk and drop runs 33.02 (1.3) 35.56 (1.4) Introduction Features 5.08 (0.2) Dia. 50.9 (2.0) Pinout and Color Code Figure A Face View Pinout Coupling Nut Female 2 1 5 3 4 Coupling Nut Female 33.02 (1.3) Connection Systems 2 1 5 3 4 35.56 (1.4) Micro Connector Color Code Male 5.08 (0.2) Dia. 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Figure B Coupling Nut Male PannelConnect Female Product Selection T-Port Use Wiring Diagram Trunk Connection Drop Orientation Cat. No. Figure A 1485P-RDR5 Figure B 1485P-DRR5 2 3 4 3 4 5 Micro Micro Female 5 4 3 2 Safety Connection 5 1 DeviceNet Media Auxiliary Power Drop Connection 1 1 2 Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-43 DeviceNet™ Media System Gender and Configurator Changers, Round Media Specifications Mechanical General Coupling Nut Material Epoxy-coated zinc Material TPE Contact Material Gold-plated palladium nickel Electrical Assembly Rating Male to Male Gender Changer 50V, 8 A Environmental Quick Selection Enclosure Type Rating NEMA 6P, 12 and 13, IP67, 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] -20…+70 ° (-4…+158 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Male Figure A Right Angle Adaptor 1 4 2 3 Introduction Description Figure B 3 25.4 (1.0) Female 73.8 (2.83) 5 1 2 Connection Systems 4 4 2 Female 5 5 A-B 25.4 (1.0) 28.5 (1.12) Gender and configuration changers provide flexibility in managing complex network layouts. Gender changer models allow existing female connectors to become male, and vice-versa. The configuration changer model provides the ability to change an existing straight connector to a right angle, or create a tight bend in space conscious applications. Male 73.8 (2.83) 5 1 A-B 25.4 (1.0) 3 4 1 2 3 Features Mini connectors Male to male or female to female versions Same physical mounting as T-ports Female Pinout and Color Code 5 PannelConnect Figure C A-B 2 3 58.4 (2.3) 28.5 (1.12) Mini Connector Color Code 25.4 (1.0) 1 4 Face View Pinout Female 25.4 (1.0) 28.5 (1.12) 25.4 (1.0) 1 5 Male 4 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) 2 3 Safety Connection Product Selection Product Description Connection Type Gender Changer Mini Male to Mini Male Gender Changer Mini Female to Mini Female Configuration Changer Mini Male to Mini Female Wiring Diagram 1 2 3 4 5 Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485AS-RAN5-M5). DeviceNet Media Visit our website: www.ab.com/catalogs 6-44 Publication M117-CA001A-EN-P 1 2 3 4 5 Dimensions Cat. No. Figure A 1485A-GCM5M5 Figure B 1485A-GCN5N5 Figure C 1485A-RAN5-M5 DeviceNet™ Media System PowerTap™, Round Media Specifications Certifications UL Recognized and CSA Certified Material Black polymer Relative humidity 5…95% (noncondensing) Current, Max Thick: 15.0 A max. total current; (7.5 A max. per trunk) Thin: 6 A max. total current; (3 A max. per trunk) General Mechanical Electrical Assembly Rating Thick: 24V, 8 A; Thin: 25V, 3 A PowerTap, Thick Cable Enclosure Type Rating NEMA 3, 4X, 12 and 13; 1200 psi (8270 kPa) at 60°C (140°F); temperature washdown Storage Temperature [C (F)] -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Quick Selection Environmental Description Approximate Dimensions Thick: 7.5A fuse Thin: 3A fuse Introduction Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 111.2 (4.38) 98 (3.86) Thick: PG16 cable grips Thin: PG9 cable grips For complete information on connecting power to DeviceNet, see Rockwell Automation publication DN 6.7.2. 67 (2.62) Enclosure Connection Systems 98 (3.86) CAN_H CAN_L Shield VV+ Features Passive Cage clamp terminal strip connections Cord grip openings V- PannelConnect For power requirements on your DeviceNet network, Rockwell Automation offers its PowerTap. The PowerTap is a passive coupling device used to limit trunk current to agency specified values. This current limitation is provided by two standard mini blade-style fast blow type 7.5 A or 3 A fuses. The PowerTap is also used to permit the connection of multiple power supplies to the trunk without mutual interference. This is achieved through selective use or removal of appropriate fuses. V+ Power Supply Fuse Placement Schematic Product Selection Media Type Thick Thin Trunk Connection Power Supply Connection Cable Gland/Terminal Strip Cable Gland/Terminal Strip Fuse Cat. No. 7.5 A (2 included) 1485T-P2T5-T5 3 A (2 included) 1485T-P2T5-T5C 1485A-ACCKIT DeviceNet Media Safety Connection Installation accessory kit (see page 6-53) Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-45 DeviceNet™ Media System DeviceBox™, Round Media 2-, 4-, 8-Port Specifications Certifications UL Recognized and CSA Certified General Mechanical Material Black polymer Relative humidity 5…95% (noncondensing) Current, Max Thick: 8 A max. total current; (7.5 A max. per trunk) Thin: Electrical Assembly Rating 24V, 8 A Quick Selection Environmental 4 port DeviceBox, Thick Cable Enclosure Type Rating NEMA 3, 4X, 12 and 13; 1200 psi (8270 kPa) washdown Storage Temperature [C (F)] -40…+85 ° (-40…+185 °) Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Description 67 (2.62) 67 (2.62) Introduction DeviceBox taps are passive sealed junction boxes offered in a two-, four-, or eight-port configuration. This is a direct connection onto the trunk line, providing terminal strip connections for up to eight intelligent nodes. 42.6 (1.68) 98 (3.86) 48 (1.89) 111.2 (4.38) 197 (7.74) 98 (3.86) Connection Systems An accessories kit is available for DeviceBox which includes a wrench for tightening down cable grips, and mounting hardware (combi-head sheet metal screws and machine mounting screws). The accessories kit includes spare plugs and a cable gland which provides a protective seal as well as various other spare components (see page 6-53). 42.6 (1.68) Features Note: Trunk connection in diagrams above show thick cable gland. 209.2 (8.24) 98 (3.86) 54 (2.13) Passive 2-, 4- or 8-Port Cage clamp terminal strip connections Cord grip openings PannelConnect Product Selection Media Type Thick Thin Trunk Connection Thick Cable Gland/ Terminal Strip Thin Cable Gland/ Terminal Strip Drop Connection Thin Cable Gland/ Terminal Strip Thin Cable Gland/ Terminal Strip Safety Connection Installation accessory kit (see page 6-53) Cat. No. 2 1485P-P2T5-T5 4 1485P-P4T5-T5 8 1485P-P8T5-T5 2 1485P-P2T5-T5C 4 1485P-P4T5-T5C 8 1485P-P8T5-T5C 1485A-ACCKIT DeviceNet Media Visit our website: www.ab.com/catalogs 6-46 No. of Ports Publication M117-CA001A-EN-P DeviceNet™ Media System DevicePort™, Round Media Thru-Trunk Specifications Certifications UL Recognized and CSA Certified Material Chemical resistant black polymer Connector Shell Material Anodized aluminum with clear sealant Contact Material Mini: Gold-plated brass; Micro: Gold over nickel-plated brass Shock 5g Vibration 30…120 Hz General Mechanical Assembly Rating Using the thru-trunk DevicePort tap reduces the number of physical taps on the trunk line from as many as six taps to one. The micro DevicePorts come standard with sealing caps for all ports and replacement caps are available using Cat. No. 1485AC3. Sealing caps are not provided with mini DevicePorts. If mini sealing caps are required, order Cat. No. 1485A-C1. IP67, NEMA 4, 6P; 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] -13…+158 ° (-25…+70 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 60.2 (2.37) 5-pin Mini Male 5-pin Mini Female 22.1 (1.87) 5.59 (0.22) Dia Mtg. Holes 1 187.2 (7.37) 2 44.4 (1.75) Pinout and Color Code 4 4-port micro thru-trunk DevicePort Drop Connection Mini Female Mini Male/Mini Female Micro Female No. of Ports Cat. No. 4 1485P-P4N5-MN5 6 1485P-P6N5-MN5 4 1485P-P4R5-MN5 6 1485P-P6R5-MN5 Safety Connection Micro Connector Female 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) DeviceNet Media Color Code Male 3 6 6-port mini thru-trunk DevicePort Trunk Connection 2 1 5 3 4 Mini Connector 5-pin Micro Female 49.0 (1.93) 5 2 Product Selection Face View Pinout Female 1 142.75 (5.62) 4 Features 49.0 (1.93) 5-pin Mini Female 5.59 (0.22) Dia Mtg. Holes 88.9 (3.5) 3 Direct trunk connection simplifies installation Passive Sealed (NEMA 6P) 4-port or 6-port Mini or micro quick-disconnect device connections 60.2 (2.37) 22.1 (1.87) 5-pin Mini Male Introduction Thru-trunk DevicePort taps are passive multiport taps which connect directly to the trunk. These DevicePort taps are offered with four or six quick-disconnect ports in sealed versions to connect up to six physical nodes. Enclosure Type Rating Connection Systems Description 24V, 3 A Environmental PannelConnect 6-Port Thru-Trunk DevicePort with Micro Connectors Quick Selection Electrical Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-47 DeviceNet™ Media System DevicePort™, Round Media Drop-Connected Specifications Certifications UL Recognized and CSA Certified General Mechanical Material Chemical resistant black polymer Connector Shell Material Anodized aluminum with clear sealant Contact Material Mini: Gold-plated brass; Micro: Gold over nickel-plated brass Shock 5g Vibration 30…120 Hz Electrical Quick Selection Assembly Rating 24V, 3 A Environmental 8-Port DevicePort with Cable Drop and Micro Connectors Enclosure Type Rating IP67, NEMA 4, 6P; 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] -13…+158 ° (-25…+70 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Description 5-pin fixed internal thread micro-female connector Introduction DevicePort taps are passive multiport taps which connect to the trunk via a drop cable. DevicePort taps are offered with four or eight quick-disconnect ports in sealed versions to connect up to eight physical nodes. 48 59.3 (1.9) (2.37) 30 (1.2) Using the DevicePort tap reduces the number of physical taps on the trunk line from as many as eight taps to one. Connection Systems Rockwell Automation micro DevicePorts come standard with sealing caps for all ports and replacement caps are available using Cat. No. 1485A-C3. Sealing caps are not provided with mini DevicePorts. If mini sealing caps are required, order Cat. No. 1485A-C1. 98.4 (3.87) 44 (1.7) 187 (7.4) 48 (1.9) 5-pin mini male connector 30 (1.2) Features PannelConnect Passive Sealed (NEMA 6P) 4-port or 8-port Drop cable, mini quick-disconnect, or mini quick-disconnect pigtail drop connection Mini or micro quick-disconnect device connections 5.5 (0.22) Dia. 87.5 (3.5) 44 (1.7) 98.4 (3.87) 187 (7.4) Pinout and Color Code Face View Pinout 2 1 5 3 4 Mini Connector Female 2 1 5 3 4 Micro Connector Male Female Male 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Color Code Safety Connection Product Selection Male Connector Mini Female Connector Mini Micro 2 m Cable Micro Micro DeviceNet Media Right Angle Micro (2 m pigtail) No. of Ports Cat. No. 4 1485P-P4N5-M5 8 1485P-P8N5-M5 4 1485P-P4R5-C2-M5 8 1485P-P8R5-C2-M5 4 1485P-P4R5-C2 8 1485P-P8R5-C2 4 1485P-P4R5-D5 8 1485P-P8R5-D5 4 1485P-P4R5-C2-F5 8 1485P-P8R5-C2-F5 Note: Stainless steel versions may be ordered by adding S to the cat. no. (e.g., 1485PS-P4N5-M5). Visit our website: www.ab.com/catalogs 6-48 Publication M117-CA001A-EN-P DeviceNet™ Media System Y-Adaptor, Round Media Open-Style Specifications Certifications UL Recognized for US and Canada Material Nylon Screw Material Nickel plated brass Contact Material Phosphor bronze General Mechanical Electrical Cable Rating — Assembly Rating 24V, 8 A Enclosure Type Rating IP20 Operating Temperature [C (F)] -25…+75° (-13…+167°) Description Approximate Dimensions Introduction Dimensions are in millimeters (inches). Illustrations are not drawn to scale. DEVICENET TM C The DeviceNet open-style Y-adaptor provides a unique connectivity capability, which simplifies installations requiring daisy-chaining of open-style devices. This compact connector is offered with retaining screws to help ensure reliable connection and is rated up to 8 A at 24V for the most demanding DeviceNet applications. US R Features Female open-style to two open-style yadaptors for DeviceNet Provides convenient daisy-chaining of open-style DeviceNet connections Retaining screws for rugged reliable connection 17.55 (0.69) 28.3 (1.11) Connection Systems 25.85 (1.0) 35.6 (1.4) Product Selection Female Connector (x1) Male Connector (x2) Assembly Rating Wiring Diagram 1 2 3 4 24V, 8 A 1485P-P1J5-UU5 1 2 3 4 5 Safety Connection Open Style DeviceNet Cat. No. 1 2 3 4 5 DeviceNet Media Open Style DeviceNet 5 PannelConnect Open-Style Y-Adaptor Quick Selection Environmental Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-49 DeviceNet™ Media System Cordsets, Round Media Open-Style Specifications Safety Ratings General Certifications UL Recognized and CSA Certified Physical Characteristics Housing Material Nickel-plated brass Quick Selection Jacket Material Thin Grey PVC Conductor Size, Max. 2 PR 22 AWG, 2 PR 24 AWG Description Contact Material Gold over nickel-plated brass The DeviceNet open-style cordsets provide simplified connectivity of open-style devices to round and flat media systems. These adaptors eliminate the need for screw-terminal connections when attaching to open-style field devices. The different overmolded cable options offer a number of elegant solutions for terminating a connection outside of the cabinet, reducing the number of parts needed in a typical system. Cable Diameter 6.9 (0.27) Home Run Connection 10 x diameter Current, Max 4A Electrical Cable Rating UL-CM 75 °C (167 °F) or AWM 2464, CSA-SWM II A/B 80 °C (176 °F) 300V FT4 Assembly Rating 250V, 4 A Environmental Enclosure Type Rating IP67, 1200 psi (8720 kPa) washdown Operating Temperature [C (F)] -20…+70 ° (-15…+158 °) Introduction Features Connection Systems Female open-style connector to: − Female open-style connectors − Cable with flying leads − Male and female mini bulkhead receptacle − Male and female DC micro bulkhead receptacle Provides convenient transition from openstyle DeviceNet to IP67 cabling Grey PVC jacket offers good oil and chemical resistance Retaining screws for reliable connection Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 1 2 3 4 5 5 (0.20) 6.3 (0.25) Drawing 1 19 (0.75) 50.5 (1.99) Drawing 2 Length 50.5 (1.99) Length Figure A Figure B PannelConnect Length Length Heat Shrink 18 (0.71] Heat Shrink 14.7 (0.58) Figure C Figure D 11.6 (0.46) Safety Connection 26.8 (1.06) 7/8-16UN PG21 Length 4 (0.16) DeviceNet Media Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P Length Heat Shrink Heat Shrink Figure E 6-50 4 (0.16) PG21 7/8-16UN Figure F DeviceNet™ Media System Cordsets, Round Media Open-Style Pinout and Color Code Face View Pinout 3 Female Color Code 4 Micro Connector Male Female Male Quick Selection Mini Connector 1 3 4 General 1 2 5 2 1 Drain 4 White (CAN_H) 2 Red (V+) 5 Blue (CAN_L) 3 Black (V-) Product Selection Open-Style DeviceNet Second Connector Dimensions Flying Leads Figure A Electrical Rating Cat. No. 1485G-P⊗J5-C Open-Style DeviceNet Figure B Micro Male Figure C Micro Female Figure D 1485G-P⊗J5-FR5 Mini Male Figure E 1485G-P⊗J5-FM5 Mini Female Figure F 250V, 4 A 300V, 4 A 1485G-P⊗J5-J5 1485G-P⊗J5-FD5 Introduction First Connector 1485G-P⊗J5-FN5 DeviceNet Media Safety Connection PannelConnect Connection Systems Replace ⊗ with desired length in meters, i.e., 1485G-P1J5-C for a 1 meter cable. Standard cable lengths are 1, 2, 3, 4, 5, and 6 meters. Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-51 DeviceNet™ Media System Round Media Accessories Open-Style to Micro Adaptor Specifications Mechanical General Material Nylon 66 Coupling Nut Material Nickel-plated brass Screw Material Zinc-plated steel Contact Material Gold-plated copper Electrical Assembly Rating Open-Style to Micro 24V DC, 4 A Environmental Quick Selection Enclosure Type Rating IP20 Operating Temperature [C (F)] -25…+75 ° (-13…+167 °) Description Introduction The DeviceNet open-style to micro-style adaptor provides simplified connectivity of open-style devices to round and flat media systems. This adaptor eliminates the need for screw-terminal connections when attaching to open style field devices. It also allows the use of standard factory molded micro drop connections throughout an installation, thus reducing the total number of parts needed in typical systems. The resulting micro connection point also simplifies troubleshooting of open-style field devices by allowing toolless connection and disconnection. This compact connector is offered with retaining screws to help ensure reliable and consistent connection. Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 5.6 (0.22) 12 3 4 5 14.6 (0.58) 25.32 (0.997) 40 (1.6) 21.5 (0.85) 8.5 (0.335) 15 (0.59) 18.5 (0.73) Connection Systems Features 27.4 (1.08) Female open-style to male micro style for DeviceNet Provides convenient transition from openstyle DeviceNet Retaining screws for rugged reliable connection 35.48 (1.4) Product Selection Female Connector Open-style DeviceNet Male Connector (x2) Micro style PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-52 14.6 (0.58) Publication M117-CA001A-EN-P Assembly Rating 24V DC, 4 A Cat. No. 1799-DNC5MMS DeviceNet™ Media System Round Media Accessories Open-Style Connectors Product Selection Open-style taps provide a way for drop cables to be connected to the trunk line using open-style wiring connections. Three sets of five-position color coded wiring chambers accommodate all wires (for entering trunk cable, exiting trunk cable, and drop cable). The open-style top can be mounted on a DIN Rail. Jack screws on open-style taps and connectors provide additional physical support. Description 5-Pin Linear Plug General Product Selection No. of Pins Jack Screws Cat. No. 5 No 1799-DNETCON 5 Yes 1799-DNETSCON 10 Yes 1787-PLUG10R Introduction 5-Pin Linear Plug Open-style connectors come in two primary varieties—five position (five-pin linear plug) and ten position (ten-pin linear plug). Ten position connectors provide easier daisychaining because there is an independent wire chamber for each wire (entering and exiting cable). 10-Pin Linear Plug Description A variety of accessories are available to complement the DeviceNet Round Media Systems. Accessories include both mini and micro style caps for sealing unused connectors, standalone terminating resistors, and an installation accessory kit for DeviceBox. Description Cat. No. Mini Sealing Cap 1485A-C1 Terminating Resistor 1485A-C2 Micro Sealing Cap 1485A-C3 Accessory Kit for DeviceBox 1485A-ACCKIT Note: Stainless steel versions of sealing caps may be ordered by adding S to the cat. no. (e.g., 1485AS-C1). PannelConnect Mini and MIcro Cap Product Selection Connection Systems Open-Style Tap Cat. No. 1492-DN3TW Quick Selection Description Safety Connection Terminating Resistor DeviceNet Media DeviceBox Accessory Kit Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-53 DeviceNet™ Media Systems Introduction—Auxiliary Power Typical Configuration General Bulletin 1606 Power Supply Quick Selection Introduction Note: Only Auxiliary Power wiring shown. Connection Systems PannelConnect 1. Mini Patchcord ........................6-55, 6-57 2. Mini Receptacle ................................6-60 3. Mini T-Port.........................................6-61 4. Mini to Micro Patchcord.....................6-55 5. Micro T-Port........................................6-61 6. Micro Patchcord.................................6-55 7. ArmorBlock ........................................10-3 8. ArmorBlock MaXum ...........................10-3 9. ArmorPOINT .....................................10-13 Auxiliary power is based on a four-pin connector system and is used to provide 24V DC power to I/O modules and other devices separately from network power. Running separate power to these devices is most typically used for I/O devices with output connections to prevent power supply interruption due to switching of outputs. However, some devices require separate auxiliary power to power them regardless of the presence of outputs. Depending on the devices used, it may be possible to provide power through only one pair of the four available contacts, and in this case, the other available pair may be used for single channel E-stop through the use of special E-stop drop or power t-ports and shorting plugs. Allen-Bradley E-stop rports and shorting plugs are red in color for easy identification. Many end devices, including Rockwell Automation hardened I/O products, utilize a different pin numbering convention for four-pin mini connections than that used on physical media products. Both numbering conventions are shown below. Physical Media (per SAE-J-1738A) Safety Connection Female End Device Pinout (per EN 50044) Male Female 1 Black (V-) 3 Red (V+) 1 Red (V+) 2 White (E-) 4 Green (E+) 2 Green (E+) 4 Black (V-) DeviceNet Media Visit our website: www.ab.com/catalogs 6-54 Male Publication M117-CA001A-EN-P 3 White (E+) DeviceNet™ Media Systems Cordsets & Patchcords, Auxiliary Power Mini, Micro to Mini Specifications General UL Recognized and CSA Certified Mechanical Coupling Nut Material Epoxy-coated zinc Connector Material Molded oil-resistant PUR (Micro), TPE (Mini) Contact Material Gold over nickel-plated brass Cable Type Oil resistant yellow PVC jacket, UL Recognized and CSA Certified, 16 AWG cable: 600V, 18 AWG and 22 AWG cable: 300V Bend Radius 10 x diameter Cable Diameter [mm (in.)] 16 AWG: 11 (0.42), 18 AWG: 7.4 (0.29), 22 AWG: 5 (0.21) Electrical Mini to Mini Auxiliary Power Patchcord 16 AWG: UL STOOW VW-1 105C 600V, CSA ST 105C 600V FT2, UV oil and water resistant; 18 AWG, 22 AWG: UL AWM style 2661 VW-1 105C 300V, CSA AWM A/B I/II 80C 300V FT1, UV oil and water resistant Assembly Rating Mini 16 AWG: 600V 10 A; Mini or micro 18 AWG or 22 AWG: 250V, 4A IP67; NEMA 6P 1200 psi (8720 kPa) washdown Temperature Rating [C (F)] -20…+105 ° (-4…+221 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Features Male connector with external threads for cable extensions Heavy duty SEOOW 16 AWG cable or standard 18 AWG or 20 AWG cable Highly visible yellow PVC jacket offers good oil and chemical resistance Ratcheting coupling nut for vibration resistance 43.7 (1.72) 43.7 (1.72) 61.8 (2.43) 61.8 (2.43) 27 (1.06) 27 (1.06) 45.2 (1.78) Figure A Straight Female Figure B Right Angle Female 47 (1.85) 14 (0.56) Figure C Straight Male 34.3 (1.35) 14 (0.56) Figure F Right Angle Female Figure D Right Angle Male 50.8 (2.0) 31.8 (1.25) Figure E Straight Female 45.2 (1.78) Connection Systems Enclosure Type Rating Introduction Environmental 14 (0.56) Figure G Straight Male 31.8 (1.25) 14 (0.56) Figure H Right Angle Male PannelConnect Description Auxiliary power cables are used to provide power to output devices requiring separate power and assure proper DeviceNet operation by avoiding spikes, dropouts, or other noise being imposed on DeviceNet power. Auxiliary power trunk cables are four-pin mini-style patchcords. Either mini or micro style connectors are available as auxiliary power drop cables. Cable Rating Quick Selection Certifications Wiring Diagrams Male Female Mini Male Micro Female Mini Female Micro Male Mini Male Micro Female 1 1 3 Pin 1 Pin 4 Pin 1 Pin 4 2 2 2 NC Pin 2 Pin 3 Pin 2 Pin 3 3 3 3 1 Pin 3 Pin 1 Pin 3 Pin 1 4 4 4 NC Pin 4 Pin 2 Pin 4 Pin 2 DeviceNet Media 1 Safety Connection Mini to Micro Patchcords Mini to Mini and Micro to Micro Patchcords Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-55 DeviceNet™ Media Systems Cordsets & Patchcords, Auxiliary Power Mini, Micro to Mini Pinout and Color Code Face View Pinout General 2 1 5 3 4 Color Code Mini Connector Female 2 1 5 3 4 Micro Connector Male Quick Selection 16 AWG Cable 1 Black 2 White 3 Red 4 Green 18 AWG Cable 1 Black 2 Blue 3 Brown 4 White Female Male — 1 Brown 2 White 4 Black 5 Not used 3 Blue Note: Pinout diagram for end device connector may differ, see page 6-55. Product Selection 16AWG SEOOW cable Cat. No. Introduction Male Connector Female Connector Cable Mini Straight (Figure C) Mini Right Angle (Figure D) Cable ‡ 889-C4AFC-S50 1 889N-M4AFC-6F 1 Straight Mini (Figure A) 1 889N-F4AFC-6F 889N-F4AFNM-2 889N-F4AFNE-2 Right Angle Mini (Figure B) 1 889N-R4AFC-6F 889N-R4AFNM-2 889N-R4AFNE-2 889N-E4AFC-6F 18 AWG AWM Cable Cat. No. Connection Systems Male Connector Female Connector Straight Mini (Figure C) Cable Right Angle Mini (Figure D) Straight Mini (Figure C) Right Angle Mini (Figure D) Cable ‡ 889-C4AE-S50 1 889N-M4AE-6F 1 889N-E4AE-6F 889D-M4AE-2 889D-E4AE-2 Straight Mini (Figure A) 1 889N-F4AE-6F 889N-F4AENM-2 889N-F4AENE-2 889N-F4AEDM-2 889N-F4AEDE-2 Right Angle Mini (Figure B) 1 889N-R4AE-6F 889N-R4AENM-2 889N-R4AENE-2 889N-R4AEDM-2 889N-R4AENE-2 Straight Micro (Figure E) 889D-F4AE-2 889D-F2AEN4M-D2 889D-F2AEN4E-D2 889D-F4AEDM-2 889D-F4AEDE-2 Right Angle Micro (Figure F) 889D-R4AE-2 889D-R2AEN4M-D2 889D-R2AEN4E-D2 889D-R4AEDM-2 889D-R4AEDE-2 PannelConnect 22AWG AWM Cable Cat. No. Male Connector Female Connector Straight Micro (Figure G) Cable Right Angle Micro (Figure H) Cable ‡ 889-C4AC-S50 889D-M4AC-2 889D-E4AC-2 Straight Micro (Figure E) 889D-F4AC-2 889D-F4ACDM-2 889D-F4ACDE-2 Right Angle Micro (Figure F) 889D-R4AC-2 889D-R4ACDM-2 889D-R4ACDE-2 Safety Connection ‡ Replace S50 (50 m (164ft)) with S150 (150 m (492 ft)), S300 (300 m (984 ft)), or S600 (600 m (1968 ft)) for additional standard lengths. 1 Replace 6F (6 ft) with 12 (12 ft) or 20 (20 ft) for additional standard cable lengths. Replace 2 (2 m) with 5 m (16.4 ft) or 10 m (32.8 ft) for additional standard cable lengths. DeviceNet Media Visit our website: www.ab.com/catalogs 6-56 Publication M117-CA001A-EN-P DeviceNet™ Media Systems Cordsets & Patchcords, Auxiliary Power Flex-Rated Specifications General UL Recognized and CSA Certified Mechanical Coupling Nut Material Gold over nickel-plated brass Cable Type Oil resistant yellow PVC jacket, UL Recognized and CSA Certified, 16 AWG cable: 600V, 18 AWG and 22 AWG cable: 300V Bend Radius 10 x diameter Cable Diameter [mm (in.)] 16 AWG: 11 (0.42), 18 AWG: 7.4 (0.29), 22 AWG: 5 (0.21) Electrical Cable Rating 16 AWG: UL STOOW VW-1 105C 600V, CSA ST 105C 600V FT2, UV oil and water resistant; 18 AWG, 22 AWG: UL AWM style 2661 VW-1 105C 300V, CSA AWM A/B I/II 80C 300V FT1, UV oil and water resistant Assembly Rating Mini 16 AWG: 600V 10 A; Mini or micro 18 AWG or 22 AWG: 250V, 4 A Enclosure Type Rating IP67; NEMA 6P 1200 psi (8720 kPa) washdown Temperature Rating [C (F)] -20…+105 ° (-4…+221 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Features Male connector with external threads for cable extensions Heavy duty SEOOW 16 AWG cable or standard 18 AWG or 20 AWG cable Highly visible yellow PVC jacket offers good oil and chemical resistance Ratcheting coupling nut for vibration resistance 47 (1.85) 31.8 (1.25) Figure C Straight Male Figure F Right Angle Female 34.3 (1.35) 50.8 (2.0) 14 (0.56) Figure E Straight Female Figure D Right Angle Male 14 (0.56) Figure G Straight Male 31.8 (1.25) 14 (0.56) Figure H Right Angle Male Safety Connection Female 1 2 3 4 Figure B Right Angle Female 45.2 (1.78) DeviceNet Media Male 1 2 3 4 14 (0.56) 27 (1.06) 45.2 (1.78) Figure A Straight Female Mini to Mini and Micro to Micro Patchcord 61.8 (2.43) 27 (1.06) Wiring Diagrams 43.7 (1.72) 43.7 (1.72) 61.8 (2.43) Introduction Environmental Connection Systems Description Auxiliary power cables are used to provide power to output devices requiring separate power and assure proper DeviceNet operation by avoiding spikes, dropouts, or other noise being imposed on DeviceNet power. Auxiliary power trunk cables are four-pin mini style patchcords. Either mini or micro style connectors are available as auxiliary power drop cables. Molded oil-resistant PUR (Micro), TPE (Mini) Contact Material PannelConnect Mini to Mini Auxiliary Power Patchcord Epoxy-coated zinc Connector Material Quick Selection Certifications Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-57 DeviceNet™ Media Systems Cordsets & Patchcords, Auxiliary Power Flex-Rated Pinout and Color Code Face View Pinout General 2 1 5 3 4 Mini Connector Color Code Male 2 1 5 3 4 Micro Connector Female Quick Selection 16 AWG Cable 1 Black 2 White 3 Red 4 Green 18 AWG Cable 1 Black 2 Blue 3 Brown 4 White Male Female — 1 Brown 2 White 4 Black 5 Not used 3 Blue Note: Pinout diagram for end device connector may differ, see page 6-55. Product Selection 16AWG SEOOW cable Cat. No. Introduction Male Connector Female Connector Cable Straight Mini (Figure C) Right Angle Mini (Figure D) Cable § 889-C4HKC-S50 1 889N-M4HKC-6F 1 Straight Mini (Figure A) 1 889N-F4HKC-6F 889N-F4HKNM-2 889N-F4HKNE-2 Right Angle Mini (Figure B) 1 889N-R4HKC-6F 889N-R4HKNM-2 889N-R4HKNE-2 889N-E4HKC-6F 18 AWG AWM Cable Cat. No. Male Connector Connection Systems Female Connector Straight Mini (Figure C) Cable Right Angle Mini (Figure D) Cable ‡ 889-C4HJ-S50 889D-M4HJ-2 889D-E4HJ-2 Straight Micro (Figure A) 889D-F4HJ-2 889D-F4HJDM-2 889D-F4HJDE-2 Right Angle Micro (Figure B) 889D-R4HJ-2 889D-R4HJDM-2 889D-R4HJDE-2 22AWG AWM Cable Cat. No. PannelConnect Male Connector Female Connector Cable Straight Micro (Figure G) Cable 889-C4HL-S50‡ 889D-M4HL-2 889D-E4HL-2 Straight Micro (Figure E) 889D-F4HL-2 889D-F4HLDM-2 889D-F4HLDE-2 Right Angle Micro (Figure F) 889D-R4HL-2 889D-R4HLDM-2 889D-R4HLDE-2 1 Replace 6 with 12 or 20 for standard length in feet. Replace 2 with 5 or 10 for standard length in meters. ‡ Replace 50 with 100 or 200 for standard length in meters. § Replace 50 with 25 or 75 for standard length in meters. Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-58 Publication M117-CA001A-EN-P Right Angle Micro (Figure H) DeviceNet™ Media Systems Bulkhead Pass-Thru, Auxiliary Power Specifications Mini Micro Nickel-plated brass Connector Insert Material PVC Gasket Material Neoprene Thrust Washer Nylon Contact Material Gold-plated palladium/nickel Nylon Steel Alloy Electrical Assembly Rating 600V, 8 A 250V, 4 A Quick Selection Power Bulkhead Pass-thru Shell and Lockout Material General Mechanical Environmental Description Bulkhead pass-thru connectors are passive male to female connectors within a threaded metal housing. These connectors increase system modularity and ease installation in thru-panel applications. Enclosure Type Rating NEMA 4, 6P, 12, 13; IP67; 1200 psi washdown Operating Temperature [C (F)] -20…+105 ° (-4…+221 °) Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Mini Male to female bulkhead pass-thru provides flexibility in thru-panel installations Four-pin mini version for use with Auxiliary Power for DeviceNet Micro 49.2 (1.94) Hex Nut Lock Washer 46.7 (1.84) 32.7 (1.29) Gasket Thrust Washer Locknut Introduction Features 29.2 (1.15) Receptacle Shell Gasket Receptacle Shell Connection Type Typical Knockout [mm (in.)] Cat. No. 4-pin mini 22.4 (0.88) 889A-CXN4-M4 Micro 5-Pin 12.7 (0.5) 1485A-CXR5-D5 Connection Systems Product Selection DeviceNet Media Safety Connection PannelConnect Note: Stainless steel mini version may be ordered by adding S to the cat. no. (e.g., 889AS-CXN4-M4). Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-59 DeviceNet™ Media Systems Receptacles, Auxiliary Power Specifications Mechanical General Female: Aluminum with clear sealant Male: Die-cast zinc with clear sealant Receptacle Shell Material 4-pin Female Receptacles Connector Insert Material PVC Contact Material Gold over nickel-plated brass Cable Type Oil resistant PVC, 16 AWG stranded copper, 600V, UL Recognized and CSA Certified Quick Selection Description Electrical Bulkhead pass-through connectors are passive male to female connectors within a threaded metal housing. These connectors increase system modularity and ease installation in through-panel applications. Cable Rating 600V Assembly Rating 600V, 10 A Environmental Enclosure Type Rating NEMA 6P; IP67; 1200 psi (8720 kPa) washdown Cable Type -30…+105 ° (-22…+221 °) Features Introduction Male to female bulkhead pass-thru provides flexibility in thru-panel installations Four-pin mini version for use with auxiliary power for DeviceNet Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 22.2 (0.88) Dia. 304.8 (12) Ref. 1/2inch-14NPT Threads 34.2 (1.35) L 1/2 inch-14NPT 25.4 (1.0) Male 12.7 (0.5) 25.4 (1.0) Typical Knockout Female Connection Systems Product Selection Face View Male Cable Female Wire Color 1 Black 2 White 3 Red 4 Green Assembly Rating 16 AWG 600V, 10 A Cat. No. Male Length [m (ft)] Female 0.3 (1) 888N-M4AF1-1F 888N-D4AF1-1F 0.9 (3) 888N-M4AF1-3F 888N-D4AF1-3F PannelConnect Note: Pinout diagram for end device connector may differ, see page 6-55. Mating Components & Accessories Description Cat. No. Page 1/2 inch-14 NPT mounting nut1 889A-U1NUT-10 3-162 1/2 inch-14 NPT flat sealing washer1 889A-U1FSL-10 3-162 Safety Connection 1 Sold in bags of 10. DeviceNet Media Visit our website: www.ab.com/catalogs 6-60 Publication M117-CA001A-EN-P DeviceNet™ Media Systems Trunk Tee, Auxiliary Power Specifications Mechanical Epoxy-coated zinc Connector Material PUR Contact Material Gold over nickel-plated brass General Coupling Nut Material Electrical Assembly Rating 250V, 4 A Environmental Enclosure Type Rating NEMA 6P, 12 and 13, IP67 (IEC 529), 1200 psi (8270 kPa) washdown Operating Temperature [C (F)] -20…+70 ° (-4…+158 °) Quick Selection 4-Pin Mini Style Power Trunk Tee Description Power trunk tees allow connecting devices to the power trunk line. The t-port is sealed to NEMA 6P with mini quick-disconnect. The customer will connect onto the trunkline using the power trunk tee and an associated power drop cordset. Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. Figure A Figure B Coupling Nut Female (2 Places) Coupling Nut Male Coupling Nut Female (2 Places) Coupling Nut Male 33.02 (1.3) 33.02 (1.3) 35.56 (1.4) 35.56 (1.4) 5.08 (0.2) Dia. 5.08 (0.2) Dia. 50.9 (2.0) Male Insert 71.8 (2.83) 4 3 2 25.4 (1.0) 25.4 (1.0) A-B 3 58.4 (2.3) 28.5 (1.12) 25.4 (1.0) 3 Female Insert 1 4 73.8 (2.83) 2 58.4 (2.3) Connection Systems 1 25.4 (1.0) 4 2 1 Figure E Figure C 2 2 Figure D 1 3 4 4 DeviceNet Media Safety Connection 1 3 PannelConnect Passive Sealed (NEMA 6P) Four-pin mini quick-disconnect Introduction Features Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-61 DeviceNet™ Media Systems Trunk Tee, Auxiliary Power Pinout and Color Code Face View Pinout General 2 1 5 3 4 Color Code Mini Connector Female 2 1 5 3 4 Micro Connector Male Female Male Quick Selection Product Selection T-Port Use Auxiliary Power Wiring Diagram 1 2 3 4 Trunk Connection 1 2 3 4 Micro Drop Connection Micro Female Drop Orientation Cat. No. Figure A 1485P-RDR5 Figure B 1485P-DRR5 Figure C 898N-43PB-N4KF Figure D 898N-43PB-N4KT Figure C 898N-43AB-N4KF Figure E 898N-43BB-NM4KF 1 2 3 4 Introduction Power/Single Channel Estop 1 2 3 4 1 2 3 4 1 2 3 4 Auxiliary Power/Single Channel E-stop Power Input 1 2 3 4 Mini Female Mini 1 2 3 4 Mini Male 1 2 3 4 Note: Pinout diagram for end device connector may differ, see page 6-55. Connection Systems PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-62 Publication M117-CA001A-EN-P DeviceNet™ Media Systems Safety Shorting Plugs, Auxiliary Power Single-Channel Specifications Mechanical Epoxy-coated zinc Material Red Santoprene Contact Material Gold over nickel-plated brass General Coupling Nut Material Electrical Assembly Rating 600V, 10 A Environmental NEMA 1, 2, 3, 4, 6P, 12, 13, IP 67, 1200 psi (8720 kPa) washdown Operating Temperature [C (F)] -25…+70 ° (-13…+158 °) Quick Selection Enclosure Type Rating Description Approximate Dimensions Dimensions are in millimeters (inches). Illustrations are not drawn to scale. 25.4 (1.0) Dia. 25.4 (1.0) Dia. 49 (1.9) 49 (1.9) Features Male and female connector shorting plugs Four-pin mini style For use with auxiliary power/singlechannel safety t-ports Male Mini Style Shorting Plug Introduction Auxiliary power/single-channel safety shorting plugs provide a return current path for the single-channel safety circuit when used with appropriate auxiliary power/single-channel safety T-ports. These shorting plugs are offered in both male and female versions. Female Mini Style Shorting Plug Product Selection Connector Style Configuration Connector End Pinout Male Wiring Diagram 1 Cat. No. 898N-41AU-NM4 2 Straight 3 4 898N-41AU-N4 Safety Connection PannelConnect Female DeviceNet Media Mini Connection Systems Male Shorting Plug Visit our website: www.ab.com/catalogs Publication M117-CA001A-EN-P 6-63 DeviceNet™ Media Systems Notes General Quick Selection Introduction Connection Systems PannelConnect Safety Connection DeviceNet Media Visit our website: www.ab.com/catalogs 6-64 Publication M117-CA001A-EN-P