Moulded case circuit breakers CONTENT Range 4 Protection Releases 5 Salient Features 8 Accessories 10, 14 Technical data 12 Time Current Characteristics 15 Overall Dimensions 17 SN4 SN3 SN2 SN1 3 MOULDED CASE CIRCUIT BReAKERS RANGE Moulded case circuit breakers Iskra are assurance for your electrical installations and equipment. They are designed to reliably protect all installation system against overloads and short-circuits. You can choice: - Range from 16 A to 1600 A - 3-pole or 4-pole versions - 30 kA/36 kA/50 kA/70 kA breaking capacities - protection with thermal-magnetic and electronic release - wide range of internal and external accessories - KEMA and CB approved SN1 Rated Current 20, 25, 32, 40, 50, 63, 80, 100 A Release Thermal-Magnetic SN2 Rated Current 63, 80, 100, 125, 160, 200, 250 A 40, 63, 100, 160, 250 A Release Thermal-Magnetic Electronic SN3 Rated Current 320, 400, 500, 630 A 63, 160, 250, 400, 630 A Release Thermal-Magnetic Electronic SN4 Rated Current 800, 1000, 1250, 1600 A Release Electronic BREAKING CAPACITIES 4 MOULDED CASE CIRCUIT BReAKERS PROTECTION RELEASES Thermal-Magnetic Release Features of Thermal-Magnetic Release Adjustable protection overload settings Adjustable protection short-circuit settings True RMS sensing No contact with live parts Protection Settings Overload Short circuit Earth fault SN1 SN2&SN3 80 % - 100 % In 80 % - 100 % In 9 In (fixed) 6 - 10 In external Electronic Release Features of RC10 Electronic Release Overload protection with inverse time delay Short circuit protection with selectable time delay Earth fault protection with selectable time delay Neutral protection with selectable time delay Push to trip button Port for release testing Power ON LED Self powered protections Protection mode can be ON / OFF True RMS sensing Instantaneous over ride protection RC10 In (A) From 40 to 1600 A Overload (Phase) Current setting , Ir (Ir = xIn) 0,4 to 1,0 in steps of 0,1 Time delay, tr (Inverse) Protection mode 10 s at 6 Ir On / Off Overload (Neutral) 0,5, 0,75 and 1,0 Intrl Inverse 10 s at 6 Intrl / Fixed 200 ms On / Off Current setting, In (Intrl = xIr) Protection mode Short Circuit Current setting, Is (Is = xIr) Time delay, ts Protection mode 1, 5, 4, 6 & 8 Ir 10 / 100 ms On / Off Instantaneous Over ride 12 In for SN3-400 8 In for SN2-250, SN3-600 and SN4-1250/1600 Current setting, Ip Earth Fault Current setting, Ig Time delay, tg Protection mode 0,2 to 0,5 In steps of 0,1 100 / 200 ms On / Off 5 MOULDED CASE CIRCUIT BReAKERS PROTECTION RELEASE Electronic Release Features of RC20 - Communication Capable • Power on LED • Backlit LCD display • Scroll buttons • Push to trip button • All features of RC10 release are incorporated • Metering for current parameters • Protection against unbalanced load / single phasing • I ² t protection • Neutral protection • Cold load protection • User friendly navigation system • Selfpowered RC20 Rated Current In A For 400 A & 630 A Overload (Phase) Current setting (A), Ir (Ir = xIn) 0,4 to 1,0 in steps of 0,1 Time delay, tr (s) (Inverse) 3, 6, 10, 15, 30 at 6 Ir Protection mode On / Off Preset trip alarm setting 0,8 to 1,0 Ir in steps of 0,05 Thermal memory On / Off Overload (Neutral) Current setting (A), Ir 50 %, 75 %, 100 % In Time delay tn (s) at 6 Ir As per overload Protection mode On / Off Preset trip alarm setting Intrl 0,8 to 1,0 Ir in steps of 0,05 Short Circuit Current setting (A), Is Time delay ts (ms) 1,5 to 8 Ir in steps of 0,1Ir For - I ² t OFF 20 to 200 in steps of 20 For - I ² t ON 60 to 200 in steps of 20 Protection mode On / Off Preset trip alarm setting 0,8 to 1,0 times Is in steps of 0,05 Is Cold load pickup Enable / Disable Instantaneous Instantaneous 1,5 to 8 In in steps of 0,5 In Protection mode On / Off Cold load pickup Enable / Disable Instantaneous Over ride Current setting (A), Ip 12 In for SN3-400 8 In for SN3-630 Earth Fault 6 Current setting (A), Ig 0,2 to 0,5 In steps of 0,1 In Time delay (ms), tg 0,1, 0,2, 0,5, 1, 3 s Preset trip alarm setting 0,8 to 1,0 Ig in steps of 0,05 Protection mode On / Off Cold load pickup Enable / Disable MOULDED CASE CIRCUIT BReAKERS Protection Release Additional Features of RC20 Current unbalance Current setting (A) xIn 10 % to 100 % In in steps of 5 % Time delay (s) 1 to 10 in steps of 0,5 Protection mode On / Off Cold load pickup Enable / Disable Temperature rise Alarm / Trip At 80 ºC / At 100 ºC Metering Current Phase, Neutral and Earth Display Backlit LCD 7 MOULDED CASE CIRCUIT BReAKERS SALIENT FEATURES Faster Tripping: The unique speed contact system accelerates the opening of contacts during short circuit. This ensures faster tripping an ultimate current limiting feature. The result-very low let-through, cut-off current and fault clearing time. Mechanical Anti-reclosing: This unique feature ensures that under short circuit conditions, the contacts open and latch even before the release gives a trip command to the mechanism. This avoids contact re-closing and bounce. Low watt loss: The entire current carrying path is optimally designed to achieve very low watt loss. Positive Isolation: The MCCB knob indicates the true position of the contacts. Double Insulation: The internal accessories are housed in insulated casings to ensure first level of insulation. When the front cover is opened for the fixing of internal accessories, the MCCB is totally insulated ensuring the double insulation. Marking: Marking ensures use of superior engineering plastic, meeting all requirements of flammability and glow wire test. 8 MOULDED CASE CIRCUIT BReAKERS SALIENT FEATURES Common Internal accessories: The internal accessories remain same across SN2 / SN3 / SN4 range* and they are easy to install click fit type. *Except under-voltage release No side bias: Internal accessories can be mounted on the either side. LINE No load line bias: Either side of MCCB terminal can be used as load or line . LOAD Terminal finger proofing: Front terminal plates conceal the terminals to prevent human contact thus achieving complete finger proofing. Terminal shrouding: Terminal shrouds cover spreader terminals preventing human contact with terminals (TS available for SN1). Release shrouding: Release is shrouded from the front thus preventing tampering by unauthorized person. Safer release adjustments: No live parts are in contact during release adjustments. Common front adjustments for Protection release: Overload & short circuit setting can be adjusted from front using a common knob for all the poles. Visibility: Push to trip button and release ratings are visible even when release plate is fitted. 9 MOULDED CASE CIRCUIT BReAKERS Accessories Internal Accessories Range of MCCBs are offered with click-fit type, easily installable internal accessories. There is no need to open main cover and no live parts are accessed during installation. Any accessory can be fitted on any side enhancing flexibility (except under-voltage release). Auxiliary Switch List of Internal Accessories Auxiliary Switch 2 change-over (AUX2-SN1, AUX2-SN2/3/4) Trip Indicator 1 change-over (TA1-SN2/3/4) & 2 change-over (TA2-SN1) Auxiliary Switch & Trip Indicator 1 + 1 change-over (AUXTA-SN1, AUXTA-SN2/3/4) Shunt Release (A-SN1, A-SN2/3/4) Under Voltage Release (U-SN1, U-SN2, U-SN3, U-SN4) MCCB with mid cover opene & Internal accessories fitted. External Accessories Rotary Operating Mechanism The rotary operating mechanism (ROM) for MCCBs are available in Direct & Extended versions. Direct rotary handle ( MCCB mounted: ROM-SN1, ROM-SN2, ROM-SN3). These versions are available for the entire family of MCCBs. These ROMs can be supplied with key lock for SN2 and SN3 frames Extended rotary handle ( Panel mounted: ROM OS-SN1, ROM OS-SN2, ROM OS-SN3, ROM OS-SN4) 10 ROM mounts directly on MCCB without removal of midcover Door interlock in OFF condition with padlock feature Clear ON/OFF/TRIP indication Clear view of MCCB rating label with ROM mounted Direct access to push to trip button with ROM mounted IP 54 degree of protection with extended rotary handle Keylock version available Door interlock in ON position, with defeat facility Auto restoration of door interlock MOULDED CASE CIRCUIT BReAKERS Accessories Electrical Operating Mechanism Features Clear ON/OFF/TRIP indication Safety interlock: EOM will not operate if - EOM cover is open - EOM is not properly fixed on MCCB Permits manual operation, if required Padlock facility for locking in OFF position Easy access to the protection setting on the MCCBs Electrical Operating Mechanism (EOM) Applications Facilitates remote operation of MCCBs Facilitates use in process automation applications and auto change over schemes Technical Specifications EOM-SN2 Type Designation EOM-SN3 Operating Voltage 24, 48 VDC, 240 VAC * Operating Time SN2 <2,2 s, SN3 <3,3 s *240 VAC available on request Specifications SN2 SN3 24 VDC - 48 VDC 24 VDC - 48 VDC Current ar rated load (A) 1,32 0,66 2,2 1,1 Input VA (W) 32 32 53 53 Full load speed (rpm) 4800 4800 5000 5000 Full load torque (gm-cm) 432 432 720 720 11 MOULDED CASE CIRCUIT BReAKERS Type SN1 - 100 SN2 - 250 No. of Poles 3 3/4 Rated Current In A 20, 25, 32, 40, 50, 63, 80, 100 Standards Approvals KEMA, CB Rated Operational Voltage Ue KEMA & CB only for MCCB’s with RC10 V 600 690 Ui V 690 750 Uimp kV 6 8 Rated Frequency Hz 50 / 60 Ambient temperature °C Storage temperature °C Reference Ambient Temperature °C Rated Insulation Voltage Rated Impulse withstand Voltage 50 / 60 -5 °C to +55 °C -35 °C to +70 °C Utilisation Category Versions 40 40 A A Standard Standard SN2- 250S High SN2- 250H Extra High SN2- 250L Rated Ultimate S.C. 230/240 V 65 65 85 100 Breaking Capacity 400/415 V 36/30 36 50 70 500 V 16 25 36 50 550 V 12 18 25 36 Icu 600 V 8 16 18 22 - 10 15 20 250 V DC (3 poles in series) 15 15 25 36 500 V DC (3 poles in series) 5 5 10 20 kA 690 V L/R <15 ms Rated Service S.C. Breaking Capacity Endurance Ics kA 50 % Icu 100 % Icu 30000 25000 4000 10000 10 18 2 Mechanical Electrical (1,0 In) Power dissipation per pole W Standard cable (lug) link mm mm2 35 (width <17 mm) (width <17 mm) 95 25 x 5 With Spreader Links cable (lug) link mm2 mm2 50 (width <22 mm) (width <22 mm) 185 35 x 6 Box Clamp Cu. Cable mm2 35 120 mm 75 x 60 x 130 105 / 140 x 96 x 179 Terminal Capacity Dimensions (W x D x H) 3 / 4 Poles Weight 12 40, 63, 80, 100, 125, 160, 200, 250 IEC/EN 60947-2 3 / 4 Poles A C C E S S O R I E S Internal 1 2,5 / 3,3 Auxiliary Switch kg 1 or 2 change-over 1 or 2 change-over Trip Indicator 1 or 2 change-over 1 change-over Auxiliary Switch & Trip Indicator 1 + 1 change-over 1 + 1 change-over Shunt Release 240 - 415 V AC 50 / 60 Hz 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC Under-voltage Release 240 V AC 50 Hz 220 - 240 V AC 50 / 60 Hz Rotary Operating Mechanism Electrical Operating Mechanism X Earth Fault Release Machanical Interlock X Terminal Shrouds X Spreader Links Box Clamp Pad lock * X External *One time fitting, non-detachable type MOULDED CASE CIRCUIT BReAKERS SN3 - 400/630 SN4 - 1250 SN4 - 1250/1600 3/4 3/4 3/4 800, 1000 1250, 1600 320, 400, 500, 630 IEC/EN 60947-2 KEMA, CB KEMA & CB only for MCCB’s with RC10 KEMA & CB only for 1250 A 690 690 690 750 750 750 8 8 8 50 / 60 50 / 60 50 / 60 -5 °C to +55 °C -35 °C to +70 °C 40 40 A 40 A Standard SN3 400S, 630S High SN3 400H, 630H Extra High SN3 400L, 630L Standard SN4 - 1250S 65 85 100 36 50 25 36 15 12 8 A High SN4 - 1250H Standard SN4 1250S, 1600S High SN4 - 1250H 85 100 85 100 70 50 70 50 70 50 25 36 25 36 20 25 20 25 20 25 18 22 16 20 16 20 15 / 10 20 / 15 10 18 10 18 15 25 36 - - - - 5 10 20 / 16 - - - - 100 % Icu 100 % Icu 100 % Icu 15000 8000 8000 4000 / 2000 750 750 22 / 47 32 / 50 78 / - 120 27 x 15 185 2 x 40 x 15 185 2 x 40 x 15 2 x 185 2 x 40 x 8 2 x 30 2 x 60 x 15 2 x 30 2 x 60 x 15 240 — — 140 / 183,5 x 111,5 x 266 280 x 370 x 179 280 x 370 x 179 6 / 7,8 17 / 21 17 / 21 1 or 2 change-over 1 or 2 change-over 1 or 2 change-over 1 change-over 1 change-over 1 change-over 1 + 1 change-over 1 + 1 change-over 1 + 1 change-over 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC 110 - 415 V AC 50 / 60 Hz, 110 - 220 V DC 220 - 240 V AC 50 / 60 Hz 220 - 240 V AC 50 / 60 Hz 220 - 240 V AC 50 / 60 Hz X X Inbuilt protection with Electronic release Inbuilt protection with Electronic release Inbuilt protection with Electronic release X X X X X X X X X X 13 MOULDED CASE CIRCUIT BReAKERS Accessories Mechanical Interlock Schemes (M INT) Mechanical Interlock kit Features For 3-pole & 4-pole versions Suitable for SN2 & SN3 frames M INT with base plate Earth fault release (EFR) Earth fault currents: - up to 200 A - from 250 A to 400 A - from 630 to 800 A Ordering data for MCCB Example: SN2-250S3 63A 36kA 10In SN2-250 - Type S - Version 3 - No. of poles 63A - Rated current 36kA - Breaking capacity 10In - Kind of release (10In, RC10 and RC20) 14 MOULDED CASE CIRCUIT BReAKERS Time - Current Characteristic Curves Thermal-Magnetic Release SN1 - 100 SN2 - 250 10000 10000 1000 1000 Time in Seconds 100 10 10 1 1 0.1 0.1 0.01 1 2 4 6 8 0.01 10 20 1 2 4 Multiples of Current 6 8 10 2 4 6 8 100 2 Multiples of Current SN3 - 400/630 10000 1000 100 Time in Seconds Time in Seconds 100 10 1 0.1 0.01 1 2 4 6 8 10 2 Multiples of Current 4 6 8 100 2 15 MOULDED CASE CIRCUIT BReAKERS Time - Current Characteristic Curves Microprocessor Release RC10 SN2-250, SN3-630 and SN4-1250/1600 SN3-400 1000 1000 100 100 10 10 Time in Seconds 10000 Time in Seconds 10000 1 100% In 1 40% In 0.1 100% In 0.1 0.01 0.01 2 4 6 8 4 2 2 6 8 4 2 10 Multiples of Current (Ir) Multiples of Current (Ir) SN3-630 RC20 SN3-400 10000 10000 10000 30 sec 15 sec 10 sec 6 sec 3 sec 1000 100 100100 10 10 10 1 100% 100%InIn 30 sec 15 sec 10 sec 6 sec 3 sec 1000 1000 Time in Seconds Time in Seconds Time in Seconds 4 10 1 1 1 100% In 100% In 40% 40%InIn 0.10.1 0.1 40% In 40% In 0.01 0.01 0.01 22 16 40% In 11 44 66 88 1010 Multiples of Current Multiples of Current (Ir) (Ir) 22 22 44 11 44 66 88 10 10 Multiples of Current (Ir) (Ir) Multiples of Current 22 44 MOULDED CASE CIRCUIT BReAKERS Overall Dimensions SN1 - 100 CABLE TERMINAL SCREW: M6 25 61.5 58 45 20 38 25 62.5 12.5 116 112 130 28.5 25 60 75 85 SUITABLE FOR 35 x 7.5 TOP HAT RAIL MOUNTING 25 MCCB MOUNTING SCREW : M3-2Nos. 46.5 25.5 61 30 46 39 112 2.5 76 Mounting & Door Cutout Details SN1 with Spreader Links 92 86.1 35 35 60 2 20 11 30.2 130 172.2 194.2 20 22 Note: Spreaders Optional All dimensions are in mm. 17 MOULDED CASE CIRCUIT BReAKERS Overall Dimensions SN2 - 250 119 96 35 35 8 27.5 157 61 46 TRIP 45 163 ON 179 72.7 17.5 17.5 OFF 42 35 35 35 25.5 17.5 42 86 105 Mounting & Door Cut-out Details 140 Terminal width = 25.5 mm SN2 - 250 4P with Spreader Links SN2 - 250 3P with Spreader Links 170 125 45 35 4 27.5 45 4 35 ON OFF 275 TRIP 239 ON 275 38 239 45 38 18 45 27.5 18 45 TRIP OFF 4 25.5 18 4 25.5 All dimensions are in mm. MOULDED CASE CIRCUIT BReAKERS Overall Dimensions SN3 - 400/630 142 111.5 121 78 224 77 TRIP 266 234 ON 82.7 104.2 16 A OFF 43.5 43.5 26.5 B 43.5 43.5 140 183.5 SN3 - 400/630 3P with Spreader Links Type SN3-400 SN3-630 A 39 41 B 37 38 C 45 55 D 324 344 E 370 390 F 13 11 SN3 - 400/630 4P with Spreader Links 142 142 209.5 154 43 43 6 6 B 6 61 25 55.5 55.5 ON TRIP OFF B 6 55.5 266 ON TRIP OFF 406 356 266 61 406 356 A 25 A 55.5 All dimensions are in mm. 55.5 19 MOULDED CASE CIRCUIT BReAKERS Overall Dimensions SN4 - 1250/1600 MCCB SN4 - 1250/1600 with Spreader Links 20 *A = 6 mm for SN4 800 A and 20 mm for SN4 1000/1250/1600 A All dimensions are in mm. MOULDED CASE CIRCUIT BReAKERS Rom Door CUT-out details Direct ROM door cut-out detail L5 L4 17 L3 N L2 L1 L1 = Mounting depth L2/L3 = Panel cut-out L4/L5 = Breaker mounting refer Type L1 L2 L3 L4 L5 SN1 96,5 58 52 44 37 SN2 122 96 63 53 66 SN3 156 121 87 78 82 Extended ROM door cut-out detail REFER PANEL CUT DETAILS L2 I 50 L3 45 N I 76 I4 L1 L L = 275 mm L1 = minimum panel depth L2 = cut the shaft to the required length All dimensions are in mm. Type L1 L2 L3 L4 L5 * SN1 160 L1-119 7,5 69,5 394 SN2 202 L1-152 27 84 427 SN3 233 L1-183 39 122 458 SN4 302 L1-252 69 170 527 * Max. depth 21 MOULDED CASE CIRCUIT BReAKERS Overall Dimensions Overall Dimensions with EOM C B A ON T R IP OF F Type A B C For SN2 EOM 205 18 112,3 For SN3 EOM 226 46,5 147,3 DN2 M INT Kit 22 Dimensions in mm DN3 M INT Kit Iskra MIS , d. d. Ljubljanska c. 24a SI- 4000 Kranj, Slovenia Phone: +386 (0) 4 23 72 112 Fax: +386 (0) 4 23 72 109 www.iskra-mis.si Published by: Iskra MIS, d. d., Version 1.1, Kranj, December 2009 • Design: Nimbus d.o.o.