RECORD OF ANALYSIS – Mechanic Motor Vehicle (4 semester)
Learning outcome
Comment
Level-3 Level-4 Level-5
GENERIC OUTCOME
1.
2.
3.
4.
5.
6.
7.
8.
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Recognize & comply safe working
environment regulation and housekeeping.
practices, Trainees will acquire knowledge of the safe working
practices, environment regulation and housekeeping and
will be responsible for implementation in his own work.
Work in a team, understand and practice soft skills, Trainee will acquire the knowledge of languages and will be
technical English to communicate with required able to communicate written or oral with required clarity
clarity.
and practice in day to day work.
Demonstrate knowledge of concept and principles of Trainee will be able to do basic mathematical calculations
basic arithmetic, algebraic, trigonometric, and statistics viz., arithmetic, algebraic, trigonometric and statistical and
and apply knowledge of specific area to perform apply in practical applications.
practical operations.
Understand and explain basic science in the field of Trainees will have understanding of factual knowledge on
study including friction, simple machine and heat and basic science in the related field and apply in day to day
temperature.
work.
Read and apply engineering drawing for different
application in the field of work.
Understand and explain the concept in productivity,
quality tools, and labour welfare legislation and apply
such in day to day work to improve productivity &
quality.
Explain energy conservation, global warming and
pollution and contribute in day to day work by
optimally using available resources.
Explain personnel finance, entrepreneurship and
manage/organize related task in day to day work for
Trainees will gain factual knowledge of engineering
drawing and apply in different application.
i) Trainees will have understanding of factual knowledge of
productivity, quality tools and labour welfare legislation
and apply to enhance productivity.
ii) The trainees will have basic understanding of social,
political & natural environment.
iii) The trainees will have responsibility for own work and
learning.
i) Trainees will have understanding of concept of energy
conservation, global warming and pollution.
ii) The trainees will have basic understanding of social,
political & natural environment.
iii) The trainees will have responsibility for own work and
learning.
i) Trainees will have understanding of factual knowledge of
personal finance, entrepreneurship.
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Learning outcome
personal & societal growth.
9.
Understand and apply basic computer working, basic
operating system and uses internet services to get
accustomed & take benefit of IT developments in the
industry.
Comment
ii) The trainees will have understanding to manage personal
finance and further growth to be an entrepreneur.
i) Trainees will have understanding of concept of computer
working & internet application and apply in day to day
work.
ii) The trainees will have responsibility for own work and
learning.
Level-3 Level-4 Level-5
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SPCIFIC OUTCOME
10.
Ascertain and select measuring instrument and measure
dimension of components and evaluate for accuracy.
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11.
12.
Identify and use proper fasteners.
Perform sheet metal operations and pipe joints.
Trainees will be to state the working principle of
Measuring Instruments and special tools required
for auto workshop
Trainees will able to select. Care and use of
measuring instrument
Trainees will refer the measured value with
workshop manual with quality concepts and proper
safety without help.
Take decision on whether to replace or not.
Trainees will able to
 describe the purpose, use of auto hand tools
 list the safety rules for hand tools
 Select the correct tool for the job.
Trainees will able to apply cognitive and practical skills to
complete the task of sheet metal operation and pie joints
which involves different skill level from simple to complex
 state the uses of straight and bent snips
 state the features and use of lever shears
 State the uses of circle cutting machines.
 Calculate the required length of metal for bending.
 use hand shear to cut sheet
 use hammer to straighten the job
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Learning outcome
13.
14.
Comment
 use crimping tool to make a circuit joint
 use a chisel for cutting a component.
Trace /troubleshoot different wiring circuits in vehicle Trainees will able to do as per procedure and safety
and prepare different electrical joints.
methods in electrical circuit connection
 State the method of soldering the cable ends using
an electric soldering iron.
 explain the connection of an ammeter, voltmeter,
ohmmeter in a circuit trouble shooting
 explain the maintenance of meters
 state open & short electric circuit
 state series circuits & parallel circuits
Trainees will able to take corrective action based on the
trouble shooting of electrical wiring circuits as
 form DC series circuits and verify its characteristics
 form DC parallel circuits and verify its
characteristics.
 find out the open and short circuits in the lighting
circuit
 measure resistance using rheostat
 verify Ohm's law experimentally
 Test the voltage drop test in the auto electrical
system by using multimeter.
 Trace the auto electrical components by using
vehicle wiring circuits.
 Check the condition of the solenoid switch in the
starting system.
 determine the forward to reverse resistance ratio of
diodes
 Identify good/bad diodes.
Service and test battery for proper functioning.
Trainees will able to apply cognitive and practical skills to
complete the task of battery testing and maintenance
 explain the principle construction of a lead acid
battery
Level-3 Level-4 Level-5
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Learning outcome
Comment
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15.
Demonstrate practical skill involved in producing
different weld joints.
16.
Demonstrate practical skill by using appropriate tools
for different metal cutting operation to produce finished
components and check for accuracy without any
assistance.
explain the chemical action during discharging and
charging
 explain the procedure of maintenance of a battery
 explain testing of a battery.
Trainees will be able to solve problems by selecting and
applying basic methods, tools, materials and information to
 test the battery with a hydrometer
 test the battery with a volt meter
 check the causes of parasitic draw of battery
 rectify the parasitic draw
 start the engine by using jumper wires.
Trainees will be state the principles, process of different
welding process applicable to automobile industry
 State the effects of different arc lengths.
 Describe the edge preparation for butt and fillet
welds.
 state the principle of acetylene gas generation
Trainees will able to apply cognitive and practical skills to
complete the task of
 Weld straight line beads on MS plate in flat
position
 Fillet weld ‘T’ joint
 Fillet weld lap joint on MS plate in flat position
 Butt weld in open square butt joint MS plate 5mm
in flat position
 Fusion run without and with filler rod
Trainees will be able to follow the procedure of
 different cutting angles of a chisel
 State the effect of rake and clearance angles.
Trainees will able to apply cognitive and practical skills to
complete the task
To develop a rectangular tray by the parallel line
method
Level-3 Level-4 Level-5
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Learning outcome
Comment
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17.
18.
19.
Level-3 Level-4 Level-5
To file surfaces flat and parallel within +/- 2 mm
Plan and organize the work in familiar predictable / Trainees will able to
routine environment for different maintenance of
 demonstrate safe handling of lifting equipments
vehicle parts and accessories.
 do the periodic testing of lifting equipments
 dispose the used engine oil
 carryout the safety measures in disposal.
 calculate the amount of energy that is required in
the ITI premises on day to day basis.
 perform different way of energy conservation.
Dismantle and assemble of engine components of MPFI Trainees will be to acquire the knowledge
and CRDI System and check for performance. (Petrol of facts, principles, process and general concepts, in a field
and Diesel)
of Engine components and to apply cognitive and practical
skills to complete the task of
 remove accessories fitted to the engine prior to the
engine removal
 align the left hook of the crane with engine lifting
bracket
 remove the engine mountings
 Remove the engine from the vehicle.
 mount the engine on the vehicle
 align and fit the gearbox to the engine
 refit the accessories to the engine
Overhaul of Light Vehicle /Heavy vehicle chassis Trainees will be to acquire the knowledge
system include wheels and tyres
of facts, principles, process and general concepts, in
Overhaul of Light Vehicle /Heavy vehicle chassis system
including steering, suspension and braking system
wheels and tyres and to apply cognitive and practical skills
to complete the task of adhering to the specifications and
tolerances for the vehicle and following:
a. the manufacturer’s approved overhauling methods
b. Standard repair methods
c. health and safety requirements.
d. workplace procedures
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Learning outcome
Comment
Range:
Transmission system &
wheel, Tyre
a. Gear box
b. Single plate clutch
assembly
c. Diaphragm clutch
assembly
d. Constant mesh Gear
box
e. synchromesh gear box
f. Gear linkages
g. Propeller shaft
h. Universal Slip Joint
i. Rear axle assembly
j. Differential assembly
k. Wheel balancing
l. Wheel allignment
20.
Level-3 Level-4 Level-5
Steering/Brake
a)
b)
c)
d)
Shackle
Leaf spring
Front axle
Front
and
rear
suspension
e) Steering
Gearboxworm and roller type
f) Steering
GearboxReticulating ball type
g) Master cylinder
h) Tandem
Master
cylinder
i) Front and rear brake
j) Wheel cylinder
k) Vacuum booster
l) Air servo unit
m) Air tank (reservoir)
n) Brake valve
o) Hand/parking brake
p) Single brake chamber
q) Slack adjuster
r) Disc brake
Identify parts of cooling and lubrication system of Trainees will be to acquire the knowledge of facts,
engine and execute required servicing.
principles, process and general concepts, in different type
of cooling and lubrication system of engine
and to apply cognitive and practical skills to complete the
task of
 overhauling of Radiator, water pump, oil pump, air
cleaner
 Check the engine oil pressure at different r.p.ms.
 Checking &Top up coolant, Draining &
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Learning outcome
Comment
refilling coolant,
Testing cooling system pressure
Testing of thermostat.
Cleaning & reverse flushing. Overhauling water
pump and refitting.
 repairs to oil flow pipe lines and unions if
necessary.
Understand the constructional features and working Trainees will be to acquire the knowledge
principles of intake and exhaust systems of vehicle and of facts, principles, process and general concepts, in intake
related troubleshooting.
and exhaust systems of vehicle and related troubleshooting.
and to apply cognitive and practical skills to complete the
task of
 overhauling of manifolds, silencer and tail pipe, air
compressor, air exhauster
 inspect parts of air exhauster, turbo charger from
vehicle
 overhauling of air filter, clean & refit air cooler
 fuel filter assembly
 replace filter elements
 Overhauling of Fuel Injection Pump (F.I.P)
 Testing of injectors
 check the injection timing by the spill cut off
method
 Set the fuel injection pump timing.
 Retrieve, record and clear stored OBD I & II
diagnostic trouble codes using a scan tool.
 Remove and replace EGR valve
 Use of 4/5 gas analyser and • measure CO, HC,
CO2, O2, AFR/NOx.
Apply appropriate rule and tools for starting and Trainees will be to acquire the knowledge
charging system and diagnose & rectify faults.
of facts, principles, process and general concepts, in
starting and charging system of
Working principle and constructional feature of starter
Level-3 Level-4 Level-5
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Learning outcome
23.
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25.
Comment
motor and alternator
Trainees will be to o apply cognitive and practical skills to
complete the task of
 locate the circuit from the alternator to the battery
 servicing of the starter motor
 Servicing of e the alternator.
 test the alternator’s performance
Recognize and apply factual knowledge of emission Trainees will be to acquire the knowledge of facts,
control system and Bhart/Euro standards as per norms.
principles, process and general concepts of
Evaporation emission control system(EVAP), Positive
crank case ventilation(PCV)
Trainees will be to o apply cognitive and practical skills to
complete the task of
 check for vacuum
 measure the resistance of EVAP canister purge
valve
 By use of scan tool.
 Disconnect EVAP Canister
 Inspect EVAP Canister
 Remove and Replace EVAP Canister.
 inspect PCV hose
 inspect PCV Valve
 check for vacuum
 clean the PCV valve
 replace PCV valve.
State the importance of Motor vehicle act and rules
Trainee will acquire the Knowledge of facts of Motor
vehicle act and rules
Understand the constructional features and working Trainees will be to o apply cognitive and practical skills to
principles of vehicle comfort & safety systems and complete the task to Carryout the diagnostic procedure for
diagnose and rectify related faults.
the following troubles
a) No cooling
b) Intermittent cooling
c) Insufficient cooling
Level-3 Level-4 Level-5
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Learning outcome
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28.
Comment
d) Abnormal noise from compressor, magnetic clutch,
condenser, evaporator and blower motor
e) High pressure gauge-pressure High and low
f) Low pressure gauge-pressure High and low
g) Wiper and washer no operation, continuous operation,
Intermittent operation
h) Power window no operation
i) Power Door lock no operation
j) Immobilizer system and keyless entry no operation
k) Trouble(Error indication) in Automatic seat belt system
l) Trouble(Error indication) in Air bag system
Understand the knowledge of automotive lighting Trainees will be to o apply cognitive and practical skills to
system and their troubleshooting.
complete the task to
Operate and check the function of combination switch and
other light switches
Read the wiring circuit of lighting of the given vehicle
Aligning of Head light
Repair/Rectify any other fault
Replace the defective bulbs/fuse/faulty wire/electrical or
electronic component
Diagnose and Troubleshoot MPFI and CRDI Engines
Trainees will be to o apply cognitive and practical skills to
complete the task to
Carryout the diagnostic procedure by reviewing engine
technical workshop manual, following the standard
diagnostic procedure for.
a) Engine Not Starting.
b) High Fuel Consumption
c) Engine Overheating
d) Low Power Generation
e) Excessive Oil Consumption
f) Low/High Engine Oil Pressure
g) Abnormal Engine Noise.
Safe Driving practice
Trainees will be to o apply cognitive and practical skills to
complete the task to
Level-3 Level-4 Level-5
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Learning outcome
Comment
Follow the Road safety measures, Traffic rules and
statutory regulations
Practice in straight Driving
Practice in Driving through lanes and curves Practice in
Reverse Driving
Practice in Overtaking of another vehicle
Practice in Driving through sand and wet surface
Practice in Parking and Diagonal parking
Level-3 Level-4 Level-5