This continuing education program is sponsored and provided to you due to the professional courtesy of: PASSIVE FIRE PROTECTION – Underwriters Testing Procedures, Design Classifications and Code Requirements PROMAT-FIRETEMP LLC 2100 Line Street Brunswick, GA 31520 Phone: 877-268-1446 Email: Contact Us Web: www.promatfiretemp.com Please click on the notes icon on every slide. The icon is located on the upper left hand side of each slide! Sprayed Fire Protection Materials AIA-PF0701-W Course Intro © 2011. The material contained in this continuing education program belongs to PROMAT-FIRETEMP LLC Questions or concerns about the program content need to be addressed with the program instructor. Powered by 1 Promotional Statement Slide This course has been design as a structured asynchronous program therefore has been formatted for online use only. Please don’t forget to print your AIA/CES Certificate of Completion. Successful completion is scoring 80% or higher on your final exam. If you wish to print later you can access all certificates from you’re A-F transcript center. The American Institute of Architects – Course No. PF0701-W; LUs- 1.00 - This program qualifies for HSW credit Architect-Forum is a registered provider with The American Institute Of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Certificates Of Completion for non-AIA members available on request. This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. Note: After successful completion Architect-Forum will report all completed credits to the AIA. Course Learning Objectives At the conclusion of this course you will have a better understanding of the following: 1. Underwriters Laboratories Testing A. 2. 3. 4. Fire testing and other Criteria for UL Classification Number System: UL Fire Resistance Directory How to Choose UL Assemblies Intumescent Fireproof Coating A. Function, Types, UL Testing and Performance Criteria. Acronyms • • • • • • • • • • • SFRM- Spray-Applied Fire Resistive Materials UL- Underwriters Laboratories Inc. ULC- Underwriters Laboratories of Canada ITS- Intertek Testing Services - Warnock Hersey FM- Factory Mutual SBCCI- Southern Building Code Congress International BOCA- Building Officials and Code Administrators UBC- Uniform Building Code MEA – Materials and Equipment Acceptance of New York City CBC – Chicago Building Code Lost Angeles- Los Angeles Building Code BUILDING CODES and FIRE RATINGS Building Code • Governs commercial construction Three (3) Model Building Codes • • • SBCCI BOCA UBC International Code (Condenses the Three (3) Model Building Codes) • YR2000 Unique Codes (Specific to Certain Areas) • • • MEA – New York City CBC – Chicago Los Angeles Fire Rating • Authority having jurisdiction has the final say in a building’s fire ratings BUILDING CODE EXAMPLE SBCCI TYPE 2 • More stringent - occupancy type Sprinkler System Building • One hour reduction Typically used for: • Three (3) hour columns supporting two (2) hour floors • Two (2) hour columns supporting one (1) hour roof assemblies Typically used on: • Multi-story buildings • Hospitals • Institutions • Etc. INDUSTRY FIRE PROTECTION REQUIREMENTS Industrial Buildings • Must follow insurer’s requirements: • Factory Mutual (FM) • Industrial Risk Insurers (IRI) • Etc. Fireproofing • Should be applied to elements deemed critical to sustain structural integrity in the event of a fire. UL Classification • UL 1709 “Rapid Rise Temperature Test”. INDUSTRIAL FIRE RATINGS IRI Compliance • Two - (2) hour rating on all pipe racks carrying flammables • Three - (3) hour rating on all columns supporting pipe racks • Vessels and skirts rated for UL 1709 require a Two - (2) - Three - (3) hour rating, depending on the underwriter • Factory Mutual has similar listings Underwriter’s Laboratory Testing THE NEED to PROTECT STEEL Standard Fire Test • 10 minutes into a standard fire test, furnace temperatures reach 1300°F (704°C) Strength of Steel • At 1100°F (600°C) steel retains only 50% of its original strength ? ? ? ? ? ? ASTM E-119 FIRE TEST (ANSI / UL 263) TEMPERATURE LIMITS FOR STRUCTURAL STEEL Beams and Joists (in Floor and Roof Assemblies) • 1300°F (704°C) maximum individual • 1100°F (593°C) sectional average Columns • 1200°F (649°C) maximum individual • 1000°F (538°C) sectional average UL 1709 FIRE RESISTANCE TEST CRITERIA Hydrocarbon Fire Time Temperature • Temperature curve simulates explosion from intense fire Industrial Risk Insurers (IRI) • Protection required is generally not in building codes Required Additional Testing • Environmental exposure testing COLUMNS IN FURNACE BEFORE FIRE TESTING INTUMESCENT PAINT COLUMN DURING A FIRE TEST OF INTUMESCENT PAINT INSIDE TEST FRAME at UL THERMOCOUPLES INSIDE the FURNACE TOP of the TEST FURNACE at UL OBSERVING the FURNACE at UL FIRE TEST RESULTS Fire Test Designs Published, and Products Listed and Certified by: • Underwriters Laboratories Inc. (UL) • Underwriters Laboratories of Canada (ULC) • Intertek Testing Services (ITS) - Warnock Hersey • Factory Mutual (FM) • Results published in listing directories • Describes in detail how an assembly is constructed to achieve an hourly rating • Determines material type and thickness for desired hourly rating Intumescent Coatings are Subjected to: • E 119 fire testing • Interior and/or exterior environmental testing • Then re-tested in the furnace to confirm performance The UL Fire Resistance Directory UL DIRECTORY NUMBERING SYSTEM First Digit : Prefix Letter • Identifies the group of construction systems Series Tests • • • • • • • A - L Floor assemblies D and G Most common floor construction J Concrete systems P Roofs only X and Y Columns U Wall ratings XR UL 1709 designs UL DIRECTORY NUMBERING SYSTEM Last Three (3) Digits : Numbers • Identifies the type of protection required Series Tests • 200 Ceiling grid systems • 500 Gypsum wallboard • 600 Intumescent coatings Sprayed Fire-Resistive Materials (SFRM) • 700 Cementitious fire protection • 800 Mineral fiber fire protection • 900 “Unprotected” category UL assemblies FLOOR DESIGNS Deck • Type – Profile – Steel Strength • Painted • Galvanized Concrete • Type • Density • Thickness – From top of corrugations to top of slab • Structural assembly • Hourly rating COLUMNS Columns • Type – Tube – Pipe – W – Shape • Size – Tube – Pipe – Wall thickness Steel Size • W/D • Mass Finishes • Exposed • Concealed ROOF ASSEMBLIES Deck • Type – Gauge – Profile • Painted • Galvanized Insulation • Type • Thickness Spacing • • • • Joists Beams Gypsum sheathing Hourly rating ROOFING PROBLEMS Areas to avoid • Installation of clips and hangers prior to fireproofing assemblies • Roof traffic during/after fireproofing the roof deck Cautions • Primed steel/Fireproofing compatibility • Choosing desired material types, densities, etc. • Choosing the proper UL assemblies and listing them on drawings FIRE PROTECTION MATERIAL TYPES Cementitious (Plaster) • Regular (> 15 pcf) • Medium (> 22 pcf) • High (> 40 pcf) Mineral Fiber (Insulation) • Regular (14 - 15 pcf) • Medium (> 21 pcf) FIRE PROTECTION MATERIALS Specify for Intended Use Regular Density (minimum 15 pcf) – Interior, Concealed • Above ceiling • Behind walls Medium Density (minimum 22 pcf) – Interior, Exposed • Mechanical /Electrical rooms • Storage areas High Density (minimum 40 pcf) – Exposed to Abuse • • • • • • Parking decks Jails Loading docks Warehouses Industrial and petrochemical facilities Smooth finishes in commercial construction INTUMESCENT fire proof coatings INTUMESCENT FIRE PROTECTION COATINGS • Apply like a paint in mils (coating) 1 mil = 1/1000 inch • Have an aesthetic finish that can be top coated or finish-coated • Intumesces or “swells” up to thirty (30) times its original size producing an “insulating char” • The “insulating char” insulates the steel from temperature rises INTUMESCENT FIREPROOF COATINGS • External Fire (Heat) • Intumescent Coating • Polymer softening/ Lower melt viscosity • Swelling (30 – 50 times) • Carbonization/Solidification COLUMNS AFTER FIRE TEST OF INTUMESCENT PAINT APPLICATION AREAS Intumescent Used On: Atriums Indoor Swimming Pools Exterior canopies Commercial Stairwells Stadiums/Arenas Gymnasiums Clean rooms Hospital operating rooms Telecommunications Micro-electronics Pharmaceuticals Chemical process Food processing TYPES of INTUMESCENT COATINGS Water-Based • Low Volatile Organic Compounds (VOC) • 60 – 70% Solids by Volume (SBV) • Interior application • Up to three (3) hour fire rating Solvent-Based • Light duty exposure • 60 – 70% SBV • Some require fibers or mesh • Up to four- (4) hour fire rating Two- (2) Part Epoxy-Based • Solvent-free • 100% SBV • Most require fibers and/or mesh RECENT DEVELOPMENTS at UL INTUMESCENT CLASSIFICATIONS: 1. Conditioned Interior Space Purpose • Subjected to 250 hours (10 days) of high humidity exposure • Limited to climate controlled spaces, never having exceed 75% relative humidity 2. Interior General Purpose • Subjected to 180 days of high humidity exposure • Limited to interior service 3. Exposed Purpose • UL-investigated for permanent exterior use SPECIFY an INTUMESCENT VERIFY: Primers • Must be compatible with Intumescent Coating • Surface Prep • Wipe primed steel clean from dirt/grease Topcoats • Required and must be listed in the specific UL test • Most require a topcoat of quality enamel or polyurethane • Interior or Exterior • Steel sizes have been UL TESTED for the hourly rating required • Cannot be applied to: • Roofs | Floor Decks | Small Joists • Can be applied to: • W-Shapes | Tubes | Pipes | Big Trusses Questions For The Next Ten Minutes • This concludes the course material. • The following ten minutes will be for taking a short exam. You must complete the exam with a 80% or higher in order to receive credit. • Please make sure and print your certificates of completion either for AIA/CES or for state MCE credit. This continuing education program is sponsored and provided to you due to the professional courtesy of: PASSIVE FIRE PROTECTION – Underwriters Testing Procedures, Design Classifications and Code Requirements PROMAT-FIRETEMP LLC 2100 Line Street Brunswick, GA 31520 Phone: 877-268-1446 Email: Contact Us Web: www.promatfiretemp.com Sprayed Fire Protection Materials AIA-PF0701-W This concludes the PROMAT-FIRETEMP continuing education program. © 2011. The material contained in this continuing education program belongs to PROMAT-FIRETEMP LLC Questions or concerns about the program content need to be addressed with the program instructor. Powered by 39 Quiz Instructions – PF0701-W Quiz • • • • In order for you to get credit for this program you must successfully complete the following short exam. Pass for this exam is 80% or higher. Please make sure and print your certificates of completion either for AIA/CES or for state MCE credit. Please print your Certificate of Completion upon successful completion. You can print the certificate from your A-F transcript any time after completion. If your colleagues can benefit from this course, please let them know. Feel free to revisit the Architect-Forum LMS eLearning System to take additional courses. Accessing the Course Exam Take Test To complete the course and get credit you must successfully complete the short course exam with an 80% or higher. You can access the test from this PDF or through the Flash based version. Please click on the Test Button below to get started. After clicking on the button you must scroll down the page and click on the Start test button. If you need help please email, call or use our online chat support. If you need to see our help page please click here. 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