AST Train preheating

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®
Angewandte System Technik
A.S.T. Power management
systems for rail vehicles
Power supply for pre-heating and
pre-cooling
330 VAC, 1000 VAC, 1500 VAC
Depot supply
670 VDC
Power supply for auxiliary systems of
electric locomotives
200 V / 400 V, 16.7 Hz
Power supply for pre-heating and pre-cooling
Efficient power management for parked rail coaches and
railcar trainsets at any track –
preheating, airconditioning and freeze protected parking
A.S.T. Power management systems ensure the power supply for preheating, airconditioning
and frost protected parking of rail coaches and railcar trainsets.
The systems have been developed in cooperation with the former BZA Munich and the DB
Energie in Frankfurt and can save up to 40% of energy compared with manual operated
preheating or airconditioning.
In doing so the parked train sets are preheated or airconditioned at a particular time at
which the coaches have to be well-temperatured for the entering passengers.
The systems are installed mainly at interchange stations or formation yards. At depots and
maintenance workshops the systems supply coaches, traction units or high speed trains
with energy.
Due to the unitized setup the system can be easily extended by new branch lines.
Switching operations and energy consumption at the specific connection points are
captured permanently by the control system and therefore can also be analysed and
allocated.
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Gruppe
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Angewandte System Technik
Operation mode
The supply power is either taken from the overhead contact line (11 kV, 15 kV or 25 kV) or if the
track line is not electrified from the public utility (10 kV or 20 kV).
In order to transform the energy to the required supply voltage (330 VAC, 1000 VAC, 1500 VAC)
the energy is fed via a medium voltage switch gear with a vaccum circuit breaker to
transformers. The distribution switchgear provides the tranformed current via power contactors
by cables to the cable connection boxes. From the cable connection boxes with predetermined
breaking points the energy is supplied to the coaches and railcar trainsets with a flexible rubber
hose cable using a RIC plug connection.
The operation is done at the control pillar next to the track. There the operator choses the
designated operation mode and enters the departure time of the trainset at the built-in µP time
switch. Depending on the outside temperature the time switch computes the optimal turn-on
instant for the power contactor or clocks the power contactor in order to prevent the coaches
from frost at temperatures below the freezing point.
The total system is controlled by a process computer-aided control system. There all actions of
the system are controlled, monitored and recorded. The current operation states and the activity
memory can be read out at any time via modem and analysed by software.
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System components
Accessible concrete building
- type tested
- accidental arcing security tested
- reinforced concrete C35/45 according DIN 1045-2
- outside walls in dispersion coating
- aluminium pierce-proof door fans and roof hoods
for air ventilation
- maintainance free doors made of anodized
aluminium with panic lock
- separating walls between tranformer rooms,
basement oil-proof
- flat roof or in the style of the landscape architecture
e.g. span roof
- cable entrances
Medium voltage
switch gear
type tested
with vaccum circuit breaker
and steel sheet compartment
for auxiliary equipment
three-phase system
- 36 kV, 50 Hz
- 24 kV, 50 Hz
- 12 kV, 50 Hz
single-phase system
- 25 kV, 50 Hz
- 15 kV, 16.7 Hz
- 11 kV, 16.7 Hz
Switchgear for
heating outlets
Include:
switchboard for feeding with 1
or 2 transformers
switchboard for 2, 4 or 6 heating
outlets with steel sheet
compartment for auxiliary
equipment
three-phase system
- 400 V, 50 Hz
single-phase system
- 330 V, 16.7 Hz
- 1000 V, 16.7 Hz, 50 Hz
- 1500 V, 50 Hz
Transformers
Transformer outputs
three-phase transformers
single-phase transformers
three-phase system 50 Hz
- 315 kVA, 630 kVA, 800 kVA,
1250 kVA, 1500 kVA
standard configuration:
- oil-filled transformers
single-phase system 25 kV, 50 Hz
- 1250 kVA, 1600 kVA
Special transformer models:
- cast resin tranformers
- dry type transformers
with built-on rollers
with monitoring unit
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single-phase system 15 kV, 16.7 Hz
• 800 kVA, 1000 kVA, 1250 kVA
single-phase system 11 kV, 16.7 Hz
• 630 kVA, 1000 kVA
special sizes on demand
Gruppe
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Angewandte System Technik
Low voltage switch gear
- fully electronic µP control
- control signal input 230 VAC
- voltage measuring input 100 VAC
- current measuring input 1 AAC
- 15” touchscreen data display for
monitoring and operationing
- evaluation software
- data logger to capture all
switching operations and
measuring values
- data can be readout via modem
- DCF 77 time synchronizing
Control pillar
- single or double control pillar
- housing and screws in A2
- height 1025mm, 750mm
- outside temperature
controlled µP-time switch
with DCF 77-synchronisation
- frost protection at outside
temperatures below 1,5°C
- for ground mounting
optional:
- for wall mounting
- with digital amperemeter or
voltmeter
Cable connection box
with predetermined
breaking point
- post hot zinc dipped
- with cut-off point
- with monitoring switch
a) one-way pull-off
height 720mm
b) both-way pull-off with kink
height 1080 mm / 750 mm
- for ground mounting
optional:
- for wall mounting
Plug holder with dummy
socket
- holder hot zinc dipped
- with monitoring switch
- height 860 mm / 750 mm
- for ground mounting
optional:
- for wall mounting
- for mounting at rail pillars
- with cable storage
Concrete fundament
fastening of the outdoor
components
Integrated control pillar
single control pillar
- housing and screws in A2
- height 1045mm
- width 200mm
- integrated predetermined
breaking point with turn
rollers for both-way pull-off
- with monitoring switch
- for ground mounting
- screw sockets in A2 steel
- openings for cable entry
at all sides
Connecting cable
to feed in the
energy into the
coach socket
- flexible rubber
hose cable
185/25 qmm
- connection plug
800A
- optional:
with pilot contact
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Power supply for auxiliary systems of electric locomotives
For testing of auxiliary systems at the depot
Feeding voltage
15 kV, 16.7 Hz
Supply voltages:
200 V, 16.7 Hz; 40 kVA per branch
400 V, 16.7 Hz; 160 kVA per branch
670VDC - Depot supply
External power supply for ICE-3 and ICE-T
Power supply for ICE-3 and ICE-T at the depot, if operations at the high voltage section are required.
The systems fullfil the high supply voltage demands concerning static and dynamic variations
- with preload device
- galvanically isolated
- with isolation monitoring
- with decoupling inductor at the output
Feeding voltage: 24 kV, 12 kV or 400 V, 50 Hz
Supply voltage: 670 VDC, 250 kVA
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Gruppe
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Angewandte System Technik
Our scope of supply and services
+ Planning and realization
Our scope of work includes planning, development, delivery and ready to operate
assembling of the system. The system is set in operation and handover to the
customer. In cooperation with selected, rail experienced partners we serve
underground construction, cabling and sounding.
+ Experience
A.S.T. Power management systems for rail vehicles are on duty for more than 35
years. We installed already over 215 systems with a nominal total power of 320 MVA
and about 2050 power outlets.
Concering the system built before 1984 another 2000 power outlets have been
equipped with our energy saving outside temperature depending control pillars.
+ Service
Using modules and standard subassemblies a cost-effective storage can be realized
both at the customer’s depot and our company.
+ Maintenance
Of course we can carry out the necessary maintenance work, including inspection
and adjustment of the protection relays and inspection of the safety precaution.
References
Our systems are on duty effective and reliable at the following railways:
+ Deutsche Bahn AG
+ Osthannoversche Eisenbahnen AG
+ Nord-Ostsee-Bahn
+ Schweizerische Bundesbahnen
+ Luxembourg State Railways
+ Matterhorn Gotthard Bahn
+ Österreichische Bundesbahnen
+ Norwegian State Railways
+ Iraqi State Railways
DB (German National Railways)
OHE
NOB
SBB (Swiss Federal Railways)
CFL
MGB
ÖBB
NSB
IRR
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Gruppe
®
Angewandte System Technik
A.S.T. Angewandte Systemtechnik GmbH
Energie & Umwelttechnik
Hagertshausen 7
85283 Wolnzach
Deutschland
Fon +49 (0) 84 42 67 200
Fax +49 (0) 84 42 67 111
zvh@ast.de
www.ast.de
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