HELLA PRODUCT SUMMARY
EMERGENCY VEHICLES
YOUR SAFETY IS OUR COMPETENCE.
Introduction
We are your partner
! And concentrate our know-how from our fields of competency
lighting, electrics and electronics – for future-proof solutions.
! Wherever the development and equipment of your emergency
vehicles is concerned – for the police, fire brigade and rescue
services.
! And supply you with high-grade products with a particularly
effective warning impact – quality for all requirements and
maximum safety whatever the emergency.
! And develop innovative technologies – e.g. in the fields of LED and
Xenon.
! And offer you a complete target-group specific range – from
individual components to system solutions with tailor-made
configuration possibilities.
! You can rely on us – it goes without saying that we provide expert
service and customer-oriented advice.
2
The innovative signalling systems from Hella are the
optimum backup for any call-out – day or night.
!
Please note that a small number of our products do not have ECE
approval. In as far as no country-specific regulations apply, these are
not approved for use on public roads in the area of jurisdiction of the
ECE-R65.
These products are marked accordingly in the brochure.
Light bars
Contents
Our brochure gives you a fast and precise
overview of our wide range of products.
Light bars – Overview
4 –5
Light bars RTK7 – Overview
6–7
Light bar RTK7 – Modules
8–9
Light bar RTK7 – Operation, digital
10
Light bar RTK7 – Operation, analogue
11
Light bar RTK7 – Installation
12
Light bar RTK7 – Spare parts
Light bar RTK7 – Configuration examples
The coloured bars in the contents list
match the quick-finder at the side,
helping you to find products easily.
Light bar RTK7 – VE concealed installation
Light bar RTK7 – External acoustic modules N-LSP and LSP-E
13
14 – 15
16
17
Light bar OWS7
18 – 21
Light bar Raptor +
22 – 24
Light bar OWS
25 – 27
Beacons
Beacons – Overview
28 – 29
Beacon K- LED FO
30
Beacon Rota LED
31
Beacon KL 7000
32
Beacon KL 8000
33
Beacon KL 5000 M
34
Beacons KL Rotaflex/KL Rotafix
35
Beacon KL JuniorPlus
36
Halogen beacons – Accessories and spare parts
37
Beacon KLX 7000
38
Beacon KLX 5000 M
39
Beacon KLX JuniorPlus
40
Beacons KLX
41
Xenon beacons – Accessories and spare parts
42
Accessories for beacons and worklights with pipe-socket attachment
43
Auxiliary lighting systems / Intelligent Battery Sensor
Auxiliary lighting systems – Overview
44 – 45
Front flashers BSN-LED
46
Front warning light FWL-LED
47
Corner-light system C-LED
48 – 49
Warning lights WL-LED
50 – 51
Warning light DuraLED
52
LED permanent signal lights Ø 83 mm
Intelligent battery sensor IBScontrol
53
54 – 57
Worklights
LED worklights
58 – 60
Xenon worklights
61
Halogen worklights and searchlights
62
Worklights and searchlights – accessories
63
Interior lights
LED interior lights
64 – 67
Frontlighting
90 mm Premium
68
90 mm accessories and fog light
69
Comparison between halogen and Xenon light
70
Fog lights and daytime running lights
71
Side lighting
Side marker lights and indicators
LED indicators and the patented failure check
Converting to LED indicators
72
73
74 – 75
Rear lighting
Combination rearlights
76 – 79
Information
Tests and EMC
IP protective category
Technologies
80
81
82 – 83
Light bars – Overview
Widths
in mm
RTK7
LED flash module
(KL-LR2)
LED flash module
(KL-LM2)
LED flash module
(KL-LM3)*
LED flash module
(KL-LM4)
Single reflector
(KL-ER)
540
−
−
−
−
−
900
"
"
"
"
"
1,000
"
"
"
"
"
1,100
"
"
"
"
"
1,200
"
"
"
"
"
1,300
"
"
"
"
"
1,400
"
"
"
"
"
1,500
"
"
"
"
"
1,600
"
"
"
"
"
1,700
"
"
"
"
"
1,800
"
"
"
"
"
1,900
"
"
"
"
"
2,000
"
"
"
"
"
* Similar to original product
4
Light bars
Widths
in mm
OWS7
Raptor +
LED flash module
(KL-LR2)
LED modules
Single reflector
Xenon double flash
540
−
"
598 mm
"
−
900
"
−
−
−
1,000
"
−
"
"
1,100
"
"
1,118 mm
−
−
1,200
"
"
1,248 mm
−
−
1,300
"
−
−
−
1,400
"
−
"
"
1,500
"
−
−
−
1,600
"
−
"
"
1,700
"
−
−
−
1,800
"
−
−
−
1,900
"
−
−
−
2,000
"
−
−
−
OWS
5
Light bar RTK7
Individual
! Flexible configuration possibilities
Light modules
! All photometric modules are available in powerful, economic and
long-life LED technology
! As an option, signal radiation front/rear can be used separately
! Different flashing sequences can be programmed
On-board voltage
! 12 or 24 V
Operation
! Triggering through a programmable control unit or vehicle-specific
control element
! Operation both through analogue switch or high-speed CAN-Bus
Installation
! Flexible installation concepts; housing widths range from 900 to
2,000 mm in steps of 100 mm to cover all popular vehicle sizes
Aerodynamics
! The cw-value for a wide range of different vehicle and RTK7
combinations has been significantly improved due to the
aerodynamic extremely low-profile housing design
Technical data RTK7
Rated voltage (UN)
12 / 24 V
Operating voltage (UB)
9 V – 16 V
Operating temperature range
–40°C to +60°C
Quiescent current consumption
≤ 0.5 mA
Undervoltage cutoff
≤ 9 V –0.5 V
Overvoltage cutoff
≥ 16 V +0.5 V
Load capacity of control outputs
≤ 0.3 A
Load capacity of display outputs
≤ 0.3 A
Load capacity of load outputs
≤ 0.5 A to 7 A
Interference suppression
VDE 0879 Part 3 interference suppression
rating 3
Conducted CISPR 25 Class 3
Operation
Digital using handheld type HA 112 or HA
115
Databus protocol
CAN open according to CIA 447 as well as
future FireCAN
Colour scheme RTK
Silver-coloured housing with transparent
panel in the central area
facing front and rear
Scope of supply
Installation instructions on CD as well as
sliding blocks for flexible,
permanent attachment
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
7
Type approval
6
Lighting homologation
TB1
TB1
TB2
EMC protection
DIN 14620
002379 (KL-LR2 blue / red)
002380 (KL-ER blue)
002379 (KL-LM2 blue)
035717 and ~~~~W25049
Light bars
Light bar RTK7
8
2
1
2a
6
4
7
2b
5
6
3
9
1
Main beacon modules
! Powerful optical signals using different LED technology,
optionally available with H1 bulbs and rotary mirror
reflector
2
Optional light modules in the dome
! White work light, amber warning modules
2a
Alley Lights
! LED work light
2b
Hazard warning lights
! Alternative protection of the site of the emergency using
amber warning light
3
4
Worklight
! Available in LED and halogen H9
5
Stop signal generator
! Requests road users to stop for road checks and warns of
hazards
6
LED Signal Bar
! Additional protection and traffic control
7
Internal acoustic modules
! Integrated sound signal in accordance with national
regulations in Europe
External acoustic modules (not illustrated)
! Integrated sound signal in accordance with national
regulations in Europe
8
Long-range flash module BSF LED
! Long-range warning at the front for vehicles moving at high
speed in heavy traffic
IR module (not illustrated)
! Recognition from the air
Pipe socket beacon (socket)
! The high-mounted warning light produces a particularly
conspicuous signal, drawing attention to the site of the
emergency
Information module (congestion warning) (not illustrated)
! Very easy to read even from a long distance
9
Panel
7
Light bar RTK7
Modules
Main beacon module
! Powerful and economic with long service life – in blue/red or amber
(KL-LM2 and 4 only in blue)
! KL-LR2 LED flash module, extremely intensive powerful signal for preceding
and following traffic due to compact SMD LED placement on high-sheen
metallised reflector in trough form, signal front/rear can be used separately as
an option
! KL-LM2 LED module, with 2-level function for day and night mode, highpower LEDs arranged in a semi-circle for additional focusing provide optimised
safety, even from the side
! KL-LM3 as KL-LM2, with additional lens for amber warning light (in
preparation)
! KL-LM4 as module KL-LM 2, with extended functionality for rotating signal
radiation analogue to the classic rotary mirror signal
! KL-ER classic halogen rotary mirror, powerful basic features
Light modules in the dome (optional feature)
! Alley Lights
! LED worklights
! Hazard warning lights modules
! LSB modules (7th and 8th module for housing widths 1,000 – 1,300 mm)
Alley Lights
! With 4 LEDs for intensive close-range illumination along the side of the vehicle
! Alternatively also available facing the front and rear
(see worklights)
Worklight
! Halogen H9, placement: up to two lights possible at the front and rear
! LED worklights, identical to Alley Lights. Placement: 1 module integrate in each
dome
Hazard warning lights modules
! Allow switchover from blue light to amber hazard warning light at the site of the
emergency
! Automatic synchronisation of the flashing light with the vehicle’s hazard warning
light frequency
Long-range flash module BSF-LED
! Focused, particularly long-range warning signal
! Effective warning signal visibility during high-speed missions
(e.g. on the motorway)
! Red stop flash to support the stopping process initiated by the stop signal
generator
! 3 versions: blue, blue with red stop light, red stop flash
8
1
KL-LR2
2
KL-LM2 and 4
3
KL-ER
Light bars
Light bar RTK7
Modules
Infrared module
! Additional module for infrared airborne surveillance marking for the detection of
emergency vehicles from a helicopter using FLIR/DLIR night-sensing equipment
! Flashing pattern frequency synchronised with main beacons
LED stop signal generator ASG
! Matrix with fixed lettering, additional lettering signals can be programmed
! Alternatives include e.g. STOP POLICE (280 mm), EMERGENCY DOCTOR
(280 mm), STOP POLICE /PLEASE FOLLOW (380 mm)
! 3 module sizes: 280 mm, 380 mm and 560 mm for different device
configurations
! Automatic day/night mode, switching through photometric sensor
! Optional red stop flash from the BSF-LED long-range flash module
LED Signal Bar LSB
! Integrated amber chaser signal for warning and securing at the rear of the
vehicle
! Traffic control possible due to different signal directions
! 3 versions – available with 5, 6 or 8 modules depending on the housing width
(see light modules for dome on page 12)
! Automatic day/night mode using photometric sensor; can be switched manually
using the control unit (operation of LSB without handheld HA 112 or HA 115: see
LSB control unit at the bottom of page 24)
Plug-in beacon KL-A
! Set-up for additional high-mounted beacon
! For long-range protection
! The beacon stand with integrated plug is available in two lengths (1,000 mm and
1,700 mm)
Information module (congestion warning)
! Set-up for congestion warning sign
! Congestion warning sign with highly reflective surface for particularly easy
recognition from a long way away
Internal acoustic module LSP
! Integrated loudspeaker facing the front (Fig. A)
! Optionally facing the rear (Fig. B)
External acoustic module LSP-E
! See page 17 for external acoustic modules
External LED stop signal generator ASG-E
! Separate ASG module for internal and external attachment
! Flat design
! For use on the vehicle interior or attachment to vertical bodywork
9
Light bar RTK7
Operation, digital
Digital operation
! Flexible operating concept – switched as usual or freely
programmable
1
Digital operation:
! Using vehicle-specific control elements or the Hella Control Unit
for variable positioning on the inside
2
Programmable operating parts HA 112 and HA 115 offer:
! made-to-measure solutions for various operating concepts
! space-saving arrangement in the interior due to small-sized CAN
Gateway
! integrated microphone function
! graphic LC display
3
Digital operation
1
HA 115 Control Unit Germany
9SX 010 391-001
2
HA 112 Control Unit Europe
9SX 010 391-011
3
Gateway
Harness without NF switchover
9SX 010 392-001
8KB 173 872-001
NF-switchbox
! Switchover between radio, radio override or other audio sources
and internal microphone
! Input via cinch socket
! Operation using “RAD” button on the control unit or individual
switch
NF-switchbox
inc. switchover cable
10
9SX 010 393-801
Light bars
Light bar RTK7
Operation, analogue
eAZD control unit: for the electronic control of the optical and
acoustic functions of special signaling systems
! Control unit for RTK7 or RTK7-VE and up to 4 further auxiliary
devices (e.g. beacons, hazard warning lights, stop signal
generator, etc.)
! 8 keys with LEDs for the status display offer additional operating
comfort
! Keys can be programmed for special functions
! Simple adhesive attachment
eAZD control unit
12 V, with switch function, cable length 300 mm
9SX 008 902-021
Technical data eAZD control unit
Accessories eAZD control unit
Rated voltage (UN)
12 V
9 – 16 V
Extension cable set
3,500 mm (for 9SX 008 902-021)
8KB 864 105-801
Operating voltage (UB)
Installation frame for DIN recess
for eAZD or eAZD and eNF
8HG 863 383-001
Operating temperature range
-40°C to +70°C
Dimensions (L x W x D in mm)
100 x 50 x 23
Polarity reversal protection
Available
Cable length
300 mm
Protective category
IP 5K (resistant to dust)
Type approval
EMC protection
023105
eNF switch unit: for the electronic control of the communication
functions of special signaling systems by preparing and forwarding
NF signals
! Optional extension of the eAZD control unit, comprising separate
operating unit and control unit
! Radio override (standardised and non-standardised radio
equipment)
! Microphone override (up to 2 microphones)
! Operating unit with LEDs for function status
! Multi-stage volume regulation with LED display
! CD player connection/recorder function
Technical data eNF switch unit
Multi-voltage 10 – 30 V, operating unit, control unit and
2,000 mm connection cable
9SX 863 114-001
Accessories eNF switch unit
Rated voltage (UN)
12/24 V
Operating voltage (UB)
10 – 30 V
Interference suppression
Conducted class 5 (CISPR 25)
NF level microphone 1
USS ca. 4 mV/450 mV
NF level microphone 2
USS ca. 4 mV/450 mV
NF level radio
USS ca. 800 mV
NF level recorder
USS ca. 2,000 mV
Current consumption
Max. 0.5 A
Operating temperature range
-40°C to +90°C
Dimensions control unit
(L x W x D in mm)
123 x 100 x 35 mm
Dimensions operating unit
(L x W x D in mm):
60 x 50 x 20 mm
Cable length operating unit
2,000 mm
Protective category
IP 5K (resistant to dust)
Type approval
EMC protection
eNF switch unit
eNF cable for standardised radio equipment FuG 7/8
(1 m)
8KB 863 323-001
eNF cable for standardised radio equipment FuG 7/8
(3 m)
8KB 863 323-011
eNF cable Teledux FuG 9 (1.5 m)
8KB 863 325-001
eNF cable FuG 9 handheld (1 m)
8KB 863 322-001
eNF cable FuG 9 handheld (3 m)
8KB 863 322-011
eNF cable microphone (1 m)
8KB 863 324-001
Hand set, black, 0.5 m cable inc. holder
9MM 859 358-801
Rod microphone, black, 0.5 m cable inc. holder
9MM 862 358-801
Microphone connection through device socket
(to be ordered separately)
9MK 860 255-001
023313
11
Light bar RTK7
Installation
Contact wire set
! 12 V LK (CAN and analogue)
! 12 V LK (CAN only)
Contact wire set
CAN and analogue
8KB 174 943-001
CAN only
8KB 174 934-001
Mounting systems for permanent attachment
! Rubber base for curved roofs
Rubber bases
! Straight rubber base for straight roofs and installation on car roof
supports
! Can be adapted individually to housing widths from 900 to
2,000 mm
900 mm
9GD 175 947-001
1,000 mm
9GD 175 947-011
1,100 mm
9GD 175 947-021
1,200 mm
9GD 175 947-031
1,300 mm
9GD 175 947-041
1,400 mm
9GD 175 947-051
1,500 mm
9GD 175 947-061
1,600 mm
9GD 175 947-071
Rubber bases
2 seals 1,600 mm + 2 sealings at the side
9GD 176 514-871
2 seals 2,000 mm + 2 sealings at the side
9GD 176 514-881
Installation on roof railing
! Basic bracket for vehicles with standard roof railing system
! Vehicle installation and anti-the protection due to involute key
! With rubber-coated clamping claws that go easy on the paintwork
! Freely combinable – with all RTK7 models
! Extremely easy installation
Railing bracket
9XD 177 162-801
12
Light bars
Light bar RTK7
Spare parts
Cover
Long-range flash module BSF-LED
Cover for 1,000 mm
9HD 172 569-111
Cover for 1,100 mm
9HD 172 569-121
Panels
Clear panel for 1,000 mm
BSF-LED blue, stop light red, without Master
Electronics
1XA 010 410-001
BSF-LED blue, without Master Electronics
1XA 010 410-011
stop light red, without Master Electronics
1XA 010 410-021
9EL 174 214-011
Clear panel for 1,100 mm
9EL 172 564-101
White panel 1,000 mm for OWS7
9EL 174 215-011
7
9EL 172 564-011
White panel 1,100 mm for OWS
Domes
Domes ER, blue, without lettering
9EL 172 563-001
Domes ER, blue, with lettering
9EL 172 563-101
Dome LED, blue, without lettering
9EL 172 563-011
Dome LED, blue, with lettering
9EL 172 563-111
Dome ER, amber, without lettering
9EL 172 563-221
Dome ER, amber, with lettering
9EL 172 563-321
Dome, clear
9EL 172 563-241
KL-ER, amber
Bulb KL-ER
Drive belt KL-ER
KL-LR2, blue
KL-LR2, amber
ASG matrix 280 mm
2XD 176 212-001
ASG matrix 380 mm
2XD 176 216-001
ASG matrix 560 mm (information module)
2XD 176 212-001
2XD 176 212-031
ASG two-word 280 mm
(STOP POLICE, mirrored text)
2XD 176 212-011
ASG two-word 380 mm
(STOP POLICE/PLEASE FOLLOW)
2XD 176 216-011
ASG EMERGENCY DOCTOR 280 mm
2XD 176 212-021
Bracket for ASG 280 mm
8HG 174 791-401
Bracket for ASG 380 mm
8HG 174 791-411
LED Signal Bar LSB
Main beacon modules
KL-ER, blue
LED stop signal generator ASG
2RL 864 233-001
2RM 864 233-101
LSB 6 units à 80 mm without Master Electronics
9DW 168 426-011
LSB operating unit for analogue operation (inc. cable)
9SX 178 258-001
8GH 002 089-13
9XR 010 493-00
Loudspeakers
2XD 171 067-251
Loudspeaker front
9MM 176 031-001
2XD 171 067-051
Loudspeaker rear
9MM 176 032-001
KL-LM2
on request
KL-LM4
on request
Additional light modules
Amber indicators (110 mm)
9DW 177 282-401
Alley Light
2XD 176 235-001
Central control unit (ZSE)
ZSE light/acoustic with 2 load outputs
5DK 009 678-001
ZSE light/acoustic with 12 load outputs
5DK 009 678-021
ZSE light with 12 load outputs
5DK 009 678-031
Power electronics
Master electronics
2XD 174 724-011
Worklight
Halogen
Backlighting OWS7
1BR 010 467-001
on request
Accessories
Software tool for programming the RTK7 Basic settings
via PC
8KA 178 692-801
13
RTK light bars7
Order guide
Hella RTK7 Configuration and orders
The RTK7 module system offers thousands of configuration
possibilities. You can use this document to put your required
system together.
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Overview of the individual modules and components.
Here you choose which elements you would like in your RTK7. Certain modules are
positioned in the main beacons, others have been designed for placement in the
central section of the housing. On page 3 you will find the the inner dimensions
available for module placement at the front and rear in the remaining widths
calculator columns. Enter the values relevant for your system width in the columns
and subtract the module dimensions of the elements you require accordingly at the
front or back. Now transfer the new remaining widths to the next page.
The order form.
Mark the modules and components you want with a cross and send the form to Hella.
You can see an example below.
Overview of accessories.
The schematic overview shows you which RTK7 accessories can be combined and
which parts are required for the function.
Example: Completed order form
Country code
D / GB / F / E / I …
Page 3
Basic definition
Page 4 – 6
Optic systems
On-board voltage
# 12 V
# 24 V
Housing
# 900 mm / 360 mm
# 1,000 mm / 460 mm
# 1,100 mm / 560 mm
# 1,200 mm / 660 mm
# 1,300 mm / 760 mm
# 1,400 mm / 860 mm
# 1,500 mm / 960 mm
# 1,600 mm / 1,060 mm
# 1,700 mm / 1,160 mm
# 1,800 mm / 1,260 mm
# 1,900 mm / 1,360 mm
# 2,000 mm / 1,460 mm
# KL-LM2, blue
# KL-LM2, amber
# KL-LM3, blue and amber
Signals:
Main beacon module
(on request)
# KL-LM4, blue
# KL-LM4, amber
(on request 4th quarter 2011)
# KL-LR2, blue
# KL-LR2, red
# KL-ER, red
# KL-ER, amber
(on request)
Signals:
Long-range flash module
14
# KL-LR2, amber
# KL-ER, blue
# BSF-LED / 80 mm
# BSF-LED with red stop # Individual red stop light
light / 80 mm
module / 80 mm
Light bars
RTK7 overview of accessories
(extract from the order guide)
Loudspeakers
internal (LSP-V and /
or LSP-H)
1x 9MM 010 657-001
external (LSP-E)
2x 9MM 863 164-051
Licence plate*
1x 9MM 010 657-001
Operation
**
With radio override
no
Type
yes
Gateway
9SX 010 392-001
Gateway
9SX 010 392-101
Cable
8KB 173 872-001
NF switch
9SX 010 393-801
HA 115
9SX 010 391-001
HA 115
9SX 010 391-001
AZD Fire brigade
6ZE 001 759-071
eAZD
9SX 008 902-021
AZD Police
6ZE 001 759-051
Individual switch
6EH 007 832-011
Frame
8GH 863 383-001
NF switch
9SX 010 393-801
With voice messages
Vehicle cable, digital
8KB 174 934-001
Device socket
9MK 860 255-001
Attachment
no
Hand set
9MM 859 358-801
Railing
9XD 177 162-801
Fixed, flat
1,600 mm /
9GD 176 514-881
2,000 mm /
9GD 176 514-871
Fixed, curved
900 mm / 9GD 175 947-001
1,000 mm / 9GD 175 947-011
1,100 mm / 9GD 175 947-021
1,400 mm / 9GD 175 947-051
* When the N-LSP is used, the RTK7 must be configured accordingly.
** Analogue operation is not available with Matrix ASG or LSB.
Vehicle cable, analogue
8KB 174 943-001
Digital technology
Analogue technology
Example order
Selection possibilities
15
Light bar RTK7 – VE
concealed installation
! Solution for high-priority undercover vehicles
! Suitable for non-marked fire inspectors’ or emergency doctors’
vehicles from the fire brigade or rescue services, as well as for
police vehicles of different kinds
! As part of the series/device family RTK7on the same innovative
technology platform (as RTK7)
! Central control unit with two cable channels for optical and
acoustic signal
Technical data RTK7-VE
RTK7-VE
Dimensions
60 x 207 x 114 mm (147 mm with flange)
Control unit RTK7-VE
3SL 009 678-801
Rated voltage (UN)
12 V
Vehicle cable 2 LK RTK-VE
8KB 175 501-001
9MM 863 164-051
Operating voltage (UB)
9 V – 16 V
Loudspeaker, separate installation
Operating temperature range
-40°C to +60°C
Analogue operation with eAZD
9SX 008 902-021
Number of load outputs
2 load outputs
Analogue operation with AZD Police
6ZE 001 759-051
Quiescent current consumption
= 0.5 mA
Analogue operation with AZD Fire brigade
6ZE 001 759-071
Undervoltage cutoff
= 9 V–0.5 V
Overvoltage cutoff
= 16 V + 0.5 V
Load capacity of control outputs
= 0.3 A
Load capacity of display outputs
= 0.3 A
Load capacity of light outputs
= 0.5 A to 7 A
Interference suppression
VDE 0879 Part 3 interference suppression
rating 3
Conducted CISPR 25 Class 3
Operation
Digital with handheld type HA 112 or HA
115, as well as analogue operation via
eAZD, AZD or individual switch
Databus protocol
CAN open according to CIA 447
Scope of supply
Installation instructions on CD, fastening
screws
Hand set
9MM 859 358-001
Rod microphone
9MM 862 358-801
Installation in a dry area of vehicle interior
Device socket
9MK 860 255-001
Protective category
Type approval
Lighting homologation: blue
EMC protection
16
DIN 14620
035717 and ~~~~W25049
Options for voice messages
You receive the following accessories to transmit voice messages:
Light bars
Light bar RTK7
External acoustic modules N-LSP and LSP-E
Licence plate loudspeaker N-LSP
! Innovative acoustic module in the form of a licence plate bracket
! Installation possible on any vehicle
! Free signal projection to the front for increased safety and reduced
noise on the interior
Installation spot
The licence plate bracket is a universal installation spot that is
almost always available on most vehicles. This innovative acoustic
module has two loudspeakers, and its housing design allows it to be
used as a licence plate bracket.
Installation
Two individual housings for one licence plate provide an installation
solution for different vehicle front ends sloped up to 6°. The
dimensions correspond to the width of a single-line EU licence plate.
Licence plate loudspeaker N-LSP
9MM 010 657-001
Efficiency
The highly efficient horn geometry provides a noise pressure level in
accordance with DIN 14610. The sound output is below the licence
plate and guarantees:
! Increased safety in use through free signal radiation to the front
! Reduction of noise emission on the interior
Installation solution for any vehicle
Technical data N-LSP
Capacity
100 W/8 Ω
Noise pressure level
120 dB(A) at 3.5 m
Dimensions
520 mm x 170 mm x 50 mm
Operating temperature range
-40°C to +60°C
Protective category
IP 5K4K, IPX 9K
according to DIN 40050 Part 9
Contacting
AMP Super-Seal, 2-pole
The separation into two individual
housings allows installation at an angle of
up to 6° on vehicles with curved bumpers.
Type approval
Acoustic
W according to DIN 14610
External acoustic module LSP-E
! External loudspeaker for separate installation (very low power
consumption 2 x 22 W and minimum dimensions
ca. 118 mm x 105 mm)
External acoustic module
9MM 863 164-051
17
Light bar OWS7
The OWS7 is an optical warning system on the basis of the
RTK7, without acoustic function and with white housing panels.
Application
! On vehicles with light bars for radiating to the front and year. Here
the OWS7 can be used to supplement the RTK7, for example.
! As optical signal in combination with RTK7-VE or
! In connection with tonal sequence control unit and supertone
horns.
Housing width
! 900 – 2000 mm
General technical data for the OWS7
Voltage
! 12 or 24 V
Light modules
! KL-ER (blue), KL-LR2 (blue /red), KL-LM2 (blue)
Modules
There is a comprehensive choice of auxiliary light modules from the
RTK7 range available, for example:
! Alley Lights
! Worklight LED or halogen
! When two RTK7 units are fitted, one of these can include an LED
stop signal generator ASG facing the rear
Alley Lights
! With 4 LEDs for intensive close-range illumination along the side
of the vehicle
! Alternatively also available facing the front and rear
(see worklights)
Worklight
! Halogen H9, placement: up to two lights possible at the front and
rear
! LED worklights, identical to Alley Lights. Placement: 1 module
integrate in each dome
LED stop signal generator ASG
! Matrix with fixed lettering, additional lettering signals can be
programmed
! Alternatives include e.g. STOP POLICE (280 mm), EMERGENCY
DOCTOR (280 mm), STOP POLICE /PLEASE FOLLOW (380 mm)
! 3 module sizes: 280 mm, 380 mm and 560 mm for different device
configurations
! Automatic day/night mode, switching through photometric sensor
! Optional red stop flash from the BSF-LED long-range flash module
Individual configuration
! Your contact will be happy to advise you on extending an RTK7
system by an OWS7, and will suggest possible solutions to you.
18
Rated voltage (UN)
12 V
Operating voltage (Ub)
9 V – 16 V
Operating temperature range
-40 °C to +80 °C
Approvals
DIN 14620
EMC guidelines (according to 72/245/EEC
guideline status 2005/49/EC)
VDE 0879 Part 3 interference suppression
rating 3
Conducted CISPR 25 Class 3
035717 and ~~~~W25049
Technical data OWS7 KL-ER
Light source
H1/55 W
Lighting homologation
TB1
EMC compatibility
002380 (blue)
035 717
Technical data OWS7 KL-LR2
Current consumption
2.7 A
Light source
LED
Lighting homologation
TB1
EMC compatibility
002379 (blue / red)
035 717
Technical data OWS7 KL-LM2
Current consumption
2.7 A (day level)
Power consumption
36 W (day level)
Lighting homologation
TB2
003029 (blue)
Spare parts
KL-ER H1 bulb, 12 V/55 W
8GH 002 089-13
KL-ER drive belt
9XR 010 493-00
KL-ER single-reflector module
2RM 864 233-10
KL-LR2 LED reflector module
2XD 171 067-05
KL-LM2 high-power LED module
on request
Light bars
Light bar OWS7
Notes on system configuration
Single fitting
Functional direction of the optional
auxiliary modules such as worklights,
ASG, LSB and high-mounted hazard
safety lights.
Functional direction
Functional direction
Functional direction
Functional direction
Double fitting
Functional direction
Functional direction possible
but not sensible
Functional direction
ASG matrix or two words (STOP POLICE) only in connection with integrated control unit 2RL 010 713-111, see table on page 20/21.
LED Signal Bar LSB only in connection with LSB control unit, see page 24.
19
Light bar OWS7
Configuration examples
Housing width
Voltage
Installation
Optic module main
beacon
Auxiliary hazard
warning lights
Alley Lights
1,000 mm
12 V
front
KL-LR2 blue
–
–
1,000 mm
12 V
rear
KL-ER blue
–
–
1,100 mm
12 V
front
KL-ER blue
–
–
1,200 mm
12 V
front
KL-ER blue
–
–
1,300 mm
12 V
front
KL-LR2 blue
–
–
1,400 mm
12 V
rear
KL-LR2 blue
–
–
1,400 mm
12 V
rear
KL-LR2 blue
–
–
1,400 mm
12 V
rear
KL-LR2 blue
x
x
1,400 mm
12 V
rear
KL-LR2 blue
x
x
1,400 mm
12 V
rear
KL-LR2 blue
–
x
1,400 mm
12 V
rear
KL-LR2 blue
–
x
1,400 mm
12 V
rear
KL-LR2 blue
–
x
1,400 mm
12 V
rear
KL-LR2 blue
–
–
1,400 mm
12 V
rear
KL-LM2 blue
–
–
1,400 mm
12 V
rear
KL-LM2 blue
–
x
1,500 mm
12 V
front
KL-ER blue
–
–
1,500 mm
12 V
rear
KL-LR2 blue
–
–
1,600 mm
12 V
rear
KL-LR2 blue
–
x
* ASG operation in connection with front RTK7 placement
20
Light bars
Worklight
ASG
LSB
Clear
panel
Control unit/optic
module
Part number
–
–
–
–
–
2RL 010 713-001
–
380 mm
x
ZSE 12 LK
2RL 010 713-111
–
–
–
x
–
2RL 010 713-171
–
–
–
x
–
2RL 010 713-161
–
–
–
x
–
2RL 010 713-101
1 rear
–
–
x
–
2RL 010 713-081
2 rear
–
x
x
–
2RL 010 713-051
–
–
–
x
–
2RL 010 713-071
1 rear
–
x
x
–
2RL 010 713-121
–
–
x
x
–
2RL 010 713-061
–
380 mm
–
x
–
2RL 010 713-021*
–
380 mm
x
x
–
2RL 010 713-011*
–
380 mm
x
x
–
2RL 010 713-041*
–
–
x
x
–
2RL 010 713-141
–
–
x
x
–
2RL 010 713-181
–
–
–
x
–
2RL 010 713-091
2 rear
–
x
x
–
2RL 010 713-031
1 rear
–
–
x
–
2RL 010 713-131
21
Light bar Raptor +
Lighting functions 100% LED
! In addition to the main lighting modules, the Auxiliary Alley Light
and LED Signal Bar are also based on current LED technology
Safety
! Best warning effectiveness due to focused signal radiation.
! Signals can guide traffic past a hazardous spot following an
accident, for example, or radiate an additional warning signal to
the rear.
Aerodynamics
! Minimum overall height makes optimised air resistant coefficients
possible as well as access where there is little headroom.
Technical data Raptor +
Economical
! Extreme service life, low current consumption of the LED
technology and reduced fuel consumption due to the ultra-flat
design
Additional functions
! Top functionality in every situation due to the auxiliary functions:
chaser signal to the rear (LED Signal Bar) and road illumination
alongside the vehicle (Alley Lights).
Rated voltage (UN)
12 V
Operating temperature range
-40 °C to +60 °C
Interference suppression
Conducted class 5 (CISPR 25)
Protective category
IP 5K4K, IPX 9K (DIN 40050, Part 9)
Type approval
TB1
Lighting homologation
EMC protection
002989
035947
Installation
! Flexible installation possibilities: choose from three different
bracket systems
* Use of LSB only as far as permitted by legislation.
Please keep to national regulations.
Raptor + (598 mm)
Module equipment
12 V,
accessories required 1 switch
2RL 010 743-141
12 V,
accessories required 1 switch
2RL 010 743-001
22
$
$
$
$
Light bars
Light bar Raptor +
Raptor + (1,118 mm)
12 V,
accessories required 1 switch
Module equipment
2RL 010 743-011
12 V, with Alley Light
necessary accessories 3 switches
2RL 010 743-101
$
$
$
$
12 V, with LSB and Alley Light
necessary accessories: 4 switches and 1 control unit
2RL 010 743-111
$
$
$
$
12 V,
accessories required 1 switch
2RL 010 743-091
12 V, with Alley Light
necessary accessories 3 switches
2RL 010 743-051
$
$
$
$
$
$
$
$
$
Raptor + (1,248 mm)
2RL 010 743-161
12 V,
accessories required 1 switch
2RL 010 743-151
12 V, with Alley Light
necessary accessories 3 switches
2RL 010 743-121
$
$
$
$
12 V, with LSB and Alley Light
necessary accessories: 4 switches and 1 control unit
2RL 010 743-131
$
$
$
$
12 V,
accessories required 1 switch
2RL 010 743-021
12 V, with Alley Light
necessary accessories 3 switches
2RL 010 743-071
Main beacons
$
$
$
$
$
$
$
$
$
$
$
$
Module equipment
12 V,
accessories required 1 switch
$$$
$
$
$
$
$
LSB modules
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
Alley Lights
23
1,248 mm
Product photo
1,118 mm
Part number
598 mm
Light bar Raptor +
Accessories
Installation
Standard bracket system
4 attachment screws,
4 attachment bases made of rubber,
4 washers and
4 M8 threaded nuts.
Angled bracket system
2 stainless steel brackets including
attachment material
included
in the
scope of
supply
included
in the
scope of
supply
included
in the
scope of
supply
"
"
"
"
9MA 864 153-801
approved
up to 180
km/h
approved
up to 180
km/h
Switch
with location lighting
6EH 007 832-011
"
"
"
Installation frame for 3 switches
(installation opening 77.6 x 48.2 mm)
8HG 714 504-001
"
"
"
Installation frame insertion system:
End piece (10 pcs.)
8HG 716 734-001
"
"
"
Intermediate piece
(10 pcs.)
8HG 716 735-001
"
"
"
Cover (10 pcs.)
for sealing switch installation openings in the installation strip insertion
system
9HB 713 629-001
"
"
"
LSB control unit
for triggering the chaser signal LED Signal Bar (LSB)
! Display, selection and activation of the programmed flashing
sequences
! Day/night mode switching
! Switching of the flashing sequence speed from standard to fast
9SX 178 258-001
"
"
Magnetic bracket system
4 single magnets
8HG 168 011-001
"
Triggering
24
Light bars
Light bars OWS
Range overview
OWS 540
The following panels can be supplied for retrofitting:
Single reflector
12 V, 2RL 007 900-551
24 V, 2RL 007 900-561
–
Single reflector
with magnetic mounting
bracket
12 V, 2RL 007 900-571
–
OWS 1.000
Single reflector
12 V, 2RL 007 900-151
9HB 862 827-031
Xenon double flash
12 V, 2RL 007 900-171
9HB 862 827-041
OWS 1.400
9HB 862 827-011
Single reflector
12 V, 2RL 007 900-251
9HB 862 827-051
9HB 862 827-071
Xenon double flash
12 V, 2RL 007 900-271
9HB 862 827-091
OWS 1.600
Single reflector
12 V, 2RL 007 900-651
9HB 862 827-021
9HB 862 827-061
Xenon double flash
12 V, 2RL 007 900-681
9HB 862 827-081
Safety stoplight
Indicator
Worklight
25
Light bar OWS
! 4 different width variants and 2 different light systems available in
12 or 24 V
! Wide range of housing panels with additional functions available
for retrofitting
! Custom-made design possibilities due to backlighting of and
lettering on the central panel (use only in as far as permitted by
legislation – not approved for use on public roads in Germany,
Austria and Switzerland)
! Various attachment options – e.g. using rubber base or support
systems
! Triggering through individual switches
Halogen single reflector system (OWS)
Technical data OWS
Rated voltage (UN)
Spare parts OWS
12 V
24 V
H1 bulb, 12 V/55 W
8GH 002 089-133
Operating voltage (UB)
10.8–13.8 V
21.6–27.6 V
H1 bulb, 24 V/70 W
8GH 002 089-251
Current consumption
Lighting central panel
4A
2A
Current consumption beacons
2 x 4.7 A
Operating temperature range
Interference suppression
Conducted class 5 (CISPR 25)
Rotation speed
Protective category
2 x 2.7 A
-40 °C to +60 °C
160 rpm
9DX 861 976-001
Motor 12/24 V, inc. worm gear
9MN 860 677-021
Dome blue, left
9EL 861 912-021
Dome blue, right
9EL 861 913-021
Dome red, left
9EL 861 912-061
Dome red, right
9EL 861 913-061
Rubber base OWS 540
9GD 862 086-001
Bulb for bulb holder, 12 V/55 W
8GP 003 594-121
Bulb for bulb holder, 24 V/70 W
8GP 003 594-251
Plastic panel rear white, for OWS 1,000
9EL 861 498-001
00817 (ECE-R65)
Plastic panel rear white, for OWS 1,400
9EL 861 498-011
021309
Plastic panel rear white, for OWS 1,600
9EL 861 498-021
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation
Reflector
EMC protection
Xenon double flash system (OWS-X)
Technical data OWS-X
Rated voltage (UN)
Spare parts OWS-X
12 V
24 V
X1 standard flash tube 12 V
8GS 859 634-001
Operating voltage (UB)
10 – 15 V
20 – 30 V
Xenon double-flash module 12 V
2RL 863 106-001
Current consumption flash-type beacons
2 x 3.5 A
2 x 1.6 A
Xenon double-flash module 24 V
2RL 863 106-011
Dome blue, left
9EL 861 912-051
Dome blue, right
9EL 861 913-051
Dome red, left
9EL 861 912-061
Dome red, right
9EL 861 913-061
Plastic panel rear white for OWS 1,000
9EL 861 498-001
Plastic panel rear white for OWS 1,400
9EL 861 498-011
Plastic panel rear white for OWS 1,600
9EL 861 498-021
Flashing frequency
Electrical flash energy
Operating temperature range
Interference suppression
Protective category
2 Hz double flash
10 + 2 Ws
-40 °C to +60 °C
Conducted class 5 (CISPR 25)
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation
EMC protection
26
006517 (ECE-R65)
021309
OWS/-X
1.600
OWS/-X
1.400
Product photo
OWS/-X
1.000
Part number
OWS 540
Description
Light bars
Light bar OWS panels
Installation
Rubber base
for mounting on slightly curved vehicle roofs
9GD 862 080-001
for mounting on strongly curved vehicle roofs
9GD 862 080-011
9GD 862 081-001
9GD 862 085-001
included in
the scope of
supply (see
spare parts
for part
numbers)
"
"
"
Bracket
for direct mounting
9XD 861 990-001
9XD 861 990-011
9XD 861 990-021
"
Carrier
for welding onto existing supports (for use under the OWS or the
bracket for direct mounting (9XD 861 990-...)
9XD 861 995-801
"
"
"
Fixed installation
Attachment set (for screwing under the bracket for direct mounting
(9XD 861 990-...)
9XD 857 445-801
"
"
"
12 V,
9FT 861 790-001*
24 V,
9FT 861 790-011*
OWS
OWS
OWS
"
"
Interior lights
Bulb holder
inc. bulbs for backlighting the housing
Triggering
Switch with telltale light
1 each for interior lights,
1 each for beacon operation (to be ordered separately)
6ED 004 778-011
"
"
"
"
Switch with location lighting
1 required per lighting function
6EH 007 832-011
"
"
"
"
Installation frame
for 6 switches (installation opening 156.1 x 48.2 mm)
8HG 713 626-001
"
"
"
"
for 3 switches (installation opening 77.6 x 48.2 mm)
8HG 714 504-001
"
"
"
"
Installation frame insertion system:
End piece (10 pcs.)
8HG 716 734-001
"
"
"
"
Intermediate piece (10 pcs.)
8HG 716 735-001
"
"
"
"
Cover (10 pcs.)
for sealing switch installation openings in the installation strip
insertion system
9HB 713 629-001
"
"
"
"
* Use of the central panel lighting only as far as permitted by legislation.
Not allowed in Germany, Austria and Switzerland.
27
Beacons – Overview
Product line
F (fixed attachment)
FL (flexible pipe-socket attachment)
LED
K-LED FO
2XD 010 311-101,
Multi-voltage 10 – 32 V, blue
2XD 010 311-111,
Multi-voltage 10 – 32 V, blue
Rota LED
2XD 010 979-101,
Multi-voltage 10 – 32 V, blue
2XD 010 979-111,
Multi-voltage 10 – 32 V, blue
2RL 008 061-001, 12 V, blue
2RL 008 061-011, 24 V, blue
on request, 12/24 V, red
2RL 008 063-001, 12 V, blue
2RL 008 063-011, 24 V, blue
on request, 12/24 V, red
Halogen
KL 7000
KL 8000
2RL 008 065-001, 12 V, blue
2RL 008 065-011, 24 V, blue
on request, 12/24 V, red
!
!
KL 5000
KL Rotaflex/
KL Rotafix
2RL 006 846-101, 12 V, blue
2RL 006 846-111, 24 V, blue
2RL 007 337-101, 12 V, blue
!
KL Junior Plus
2RL 008 965-031, 12 V, blue
2RL 008 965-041, 24 V, blue
2RL 008 967-031, 12 V, blue
2RL 008 967-041, 24 V, blue
!
Xenon
KLX 7000
2RL 008 181-001, 12 V, blue
2RL 008 181-011, 24 V, blue
2RL 008 181-211, 24 V, red*
!
2RL 008 183-001, 12 V, blue
2RL 008 183-011, 24 V, blue
2RL 008 183-211, 24 V, red*
KLX 5000
KLX
KLX Junior Plus
2RL 007 017-041, 12 V, blue
2RL 007 017-051, 24 V, blue
2RL 007 017-081, 12 V, red *
2RL 007 017-091, 24 V, red *
!
2XD 009 051-021, 12 V, blue
2XD 009 051-031, 24 V, blue
2XD 009 052-021, 12 V, blue
2XD 009 052-031, 24 V, blue
!
28
!
Flat rubber base included in the scope of supply.
Please choose the suitable beacon for your vehicle – choose from 3 lighting technologies,
various designs and attachment options.
M (magnetic attachment)
Beacons
R (pipe-socket attachment)
2XD 010 311-121,
Multi-voltage 10 – 32 V, blue
2XD 010 979-121,
Multi-voltage 10 – 32 V, blue
2RL 008 060-001, 12 V, blue
2RL 008 060-011, 24 V, blue
on request, 12/24 V, red
2RL 008 062-001, 12 V, blue
2RL 008 062-011, 24 V, blue
2RL 008 364-021, 12 V, blue
on request, 12 V, red
2RL 007 337-121, 12 V, blue
2RL 007 337-131, 24 V, blue
2RL 008 966-031, 12 V, blue
2RL 008 182-001, 12 V, blue
2RL 008 182-011, 24 V, blue
2RL 008 366-031, 12 V, blue,
with Lemo plug
2RL 008 366-021, 12 V, blue
Pipe-socket attachment
via adapter
8HG 005 436-011
2XD 009 053-021, 12 V, blue
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
29
Beacon K-LED FO
Premium LED beacon, flash signal
! Optics and design
The compact, low-profile design of the K-LED FO provides
maximum usefulness and an innovative design.
! Fresnel lens
The K-LED FO provides ideal light output and focusing due to the
use of a Fresnel lens. By using this lens, Hella has fallen back on
proven light technology that is also used in beacons.
! Extremely long service life
A long service life is achieved for the lamp due to innovative LED
technology. Therefore it offers maximum reliability.
! High vibration resistance
Due to excellent quality in terms of workmanship and stability the
K-LED FO is particularly insensitive to vibrations and jolting as
well as applications involving intense vibration.
! Low current consumption
The use of LEDs result in low current consumption, making the
K-LED FO ideal for permanent use.
! Intelligent and powerful electronics
The K-LED FO is equipped with intelligent and powerful
electronics. Multi-voltage function, protection from overvoltage
and voltage peaks and polarity reversal protection possible.
! Extremely short trigger times
The extremely short trigger times of the K-LED FO mean very high
efficiency and optimised security right from the start.
Beacon K-LED FO F
Multi-voltage 10–32 V, blue
2XD 010 311-101
Beacon K-LED FO FL
Multi-voltage 10–32 V, blue
2XD 010 311-111
Technical data K-LED FO
Rated voltage (UN)
Multi-voltage
Operating voltage (UB)
10 – 32 V
Total current consumption
1.5 A (12 V), 1 A (24 V)
Flashing frequency
2 Hz double flash
Power consumption
20 W
Lens
Polycarbonate
Operating position
Upright
Protective category
IP 5K4K, IPX 9K (DIN 40050, Part 9)
Suppression conducted
VDE 0879 Part 3 Class 5
Type approval
Lighting homologation
EMC protection
TB1 003022 (for double flash)
EMC guideline 2009/19/EC
035517
Beacon K-LED FO M
Multi-voltage 10 – 32 V, blue
Reliable maximum speed 250 km/h
2XD 010 311-121
Spare part
Dome, blue (polycarbonate)
30
9EL 174 995-011
Beacon Rota LED
Sturdy LED beacon, rotating signal
Beacons
! Long service life
No moving parts, no wear and maximum reliability.
! Cost saving
Since LEDs are maintenance-free, they do not cause any additional
costs for spare parts or maintenance. Down-times are reduced to
a minimum.
! Vibration resistance
Especially insensitive towards vibrations and jolting through the
use of LED technology.
! Rotating light function
Innovative electronics concept makes a rotary function possible
without moving parts.
! Compact design
Flat compact design and impact-resistant dome made of
polycarbonate protect the light from impact through branches for
example.
Beacon Rota LED F
Multi-voltage 10–32 V, blue
2XD 010 979-101*
! Installation
Three different attachment variants guarantee surface-mount
solutions for every application.
Beacon Rota LED FL
Multi-voltage 10–32 V, blue
2XD 010 979-111*
Technical data Rota LED
Rated voltage (UN)
Multi-voltage
Operating voltage (UB)
10 – 32 V
Total current consumption
ca. 0.8 A (12 V), ca. 0.4 A (24 V)
Power consumption
ca. 10 W
Dome
Polycarbonate
Operating position
Upright
Protective category
IP 5KX, IP X4K and IP X9K
Type approval
Lighting homologation
EMC protection
TA1
003109
035517
Beacon Rota LED M
Multi-voltage 10–32 V, blue
2XD 010 979-121*
Spare part
Dome, blue (polycarbonate)
9EL 181 506-011
* Available from 3rd quarter 2011
31
Beacon KL 7000
Maximum light values – optimum signaling effect
! Extremely high light values for optimum warning effectiveness
! Full light power, focusing and distribution through the rotating unit
made up of a high-sheen metallised parabolic reflector and bulb
! Maximum running smoothness through maintenance-free drive
bearings and double-belt technology
! Electronic motor control with multi-voltage function for a constant
rotating frequency even in the event of fluctuations in the vehicle
electric system
! Excellent EMC protection, integrated polarity reversal protection
! Operation with 12 or 24 V possible by replacing the bulbs
! Smooth, easy-to-clean dome with a handy pressure point closure
! Fixed attachment version (design B1 as defined by DIN 14620)
With 2 hole circles (130 mm (DIN) or 107 mm, installation from
above or below)
! Flexible pipe-socket attachment
(design A as defined by DIN 14620)
With shock-absorbing, vibration-damping base; even heavy impact
is cushioned and the light always returns to the same position as
before (maximum angle of tilt: 90°); the protection due to
attachment with inner hex bolt
! Pipe-socket version (design A as defined by DIN 14620)
The protection due to attachment with inner hex bolt
! Magnetic version (according to ISO 4148)
Safe attachment due to the 3 high-strength magnets
Beacon KL 7000 F
12 V, blue
2RL 008 061-001
24 V, blue
2RL 008 061-011
12 V, red
on request*
24 V, red
on request*
Beacon KL 7000 R
12 V, blue
2RL 008 060-001
24 V, blue
2RL 008 060-011
12 V, red
on request*
24 V, red
on request*
Technical data KL 7000
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
12 V
24 V
10.8–13.8 V
21.6–27.6 V
Conducted class 5 (CISPR 25)
Rotation speed
160 rpm
Power consumption of bulb
55 W
70 W
Beacon KL 7000 FL
Total current consumption
5.5 A
3.5 A
12 V, blue
2RL 008 063-001
-40 °C to +60 °C
24 V, blue
2RL 008 063-011
From above and below
12 V, red
on request*
Operating position
Upright
24 V, red
on request*
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Operating temperature range
Installation (KL 7000 F)
Type approval
Lighting homologation: blue
EMC protection
001240 (ECE-R65)
021740
Beacon KL 7000 M
32
12 V, blue
2RL 008 062-001
24 V, blue
2RL 008 062-011
Beacon KL 8000
Large-format warning effectiveness
Beacons
! Specially designed for large emergency vehicles and special
vehicles
! Excellent lighting values ensure maximum warning effectiveness
and safety
! Full light power, focusing and distribution through the rotating unit
made up of a high-sheen metallised parabolic reflector and bulb
! Highest EMC protection class
! Maximum running smoothness through maintenance-free drive
bearings and double-belt technology
! Electronic motor control with multi-voltage function ensures
absolutely constant rotating frequency even in the event of
fluctuations in the vehicle electric system
! Integrated polarity reversal protection
! Operation with both 12 or 24 V possible by replacing the bulbs
! Smooth, easy-to-clean dome with a handy pressure point closure
for straightforward use
! Design B2 as defined by DIN 14620
! Mounting from above or below
Beacon KL 8000 F
12 V, blue
2RL 008 065-001
24 V, blue
2RL 008 065-011
12 V, red
on request*
24 V, red
on request*
Technical data KL 8000
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
12 V
24 V
10.8–13.8 V
21.6–27.6 V
Conducted class 5 (CISPR 25)
Rotation speed
160 rpm
Power consumption of bulb
55 W
70 W
Total current consumption
5.5 A
3.5 A
Operating temperature range
Installation
-40 °C to +60 °C
From above and below
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation: blue
EMC protection
001242 (ECE-R65)
021740
* Use of the centre section lighting only as far as permitted by legislation.
Not allowed in Germany, Austria and Switzerland.
33
Beacon KL 5000 M
The optimum solution for civil emergency vehicles
! High-quality halogen rotary mirror technology in the smallest of
dimensions
! Full light power, focusing and distribution through the rotating unit
made up of a high-sheen metallised parabolic reflector and bulb
! Ergonomic design, simple and safe handling
! Attractive price-performance ratio
! Excellent EMC protection
! Double belt drive ensures maximum running smoothness and
reliability
! Special cable with recessed start of spiral: easy to route through
to the inside of the vehicle, driving noises and strain on the door
seals are minimised
! Sturdy dome with smooth, easy-to-clean surface
! Effective three-point magnetic attachment
! Bayonet closure with safety screw
! Tested to ISO 4148
Beacon KL 5000 M
12 V, blue
12 V, red
Technical data KL 5000 M
Rated voltage (UN)
12 V
Operating voltage (UB)
10 – 15 V
Interference suppression
Conducted class 5 (CISPR 25)
Rotation speed
160 rpm
Power consumption of bulb
55 W
Total current consumption
4.5 A
Operating temperature range
-40 °C to +60 °C
Polarity reversal protection
Available
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation: blue
001289 (ECE-R65)
EMC protection
021774
34
2RL 008 364-021
on request*
! Tough rotary beacons
! Optimum light power, focusing and distribution through the
rotating unit made up of a high-sheen metallised parabolic
reflector and bulb
! Compact design shape and unmistakeable look
! Drive from motor with plastic worm gear
! Sturdy domes with smooth, easy-to-clean surface
! Fixed attachment version (design B1 as defined by DIN 14620)
Installation possible from above or below
! Flexible pipe-socket attachment (design A as defined by DIN
14620)
With shock-absorbing, vibration-damping base;
even heavy impact is cushioned and the light always returns to
the same position as before (maximum angle of tilt: 90°)
! Magnetic version (according to ISO 4148)
Safe attachment due to the high magnetic force
Beacons
Beacons KL Rotaflex/KL Rotafix
Standard solution for robust applications
Beacon KL Rotaflex FL
12 V, blue
2RL 006 846-101
24 V, blue
2RL 006 846-111
Beacon KL Rotafix F
Technical data KL Rotaflex/KL Rotafix
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
12 V
24 V
10.8–13.8 V
21.6–27.6 V
2RL 007 337-111
160 rpm
Power consumption of bulb
55 W
70 W
Total current consumption
5.5 A
3.5 A
Installation
2RL 007 337-101
24 V, blue
Conducted class 3 (CISPR 25)
Rotation speed
Operating temperature range
12 V, blue
-40 °C to +60 °C
From above and below
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation: blue
EMC protection
006513 (ECE-R65)
022181
Beacon KL Rotafix M
12 V, blue
2RL 007 337-121
24 V, blue
2RL 007 337-131
* Use of the centre section lighting only as far as permitted by legislation.
Not allowed in Germany, Austria and Switzerland.
35
Beacon KL JuniorPlus
Halogen technology at an attractive value-for-money price
! Optimum light power, focusing and distribution through the
rotating unit made up of a reflector and bulb
! Maintenance-free belt drive on bearings, for constant rotation
frequency and optimum running smoothness
! Multi-voltage function: operation is possible both in 12 and 24 V by
moving the drive belt and replacing the bulb
! Integrated polarity reversal protection
! Sturdy, easy-to-clean dome with handy pressure-point closure
system
! Modern design
! Fixed installation version (design B1 as defined by DIN 14620)
With sturdy three-point attachment
! Flexible pipe-socket attachment (design A as defined by DIN
14620)
With shock-absorbing, vibration-damping base; even heavy impact
is cushioned and the light always returns to the same position as
before (maximum angle of tilt: 90°); the protection due to
attachment with inner hex bolt
! Magnetic version (according to ISO 4148)
Safe attachment due to the 3 high-strength magnets
Beacon KL JuniorPlus F
12 V, blue
2RL 008 965-031
24 V, blue
2RL 008 965-041
Beacon KL JuniorPlus FL
Technical data KL JuniorPlus
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
12 V
24 V
10.8–13.8 V
21.6–27.6 V
2RL 008 967-041
180 rpm
Power consumption of bulb
55 W
Total current consumption
5A
Installation
2RL 008 967-031
24 V, blue
Conducted class 3 (CISPR 25)
Rotation speed
Operating temperature range
12 V, blue
70 W
3A
-40 °C to +60 °C
From below
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation: blue
EMC protection
002140 (ECE-R65)
022954
Beacon KL JuniorPlus M
12 V, blue
36
2RL 008 966-031
Page 32
Beacons
Halogen Beacons
Accessories and spare parts
Page 33
KL 7000
KL 8000
Dome, blue (PMMA)
9EL 862 140-001
Dome, blue (PMMA)
9EL 862 171-001
Dome, red (PMMA)
9EL 862 141-011*
Dome, red (PMMA)
9EL 862 171-891*
Drive belt, 2 pcs.
9XR 854 840-001
Drive belt, 2 pcs.
9XR 854 840-001
Motor (inc. PCB)
9MN 862 741-001
Motor (inc. PCB)
9MN 862 741-001
Reflector (inc. base plate and drive belt)
9DX 862 740-001
Reflector (inc. base plate and drive belt)
9DX 862 742-001
Bulb 12 V/55 W
8GH 002 089-133
Bulb 12 V/55 W
8GH 002 089-133
Bulb 24 V/70 W
8GH 002 089-251
Bulb 24 V/70 W
8GH 002 089-251
Rubber base, flat (5 pcs.)
9GD 862 164-001
Rubber base, flat (1 pce.)
9GD 862 178-001
Rubber base, wedge-shaped (1 pce.)
9GD 863 033-001
Rubber base, high (1 pce.)
9GD 862 734-001
Wing nut (with screw and washer as a fixing option for
KL 7000 R and FL)
9NM 863 332-001
Rubber base, wedge-shaped with raised attachment
interfaces (1 pce.)
9GD 859 037-011
Page 34
Page 35
KL 5000 M
KL Rotafix F/Rotafix M
Dome, blue (PMMA)
9EL 862 267-031
Dome, blue (PMMA)
9EL 859 020-101
9EL 862 267-xxx1*
Motor 12 V (inc. worm gear)
9MN 858 114-001
Drive belt, 2 pcs.
9XR 854 840-001
Motor 24 V (inc. worm gear)
9MN 858 114-011
Bulb 12 V/55 W
8HG 002 089-133
Bulb 12 V/55 W
8GH 002 089-133
Bulb 24 V/70 W
8GH 002 089-251
Dome, red (PMMA)
1
available on request
Reflector (inc. worm wheel)
9DX 860 271-001
Rubber base, flat (1 pce.)
9GD 860 396-001
Page 35
Page 36
KL Rotaflex FL
Dome, blue (PMMA)
KL JuniorPlus
9EL 859 020-101
Dome, blue (PMMA)
9EL 863 100-041
Motor 12 V (inc. worm gear)
9MN 858 114-001
Drive belt, 2 pcs.
9XR 855 975-001
Motor 24 V (inc. worm gear)
9MN 858 114-011
Combination motor 12 V/24 V
9MN 745 023-001
Reflector (inc. worm wheel)
9DX 860 438-001
Bulb 12 V/55 W
8GH 002 089-133
Bulb 12 V/55 W
8GH 002 089-133
Bulb 24 V/70 W
8GH 002 089-251
Bulb 24 V/70 W
8GH 002 089-251
9NM 863 332-001
Rubber housing with integrated plug socket
9GP 859 115-001
Wing nut (with screw and washer as a fixing option for
KL JuniorPlus FL)
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
37
Beacons KLX 7000
High-quality double flash technology – extremely high warning effectiveness
! Excellent lighting values on account of high-quality electronics and
efficient internal lens system
! Integrated personal protection cut-off of the live components
guarantees safe handling
! Powerful electronics with self-diagnosis function, polarity reversal
protection, undervoltage cut-off and function control output (e.g.
for relays or bulbs)
! Replaceable standard flash tube X1 with practical pin base for
quick and easy bulb replacement
! Replaceable electronics with socket offer top service friendliness
! Highest EMC protection class due to high-quality, robust
aluminium housing and additional EMC shield cage
! Excellent cooling system – best protection for continuous
operation and high ambient temperatures
! Smooth, easy-to-clean dome made of polycarbonate
! Bayonet closure system with waterproof pressure mechanism
! Fixed attachment version (design B1 as defined by DIN 14620)
With 2 hole circles (130 mm (DIN) or 107 mm, installation from
above or below)
! Flexible version (design A as defined by DIN 14620)
With shock-absorbing, vibration-damping base; even heavy impact
is cushioned and the light always returns to the same position as
before (maximum angle of tilt: 90°)
! Magnetic version (according to ISO 4148)
With five high-strength magnets for safe attachment
Beacon KLX 7000 F
12 V, blue
2RL 008 181-001
24 V, blue
2RL 008 181-011
24 V, red
2RL 008 181-211*
Beacon KLX 7000 FL
12 V, blue
2RL 008 183-001
24 V, blue
2RL 008 183-011
24 V, red
2RL 008 183-211*
Technical data KLX 7000
Rated voltage (UN)
Operating voltage (UB), blue
12 V
24 V
10 – 15 V
20 – 30 V
Operating voltage (UB), red
18 – 32 V
Interference suppression
Conducted class 5 (CISPR 25)
Flashing frequency, blue
2.05 +/- 0.03 Hz double flash
Flashing frequency, red
1.66 Hz double flash
Electrical flash energy, blue
12 + 2 Ws
Electrical flash energy, red
8 + 1.5 Ws
Total current consumption, blue
3.3 A
1.6 A
Total current consumption, red
0.9 A
Operating temperature range
Undervoltage cutoff, blue
Function control output
Polarity reversal protection
Installation (KLX 7000 F)
-40 °C to +60 °C
8V
12 V
Capable of bearing loads up to 0.5 A
Fuse
Beacon KLX 7000 M
From above and below
12 V, blue
2RL 008 182-001
Operating position
Upright
24 V, blue
2RL 008 182-011
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation, blue
001399 (ECE-R65)
EMC protection, blue
021889
EMC protection, red
027140
38
Beacon KLX 5000 M
Top solution for undercover vehicles
Technical data KLX 5000 M
Beacons
! Extremely compact design, easy to handle
! Diecast aluminium base and EMC shield cage guarantee excellent
EMC protection
! Variants available with plug for the cigarette lighter socket or
Lemo plug
! Special cable with recessed start of spiral: easy to route through
to the inside of the vehicle, driving noises and strain on the door
seals are minimised
! Smooth dome made of sturdy polycarbonate provides optimum
protection from soiling and is easy to clean
! Effective three-point magnetic attachment
! Bayonet closure with safety screw
! Tested to ISO 4148
Beacon KLX 5000 M
Rated voltage (UN)
12 V
12 V, blue
2RL 008 366-021
Operating voltage (UB)
10 – 15 V
12 V, blue, with Lemo plug
2RL 008 366-031
Interference suppression
Conducted class 5 (CISPR 25)
Flashing frequency
2.1 Hz double flash
Electrical flash energy
10 + 2 Ws
Total current consumption
3A
Operating temperature range
-40°C to +60°C
Polarity reversal protection
Available
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation
001290 (ECE-R65)
EMC protection
021775
* Use of the centre section lighting only as far as permitted by legislation.
Not allowed in Germany, Austria and Switzerland.
39
Beacon KLX JuniorPlus
Xenon technology at an attractive value-for-money price
! Plug-type flash tubes are easy to replace
! Electronics with integrated polarity reversal protection
! System made of smooth, easy-to-clean dome made of robust
polycarbonate and internal lens with special patterning for
optimum light output
! Practical pressure point closure for simple handling
! Modern design
! Fixed installation version (design B1 as defined by DIN 14620)
With sturdy three-point attachment
! Flexible pipe-socket attachment (design A as defined by DIN
14620)
With shock-absorbing, vibration-damping base; even heavy impact
is cushioned and the light always returns to the same position as
before (maximum angle of tilt: 90°); the protection due to
attachment with inner hex bolt
! Magnetic version (according to ISO 4148)
Safer seat due to the 3 high-strength magnets
Technical data KLX JuniorPlus
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
2XD 009 051-031
Beacon KLX JuniorPlus FL
12 V, blue
2XD 009 052-021
12 – 16 V
24 – 32 V
24 V, blue
2XD 009 052-031
Conducted class 3 (CISPR 25)
2 Hz double flash
10 + 2 Ws
3.3 A
Operating temperature range
1.7 A
-40°C to +60°C
Polarity reversal protection
Installation (KLX JuniorPlus F)
2XD 009 051-021
24 V, blue
24 V
Electrical flash energy
Undervoltage cutoff
12 V, blue
12 V
Flashing frequency
Total current consumption
Beacon KLX JuniorPlus F
Fuse
4V
12 V
From below
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation
EMC protection
002141 (ECE-R65)
023486
Beacon KLX JuniorPlus M
12 V, blue
40
2XD 009 053-021
Beacons KLX
Reliable technology in flat design
Beacons
! Functional housing design only 140 mm high – ideal for vehicle
types that require a low beacon installation height
! At the same time, best warning intensity well above what is
required by statutory directives
! Plug-type flash tubes are easy to replace
! Electronics with integrated polarity reversal protection
! Polycarbonate dome is impact and shock-resistant
! Reliable bayonet closure system with safety screw
! Fixed attachment version (design B1 as defined by DIN 14620)
The rubber base, included in the scope of supply, allows optimum
adaptation to the vehicle roof and compensates for slight roof
slopes
! Pipe-socket attachment (design A as defined by DIN 14620)
Optional using adapter (must be ordered as a separate accessory)
KLX with adapter (8HG 005 436-011)
Technical data KLX
Rated voltage (UN)
Operating voltage (UB), blue
Interference suppression
Flashing frequency
Beacon KLX
12 V
24 V
12 V, blue
10 – 15 V
20 – 30 V
24 V, blue
2RL 007 017-051
Conducted class 3 (CISPR 25)
12 V, red
2RL 007 017-081*
2 Hz double flash
24 V, red
2RL 007 017-091*
Electrical flash energy
Total current consumption, blue
Operating temperature range
2RL 007 017-041
10 + 2 Ws
3.3 A
1.7 A
-40°C to +60°C
Polarity reversal protection
Fuse
Mounting (fixed attachment)
From below
Operating position
Upright
Protective category
IP 5K4K, IP 9K (resistant to dust and highpressure jet cleaners)
Type approval
Lighting homologation, blue
006510 (ECE-R65)
EMC protection, blue
023486
EMC protection, red
023486
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
41
Xenon beacons
Accessories and spare parts
Page 38
Page 39
KLX 7000
KLX 5000 M
Dome, blue (polycarbonate)
9EL 862 140-021
Dome, red (polycarbonate)
9EL 862 140-041*
Fresnel lens on the inside
9EL 862 678-001
PCB with socket, 12 V
9MK 862 863-001
PCB with socket, 24 V
9MK 862 862-001
Xenon standard flash tube X1 with pin base
8GS 859 634-001
EMC shield cage for flash tube
9HB 862 864-001
Rubber base, flat, for KLX 7000 F (5 pcs.)
9GD 862 164-001
Rubber base, wedge-shaped, for KLX 7000 F (1 pce.)
9GD 863 033-001
Wing nut (with screw and washer as a fixing option for
KLX 7000 FL)
9NM 863 332-001
Dome, blue (polycarbonate)
9EL 862 267-001
Xenon standard flash tube X1 with pin base
8GS 859 634-001
Lemo socket (for 2RL 008 366-031)
8JB 008 839-001
Page 40
Page 41
KLX JuniorPlus
KLX
Dome, blue (polycarbonate)
9EL 863 100-051
Dome, blue (polycarbonate)
Fresnel lens on the inside
9EL 862 678-001
Dome, red (polycarbonate)
9EL 859 658-021
Xenon flash tube
8GS 863 261-001
Adapter for pipe-socket attachment
8HG 005 436-011
Wing nut (with screw and washer as a fixing option for
KLX JuniorPlus FL)
9NM 863 332-001
Xenon flash tube
8GS 863 261-001
Rubber base, flat (5 pcs.)
9GD 856 466-001
Rubber base, wedge-shaped (1 pce.)
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
42
9EL 859 658-001
Accessories for beacons and worklights*
with pipe-socket attachment
Part number
Socket pipe
for fixing to the bracket attached to the side of the vehicle or for welding to a flange,
Ø 24 mm, approx. 100 mm long, in accordance with DIN 14620. With integrated plug socket according to
DIN 72591 and rubber stoppers
8HG 002 365-001
Socket pipe
with separate ground connection
8HG 006 294-101
Socket pipe
black, with M8 thread, ca. 220 mm long, with integrated socket and rubber stoppers
8HG 990 368-001
Socket pipe
for screwing to the top of flat cabin roofs
8HG 006 294-011
Product photo
Beacons
Description
8HG 006 294-021
Socket pipe
for screwing to the top of flat cabin roofs at the side, with 90 mm attachment angle
8HG 006 294-111
Tiltable socket pipe
for screwing to flat vehicle roofs (angle can be adjusted to sloped surfaces)
8HG 006 294-031
Socket pipe
for screw attachment
8HG 006 294-051
Socket pipe
with separate ground connection
8HG 006 294-091
Socket pipe with brass plug socket and rubber stoppers
total length ca. 1,000 mm
8HG 006 294-061
Stand holder
with two screw holes for attachment to the rear of the cabin, total length approx. 1,000 mm, displacement
possibility around 700 mm
8HG 006 294-041
Wing nut with screw and washer
(as a fixing option for KL/KLX 7000 FL, KL 7000 R and KL/KLX JuniorPlus FL)
9NM 863 332-001
Switch
with integrated telltale light (for connection to the control unit)
6ED 004 778-001
Control unit
! For functional monitoring of rotating beacons and flashing beacons
! Indicates beacon failure
12 V, 5KG 007 629-001
24 V, 5KG 007 629-011
Pull-and-turn alarm switch
! With three or four switch settings
! For optical and acoustic signal
Police, 4 switch settings
12 V, 6ZE 001 759-051
24 V, 6ZE 001 759-061
Fire brigade/ambulance/civil defence and disaster control, 3 switch settings
12/24 V,
6ZE 001 759-071
DIN-ISO vehicle network socket
! 2-pin
! For beacons with magnetic attachment (DIN ISO 4165)
8JB 004 777-002
* See page 63 for further worklights accessories.
43
Auxiliary Lighting Systems – Overview
Description
Part number
For mounting on the front of the vehicle
FWL-LED
Front warning light, blue
12 V, 2XD 008 597-001
BSN LED
Front flasher, blue
2 units
Multi-voltage 9 – 32 V,
2XD 010 312-801
BSN LED
Front flasher, amber
2 units
Multi-voltage 9 – 32 V,
2XD 010 312-811*
For mounting on the rear or side of the vehicle
C-LED corner-light system
C-LED variant 1, blue, 1 unit
12 V, 2XD 009 475-021
24 V, 2XD 009 475-001
C-LED corner-light system
C-LED variant 2, blue, 1 unit
12 V, 2XD 009 475-031
24 V, 2XD 009 475-011
C-LED corner-light system
C-LED module, blue, 1 unit
(for customised vehicle solutions)
12 V, 2XD 008 997-101
24 V, 2XD 009 048-101
44
Product photo
12 V, 2XD 008 997-001
24 V, 2XD 009 048-001
blue, 1 unit, with fastening frame
12 V, 2XD 008 997-201
24 V, 2XD 009 048-201
amber, 1 unit, without fastening frame
12 V, 2XD 008 997-011*
24 V, 2XD 009 048-011*
amber, 1 unit, with fastening frame
12 V, 2XD 008 997-211*
24 V, 2XD 009 048-211*
red, 1 unit, without fastening frame
12 V, 2XD 008 997-021*
24 V, 2XD 009 048-021*
red, 1 unit, with fastening frame
12 V, 2XD 008 997-221*
24 V, 2XD 009 048-221*
green, 1 unit, without fastening frame
12 V, 2XD 008 997-231*
24 V, 2XD 009 048-231*
green, 1 unit, with fastening frame
12 V, 2XD 008 997-241*
24 V, 2XD 009 048-241*
white, 1 unit, without fastening frame
12 V, 2XD 008 997-251*
24 V, 2XD 009 048-251*
white, 1 unit, with fastening frame
12 V, 2XD 008 997-261*
24 V, 2XD 009 048-261*
DuraLED warning light,
very versatile, blue, 1 unit
Multi-voltage 9 – 33 V,
2XD 965 429-001*
amber, 1 unit
Multi-voltage 9 – 33 V,
2XD 965 429-021*
red, 1 unit
Multi-voltage 9 – 33 V,
2XD 965 429-011*
green, 1 unit
Multi-voltage 9 – 33 V,
2XD 965 429-031*
LED permanent signal lights Ø 83 mm
very versatile, blue, 12 LEDs, 1 unit
Multi-voltage 9 – 33 V,
2XD 959 010-711*
amber, 12 LEDs, 1 unit
Multi-voltage 9 – 33 V,
2XD 959 011-021*
red, 12 LEDs, 1 unit
Multi-voltage 9 – 33 V,
2XD 959 010-021*
green, 12 LEDs, 1 unit
Multi-voltage 9 – 33 V,
2XD 959 010-721*
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
Auxiliary Lighting Systems
WL-LED warning light, very versatile,
blue, 1 unit, without fastening frame
45
Front flashers BSN-LED
! Multi-voltage 12/24 V
! Surface-mount and flush-mount variants
! Top-quality lighting engineering
Optimum signaling effect due to a combination of 4 Power-LEDs
and a high-quality precision lens. The following signals can be
selected:
– 10 flashing sequences inc. one random flashing sequence
Hella Random-Flash,
– synchronous or alternating signal
– or 100 Hz permanent signal
! Top-quality workmanship
The high-grade metal housing is connected to the lens through a
safely dimensioned adhesive bed. This workmanship makes it a
guaranteed waterproof signal module for the toughest of
demands.
! Top-quality installation
Vehicle-specific versions for the high-volume models MB Vito, MB
Sprinter and VW T5 make precise installation in the defined
environment easier. Flush-mount and surface-mount versions are
available as additional universal solutions for all further
applications.
Front flasher BSN-LED, blue
Multi-voltage 9–32 V
2XD 010 312-801
Front flasher BSN-LED, amber
Multi-voltage 9–32 V
2XD 010 312-811*
Accessories: Installation bracket
Technical data front flasher BSN-LED
Multi-voltage
9 to 32 V
Current consumption
Average current consumption
per light
0.8 A at 12 V input voltage
0.4 A at 24 V input voltage
Dimensions
131 x 50 x 26 mm
Operating temperature range
-40°C to +60°C
Interference suppression
in accordance with VDE 0879 Part 3, VHF
5
Overvoltage protection
Cutoff in the event of overvoltage >36 V
Protective category
IP 5K4K/IPX 9K
according to DIN 40050 Part 9
Contacting
AMP plug
Type approval
Lighting homologation
EMC protection
46
ECE R65 x B1
035615
002796
Attachment set,
universal, for flush-mounting
9XD 177 843-801
Attachment set,
universal, for surface-mounting
9XD 177 844-801
Attachment set,
vehicle-specific for
MB Vito
9XD 177 842-801
Attachment set,
vehicle-specific for
MB Sprinter and VW Crafter
9XD 177 840-801
Attachment set,
vehicle-specific for VW T5
in preparation
8HG 184 521-001
Front warning light FWL-LED
Auxiliary Lighting Systems
! Additional, directed front signal as a supplement to magnetic
beacons
! Ideal for undercover operations
! Intensive signal using LED technology (42 LEDs)
! With integrated suction cups – for fast attachment and optimum
connection to the windscreen
! Power supply via 2-pin DIN socket
Technical data front warning light FWL-LED
FWL-LED
Rated voltage (UN)
12 V
12 V, blue
Operating voltage (UB)
10.8–16 V
Interference suppression
Conducted class 5 (CISPR 25)
Flashing frequency
2.1 Hz double flash
Total current consumption
max. 1 A
Operating temperature range
-40°C to +60°C
Polarity reversal protection
Fuse
Protective category
IP 6K (dust-proof)
2XD 008 597-001*
Type approval
EMC protection
021698
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
47
Corner-light system C-LED
LED solutions for modern emergency vehicles
! Powerful corner-light system for optimum protection of the rear
of large vehicles
! Compact LED lights provide optimum integration into the vehicle
contour
! State-of-the-art LED technology with minimised current
consumption
! Specially-developed optics for vertical mounting with intense
illumination
! 8 flash sequences programmable (single to quadruple flash);
possibility of synchronisation
! Customised solutions — also for retrofitting (C-LED modules
available individually)
C-LED corner-lights variant 1 and 2
! Designed for mounting in pairs to the vehicle rear
! Each silver-coloured aluminium housing with sturdy PC cover lens
contains two C-LED modules at an angle to one another
! Synchronisation cables can be used for synchronous or alternating
operation of the two corner-lights
! Due to their symmetrical design, both lights can be used on both
sides of the rear of the vehicle
! Variant 1: Especially suitable for fire engines
! Variant 2: Especially suitable for fire engines with turntable
ladders
Reference plane
Direction of driving
C-LED variant 1
12 V, blue, 1 unit
2XD 009 475-021
24 V, blue, 1 unit
2XD 009 475-001
Reference plane
Direction of driving
C-LED variant 1
C-LED variant 1
Technical data C-LED
Rated voltage (UN)
12 V
Operating voltage (UB)
Interference suppression
Total current consumption
(per C-LED module)
Operating temperature range
Installation
Cable length
Protective category
24 V
18 – 32 V
Conducted class 5 (CISPR 25)
0.3 A
0.15 A
-40°C to +60°C
Vertical
(Individual modules in the C-LED system
must be installed in the defined angle
layout)
800 mm
12 V, blue, 1 unit
2XD 009 475-031
IP 5K4K, IP 9K (resistant to dust and
high-pressure jet cleaners)
24 V, blue, 1 unit
2XD 009 475-011
Type approval
Lighting homologation
EMC protection
48
C-LED variant 2
002113 (ECE-R65)
023686
Auxiliary Lighting Systems
C-LED modules
! Individual components for individual vehicle solutions
! 4 C-LED modules are required to protect the rear of the
emergency vehicle
! Designed for vertical installation in pairs on both sides of the
vehicle rear
! Easy to install due to compact dimensions, low weight and various
attachment options of the individual C-LED modules
Mounting only vertically with TOP up
Reference plane
Direction of driving
C-LED module
2 modules are required per side of the vehicle rear
12 V, blue, 1 unit
2XD 008 997-101
24 V, blue, 1 unit
2XD 009 048-101
Accessories required
In connection with a Hella RTK7, Raptor +, OWS or two beacons on
the front of the vehicle, the C-LED variants and C-LED modules
provide optimum all-round warning effectiveness.
C-LED control device
1 control is required for each C-LED as well as for every 2 C-LED modules to monitor
the current
12/24 V
5KG 009 713-001
Switch
with integrated telltale light (for connection to the control unit)
6ED 004 778-001
49
Warning lights WL-LED
!
!
!
!
!
!
!
!
!
!
Twelve high-power LEDs each
Eight flashing frequencies can be coded
Synchronisation of up to four lights
Vibration-proof
Resistant to high-pressure jet cleaners
Extremely low current consumption, high efficiency
Available in 5 colours as well as in 12 V or 24 V
Electronics completely integrated in light housing
Extremely compact dimensions and low weight
Multitude of mounting possibilities
WL-LED, blue
Technical data WL-LED
Rated voltage (UN)
Operating voltage (UB)
Interference suppression
Operating temperature range
Undervoltage cutoff
Polarity reversal protection
Installation
Cable length
Protective category
2XD 008 997-001
24 V, without installation frame, 1 unit
2XD 009 048-001
12 V, with installation frame, 1 unit
2XD 008 997-201
24 V, with installation frame, 1 unit
2XD 009 048-201
WL-LED, amber
12 V
24 V
12 V, without installation frame, 1 unit
2XD 008 997-011*
12 – 15 V
24 – 30 V
24 V, without installation frame, 1 unit
2XD 009 048-011*
Conducted class 5 (CISPR 25)
12 V, with installation frame, 1 unit
2XD 008 997-211*
2 Hz
24 V, with installation frame, 1 unit
2XD 009 048-211*
Flashing frequency
Total current consumption
12 V, without installation frame, 1 unit
0.70 A
0.35 A
-40°C to +60°C
Available
Fuse
From below, from the side or from behind
800 mm
IP 5K4K, IP 9K (resistant to dust and
high-pressure jet cleaners)
Type approval
Lighting homologation
EMC protection
K ~ 385 (D, WL-LED blue)
023686
WL-LED, red
50
12 V, without installation frame, 1 unit
2XD 008 997-021*
24 V, without installation frame, 1 unit
2XD 009 048-021*
12 V, with installation frame, 1 unit
2XD 008 997-221*
24 V, with installation frame, 1 unit
2XD 009 048-221*
Auxiliary Lighting Systems
WL-LED, green
Angle bracket
12 V, without installation frame, 1 unit
2XD 008 997-231*
24 V, without installation frame, 1 unit
2XD 009 048-231*
12 V, with installation frame, 1 unit
2XD 008 997-241*
24 V, with installation frame, 1 unit
2XD 009 048-241*
WL-LED, white
2 pieces, inc. 4 screws, optional for mounting at the side
or rear
9XD 863 533-001
Installation frame
12 V, without installation frame, 1 unit
2XD 008 997-251*
24 V, without installation frame, 1 unit
2XD 009 048-251*
12 V, with installation frame, 1 unit
2XD 008 997-261*
24 V, with installation frame, 1 unit
2XD 009 048-261*
made of black coated aluminium,
angle can be adjusted, inc. 4 screws
9XD 863 828-001
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
51
Warning light DuraLED
!
!
!
!
!
!
!
!
!
36 high-power LEDs
A total of ten flashing frequencies can be coded
Synchronisation of two, three or four warning lights is possible
Vibration and impact-resistant
Extremely long service life
Very low current consumption
Multi-voltage 9–33 V
Flat design, compact dimensions
Straightforward installation due to concealed screw attachment
(easy access by pulling off the housing caps at the side)
DuraLED
Multi-voltage 9–33 V, blue
Technical data DuraLED
Rated voltage (UN)
DuraLED
12 V
24 V
Operating voltage (UB)
Interference suppression
2XD 965 429-001*
Multi-voltage 9–33 V, amber
2XD 965 429-021*
9 – 33 V
Conducted class 3 (CISPR 25)
Flashing frequency
2 Hz
Total current consumption
DuraLED, blue
0.58 A
0.31 A
DuraLED, amber
0.50 A
0.27 A
DuraLED, red
0.46 A
0.25 A
DuraLED, green
0.60 A
0.30 A
Operating temperature range
Cable length
Protective category
- 30 °C to + 50 °C
2,500 mm
IP 6K6, IP 6K7 (dust-proof and protected
against strong jets with increased
pressure, protected against temporary
submersion)
DuraLED
Multi-voltage 9–33 V, red
2XD 965 429-011*
Type approval
EMC protection
020925
DuraLED
Multi-voltage 9–33 V, green
52
2XD 965 429-031*
LED permanent signal lights Ø 83 mm
For flush-mounting
Low power consumption
Extremely long service life
Resistant to high-pressure jet cleaners
Vibration and impact-resistant
12 LEDs
Auxiliary Lighting Systems
!
!
!
!
!
!
LED permanent signal lights Ø 83 mm
Multi-voltage 9–33 V, blue
Technical data
Rated voltage (UN)
Operating voltage (UB)
Installation
LED permanent signal lights Ø 83 mm
12 V
24 V
2XD 959 011-021*
Stainless steel single-bolt attachment
Fuse
Transition peak protection
Available
Protective category
Multi-voltage 9–33 V, amber
9 – 33 V
Polarity reversal protection
Cable length
2XD 959 010-711*
2,500 mm
IP 6K6, IP 6K7 (dust-proof and protected
against strong jets with increased
pressure, protected against temporary
submersion)
Type approval
EMC protection
031671
LED permanent signal lights Ø 83 mm
Multi-voltage 9–33 V, red
2XD 959 010-021*
LED permanent signal lights Ø 83 mm
Multi-voltage 9–33 V, green
2XD 959 010-721*
* No ECE approval – use as far as permitted by legislation.
Not approved for road traffic in Germany, Austria and Switzerland.
53
IBScontrol: Powerful vehicle electric system in any condition.
Checks energy reserves and regeneration ability
! Intelligent battery sensor with colour display for 12 V vehicle
electric systems.
! Precise determination and representation of battery capacity,
aging and remaining running time.
! Convenient retrofit energy management.
! The emergency vehicle is connected to the charge maintenance
socket, everything is OK. Then the battery suddenly goes flat
during operation. That's the end of it! There are a multitude of
possible reasons. For one thing, vehicles contain more and more
consumers. In addition, as batteries get older, they are no longer
able to be charged up to 100% of their nominal capacity. Hella’s
IBScontrol measures the actual battery capacity still available and
shows it clearly on a colour display.
! Permanent monitoring of the battery
! The most important information at a glance
! Precision due to battery-specific adjustment
! Energy management of consumers
! Intuitive control
! Very simple mounting due to plug-and-play installation
Surface-mount version
54
Flush-mount version
Permanent monitoring of the battery
Continuous calculation and display of the current state of charge and
health of the battery.
Intuitive control
The menu guidance of IBScontrol makes straightforward and
intuitive operation possible.
The most important information at a glance
Direct indication of battery capacity, battery aging, current
consumption and remaining running time on a graphical colour
display.
Very simple mounting due to plug-and-play installation
The prefabricated wire harness and battery pole adapter make
installation easier (without the ground cable having to be
disconnected).
Precision due to battery-specific adjustment
Battery-specific adjustment of characteristic curves for standard
starters, gel and AGM batteries makes high system precision
possible.
Saving energy with automatic switch-off
The automatic switch-off feature of the IBScontrol and three different
display brightness levels ensure the system itself only has minimum
current consumption.
Energy management of consumers
The four individually programmable switch outputs of the IBScontrol
allow consumers, chargers and alternators to be switched off and
on.
Data recording on microSD card
In order to analyse consumer behaviour, all the data can be recorded
and evaluated easily via MS Office. Data logging on SD-card with
simple evaluation via MS Office.
Operation
1
4
1. Remaining running time
Shows the remaining running time at current
consumption value
2. Current display
Red = discharging
Green = charging
3. Current as numerical value
Example: Current drain 0.1 A
4. Battery aging
(SOH = State of Health)
Example: The original battery capacity has already
been reduced by 2 %
5. Charge state
(SOC = State of Charge)
Current state of charge of the battery
Example: Charge state 88 %
3
2
5
55
Intelligent Battery Sensor
ISBcontrol: The advantages in detail
IBScontrol: Technical details
To be able to deal carefully with the vehicle battery, you need to
know the state of charge, state of health and about any changes to
the battery. The IBScontrol provides information about the current
state of the energy balance, making it possible to plan energy
reserves. It indicates the state of charge, age of the battery, currents
flowing in and out, and can intervene actively in the energy balance
and issue a warning if the residual capacity reaches a critical value.
Schematic diagram of IBScontrol connection
! You need the IBScontrol kit surface-mount or flush-mount version
for connection
How it works
The IBS (Intelligent Battery Sensor) is located directly on the negative
battery pole and registers the following through the integrated shunt
and the sensor:
! The battery’s open-circuit voltage
! All currents flowing in and out
! The ambient temperature
of the battery
To enable the provision of reliable information, the IBScontrol can be
adapted to the specific battery by selecting the characteristic curve of
the battery (gel, AGM, standard starter). The information is provided
at a glance on the graphical colour display. Consumers can be
switched off or on at a critical energy level via four independent
switch outputs which can be programmed individually.
2
4
In addition, an acoustic signal integrated in the display can be
programmed to issue a warning before the battery goes dead.
To avoid the output signal switching on and off all the time, a defined
value is set in the IBScontrol display as the switching distance
(hysteresis) between the switch-on and switch-off values.
4
IBS battery sensor
1. Shunt on the sensor
2. Plug
3. Sensor module
4. Negative pole terminal
5. Attachment bolt
for battery pole adapter
5
1
2
3
Mounting to the standard battery pole
! Directly mounted to the standard battery pole on account of the
integrated shunt on the sensor
! Simple plug and play fitting due to the battery pole adapter
included in the scope
56
IBScontrol: Product overview
Scope of supply:
IBScontrol display (high-sheen, black). IBS battery sensor. Battery pole adapter.
Completely prefabricated wire harness. Operating/mounting instructions (CD ROM).
Mounting assembly (screw, cable tie, mounting plates depending on variant).
Surface-mount version
6PY 178 103-811
Flush-mount version (not illustrated)
6PY 178 103-831
Extension kit
for monitoring a second battery
Scope of supply:
IBS battery sensor. Battery pole adapter. Completely prefabricated wire harness.
6PY 178 103-841
Technical data: IBS
Technical data: Display
Supply voltage
6 to 18 V
Supply voltage
6 to 18 V
Working temperature range
-40°C to +105°C
Working temperature range
- 20 °C to + 70 °C
Excess temperature range
+105 °C to + 125 °C
Storage temperature range
- 30 °C to + 80 °C
Working current range
- 200 to + 200 A
Installation area
Interior
Max. current measuring range
-1200 to + 1200 A
Protective category
IP 30
Max. battery capacity
249 Ah
Power consumption at 12 V
Installation area
Engine compartment, interior
a) Display full brightness
ca. 60 mA
Protective category
IP 6K9K
b) Display medium brightness
ca. 50 mA
c) Display low brightness
ca. 40 mA
a) In operation
ca. 15 mA
d) Screen switched off
ca. 20 mA
b) In standby mode
< 1 mA
e) In standby mode*
< 1 mA
Outputs
max. 100 mA per output, protected from
excess load and short-circuit
Power consumption at 12 V
! With active outputs and connected load, the load current must be added
! In “Data logging” mode, the IBS display remains active and requires a current of ca.
20 mA with the screen switched off
! In “Buzzer active” mode, the IBS display remains active and requires a current of ca.
20 mA with the screen switched off
! In “Output 1..4 active” mode, the IBS display remains active and requires a current of
ca. 20 mA with the screen switched off
57
Intelligent Battery Sensor
IBScontrol Set with display
LED worklights
Worklight Power Beam 3000 LED
! Light output > 2700 lumen
! 16 high-power LEDs
! Interference suppression conducted class 5 according to CISPR 25
(highest EMC standard)
! Homogeneous close-range illumination – light intensity
comparable with Xenon worklights
! Diecast aluminium housing, bracket made of stainless steel
! Service life up to more than 100 times that of a halogen bulb
! Lower power consumption compared with halogen light sources
! Polarity reversal protection
! Overvoltage protection
! Overheating protection due to integrated thermal sensor
! Protective category IP 6K7 and IP 6K9K
Power Beam 3000 LED
Multi-voltage 9–33 V, glass lens
1GA 996 192-001
Top product for illuminating the surrounding area up to 80 m at the work site.
Worklight Power Beam 2000 LED
! Light output > 2000 lumen
! 16 high-power LEDs
! Interference suppression conducted class 5 according to CISPR 25
(highest EMC standard)
! Homogeneous close-range illumination – light intensity
comparable with Xenon worklights
! Diecast aluminium housing, bracket made of stainless steel
! Service life up to more than 100 times that of a halogen bulb
! Lower power consumption compared with halogen light sources
! Polarity reversal protection
! Overvoltage protection
! Overheating protection due to integrated thermal sensor
! Protective category IP 6K7 and IP 6K9K
Power Beam 2000 LED
Multi-voltage 9–33 V, glass lens
For illuminating the surrounding area up to 50 m at the work site.
58
1GA 996 189-001
LED worklights
Power Beam 1000 LED
Multi-voltage 9–33 V, glass lens
1GA 996 188-001
Multi-voltage 9 – 33 V, plastic lens
1GA 996 188-021
For close-range illumination, including the area close to the vehicle.
Worklight Flat Beam
! Highly efficient worklight
! 60 LEDs
! The extremely flat design permits flexible mounting possibilities
e.g. on the rear bulkhead of trucks
! Only uses 11 watts (70 watts would be needed to achieve the
same light output with a H3 halogen light)
! Protective category IP 6K7 and IP 6K9K
Flat Beam
12 – 24 V
1GA 996 193-001
Top product for close-range illumination up to 10 m.
Ideal for removing tools at the vehicle.
59
Worklights
Worklight Power Beam 1000 LED
! Light output 850 lumen
! 6 high-power LEDs
! Interference suppression conducted class 5 according to CISPR 25
(highest EMC standard)
! Homogeneous close-range illumination
! Diecast aluminium housing, bracket made of stainless steel
! Service life up to more than 100 times that of a halogen bulb
! Lower power consumption compared with halogen light sources
! Polarity reversal protection
! Overvoltage protection
! Overheating protection due to integrated thermal sensor
! Protective category IP 6K9K and IP 6K7
LED worklights
Worklight Mega Beam LED
!
!
!
!
Compact LED worklight with minimum current consumption: 15 W
Close-range illumination with clear lens
Inc. connection cable 2 m long, potted cable version
Large cooling fins on the rear of the housing for optimised heat
dissipation
! Protective category IP 6K7 and IP 6K9K
Mega Beam LED
Multi-voltage 9 – 33 V, 2nd generation
1GM 996 136-191
For close-range illumination.
Worklight Modul 70 LED
!
!
!
!
Compact LED worklight with minimum current consumption: 15 W
Close-range illumination with clear lens
Inc. connection cable 2 m long, potted cable version
Large cooling fins on the rear of the housing for optimised heat
dissipation
! Protective category IP 6K7 and IP 6K9K
Modul 70 LED
Multi-voltage 9 – 33 V, 2nd generation
(twice the light output of the 1st generation)
For close-range illumination.
60
1GM 996 176-721
Xenon worklights
Worklight AS 200 Xenon
! Homogeneous illumination of the working area – 3 times larger
than with halogen
! Integrated handle
! Protective category IP 5K4K
Magnetic base
with DIN 4165 plug, for flexible use
1GA 996 142-041
Worklights
12 V, near-ground illumination
Top product – universal worklight for all kinds of tasks. Long-range, broad illumination of
the surrounding area up to 70 m at the work site.
Fixed attachment
12 V, long-range illumination, with switch
1GA 996 142-081
24 V, long-range illumination, with switch
1GA 996 142-091
24 V, near-ground illumination, sealed version,
for turntable ladders
1GA 996 142-141
24 V, long-range illumination, sealed version, for
turntable ladders
1GA 996 142-151
24 V, long-range illumination, with switch,
inc. 2.5 m cable with 2-pin low-voltage connector in
accordance with DIN 14690, quick fixing suitable for pipe
Ø 24 mm
1GA 996 142-221
110/230 V, near-ground illumination
(only in connection with power generators 110 V and
230 V)
1GA 996 142-241
110/230 V, long-range illumination
(only in connection with power generators 110 V and
230 V)
1GA 996 142-251
Top product for large-surface work sites: extremely long-range and broad illumination of
the surroundings over 130 m.
61
Halogen worklights and searchlights
Worklight Mega Beam FF
!
!
!
!
!
Homogeneous, large-surface illumination without sharp contrasts
Robust housing with protruding edge to protect the lens
Housing and panel ring in grey
Flush-mount version with grommet
Protective category IP 5K4K
Mega Beam FF
12/24 V (depending on the bulb used)
1GM 996 134-091
For illuminating the working area for up to 50 m.
Worklight
! With mounting clip for fixing to push-on attachment pin (Ø 24 mm
or Ø 30 mm) or mounting on stand in accordance with DIN 14644
(see accessories)
! Inc. 2.5 m cable with 2-pin low-voltage connector in accordance
with DIN 14690
! Protective category IP 5K4K
Worklight
12/24 V (depending on the bulb used)
1G8 002 340-011
Searchlight
! Two handles at the side
! On/off switch
! Can be used on push-on attachment pin Ø 24 mm or mounted on a
stand in accordance with DIN 14644 (see accessories)
! Inc. 2.5 m cable with 2-pin low-voltage connector in accordance
with DIN 14690
! Range of illumination 750 m at 12 V/55 W, 800 m at
24 V/70 W
! Protective category IP 5K4K
This is only a selection of our range of worklights.
Refer to our main catalogue for the entire range.
62
Searchlight
12/24 V (depending on the bulb used)
1G9 001 523-021
Bulb
12 V/55 W (H3)
8GH 002 090-133
24 V/70 W (H3)
8GH 002 090-251
Worklights and searchlights – accessories
Description
Part number
Product photo
Searchlights and worklights
8XT 002 120-001
Steel pipe tripod
Telescopic from 1,051 to 1,650 mm, with push-on attachment pin Ø 30 mm
8XT 002 117-001
Roof base
for mounting worklights on the vehicle roof or other horizontal body parts, with
push-on attachment pin Ø 30 mm
8XT 002 121-001
Joint/reducing adapter
Base fits to push-on attachment pin Ø 30 mm, upper part to push-on attachment
pin Ø 24 mm
9XS 027 639-001
Universal bracket
for worklights, can be used for push-on attachment pin Ø 30 mm
8HG 159 455-001
Universal bracket
for worklights, can be used for beacon socket pipe Ø 24 mm
8HG 990 320-001
Plug according to DIN 14690
2-pin, with union nut
8JA 001 925-001
Socket according to DIN 14690
2-pin, with screw-type cover, base Ø 63 mm
8JB 002 281-001
Worklights
Steel pipe stand
Telescopic from 1,263 to 2,200 mm, with push-on attachment pin Ø 30 , is welded
to the vehicle body or fixed using clamps
Worklights
Attachment bracket
for four-point fastening of worklights and surface-mount headlights with M10
fastening screw
9XD 130 261-001
Magnetic mounting bracket
for attachment bracket 9XD 130 261-001 comprising 2 magnets
8HG 004 806-001
Rotatable tube-mounting
for mounting worklights on mirror fixtures Ø 14 mm – Ø 28 mm, stronger hold due
to rubber inserts
8HG 990 263-111
Further accessories can be found on page 43
63
LED interior lights
LED interior light series 7373
!
!
!
!
!
!
LED lighting technology
With 12 or 24 LEDs and switch
Surface-mount version with an overall height of 35 mm
Integrated on/off switch
Lens and frame made of shock and impact-resistant material
Optimum thermal management due to integration of the PCB in
the LED module
! Innovative lighting technology with high-power LEDs
LED interior light series 7373
Multi-voltage 10 – 30 V, 12 LEDs
2JA 007 373-151
Multi-voltage 10 – 30 V, 24 LEDs
2JA 007 373-161
Transistor ceiling light
!
!
!
!
!
For surface-mounting
Clear lens
With switch
Compact fluorescent lamp
Full interference suppression
Transistor ceiling light 12 V
255 mm long, 7 W
2JA 007 373-001
285 mm long, 9 W
2JA 007 373-031
355 mm long, 11 W
2JA 007 373-061
440 mm long, 8 W
2JA 007 372-001
670 mm long, 13 W
2JA 007 372-041
Transistor ceiling light 24 V
255 mm long, 7 W
2JA 007 373-011
285 mm long, 9 W
2JA 007 373-041
355 mm long, 11 W
2JA 007 373-071
440 mm long, 8 W
2JA 007 372-011
670 mm long, 13 W
2JA 007 372-051
CargoLED
!
!
!
!
!
!
!
!
!
64
For flush-mounting
4 white Power LEDs
Clear lens
Aluminium-coloured installation frame
Connection cable 310 mm long
Multi-voltage technology
Broader illumination at close range
ADR/GGVS tested
Protective category IP 6K9K
CargoLED
Multi-voltage 10 – 31 V, neutral white LEDs
2JB 343 227-001
Multi-voltage 10 – 31 V, warm-white LEDs
2JB 343 227-041
LED interior lights
EuroLED and EuroLED Touch
!
!
!
!
!
For horizontal surface-mounting
Clear lens
With 1 white LED (EuroLED)
With 1 white LED and 8 red LEDs (EuroLED Touch)
With sensitive switch for on/off function and dimming as well as
changing between white and red light (EuroLED Touch)
! Electrical connection via a cable 2,500 mm long
! Protective category IP 6K6K, IP 6K7K
2
1
1
EuroLED
Multi-voltage 9–33 V
2
2JA 959 820-501
EuroLED Touch
Multi-voltage 9 – 33 V, black cover cap
2JA 959 950-031
Multi-voltage 9 – 33 V, white cover cap
2JA 959 950-041
!
!
!
!
!
!
!
For surface-mounting
Cast in one piece with white base plate
Clear lens
36 white LEDs
White housing
Electrical connection via a cable 2,500 mm long
Broad horizontal and narrow vertical illumination
DuraLED
Multi-voltage 9–33 V
2JA 959 037-511
Mini OvalLED
! For flush-mounting
! Functional lighting 4 white Power LEDs, night-time
lighting 1 red Power LED (can be switched separately)
! Brilliant-finish clear lens
! Black housing
! Connection cable 150 mm long
! Protective category IP 6K9K
! Temperature range –40°C to +60°C
Mini OvalLED
12 V, Premium G-LED, night design red
without frame and switch
2JA 343 570-011
with frame and switch
2JA 343 570-051
12 V, Premium G-LED, night design blue
without frame and switch
2JA 343 570-117
with frame and switch
2JA 343 570-157
65
Interior lights
DuraLED
LED interior lights
Flat LED surface-mount light
!
!
!
!
!
!
!
!
!
For surface-mounting
Cast in one piece with grey base plate
10 white LEDs
Clear lens
Grey end caps
Electrical connection via a cable 500 mm long
Broad illumination at close range
Protective category IP 6K9K
Temperature range –40°C to 60°C
Flat LED surface-mount light
12 V
2JA 343 606-007
24 V
2JA 343 606-017
LED step light
!
!
!
!
!
!
For flush-mounting
Emergency and night-time lighting
Clear lens
With 2 LEDs
Dust and waterproof
With polarity reversal protection
LED step light
White LEDs, cable 120 mm long
2XT 959 510-427
Blue LEDs, cable 120 mm long
2XT 959 510-657
Flexible LED reading lamp
!
!
!
!
!
!
!
!
For surface-mounting
Flexibly adjustable arm (150 mm or 400 mm long)
1 white LED, Bi-Colour 1 white and red Power-LED
Patterned lens
Connection cable 120 mm long
Multi-voltage technology
Narrow illumination
Ideal for map-reading
9 – 31 V
Arm 150 mm, black trim
2JA 343 720-021
Arm 400 mm, black trim
2JA 343 720-121
Arm 150 mm, white trim
2JA 343 720-011
Arm 400 mm, white trim
2JA 343 720-111
Bi-Colour
66
Arm 150 mm, white trim
2JA 343 720-511
Arm 400 mm, white trim
2JA 343 720-611
Arm 150 mm, black trim
2JA 343 720-521
Arm 400 mm, black trim
2JA 343 720-621
Arm 150 mm, silver trim
2JA 343 720-531
Arm 400 mm, silver trim
2JA 343 720-631
LED interior lights
Round LED spotlight
!
!
!
!
Finishers available
One warm-white Power LED
Clear lens
Installation: either screw-type or spring-clamp fastening
Current consumption of spotlight at 12 V/2.5 W = approx. 0.20 A
For flush-mounting, fixed
Finisher colour*
Multi-voltage 10–31 V, white
2JA 344 040-701
Multi-voltage 10–31 V, black
2JA 344 040-711
Multi-voltage 10–31 V, silver
2JA 344 040-721
Multi-voltage 10 – 31 V, gold
2JA 344 040-731
Multi-voltage 10–31 V, white
2JA 343 790-301
Multi-voltage 10–31 V, black
2JA 343 790-311
Multi-voltage 10–31 V, silver
2JA 343 790-341
Multi-voltage 10 – 31 V, gold
2JA 343 790-351
also with white, ambient CELIS® light guide ring
Finisher colour*
Multi-voltage 10–31 V, white
2JA 343 790-701
Multi-voltage 10–31 V, black
2JA 343 790-711
Multi-voltage 10–31 V, silver
2JA 343 790-741
Multi-voltage 10 – 31 V, gold
2JA 343 790-751
For surface-mounting, flat flush-mounting, fixed
!
!
!
!
!
!
!
1 white Power LED
Clear lens
Installation: either screw-type or spring-clamp fastening
Current consumption of spotlight at 12 V/2.5 W = approx. 0.20 A
Very small design height (overall: 22 mm)
Also suitable as a flush-mount variant
A separate control unit is required for installation
(Hella part number: 344 150-001)
! 500 mm connection cable
Finisher colour*
Multi-voltage 10–31 V, white
2JA 344 199-001
Multi-voltage 10–31 V, black
2JA 344 199-011
Multi-voltage 10–31 V, silver
2JA 344 199-021
Multi-voltage 10 – 31 V, gold
2JA 344 199-031
also with white, ambient CELIS® light guide ring
Finisher colour*
Multi-voltage 10–31 V, white
2JA 344 199-101
Multi-voltage 10–31 V, black
2JA 344 199-111
Multi-voltage 10–31 V, silver
2JA 344 199-121
Multi-voltage 10 – 31 V, gold
2JA 344 199-131
* Further finisher colours (e.g. real-wood look) or ambient CELIS® light guide ring (e.g. blue, red) on request.
67
Interior lights
For flush-mounting, adjustable
Finisher colour*
90 mm Premium
High-end illumination low beam and high beam from a single
headlight module, choice of Xenon or halogen technology.
Pattern-free glass cover lens. High-quality aluminium reflector. With
Xenon waterproof electronic ballast. Connection using 0.5 metre
shielded supply cable with detachable plug-type connection.
Bi-Xenon® headlight
Low beam headlight and spotlight
Xenon low beam headlight and spotlight in one lamp unit, Xenon low beam light only
permitted with headlight range adjustment and lens cleaning system.
Right-hand traffic, D2S, ECE
Right-hand traffic, D2S/ECE, 12 V
1AL 009 997-001
Left-hand traffic, D2S/ECE, 12 V
1LL 009 997-011
Right-hand traffic, D2S/ECE, 24 V
1AL 009 997-041
Left-hand traffic, D2S/ECE, 24 V
1LL 009 997-051
Type approval
2484 and
2485
Bi-halogen® headlight
Low beam headlight and spotlight
Halogen low beam headlight and spotlight in one lamp unit.
Right-hand traffic, H7, ECE, 12 V
1AL 009 998-001
Left-hand traffic, H7, ECE, 12 V
1LL 009 998-011
Right-hand traffic, H7, ECE, 24 V
1AL 009 998-041
Left-hand traffic, H7, ECE, 24 V
1LL 009 998-051
Type approval
2484 and
2485
Halogen low beam headlight
Metal reflectors with clear DE lens. Ideal in combination with the
matching spotlights and fog lights. Inc. light source.
Right-hand traffic, H7, ECE, 12 V
1BL 009 999-001
Left-hand traffic, H7, ECE, 12 V
1ML 009 999-011
Right-hand traffic, H7, ECE, 24 V
1BL 009 999-041
Left-hand traffic, H7, ECE, 24 V
1ML 009 999-051
Type approval
68
2486 and
2487
90 mm accessories and fog light
Coated black
Connector plug set
9AH 169 580-011
for 20 headlights
8JD 156 151-807
90 mm fog light
Minimum installation dimensions for a discreetly convincing lighting design.
Aluminium reflectors with clear lens. Ideal in combination with the matching 90 mm
spotlights and low beam headlights.
Halogen fog light, 12 V
1N0 008 582-001
Halogen fog light, 24 V
1N0 008 582-011
Accessories: rubber cap
for fog lights
9GH 158 051-007
1342
Type approval
ECE R19 B series-02, B series-03
Frontlighting
Premium carrier frame
Fog light/bend lighting DynaView® Evo2
H7, with hoop bracket for pendant surface-mounting, aluminium reflector, clear,
pattern-free lens
12 V, set (2 pieces)
1N0 009 295-801
12 V, individual left
1N0 009 295-011
12 V, individual right
1N0 009 295-021
as above, with carrier frame for flush-mounting
12 V, individual left
1N0 009 295-031
12 V, individual right
1N0 009 295-047
24 V, individual left
1N0 009 295-057
24 V, individual right
1N0 009 295-067
Accessories:
Multi-voltage 9 – 33 V control electronics,
for vehicles without bend lighting sensor system
5DF 009 244-007
Harnesses for control electronics
8KB 163 160-801
69
Comparison between halogen and Xenon light
Description
Low beam light
Premium
Halogen and bi-halogen®
Premium
Bi-Xenon® low beam
High beam light
Premium
Bi-halogen® high beam
Premium
Bi-Xenon® high beam
70
Product photo
Light distribution
Fog lights and daytime running lights
83 mm daytime running light/position light/indicator
Combined lamp with 3 functions, vibration-resistant, low power consumption,
extremely long service life
Multi-voltage 18–32 V
2BE 980 690-101
Adapter ring 90 mm
The adapter ring serves to replace a 90 mm lamp with an 83 mm lamp. This means that
vehicles that previously used a 90 mm lamp from Hella can now easily use the 83 mm
lamp.
9GD 980 696-001
90 mm daytime running light / indicator / position light
Module headlight with pattern-free glass cover lens, 12 V with P 21 W Longlife bulb
and Kartoval® LED
with daytime running light/position light, 12 V
2BE 010 102-101
with indicator/position light, 12 V
2BE 010 102-001
with daytime running light/position light, 24 V
2BE 010 102-111
with indicator/position light, 24 V
2BE 010 102-011
2586
Frontlighting
Type approval
90 mm LED daytime running lights set
Set inc. harness, universal bracket with black aluminium housing,
3 high-power LEDs per lamp, multi-voltage 9 – 33 V
Set for surface-mounting (2 units)
2PT 009 599-801
Individual light
without bracket, left
2PT 009 599-111
without bracket, right
2PT 009 599-121
without bracket, with PO function, left
2PT 009 599-131
without bracket, with PO function, right
2PT 009 599-141
Mounting plate
9AH 165 968-001
71
Side marker lights and indicators
LED side marker light
for surface-mounting, modern night-time design and high safety level
due to maximum surface illumination, with AMP Super-Seal contact
12 V, white housing
2PS 343 690-601*
12 V, black housing
2PS 343 690-611*
24 V, black housing
2PS 343 690-631*
LED side marker light
with LED technology, with two-wire cable 1,500 mm long
12 V, for horizontal surface-mounting
2PS 008 645-011
24 V, for horizontal surface-mounting
2PS 008 645-001
12 V, for vertical surface-mounting
2PS 008 645-981
24 V, for vertical surface-mounting
2PS 008 645-991
Rubber seal (to be ordered separately)
55 pieces
9GD 157 876-007
LED side marker light
with reflector, for horizontal surface-mounting, with 2 amber LEDs, amber lens,
amber light, black base plate, without bracket, with cable 500 mm long
12 V
2PS 963 639-001*
24 V
2PS 963 639-011*
(further versions can be found in the main catalogue)
Auxiliary indicator
Category 6 for 12 V and 24 V / 21 W, extremely flat design. (Category 6 auxiliary
indicators are compulsory for commercial vehicles > 6 m in length and/or > 3.5 t.)
Amber
2BM 008 355-001
White
2BM 008 355-017
Harness
for non splashwater-proof area
* Please see the note on page 73 regarding LED indicators and LED indicator failure check.
72
8KA 157 425-007
LED indicators and the patented failure check
Legal requirement in all ECE states
In the case of vehicles approved for use on public roads, the
indicators must be monitored: the failure of an indicator must be
shown optically or acoustically in the vehicle. This applies in all ECE
states. This means possible indicator failure must be monitored by
the vehicle. Manufacturers use different control procedures for this.
The failure checks currently in use cannot detect simple LED lights
and indicate a fault. All Hella LED indicators have integrated
electronics for the failure check. The indicators are self-monitoring.
They generate an impulse that is evaluated by the electronic ballast.
This ballast simulates a 21 W bulb, which makes operation with
conventional flasher units possible.
Safe conversion to LED indicators using patented Hella
electronics
Hella supplies electronic ballasts for all Hella LED indicators which
makes it possible to convert the indicator failure display for various
vehicles. This is necessary if the vehicle manufacturer does not
guarantee indicator bulb failure checking via the vehicle electric
system.
The method has been patented by Hella. At the moment there are
three different ballasts and several different LED indicator types
available.
As soon as one single LED fails, the light can be considered faulty,
the impulse is not generated. The ballast then switches the bulb
simulation off and the flasher unit indicates a fault to the vehicle
driver.
LED-light failure check and correct electrical connection
On account of the low Watt power of LED lights, which distinguishes
them significantly from filament bulb versions, there can be
problems with the bulb failure check during operation on different
traction vehicles. As checking of the indicators is required by law, we
recommend operating the light only in conjunction with the indicator
control unit, Hella part no. 5DS 009 552-... .
In addition, further lighting functions are detected by some
traction vehicles. This is a vehicle comfort function which is not
required by legislation and does not release drivers from their
obligation to see for themselves that the lighting equipment is
working. Here, too, faulty diagnosis can occur on account of the
low power levels involved (instrument panel in the driver cab
indicates light failure although the function is working).
Side lighting
Operation of the LED light with AC voltage or synchronised DC
voltage is not permitted. The individual light functions may only be
operated with a vehicle fuse of max. 3 A.
If faulty diagnoses such as the ones described above occur during
operation of your traction vehicle type, please contact the
vehicle manufacturer.
73
Converting to LED indicators
Vehicle conversion
Yes
Is there a flasher relay built in the vehicle?
Start
Switch on the vehicle ignition and remove an indicator
bulb without pressing the indicator switch.
No
Yes
Flasher unit failure is indicated.
Press the indicator switch
No
Yes
Flasher unit failure is indicated.
Vehicle not ECE-conform
No
Trailer conversion
Solution 1:
LED flasher unit
12 V
Solution 2:
Simulation unit for cold check
24 V
12 V
24 V
Operating voltage
10 – 15 V
Operating voltage
18 – 32 V
Operating voltage
9 – 16 V
Operating voltage
18 – 32 V
Functional voltage
11 – 14 V
Functional voltage
20 – 28 V
Rated current
1.5 A
Rated current
1.5 A
Operating
temperature
-40 to +85°C
Operating
temperature
-40 to +85°C
Operating
temperature
-40 to +85°C
Operating
temperature
-40 to +85°C
Protective
category
IP 53
(contacts
underneath)
Protective category IP 53
(contacts
underneath)
Protective
category
IP 54
(contacts
underneath)
Protective category IP 54
(contacts
underneath)
LED flasher unit 3+1
LED flasher unit 3+1
Simulation unit
Simulation unit
3 indicators on the
vehicle / traction vehicle
1 indicator on the optional trailer
3 indicators on the
vehicle / traction vehicle
1 indicator on the optional trailer
for cold check 12 V
for cold check 24 V
4DW 009 492-111
4DW 009 492-011
LED flasher unit 2+1+1
LED flasher unit 2+1
2 indicators on the
vehicle / traction vehicle
1 flasher light at max. 2 optional trailers
2 indicators on the
vehicle / traction vehicle
1 indicator on the optional trailer
4DN 009 492-101
74
4DM 009 492-001
5DS 009 602-011
5DS 009 602-001
2BA 959 070-631
Solution 1:
Replace the existing flasher unit by an
LED flasher unit from Hella with an ISO pin basis
One flasher unit per vehicle required. Every possible combination of bulbs and Hella LED indicators is
allowed: from complete equipment with bulbs through mixed versions to complete equipment with
LED lights. Bulbs or Hella LED indicators are also permitted on trailers.
2BA 959 050-401
050-
2BA 959 822-601
Failure pulse
Solution 2:
Through simulation unit for cold check
One simulation unit per LED light necessary.
Solution 3:
Through LED indicator control unit
2BA 344 200-...
20
2BA 343 390-...
39
Two LED combination rearlights per vehicle can be monitored using one simulation unit.
(Only one simulation device per vehicle can be used.)
2SD 343 910-...
91
Solution 3:
Through LED indicator control unit
Solution 4: Light control unit with integrated
failure pulse
24 V
Operating voltage
18 – 32 V
Polarity reversal protection voltage
- 28 V
Rated voltage input
Flasher unit left/right
24 V
Operating temperature
-40 to +50 °C
Extended operating temperature*
-40 to +80 °C
Storage temperature
-40 to +90 °C
Side lighting
Solution 3:
Indicator control unit
In the future, light control units will be able to scan the failure pulse. This makes
interim solutions 1 – 3 no longer necessary, and communication can be directly with
the indicator lights.
With female blade connectors
5DS 009 552-011
For EasyConn connectors
5DS 009 552-001
* Simulation of the filament bulb is deactivated for thermal reasons if the temperature
exceeds 50°C.
75
Combination rearlights
LED tail-stop-indicator light
for horizontal or vertical surface-mounting, with 24 LEDs, clear lens, with ECE and
EMC type approval
Multi-voltage 9–32 V, with 200 mm cable and 4-pin AMP
plug 282 106-1, mating plug to be used AMP 282 088-1
2SD 343 910-017*
With integrated AMP plug 282 106-1 in the housing
2SD 343 910-027*
Taillight/stoplight/indicator/reverse light with reflector
with 31 LEDs (15 LEDs for tail/stoplight, 15 LEDs for indicator, 1 LED for back-up
light), for horizontal surface-mounting on the left and right, clear-glass lens, reflector
red inside, with 6.3 mm female blade connectors
24 V, 1,500 mm cable
2VP 340 950-051*
Taillight/stop light/indicator with reflector
for horizontal and vertical surface-mounting, clear-glass lens, 8 LEDs, reflector,
500 mm cable with stripped ends, detachable black retaining frame with 6 holes for
individual attachment.
Multi-voltage 12 V/24 V
Hole pattern
76
2VA 980 720-001
Combination rearlights
Taillight/stoplight/indicator DuraLED Combi
for horizontal surface-mounting, clear-glass lens, with 40 LEDs and potted
cable 2,500 mm long with stripped cable ends
Multi-voltage 8 – 28 V
2SD 959 050-401*
DuraLED
for horizontal or vertical surface-mounting, clear-glass lens, with 36 LEDs and potted
cable 2,400 mm long with stripped cable ends
Taillight/stoplight/parklight, multi-voltage 9–33 V
2SP 959 060-601*
Indicator, multi-voltage 9–33 V
2BA 959 070-631*
LED taillight/stoplight/indicator
for surface-mounting, redesign of the 964 169 series, with ECE, EMC and GGVS type
approval, 24 LEDs, with patented electronics for indicator failure check
2SD 344 200-001*
Multi-voltage 9 – 32 V, with red/transparent lens
2SD 344 200-071*
Rear lighting
Multi-voltage 9–32 V, with clear lens
= ADR / GGVS tested
* Please see the note on page 73 regarding LED indicators and LED indicator failure check.
77
Combination rearlights
EuroLED
1 Power-LED, for surface-mounting, cast in one piece with the base plate, electrical
connection through cable 2500 mm long
Multi-voltage 9 – 33 V, taillight/stoplight
2SB 959 821-6011
Multi-voltage 9 – 33 V, indicator
2BA 959 822-6011
1
With impulse for indicator failure check, SAE versions on request
LED taillight/stoplight/indicator
for horizontal and vertical surface-mounting, clear lens, 24 LEDs, can be used on the
right and left, can be turned through 180°, 2 bodywork fastening screws (diagonal
arrangement) with 100 mm harness, multi-voltage 9–32 V
Taillight/stoplight/indicator, multi-voltage 9–32 V
2SD 343 390-017*
12 red LEDs for stoplight
12 red LEDs for taillight (reduced power)
12 amber LEDs for indicator
Indicator, multi-voltage 9–32 V
2BA 343 390-071*
24 yellow LEDs
Taillight/stoplight, multi-voltage 9–32 V
2SB 343 390-091*
12 red LEDs for taillight
12 red LEDs for stoplight
only for vertical flush-mounting, with 24 LEDs, 12 red LEDs for stoplight, with 4-pin
Deutsch plug integrated in the housing, with patented electronics for indicator failure
check, with ECE and EMC type approval
* Please see the note on page 73 regarding LED indicators and LED indicator failure check.
78
Multi-voltage 9–32 V
2SD 343 390-401*
Multi-voltage 9–32 V
2SD 343 390-407*
Rear lighting
Notes
79
Tests and EMC
Quality
Requirements and tests
1
4
Optical or optical and acoustic warning systems, beacons and
auxiliary lighting systems from Hella are developed according to the
strictest quality standards.
2
Hella test their suitability for everyday life in the
toughest of test series, in the test laboratory and in field tests:
! Test series to prevent penetration of water and dust
(IP protective category)
! Electromagnetic compatibility (EMC)
! Thermal tests
(temperature shocks or fluctuations)
! Life tests
! Electronic tests (polarity reversal, short circuit etc.)
! Vibration tests
3
1) Vibration-test equipment
2) Protective category test (splashwater)
3) Thermal testing in the climate cabinet
4) Life test
Electromagnetic compatibility (EMC)
What is EMC?
Electromagnetic compatibility (EMC) is a major quality feature
for optical and acoustic signaling systems and describes two
factors:
! Radiated interference: the limitation of radiated electromagnetic
interference to a level that guarantees the interference-free
operation of other devices in the environment
! Immunity to interference: guaranteeing sufficiently high
resistance to electro-magnetic interference acting from the
outside
Legal basis:
- Radiated interference CISPR 25
- Immunity to interference ISO 7637 and 11452
Protective classes standard CISPR 25
The standard concerning interference has a classification system
ranging from 1 to 5, whereby class 5 products satisfy the highest
requirements and e.g. enable completely interference-free use of
special signal units and radios.
Hella product quality
All Hella lighting systems fulfil Class 5 almost exclusively, and
guarantee absolute functional safety in all application situations.
80
Hella competence / know-how
Hella has been operating its own EMC laboratory since 1970, which is
accredited by the Federal Department of Motor Vehicles (KBA).
State-of-the-art equipment makes an efficient and high-quality
product development and qualification process possible in line with
the legal requirements.
IP protective category
IP stands for International Protection. The IP protective categories are determined according to DIN 40050 Part 9.
The purpose of the standard is the exact definition against the penetration of solid foreign materials including dust and against water penetration.
Hella products meet the highest requirements and are ideally protected against all kinds of weather conditions.
Degrees of protection against solid foreign materials (dust)
Degrees of protection against water
First code number
Brief description
Definition
Second code number
Brief description
Definition
0
Not protected
No requirements.
0
Not protected
No requirements.
1
Protected against solid foreign
materials ≥ 50 mm
The probe, 50 mm in diameter, must
not penetrate completely.
1
Protected against drops of
water
Vertically falling drops should not
have a damaging effect.
2
Protected against solid foreign
materials
≥ 12.5 mm diameter
The probe,
12.5 mm in diameter, must
not penetrate at all.
2
Protected against drops of
water when the housing is tilted
by up to 15°.
Vertically falling drops must not have
a damaged effect if the housing is
tilted to an angle of up to 15 ° to both
sides of the perpendicular.
3
Protected against solid foreign
materials ≥ 2.5 mm in diameter
The probe, 2.5 mm in diameter, must
not penetrate at all.
3
Protected against spray water
Water that is sprayed at an angle
of up to 60 ° on both sides of the
perpendicular must not have a
damaging effect.
4
Protected against
solid foreign materials
≥ 1.0 mm diameter
The probe,
1.0 mm in diameter, must
not penetrate at all.
4
Protected against splashwater
Water that is sprayed from one
direction against the housing must
not have any damaging effect.
4K
Protected against splashwater
at increased pressure
Water that is sprayed from every
direction at increased pressure
against the housing must not have
any damaging effect.
5K
Dustproof
The penetration of dust is not
prevented completely, but dust must
not penetrate to such an extent that
the satisfactory operation of the
device or its safety are affected.
5
Protected against jet water
Water that is sprayed from every
direction against the housing
at pressure must not have any
damaging effect.
6K
Dustproof
No dust penetration
6
Protected against heavy jet
water
Water that is sprayed from every
direction against the housing at
considerable pressure must not have
any damaging effect.
6K
Protected against heavy jet
water at increased pressure
Water that is sprayed from every
direction against the housing at
increased pressure must not have
any damaging effect.
7
Protected against the effects of
temporary immersion in water
Water must not seep in to the extent
that it causes damage if the housing
is occasionally immersed under
water under pressure and time
conditions.
8
Protected against the effects of
continuous immersion in water
Water must not seep in to the extent
that it causes damage if the housing
is permanently immersed under
water under pressure and time
conditions.
9K
Protected against water at high
pressure- / steam jet cleaning
Water that is sprayed from every
direction against the housing at
greatly increased pressure must not
have any damaging effect.
First index:
Protected against foreign material
81
Information
Second index:
Protection against liquid
Example:
Code letters IP 65
Technologies
Product line
LED
e.g. in beacons, optical and acoustic warning systems and auxiliary lighting systems
Advantages:
! Very long service life – maximum reliability
! Wear-free and maintenance-free – no more additional costs through
downtimes and installation times
! Insensitive to vibrations and impact – ideal for applications involving
intensive vibration
! Extremely low current consumption – little strain on the vehicle electric
system
! Intelligent electronics – wide range of flashing sequences can be
programmed
! Extremely short reaction times – optimum safety effect
! Homogeneous light exist, optimum light output and focusing –
effective warning signal
Coloured LEDs combined with clear or coloured domes or lenses.
Halogen
e.g. in beacons, optical systems, and optical acoustic warning systems
Advantages:
! Bulb and reflector form a rotating unit – the full light power of the
halogen bulb is used
! Optimum light focusing and homogeneous distribution – high range
and maximum warning effectiveness
! Reflector system and sturdy bulb socket for simple, fast light source
replacement – no soiling or wrong adjustment of the reflector
! Favourably priced product solution – low maintenance costs e.g. for
light source replacement
Rotary mirror modules are used in connection with blue dome.
Xenon
e.g. in beacons and optical warning systems
Advantages:
! Rapid increase in luminous intensity – can be seen immediately
! Homogeneous, large-surface illumination – wide signal pattern with
high warning effectiveness
! Optimum warning effectiveness even in daylight – even in direct
sunshine
! Extremely resistant to vibrations – suitable for applications involving
intensive vibrations
! No moving parts – no mechanical wear, low-noise operation
! Low current consumption – little strain on the vehicle electric system
Xenon modules are used in connection with blue dome.
82
Product line
LED
Halogen
83
Information
Xenon
Hella KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt / Germany
Telefon: +49 2941 38-0
Fax: +49 2941 38-7133
info@hella.com
www.hella.com
© Hella KGaA Hueck & Co., Lippstadt
9Z2 999 130-728 KB/04.11/0.025
Printed in Germany