TECHNOLOGY • Use solid-wall metal conduit or race- SOME MITIGATION DEVICES FOR IMPROVED POWER QUALITY • Uninterruptible power supplies • Motor-generators • Surge suppressors • Ferroresonant transformers • Filters • Tap changing transformers • Ride through devices • DC versus AC controls SCE’s power quality specialists can help you determine which types of mitigation devices are right for your equipment. FOR ADDITIONAL INFORMATION, PLEASE CONTACT US AT: Southern California Edison Power Quality Department 7951 Redwood Avenue Fontana, CA 92336 800-POWERCO www.scebiz.com pwrqlity@sce.com way, connected to form a continuous electrical path from the panel to the equipment. • Include an insulated grounding conductor in the same conduit or raceway with its associated circuit conductors. • Provide a grounding system with many interconnected paths. Consider a signal reference grid for computer rooms and assembly lines where equipment is close together. • If equipment wiring instructions do not comply with the NEC, resolve this with the manufacturer so that the installation meets the NEC. INSTALL MITIGATION EQUIPMENT Once you have a well-designed wiring and grounding system, there are a number of devices that can be incorporated to further improve the power quality in your facility. Even the best wiring and grounding cannot protect your equipment from all disturbances. Devices are available to protect your equipment from transients, to power your equip- ment during sags, interruptions, and outages, and to keep harmonic currents under control. Including mitigation equipment in the design of your facility’s electrical system can prevent future power quality problems and expenses. POWER QUALITY GUIDELINES FOR DESIGN AND CONSTRUCTION OF NEW FACILITIES CONSULT WITH EXPERTS SCE has a staff of specialists ready to answer your power quality questions. At SCE’s Customer Technology Application Center (CTAC) in Irwindale, you can attend power quality classes and see demonstrations of many different mitigation devices. Also, the Institute of Electrical and Electronics Engineers, Inc. (IEEE) and others have published several references that can help you “design in” power quality. A list of guidelines can be found in SCE’s “Power Quality Handbook.” Specifically helpful is the “IEEE Recommended Practice for Powering and Grounding Electronic Equipment,” (IEEE Emerald Book, Std. 1100-1999). A CHECKLIST FOR POWER QUALITY DESIGN ❏ Do you know the types of power quality disturbances that your equipment can withstand and the types of disturbances your equipment may create? ❏ Do your equipment specifications include requirements regarding power quality? ❏ Is the design team using current power quality design standards and guidelines? ❏ Does your electrical system design use dedicated, isolated branch circuits to power sensitive and critical equipment? ❏ Have harmonic and inrush currents been considered in the sizing of conductors? ❏ Does the grounding system design meet the latest NEC requirements and include additional features to improve equipment performance, such as a signal reference grid? ❏ Have discrepancies between vendor installation instructions and the NEC been resolved, so that the system design meets the NEC requirements? s an architect, engineer, electrical contractor, developer, or business owner, you may specify and install many advanced power electronics and microprocessor-based systems. Equipment such as electronic lighting ballasts, variable speed drives, automated control systems, and networked computers can significantly increase productivity, process control, and energy savings. This equipment also places additional demands on the facility’s electrical system which must be addressed by the design team. A Studies have shown that in a typical facility, approximately 80 percent of electronic equipment failures associated with power quality problems are due to wiring, grounding, or equipment interaction problems within the facility itself. The most economical way for the design team to address power quality problems is to prevent them from occurring. Waiting to correct power quality problems until after the design of a facility is completed (or later) could result in costly change orders, retrofits, and production shutdowns. A properly designed and constructed electrical system will help you avoid some common power quality problems and allow you to profit from the many benefits offered by today’s advanced electronic equipment. Questions? For power quality consulting, or troubleshooting, phone us at: 1-800-POWERCO or send an e-mail to: pwrqlity@sce.com ❏ Does your design include appropriate power quality mitigation devices? To learn more, call 1-800-336-CTAC to sign up for a class at SCE’s Power Quality Demonstration Center. 313-0899 WHAT YOU CAN DO TO “DESIGN IN” POWER QUALITY Your facility will probably experience a variety of electrical disturbances, including voltage sags and swells, harmonics, interruptions, transients, and electrical noise. These disturbances are caused by equipment in the facility, equipment in nearby facilities, faults on the system, and normal utility operations. Most disturbances do not result in any equipment malfunctions and go unnoticed. Occasionally, disturbances affect equipment, resulting in lost production time and damaged equipment. Simple wiring and grounding techniques can reduce your vulnerability to many disturbances. AN INTEGRATED APPROACH TO FACILITY ELECTRICAL DESIGN Designing an electrical system to meet the current National Electrical Code (NEC) requirements will not ensure that the power quality requirements of your equipment are met. The NEC describes the minimum wiring and grounding requirements necessary for safety, but does not specifically address power quality. The following information should help you bridge the gap between the NEC requirements and the power quality requirements of your equipment. KNOW YOUR EQUIPMENT In addition to the rated voltage and power demand, equipment vendors should be able to provide information regarding the ability of their equipment to tolerate power quality disturbances. (See the “ITIC curve” in SCE’s Power Quality Handbook). Vendors should also be able to provide you with information on the sorts of disturbances their equipment may create. For example, many laser printers draw current in short “bursts,” which can result in light flicker and may affect other office and process equipment. SPECIFY YOUR REQUIREMENTS Some customers include power quality requirements in their specifications for new equipment. This practice helps them avoid introducing equipment into their facilities that may cause, or be susceptible to, electrical disturbances. This also places some responsibility on the manufacturer to deliver equipment that can function in the customer’s facility without modification. SEPARATE SENSITIVE EQUIPMENT Once you have a good understanding of the equipment requirements and how one piece of equipment may affect others, you can design the facility’s electrical distribution system to minimize problems. One beneficial practice is to use dedicated, isolated branch circuits to power sensitive and critical equipment. This helps prevent electrical interference problems between different pieces of equipment. Physical isolation keeps disturbances in one circuit from being magnetically coupled into other nearby circuits. Equipment can be grouped together on feeders if it all has similar power quality requirements and will not interfere with other equipment in the group. This also will make it easier and more economical to install power quality equipment in the future, such as an uninterruptible power supply (UPS), if required. For example, a single UPS might be installed at a subpanel to protect all desktop personal computers, but not the office lighting. CONSIDER LOAD CHARACTERISTICS WHEN SIZING CONDUCTORS GROUND EQUIPMENT FOR SAFETY AND PERFORMANCE It is important to consider more than just the steady-state current drawn by the equipment when sizing conductors. Some equipment, such as transformers and motors, draw large inrush currents when being energized, resulting in voltage drops that may affect other equipment sharing the same conductors. Improper grounding within the facility is the most common cause of power quality problems. A properly engineered and installed grounding system improves safety and equipment performance. Other equipment, such as motor drives, electronic lighting ballasts, computers, and control systems draw harmonic currents. Harmonic currents can cause overheating in transformers and conductors and can cause thermal overcurrent devices, like fuses, to operate. Harmonic currents also result in voltage distortion. This distortion can, in turn, affect other equipment, causing overheating in motors for example. When a three-phase, four-wire system serves a large number of harmonic-producing loads, the current in the neutral conductor can be significantly higher than any of the individual phase currents. In systems serving a large number of harmonic-producing loads, it is recommended that the neutral conductor have an ampacity equal to twice that of the phase conductors. Each single-phase branch circuit should also have its own neutral conductor extending back to its upstream panel. This will reduce voltage drop and distortion. In general, all conductors should be sized to minimize the impedance between the source and the load, as much as practical. One method of reducing the conductor impedance is to use two or more conductors for each phase. This practice is allowed by the NEC and is especially beneficial where harmonic currents are present. The increased surface area of the multiple conductors will reduce the circuit’s impedance to harmonic currents and reduce the harmonic voltage distortion. The grounding system improves safety for both equipment and personnel by providing a low impedance path for ground fault current, and equalizing “touch potentials” between adjacent pieces of equipment. The NEC grounding requirements are designed to provide these safety benefits. A well designed grounding system will also help ensure the proper operation of electronic equipment. This includes computer networks, security systems, and any other systems that must reliably send and receive electrical signals in order to perform their function. A good grounding system will help prevent communication problems and data loss by establishing a common ground reference throughout the facility for interconnected electronic equipment. Some specific steps can be taken during the design and installation of the grounding system to ensure both safety and equipment performance. • Start with a system that meets the latest NEC grounding requirements. Most grounding problems result from grounding practices that do not meet the NEC requirements. WHAT YOU CAN DO TO “DESIGN IN” POWER QUALITY Your facility will probably experience a variety of electrical disturbances, including voltage sags and swells, harmonics, interruptions, transients, and electrical noise. These disturbances are caused by equipment in the facility, equipment in nearby facilities, faults on the system, and normal utility operations. Most disturbances do not result in any equipment malfunctions and go unnoticed. Occasionally, disturbances affect equipment, resulting in lost production time and damaged equipment. Simple wiring and grounding techniques can reduce your vulnerability to many disturbances. AN INTEGRATED APPROACH TO FACILITY ELECTRICAL DESIGN Designing an electrical system to meet the current National Electrical Code (NEC) requirements will not ensure that the power quality requirements of your equipment are met. The NEC describes the minimum wiring and grounding requirements necessary for safety, but does not specifically address power quality. The following information should help you bridge the gap between the NEC requirements and the power quality requirements of your equipment. KNOW YOUR EQUIPMENT In addition to the rated voltage and power demand, equipment vendors should be able to provide information regarding the ability of their equipment to tolerate power quality disturbances. (See the “ITIC curve” in SCE’s Power Quality Handbook). Vendors should also be able to provide you with information on the sorts of disturbances their equipment may create. For example, many laser printers draw current in short “bursts,” which can result in light flicker and may affect other office and process equipment. SPECIFY YOUR REQUIREMENTS Some customers include power quality requirements in their specifications for new equipment. This practice helps them avoid introducing equipment into their facilities that may cause, or be susceptible to, electrical disturbances. This also places some responsibility on the manufacturer to deliver equipment that can function in the customer’s facility without modification. SEPARATE SENSITIVE EQUIPMENT Once you have a good understanding of the equipment requirements and how one piece of equipment may affect others, you can design the facility’s electrical distribution system to minimize problems. One beneficial practice is to use dedicated, isolated branch circuits to power sensitive and critical equipment. This helps prevent electrical interference problems between different pieces of equipment. Physical isolation keeps disturbances in one circuit from being magnetically coupled into other nearby circuits. Equipment can be grouped together on feeders if it all has similar power quality requirements and will not interfere with other equipment in the group. This also will make it easier and more economical to install power quality equipment in the future, such as an uninterruptible power supply (UPS), if required. For example, a single UPS might be installed at a subpanel to protect all desktop personal computers, but not the office lighting. CONSIDER LOAD CHARACTERISTICS WHEN SIZING CONDUCTORS GROUND EQUIPMENT FOR SAFETY AND PERFORMANCE It is important to consider more than just the steady-state current drawn by the equipment when sizing conductors. Some equipment, such as transformers and motors, draw large inrush currents when being energized, resulting in voltage drops that may affect other equipment sharing the same conductors. Improper grounding within the facility is the most common cause of power quality problems. A properly engineered and installed grounding system improves safety and equipment performance. Other equipment, such as motor drives, electronic lighting ballasts, computers, and control systems draw harmonic currents. Harmonic currents can cause overheating in transformers and conductors and can cause thermal overcurrent devices, like fuses, to operate. Harmonic currents also result in voltage distortion. This distortion can, in turn, affect other equipment, causing overheating in motors for example. When a three-phase, four-wire system serves a large number of harmonic-producing loads, the current in the neutral conductor can be significantly higher than any of the individual phase currents. In systems serving a large number of harmonic-producing loads, it is recommended that the neutral conductor have an ampacity equal to twice that of the phase conductors. Each single-phase branch circuit should also have its own neutral conductor extending back to its upstream panel. This will reduce voltage drop and distortion. In general, all conductors should be sized to minimize the impedance between the source and the load, as much as practical. One method of reducing the conductor impedance is to use two or more conductors for each phase. This practice is allowed by the NEC and is especially beneficial where harmonic currents are present. The increased surface area of the multiple conductors will reduce the circuit’s impedance to harmonic currents and reduce the harmonic voltage distortion. The grounding system improves safety for both equipment and personnel by providing a low impedance path for ground fault current, and equalizing “touch potentials” between adjacent pieces of equipment. The NEC grounding requirements are designed to provide these safety benefits. A well designed grounding system will also help ensure the proper operation of electronic equipment. This includes computer networks, security systems, and any other systems that must reliably send and receive electrical signals in order to perform their function. A good grounding system will help prevent communication problems and data loss by establishing a common ground reference throughout the facility for interconnected electronic equipment. Some specific steps can be taken during the design and installation of the grounding system to ensure both safety and equipment performance. • Start with a system that meets the latest NEC grounding requirements. Most grounding problems result from grounding practices that do not meet the NEC requirements. TECHNOLOGY • Use solid-wall metal conduit or race- SOME MITIGATION DEVICES FOR IMPROVED POWER QUALITY • Uninterruptible power supplies • Motor-generators • Surge suppressors • Ferroresonant transformers • Filters • Tap changing transformers • Ride through devices • DC versus AC controls SCE’s power quality specialists can help you determine which types of mitigation devices are right for your equipment. FOR ADDITIONAL INFORMATION, PLEASE CONTACT US AT: Southern California Edison Power Quality Department 7951 Redwood Avenue Fontana, CA 92336 800-POWERCO www.scebiz.com pwrqlity@sce.com way, connected to form a continuous electrical path from the panel to the equipment. • Include an insulated grounding conductor in the same conduit or raceway with its associated circuit conductors. • Provide a grounding system with many interconnected paths. Consider a signal reference grid for computer rooms and assembly lines where equipment is close together. • If equipment wiring instructions do not comply with the NEC, resolve this with the manufacturer so that the installation meets the NEC. INSTALL MITIGATION EQUIPMENT Once you have a well-designed wiring and grounding system, there are a number of devices that can be incorporated to further improve the power quality in your facility. Even the best wiring and grounding cannot protect your equipment from all disturbances. Devices are available to protect your equipment from transients, to power your equip- ment during sags, interruptions, and outages, and to keep harmonic currents under control. Including mitigation equipment in the design of your facility’s electrical system can prevent future power quality problems and expenses. POWER QUALITY GUIDELINES FOR DESIGN AND CONSTRUCTION OF NEW FACILITIES CONSULT WITH EXPERTS SCE has a staff of specialists ready to answer your power quality questions. At SCE’s Customer Technology Application Center (CTAC) in Irwindale, you can attend power quality classes and see demonstrations of many different mitigation devices. Also, the Institute of Electrical and Electronics Engineers, Inc. (IEEE) and others have published several references that can help you “design in” power quality. A list of guidelines can be found in SCE’s “Power Quality Handbook.” Specifically helpful is the “IEEE Recommended Practice for Powering and Grounding Electronic Equipment,” (IEEE Emerald Book, Std. 1100-1999). A CHECKLIST FOR POWER QUALITY DESIGN ❏ Do you know the types of power quality disturbances that your equipment can withstand and the types of disturbances your equipment may create? ❏ Do your equipment specifications include requirements regarding power quality? ❏ Is the design team using current power quality design standards and guidelines? ❏ Does your electrical system design use dedicated, isolated branch circuits to power sensitive and critical equipment? ❏ Have harmonic and inrush currents been considered in the sizing of conductors? ❏ Does the grounding system design meet the latest NEC requirements and include additional features to improve equipment performance, such as a signal reference grid? ❏ Have discrepancies between vendor installation instructions and the NEC been resolved, so that the system design meets the NEC requirements? s an architect, engineer, electrical contractor, developer, or business owner, you may specify and install many advanced power electronics and microprocessor-based systems. Equipment such as electronic lighting ballasts, variable speed drives, automated control systems, and networked computers can significantly increase productivity, process control, and energy savings. This equipment also places additional demands on the facility’s electrical system which must be addressed by the design team. A Studies have shown that in a typical facility, approximately 80 percent of electronic equipment failures associated with power quality problems are due to wiring, grounding, or equipment interaction problems within the facility itself. The most economical way for the design team to address power quality problems is to prevent them from occurring. Waiting to correct power quality problems until after the design of a facility is completed (or later) could result in costly change orders, retrofits, and production shutdowns. A properly designed and constructed electrical system will help you avoid some common power quality problems and allow you to profit from the many benefits offered by today’s advanced electronic equipment. Questions? For power quality consulting, or troubleshooting, phone us at: 1-800-POWERCO or send an e-mail to: pwrqlity@sce.com ❏ Does your design include appropriate power quality mitigation devices? To learn more, call 1-800-336-CTAC to sign up for a class at SCE’s Power Quality Demonstration Center. 313-0899