2012 Fuel Cell Seminar & Exposition Da-Yung Wang, Chien-Liang Lin* Nai-Chien Shih, Chi-Ching Chang MingDao University, Taiwan 2012 Fuel Cell Seminar & Exposition MDU Hydrogen Fuel Cell Vehicles 2004.01 MHV-II 2003.03 MHV-I 2007.01 MHV-IV 2005.03 MHV-III 2009.12 MHV-Ⅴ Hybrid > 90 km/hr 50~80 kW MingDao University 2 2012 Fuel Cell Seminar & Exposition Hydrogen Fuel Cell Car Racing MingDao University 3 2012 Fuel Cell Seminar & Exposition KYMCO, Kwang Yang Motor Co., Ltd Enterprise Mission Global Supplier of Power-Driven Products MingDao University 4 2012 Fuel Cell Seminar & Exposition Lithium Battery vs. Fuel Cell Vehicle Carbon Reduction Energy-Saving Lithium Battery Hydrogen Fuel Cell Good Excellent Excellent Excellent Noise Driving Range Refuel Time Cost (USD) Low 40 km 4-6 hr $2,000-2,200 Low 100 km < 1min $1,800-2,700 Fuel Cell Stack Cost (Estimated by ITRI, Taiwan) Lab. Scale: $10,000/kW In 2010 (1000 units): $1,000/kW In 2015 (10 million units): $150/kW MingDao University 5 2012 Fuel Cell Seminar & Exposition Market Opportunity Environmental protection and clean energy are demanded, the greenhouse gas decrement of Kyoto Protocol Financial storm, high oil price trend and energy crisis Many Taiwan light vehicle companies are with self-owned brand and famous on the world Complete light vehicle parts supply chain, fuel cell manufacturer can command specification and demand in the application Taiwan renewable energy law makes fuel cell industry chain forming quickly Near Chinese market is extremely huge Electric scooter bonus and Taiwan E-scooter standard More than 14 million scooter market in Taiwan, replacement amount is considerable MingDao University 6 2012 Fuel Cell Seminar & Exposition FC Ultra Light Vehicle League Spec. Taiwan Academic units •THE FC •TFCP Foreign Expert •Ballard •PlugPower •Shanghai Shen-Li •Beijing Tsinghua Univ. •Dalian DICP Components Motor, Electrical and Control, Stack, LIB, BOP… MDU •Resource integration research •Power sources tech. integration •Power integration test •Vehicle test •Standardize and mass production support •Tech. update Light Vehicle Manufacturer •Scooter •Bike •ATV •Assisted vehicle •Special vehicle MingDao University Market •Environmental protection & Energy saving •Recreation & Health •Mobile vogue 7 2012 Fuel Cell Seminar & Exposition Integration of Fuel Cell Scooter PEMFC DC-DC FC BOP DC-DC Performance curve of the Ballard fuel cell stack installed in the scooter M ECU LIB Accessory 60 2500 Voltage Power 50 2000 1500 30 1000 20 Power (W) Voltage (V) 40 500 10 0 0 0 10 20 30 40 50 60 70 80 Current (A) MingDao University 8 2012 Fuel Cell Seminar & Exposition Specification of the Fuel Cell Scooter Category Specification Fuel cell stack 2.3kW PEMFC Rated voltage: 36V Rated current: 65A Lithium-ion battery 9.2Ah, Voltage: 48.92-50.05V (2.3Ah/cell, 60 cells) Hub motor 2.2kW, Rated voltage: 48V Metal hydride canister 1100 Liter (220L/each, 5 canisters) DC-DC converter Output: 48VDC, 21A Input: 19-72VDC MingDao University 9 2012 Fuel Cell Seminar & Exposition MingDao University 10 2012 Fuel Cell Seminar & Exposition Evaluation of the Fuel Cell Scooter MingDao University 11 2012 Fuel Cell Seminar & Exposition 50 1500 Fuel cell voltage 1250 1000 Fuel cell power 30 750 Motor power 20 Power (W) Current (I) or Voltage (V) 40 500 Fuel cell current Fuel cell voltage 10 Fuel cell currrent 250 Fuel cell power Motor power 0 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 0 8,000 Time (sec) MingDao University 12 2012 Fuel Cell Seminar & Exposition Some Test Results Max. speed: >50 km/hr Max. Fuel Cell Power: 1677 W Max. Motor Power: 1601 W Max. Loading: 140 kg MingDao University 13 2012 Fuel Cell Seminar & Exposition Demonstration Plan Each scooter is scheduled to run over 2000 km/year MingDao University 14 2012 Fuel Cell Seminar & Exposition Scheduled Record of Operation Data Category Recorded data Fuel supply Hydrogen consumption Secondary power output Voltage, current, and power of lithiumion battery output System power output Voltage, current, and power of PEM fuel cell output (real time or accumulative total) System efficiency Mileage (mileage/hydrogen weight) MingDao University 15 2012 Fuel Cell Seminar & Exposition Summary The maximal speed of the scooter is 53.2 km/h. The range between refueling is 63.5 km. The main objectives to extend the range are to reduce the weight of the scooter and to increase the hydrogen utilization of the fuel cell. A year-long field test to collect information on vehicle performance, fuel cell reliability, logistic support, and safety issues. With a positive result, the first stage of commercialization will be considered. MingDao University 16 2012 Fuel Cell Seminar & Exposition Acknowledgement This project was jointly executed by KYMCO and MingDao University. The authors would like to thank the Bureau of Energy, Ministry of Economic Affairs, Taiwan for partially sponsoring this project. MingDao University 17