IN STRUC TION SHEET

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INSTRUCTION SHEET
LINCS 100HN SERIES
HALOGEN UNDERCABINET LUMINAIRE
ALKCO where quality comes to light™
11500 Melrose Avenue, P.O. Box 1389
Franklin Park, IL 60131-8389
A JJI Lighting Group Company
CAUTION — READ THIS FIRST!
HARDWARE INCLUDED
IMPORTANT SAFETY INSTRUCTIONS
• Carefully read the instructions appropriate
to your fixture. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER INSTALLATION OR LOCAL CODES, CONSULT A
QUALIFIED ELECTRICIAN.
All the hardware needed to mount a hard-wired fixture is
supplied with your unit. The hardware is shipped in two
separate bags and is illustrated in Figure 1.
One hardware bag consists of:
• Fixture is intended for undercabinet or
undershelf mounting.
• Injury to persons and damage to the fixture
and/or mounting surface may result if the fixture is pulled from the surface. To reduce the
likelihood of such injury or damage, mount
only on a sur face that is me chan i cally
sound.
• Both cordset and hard-wired fixtures are intended for con nec tion to a grounded,
three-wire source of supply.
Figure 1
A 1 FMC/Romex connector body
B 1 FMC/Romex connector clamp
C 2 #6-32 x 3/8” machine screws (for Romex)
D 2 #8-32 x 3/4” machine screws (FMC)
E 1 11/16² AF hex nut
The second hardware bag for hard-wired installations
consists of:
F 11/16” flat washer
G 4 #6 x 1/2” flat-head wood screws
H 1 metal end plate
I
2 end cap cover locking clips
J 2 #6-20 x 3/16” self-tapping screws
K 2 #8 x 1/2” truss head screws
L 1 ring nut
• To avoid shock hazard do not work with live
electrical wires.
• Install fixture in dry, indoor applications
only.
• Install and wire fixture in locations in accordance with national, state, and local codes.
• Do not install outdoors or in applications
other than intended use.
GENERAL
Alkco LINCS are designed for modular plug-together
connection. The first unit may be hard-wired with the
provided hardware or plugged-in for portable installation using optional straight or coiled cordsets. Additional
units simply plug into the first. Optional straight and
coiled interconnect cords electrically continue a run of
LINCS around corners or over gaps. An optional wiring
module can decrease installation time by eliminating
the need to open fixture wireways.
Optional Mounting Equipment (order separately)
Interconnect Cords
Power Cords
ICS
PC3, PC6, PC10
ICF
DIMMING CONSIDERATIONS
PCF4
Alkco Halo gen Undercabinet Luminaires are
low-voltage fixtures. Not all incandescent dimmers are
designed to work with these units. Use only those dimmers approved by Alkco with these fixtures. A list of approved dimmers appears on page 4.
Wiring Module
LINCS 100-1
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INSTALLATION
WARNING
4. Lift the first fixture (or optional wiring module) into
place so its rear edge aligns the line drawn in step 3.
Make sure it is in the exact position.
5. When the fixture is positioned correctly, use the
mounting ears as templates, and secure the fixture
with #6 flat-head screws (G).
6. If the fixture is to be hard-wired, refer to Section III
“Electrical Connection — Hard-wired Units”, before
mounting any additional units. Follow that procedure
before performing steps 7 and 8 for each subsequent
fixture.
7. Lift each additional fixture into place so the rear edge
aligns the line drawn in step 3, and the Molex® connector engages securely with that of the previously
mounted unit. The mounting ears on the mating end
slips between the mounting surface and the previously mounted unit.
8. Use mounting ears on the opposite end and secure
the fixture at that end using #6 flat-head screws (G).
LIGHTED LAMP IS HOT!
TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY
TO PERSONS:
1. TURN OFF/UNPLUG AND ALLOW TO COOL BEFORE REPLACING LAMP.
2. LAMP GETS HOT QUICKLY!
C O N TACT ONLY SWITCH/
PLUG WHEN TURNING ON.
3. DO NOT TOUCH HOT LENS,
GUARD, OR ENCLOSURE.
4. DO NOT REMAIN IN LIGHT IF
SKIN FEELS WARM.
5. DO NOT LOOK DIRECTLY AT
LIGHTED LAMP.
NOTE
Longer fixtures have mounting holes in the
middle of the lamp compartment in case the
unit does not mount flush. Remove the diffuser and secure the middle of the fixture with
the #8 truss screw (K).
9. Repeat steps 7 and 8 for each additional fixture to
be mounted. Ensure that the last fixture has an end
cap cover installed over the unused connector.
Place the end cap cover locking clip in position and
secure with the #6-20 screw (J).
6. KEEP LAMP AWAY FROM MATERIALS THAT MAY BURN.
7. USE ONLY WITH A 20 WATT OR
SMALLER LAMP.
WARNING
I.
(HARD-WIRED UNITS)
IF SUPPLY WIRES ARE LOCATED WITHIN THREE INCHES
OF TRANSFORMER, USE WIRE
RATED FOR AT LEAST 90°C
(194°F).
RISK OF FIRE. MOST DWELLINGS BUILT BEFORE 1985 HAVE
SUPPLY WIRE RATED AT 60°C.
CONSULT A QUALIFIED ELECTRICIAN BEFORE INSTALLING.
II. Electrical Connection — Units With
Cordset
1. Connect the ac cord into the left end of the fixture(s), using hardware supplied and following instructions supplied with cord set kit. Cover the other
end with an end cap cover. Place the end cap cover
locking clip in position and secure with the #6-20
screw (J).
Mounting Instructions
2. Plug the ac cord into a grounded, 120 V, 60 Hz receptacle.
The Alkco LINCS fixtures are designed to be individually mounted or row mounted by plugging into each
other. The connection to ac power can be hard-wired or
plugged in with an optional ac power cord. Use the following procedure to mount Alkco LINCS 100 series
fixtures.
3. Test the fixture(s). Refer to the Troubleshooting Table for additional information.
III. Electrical Connection — Hard-wired Units
NOTE
If using optional wiring module, follow instructions provided in that package.
1. Refer to Figure 2 and remove the two screws securing the diffuser and remove the diffuser.
1. Determine where the fixture(s) will be mounted.
2. Ensure that there is adequate room for the depth of
the fixtures, and adequate clearance on the sides or
back for the electrical feed, ac cord, and/or optional
interconnect cord. For each end cap cover allow
7/16” clearance, and when row mounting in a confined space, allow 1” for joining the last unit.
NOTE
If multiple fixtures are being mounted together, they must be mounted in a straight
line. Otherwise, electrical contact between
units may not be properly made, and fixtures
may fail to operate correctly.
3. Draw a straight line indicating the position for the
back edge of all the fixtures.
Figure 2
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2. Open the wireway cover by removing the screws from
either side as shown in Figure 3. Carefully pivot the
wireway cover down until it hangs from its rear hinge.
Figure 5. Direct Wiring into End
the optional dual-circuit switch. Connect the ac feed
to the three pigtails provided between the two Molex
connectors in the diagram. Be sure wirenuts are secure and no strands of wire are left exposed.
7. Make sure the fixture is properly grounded. Use the
green pigtail provided for this purpose.
Figure 3
NOTE
The incoming electrical feed may be connected
at the rear of the fixture or at either free end.
3. If the electrical feed is to the rear, remove the rear
knockout. Refer to Figure 4 and install the connector
as shown.
8. Reposition wires neatly in the wireway and close
the wireway cover. Re-install the two screws in the
channel above the lamp space.
9. If mounting a single fixture, test it now. Refer to the
Troubleshooting Table for additional information. If
mounting multiple fixtures, return to the “Mounting
Instructions” and perform steps 7 and 8 in this section for each additional fixture.
Figure 4. Direct-Wiring into Rear Knock-out
4. If the electrical feed is at a side of the fixture, the Molex
connector will need to be removed from the plastic
end cap. Squeeze the fasteners on each side of the
connector and push the Molex connector into the
housing. Place the metal hard wire plate in place into
the end of the plastic end cap. See Figure 5.
WARNING
Figure 6. Standard Wiring Diagram
BE CERTAIN THAT POWER IS
TURNED OFF BE FORE CONNECTING FIXTURE TO SUPPLY
LINES. LIVE WIRES PRESENT A
POTENTIALLY FATAL SHOCK
HAZARD.
NOTE
Be sure all wiring is in accordance with local,
state, and national electrical codes.
NOTE Fixtures are intended to be connected to a
3-wire source of supply (hot, neutral, and
ground).
5. Using the FMC/Romex connector supplied, secure
the proper length power supply wiring to the housing
as shown in Figure 5.
6. Connect the power supply wiring as shown in Figure 6. Figure 7 illustrates typical wiring for a unit with
Figure 7. Wiring Diagram w/Optional 2-Circuit Switch
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APPROVED DIMMERS
IV. HALOGEN LAMP REPLACEMENT
IMPORTANT! Be sure to read and observe all
points of the Warning under “Installation.”
The following list of dimmers have been shown to work
with the Alkco Halogen Undercabinet Luminaires.
Manufacturer
Lutron
1. Remove the two screws securing the diffuser and remove the diffuser.
2. Gently remove the old lamp, by pulling it straight out.
NOTE
Do not touch the new lamp with your bare
hand. The natural oils in your hand will leave a
residue on the lamp and shorten its life.
3. Use a clean rag to handle the new lamp. Insert the
new lamp into the socket.
4. Re-install the diffuser and secure with two screws.
Leviton
Hunt Control
System
Model
C-41
Diva™ DV600P
LUMEA™ LU-600P
maestro™ MA-600
NOVO T*NTELV-600
SKYLARK S600
SKYLARK SELV-300P and SELV-303P
6621-P
ILLUMATECH DECORA 400VA
Incandescent 600W
MURAL DECORA 400VA
PLV5 500VA (Requires a minimum 35 W
load.)
TROUBLESHOOTING TABLE
Problem
Lamp(s) won’t go on.
Lamp(s) operate very
dimly.
Poor lamp life.
Some fixtures lit, while
others are not.
Probable Cause
1. Operating voltage not supplied.
2. Lamp not installed correctly.
3. “Dead” transformer.
4. Unit or wall dimmer turned completely
down.
1. Defective or old lamp.
2. Incorrect voltage to fixture (not
110–130 VAC).
3. Defective transformer.
4. Unit or wall dimmer turned completely
down.
1. Defective lamp (poor quality).
2. Voltage to fixture too high (greater than
130 VAC).
3. Defective transformer.
1. Not all fixtures are turned on.
2. Fixtures not making proper electrical
contact due to misalignment or bad
spacing.
3. A/B switch on dual circuit unit in wrong
position
Solutions
Check for open wire connection inside fixture.
Check for secure contact between lamp pins and
sockets.
Replace transformer (contact distributor).
Turn dimmer to full on.
Replace lamp. (Use only lamps from reputable
manufacturers.)
Check supply voltage.
Replace transformer (contact distributor).
Turn dimmer to full on.
Replace lamp. (Use only lamps from reputable
manufacturers.)
Check supply voltage.
Replace transformer (contact distributor).
Check rocker switch (if applicable) on each
fixture.
Re-install fixtures in a straight line, making sure
each fixture plugs securely into the next.
Place A/B switch in correct position.
LIMITED LIFETIME WARRANTY
CUSTOMER SERVICE
ALKCO LINCS undercabinet fixtures are carefully designed, manufactured, and 100% inspected to be free from defect of workmanship
and materials when used as intended. ALKCO agrees to replace or
repair any Lincs, halogen unit (except lamps and transformer) which
proves defective during the life of the product in the original installation. ALKCO’s obligation is limited to such replacement or repair and
ALKCO shall not be liable for any other damages, whether direct or
consequential. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. THIS LIMITED LIFETIME WARRANTY IS
IN LIEU OF ALL IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. Some States do not
allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you. Any abuse or misuse contrary to normal operations, including installation in harsh or corrosive environments, shall void this warranty. This warranty excludes all ALKCO
non-standard specified components. All defective material must be
returned, freight prepaid to Alkco Manufacturing Company, Repair
Department, 11500 West Melrose Avenue, Franklin Park, Illinois
60131. Replacements or repaired products will be shipped to you
F.O.B. our factory. This warranty gives you specific legal rights and
you may also have other rights which vary from state to state.
Should you require additional information regarding this
or other Alkco components, we invite you to call us at
Alkco. Our business hours are:
075-0129-3/01
Monday through Friday (except holidays)
8:00 am to 4:30 pm Central Time
Phone: (847) 451-0700
Fax: (847) 451-7512
ALKCO
where quality comes to light™
11500 Melrose Avenue, P.O. Box 1389
Franklin Park, IL 60131-8389
A JJI Lighting Group Company
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