Hydraulic Power Console HE 055 – 3 – 230V
Hydraulic Power Console HE 055 – 3 – 230V
content
Technical data
page
3
Manual
page
5
Hydraulic Schematic
page
6
Electrical wiring diagram
page
7
Parts Plan
page
8
Parts List
page
9
Hydraulic Power Console HE 055 – 3 – 230V
Technical data
Engine
construction
motor power
single Phase asynchronous motor - with capacitors with rotor
resistance
0,55kW in continuous operation
Hydraulikpumpe
constrction
flow
3-stage Radial piston pump
6,4 l/min bis 70 bar
1,8 l/min bis 200 bar
0,7 l/min bis 800 bar
maximum pressure 800 bar
hydraulic control
Wegeventil
construction
flow
maximum pressure
actuating voltage
4/2-poppet valve, electromagnetically actuated
max. 12 l/min
800 bar
1~230V 50Hz
Druckventil
(Drehmomentventil)
construction
spring-loaded Ball seat valve, manually adjustable
flow
max. 12 l/min
maximum pressure 800 bar
adjustment
ca. 25 bis 800 bar
Rückdruckventil
construction
flow
maximum pressure
adjustment
spring-loaded cone seat valve, fixed
max. 15 l/min
215 bar
ca. 25 bis 110 bar
Manometer
construction
size
accuracy
Bourdon gauge, glycerine filled
Ø100 mm
Kl. 1,0
Hydraulic Power Console HE 055 – 3 – 230V
Technical data
dimensions and weights
main dimensions
weight without oil
Gewicht
operational
oil filling
capacity
viscosity
protection
protection class
LxBxH440x240x470 mm
22,0 kg
28,0 kg
6l
ISO VG 46
IP 54
Attention: No ex. protection!
Hydraulic Power Console HE 055 – 3 – 230V
Operation Manual
Prior to using the pump
 Using the dipstick check the oil level in the tank.
 Check the pump, remote control and hydraulic twin line hoses for signs of damage.
 Connect the remote control unit.
 Connect the hydraulic hoses to the pump and tool ensuring that the couplings are free of
grit or dirt.
 Ensure that the torque control valve is set to zero by fully rotating it counter-clockwise.
 Connect the pump to the correct electrical supply. (See unit for details)
Operation
 Start the motor by pressing and releasing the white button on the remote control.
 The tool is pressurised by holding the white button down and depressurised by releasing
it.
 Pressing the black button on the remote control the motor stops.
 The motor will be stopped automatically after approximately 1 minute without any
operation of the remote control.
Torque setting
 While the motor is running press the white button on the remote control and hold it until
the piston is fully advanced.
 Continue to hold the white button and slowly rotate the torque control valve in a clockwise
direction until the required pressure/torque is shown on the pressure gauge.
 The white button should then be released, allow the piston to fully retract and then
operate the unit one more time to check the output pressure/torque is correct. If not
repeat.
 To reduce the pressure/torque turn the torque control valve anti-clockwise.
 If the desired pressure/torque has been reached rotate the wing nut on the torque control
valve clockwise. This will lock the torque control valve in place.
 To achieve full torque it is important that the wing nut on the torque control valve is
rotated fully anti-clockwise against the bottom of torque control valve and that the torque
control valve is turned fully clockwise.
Tightening and loosening bolts
 For bolting consult the tool manual.
After use
 Switch off the motor using the black switch on the remote control unit.
 Turn off the electrical supply.
 Having ensured that hydraulic pressure has been released, disconnect the hydraulic
hoses.
Hydraulic Power Console HE 055 – 3 – 230V
Hydraulikschaltplan
Hydraulic Power Console HE 055 – 3 – 230V
Hydraulic Power Console HE 055 – 3 – 230V
Hydraulic Power Console HE 055 – 3 – 230V
Parts List
Pos. designation
part Number
1
Electric motor control
ECS63G2-230-50 k
2
Pump unit complete
KP302 - 230
2.1
Wear rate for pumping unit
VS KP302 - 230
3
oil tank incl gasket
AB 7 D GK
4
Oil drain screw
GN740-G1/4
5
Ölschauglas mit Thermometer
GN650-127-B
6
bleed screw
GN552-31-G3/8-A-2
7
valve block compl.
MI 230V 800bar
8
clutch Kit
Cejn 115
9
pressure adjusting valve (new)
MVE4AR-700
9.1
pressure adjusting valve (exchange)
MVE4AR-700 AT
10
manometer
NG100 1000b Kl 1,0
11
solenoid valve
WG4-1 R WG230V
12
carrying handle
TR DKW 7.3
13
14
oil cooler
remote Control (no picture)
1-119-230V
FB el. 5m k