BL8830A QR/PSR CV/CC Controller GENERAL DESCRIPTION FEATURES BL8830A is a high performance, highly integrated QR (Quasi Resonant Mode) and Primary Side Regulation (PSR) controller for offline small power converter applications. BL8830A has proprietary QR/PSR control for high efficiency and low EMI. The IC can meet EPS Level 6 energy standard easily. The IC can support “No-snubber & No-Y” design in 5W charger applications. The IC also has built-in cable drop compensation function, which can provide excellent CV performance. BL8830A integrates functions and protections of Under Voltage Lockout (UVLO), VDD Over Voltage Protection (VDD OVP), Output Over Voltage Protection (Output OVP), Soft Start, Cycle-by-cycle Current Limiting (OCP), Pin Floating Protection, Gate Clamping, VDD Clamping. BL8830A is available in SOT23-6 package. ◆ Easily Meet EPS Level 6 ◆ Proprietary QR/PSR (Quasi-Resonant & Primary Side Regulation) Control for High Efficiency and Low EMI ◆ Support “No-Snubber & “No-Y” Design in 5W (5V/1A) Charger Applications ◆ Less than 70mW Standby Power ◆ ±5% CC and CV Precision ◆ Proprietary Cable Drop Compensation ◆ Cycle-by-Cycle Current Limiting ◆ Built-in Leading Edge Blanking (LEB) ◆ Pin Floating Protection ◆ Built-in Soft Start ◆ Output Over Voltage Protection ◆ VDD OVP & Clamp ◆ VDD Under Voltage Lockout (UVLO) APPLICATIONS ◆Battery chargers for cellular phones, cordless phones, PDA, digital cameras, etc. ◆Replaces linear transformer and RCC SMPS ◆AC/DC LED lighting www.belling.com.cn 1/7 V1.0 BL8830A QR/PSR CV/CC Controller GENERAL INFORMATION Pin Configuration The pin map is shown as below for SOT23-6. BL8830A is offered in SOT23-6 package. GND VD D G A TE C O M P CS IN V TERMINAL ASSIGNMENTS Pin Num. 1 2 3 Pin Name GND GATE CS I/O P O I 4 INV O 5 6 COMP VDD I P Description Ground Totem-pole gate driver output to drive the external MOSFET. Current sense pin. System feedback pin. This control input regulates both the output voltage in CV mode and output current in CC mode based on the flyback voltage of the auxiliary winding. Connect a capacitor between this pin and GND for CC regulation. IC power supply pin. OUTPUT POWER TABLE Product BL8830A Universal Voltage Adapter 18W Package Test Condition SOT23-6 Indoor temperature 40℃ Absolute Maximum Ratings (Note 1) Parameter VDD DC Supply Voltage VDD DC Clamp Current GATE pin COMP, CS voltage range INV voltage range Package Thermal Resistance (SOT-26) Maximum Junction Temperature Operating Temperature Range Storage Temperature Range Lead Temperature (Soldering, 10sec.) ESD Capability, HBM (Human Body Model) ESD Capability, MM (Machine Model) www.belling.com.cn 2/7 Value 35 10 20 -0.3~7 -0.7~7 250 150 -40~85 -65~150 260 3 250 Unit V mA V V V ℃/W ℃ ℃ ℃ ℃ kV V V1.0 BL8830A QR/PSR CV/CC Controller Recommended Operation Conditions (Note 2) Parameter Supply Voltage, VDD Operating Ambient Temperature Maximum Switching Frequency Value 10~30 -40~85 120k Unit V ℃ Hz Note 1. Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Note 2. The device is not guaranteed to function outside its operating conditions. BLOCK DIAGRAM www.belling.com.cn 3/7 V1.0 BL8830A QR/PSR CV/CC Controller ELECTRICAL CHARACTERISTICS (TA=25℃, VDD=16V, if not otherwise noted) Symbol Parameter Supply Voltage (VDD) I_Startup VDD Startup Current I_VDD_Op Operation Current Test Conditions Typ Max Unit 2 20 uA 0.65 1 mA 13.0 14.0 15.0 V 8.0 30 32 9.0 32 34 10.0 34 36 V V V 1.98 2.0 2.02 V VDD=UVLO(ON)-1V, Measure current into VDD VINV=1V,CL=0.5nF, VDD=20V VDD Under Voltage Lockout Exit (Startup) UVLO(OFF) VDD Under Voltage Lockout Enter VDD_OVP VDD Over Voltage Protection trigger VDD_Clamp VDD Zener Clamp Voltage Feedback Input Section(INV Pin) Internal Error Amplifier(EA) reference VINV_EA_Re input Output over voltage protection VINV_OVP threshold VINV_Short Output Short Circuit Threshold FClamp_Short Output Short Circuit Frequency Clamp Demagnetization comparator VINV_DEM threshold Tmin_OFF Minimum OFF time Tmax_OFF Maximum OFF time ICable_max Max Cable compensation current Current Sense Input Section (CS Pin) T_blanking CS Input Leading Edge Blanking Time Over Current Detection and Control TD_OC Delay Constant Current Section (COMP Pin) V_comp_ref Internal CC reference Gate Drive Output VOL Output Low Level VOH Output High Level VG_Clamp Output Clamp Voltage Level T_r Output Rising Time T_f Output Falling Time UVLO(ON) www.belling.com.cn Min 4/7 I(VDD)=7mA CL=1nF at GATE 490 Io=20mA (sink) Io=20mA (source) VDD=24V CL=0.5nF CL=0.5nF 2.4 V 0.65 50 V kHz 75 mV 2 2.8 40 us ms uA 500 ns 100 ns 500 7.5 16 700 35 510 mV 1 V V V ns ns V1.0 BL8830A QR/PSR CV/CC Controller OPERATION DESCRIPTION BL8830A is a high performance, multimode controlled, highly integrated QR (Quasi Resonant) Primary Side Regulation (PSR) controller. The built-in high precision CV/CC control with high level protection features make it very suitable for offline small power converter applications. ◆ Startup Current and Startup Control Startup current of BL8830A is designed to be very low (typically 2uA) so that VDD could be charged up above UVLO(ON) threshold level and device starts up quickly. A large value startup resistor can therefore be used to minimize the power loss yet reliable startup in application. ◆ Operating Current The operating current in BL8830A is as small as 0.65mA (typical). The small operating current results in higher efficiency and reduces the VDD hold-up capacitance requirement. ◆ QR/PSR Control BL8830A uses a proprietary QR/PSR control for high efficiency and low EMI. The IC works in Quasi-Resonant (QR) mode in Constant Current (CC) and Constant Voltage (CV) mode. In this way, the efficiency is boosted and the EMI is reduced greatly. The IC can easily meet EPS level 6 standard. ◆ Support “No-Snubber & No-Y” Design with 600V Power MOSFET BL8830A can support “No-snubber & No-Y” design with normal 600V power MOSFET in 5W (5V/1A) charger applications, which can reduce the system cost greatly. ◆ Constant Current (CC) Regulation I CC (mA) N 500(mV ) 2 RCS () In the equation above, N---- The turn ratio of primary side winding to secondary side winding. Rcs---- The sensing resistor connected between the Source to GND. ◆ Precision CV/CC Performance In BL8830A, the parameters are trimmed to tight range, which makes the system CC/CV to have less than 5% variation. www.belling.com.cn 5/7 ◆ Soft Start BL8830A features an internal soft start that slowly increases the threshold of cycle-by-cycle current limiting comparator during startup sequence. It reduces the stress on the secondary diode during startup. Every startup process is followed by a soft start activation. ◆ Proprietary Cable Voltage Drop Compensation in CV Mode When it comes to cellular phone charger applications, the battery is located at the end of cable, which causes typically several percentage of voltage drop on the actual battery voltage. BL8830A has a proprietary built-in cable voltage drop compensation block which can provide a constant output voltage at the end of the cable over the entire load range in CV mode. ◆ Leading Edge Blanking (LEB) Each time the power MOSFET is switched on, a turn-on spike occurs across the sensing resistor. To avoid premature termination of the switching pulse, an internal leading edge blanking circuit is built in. During this blanking period (500ns, typical), the cycle-by-cycle current limiting comparator is disabled and cannot switch off the gate driver. Thus, external RC filter with a small time constant is enough for current sensing. ◆ Minimum and Maximum OFF Time In BL8830A, a minimum OFF time (typically 2us) is implemented to suppress ringing when GATE is off. The minimum OFF time is necessary in applications where the transformer has a large leakage inductance, particularly at low output voltages or startup. The maximum OFF time in BL8830A is typically 2.8ms, which provides a large range for frequency reduction. In this way, a low standby power of 70mW can be achieved. ◆ Output OVP(Over Voltage Protection) and Output UVP (Under Voltage Protection) In BL8830A, the output OVP is integrated by plateau sampling the auxiliary winding in flyback phase. The threshold voltage for output OVP is 2.4V, as shown in Fig.1 Output OVP is auto-recovery mode protection (mentioned below). In BL8830A, when sensed INV voltage is below 0.65V, the IC will enter into Under Voltage Protection (UVP) mode, in which the switching frequency is clamped, as shown in Fig.1 V1.0 BL8830A QR/PSR CV/CC Controller ◆ VDD OVP(Over Voltage Protection) VDD OVP (Over Voltage Protection) is implemented in BL8830A and it is a protection of auto-recovery mode. ◆ Auto Recovery Mode Protection Once a fault condition is detected, switching will stop. This will cause VDD to fall because no power is delivered form the auxiliary winding. When VDD falls to UVLO(off) (typical 9.0V), the protection is reset and the operating current reduces to the startup current, which causes VDD to rise. However, if the fault still exists, the system will experience the above mentioned process. If the fault has gone, the system resumes normal operation. In this manner, the auto restart can alternatively enable and disable the switching until the fault condition is disappeared. Fig.1 ◆ Frequency Clamping @ Output Short Circuit In BL8830A, when INV voltage is below 0.65V, the IC will enter into Under Voltage Protection (UVP) mode, the switching frequency is fixed to 50KHz (typical). This protection is useful for LED short circuit protection. When output is short, the frequency clamping can lower power MOSFET Vds spike and the system reliability can be improved. In BL8830A, when output short circuit occurs, the IC will fix the switching frequency to 50KHz. In this way, the power MOSFET Vds spike voltage is suppressed greatly. www.belling.com.cn 6/7 ◆ Pin Floating Protection In BL8830A, if pin floating situation occurs, the IC is designed to have no damage to system. ◆ Soft Gate Drive BL8830A has a soft totem-pole gate driver with optimized EMI performance. An internal 16V clamp is added for MOSFET gate protection at higher than expected VDD input. V1.0 BL8830A QR/PSR CV/CC Controller PACKAGE MECHANICAL DATA SOT23-6L Symbol A A1 A2 b c D E E1 e e1 L L1 www.belling.com.cn Dimensions in Millimeters Min Max 1.050 1.250 0.000 0.100 1.050 1.150 0.300 0.400 0.100 0.200 2.820 3.020 1.500 1.700 2.650 2.950 0.950TYP 1.800 2.000 0.300 0.600 0.300 0.600 0° 8° 7/7 Dimensions in Inches Min Max 0.041 0.049 0.000 0.004 0.041 0.045 0.012 0.016 0.004 0.008 0.111 0.119 0.059 0.067 0.104 0.116 0.037TYP 0.071 0.079 0.012 0.024 0.012 0.024 0° 8° V1.0