Page 11-1
Power Supply and Media
Power Supply and Media
General Information
Selection Criteria ..................................................................................................................11-2
Quick Selection Guide ..........................................................................................................11-4
Three-Phase Power Media
Quick Selection
General
Table of Contents
Three-Phase Power Cordsets & Patchcords — Trunk Cable ..............................................11-6
Three-Phase Power Tees & Reducer — 4-Pole ..................................................................11-10
Three-Phase Power Receptacles, Male & Female..............................................................11-12
Control Power Media
Trunk and Drop Cables ......................................................................................................11-14
T-Ports ................................................................................................................................11-16
Introduction
Three-Phase Power Cordsets & Patchcords — Drop Cable ................................................11-8
Receptacles ........................................................................................................................11-17
Three-Phase and Control Power Media
Accessories ........................................................................................................................11-19
Power Supply .................................................................................... 11-20
Catalog Number Index ........................................................................ 12-1
Note: The products in this chapter are all suitable for use with ArmorStart® Distributed Motor
Controllers. For product information, see the Industrial Controls catalog or
www.ab.com/catalogs.
Connection
Systems
Shorting Plugs ....................................................................................................................11-18
11-Power
Supply & Media
8:10 AM
Safety
Connection
10/28/2010
Network Media
01_Intro
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Publication M117-CA001A-EN-P
11-1
01_Intro
10/28/2010
8:10 AM
Page 11-2
Power Supply and Media
Selection Criteria
General
Quick Selection
Description
Three-Phase Power Media
Control Power Media
The power media offers both three-phase
and control power cable systems of
cordsets, patchcords, receptacles, tees,
reducers and accessories, to be used with
the ArmorStart Distributed Motor Controller.
These cable system components allow
quick connection of ArmorStart Distributed
Motor Controllers, thereby reducing
installation time. They provide for
repeatable, reliable connection of the threephase and control power to the ArmorStart
Distributed Motor Controller and motor, by
providing a plug and play environment that
also avoids system mis-wiring.
The three-phase power media offers quick
disconnect cables that provide a secure
connection to the ArmorStart Distributed
Motor Controller. The connectors can be
straight or right angled and are physically
keyed to prevent wiring mishaps. The
cabling options include:
Cordsets: Cable with integral male or
female connector at one end and flying
leads at the other
Patchcords: Cable with integral
connector at each end (one male, one
female)
The control power media offers a mini
disconnect cables that provides a secure
connection to the ArmorStart Distributed
Motor Controller. The control power media
components are a 6-pin/5-used
configuration to prevent mis-wiring with
network connectors. The connectors can
be straight or right angled and are
physically keyed to prevent wiring mishaps.
The cabling options include:
Cordsets: Cable with integral male or
female connector at one end and flying
leads at the other
Available in 2, 5, or 10 m lengths.
Patchcords: Cable with integral
connector at each end (one male, one
female)
Available in 1, 2, 3, 5, or 10 m lengths.
Introduction
Compared to the traditional conduit
installations, with power media you profit
and benefit from:
Reduce commissioning time
Plug and play design eliminates wiring
errors
Increased system design flexibility
No special tools required
Reduced labor costs
Available in 0.5, 1, 1.5, 2, 2.5, 3, 4, 6, 8, 10,
12, or 14 m lengths.
The three-phase power tee, reducing tee,
and reducer offers flexibility in system
design.
The receptacles provide a termination point
at the panel and motor junction box. The
female receptacles can be used for a panel
mount connection. The male receptacles
can be used for a quick disconnect at the
motor junction box.
Three-phase power media components are
rated for motor branch circuits per
UL 2237.
The control power tees offers flexibility in
system design. The 6-pin/5-used T-port
connects a single drop line to the trunk.
Two types of tees are offered. The E-stop In
tee is used to connect to the Bulletin 800F
On-Machine E-Stop station using a control
power media patchcord. The E-stop Out
tee is used with cordset or patchcord to
connect to the ArmorStart Distributed
Motor Controller.
Connection
Systems
The receptacles provide a termination point
at the panel and ArmorStart Distributed
Motor Controller. The female receptacles
can be used for a panel mount connection.
The male receptacles can be used for a
quick disconnect at the ArmorStart
Distributed Motor Controller with gland
plate design.
Power Supplies
Bulletin 1607 power supplies provide:
11-Power
Supply & Media
IP67 and NEC Class 2 ratings
Vacuum encapsulation technology
Quick connectors
Smooth surface, suitable for washdown
Safety
Connection
Network Media
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11-2
Publication M117-CA001A-EN-P
10/28/2010
8:10 AM
Page 11-3
Power Supply and Media
Selection Criteria
Media Diagram Suitable for ArmorStart®
General
Enclosure
PLC
Bulletin 1606
Power Supply
1606-XLSDNET4
DeviceNet
Power Supply
Bulletin 283
ArmorStart
Bulletin 280/281
ArmorStart
Quick Selection
Bulletin 1492FB
Branch Circuit
Protective Device
Bulletin 284
ArmorStart
Introduction
RESET
Connection
Systems
OFF
E-Stop
Out
E-Stop
In
1. 3-Phase Power Patchcord (Trunk) .....
11-6
6. Control Power Patchcord ...................... 11-14
11. DeviceNet Patchcord (Drop) ..................
6-26
2. 3-Phase Power T-port ............................. 11-10
7. Control Power T-port — E-Stop OUT
11-16
(Cat. No. 898N-653ES-NKF)..................
12. DeviceNet Receptacle .............................
6-28
3. 3-Phase Power Patchcord (Drop) ......
8. Control Power Receptacle .................... 11-17
13. DeviceNet Terminator ...............................
6-33
4. 3-Phase Power Reducer ........................ 11-10
9. DeviceNet Patchcord (Trunk) ...............
6-24
14. Control Power T-port — E-Stop IN
11-16
(Cat. No. 899N-653ST-NKF)....................
5. 3-Phase Power Receptacle .................. 11-12
10. DeviceNet T-port .....................................
6-34
11-8
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Publication M117-CA001A-EN-P
Safety
Connection
11-Power
Supply & Media
Bulletin 800F
Emergency Stop
Push Button
Network Media
01_Intro
11-3
01_Intro
10/28/2010
8:11 AM
Page 11-4
Power Supply and Media
Quick Selection Guide
Three-Phase Power Media
General
Quick Selection
Introduction
Three-Phase Power
Trunk Cable
Three-Phase Power
Drop Cable
Description
Cordset - Cable with
Integrel Female or Male
connector on one end
PatchCord - Cable with
integrel female or male
connector on each end
Cordset - Cable with
Integrel Female or Male
connector on one end
PatchCord - Cable with
integrel female or male
connector on each end
Tee - Connects to a single
drop line to trunk with M35
Sealing Caps offered in
Female receptacles are a
connectors
versions to interface with
panel mount connector
Reducing Tee - Connects
female or male connectors
with flying leads
to a single M22 drop line
Locking Clips clamshell
Male receptacles are a
to trunk M35 connector
design clips over three
motor juction box mounted
Reducer - Connects from
power phase connector to
connector with flying leads
M35 male connector to
limit customer access
M22 female connector
Features
Rated for Motor Branch
Circuits
- Meets UL 2237 for
Industrial Machinery
- 65ka High fault rating
(SCCR)
- Rated for wash down
environments
Straight or Right Angle
Connectors
4-pin connector type
Cable Rating:
TC-ER/STOOW
Multiple Standard lengths
Rated for Motor Branch
Circuits
- Meets UL 2237 for
Industrial Machinery
- 65ka High fault rating
(SCCR)
- Rated for wash down
environments
Straight or Right Angle
Connectors
4-pin connector type
Cable Rating: TCER/STOOW
Multiple Standard lengths
Rated for Motor Branch
Circuits
- Meets UL 2237 for
Industrial Machinery
- 65ka High fault rating
(SCCR)
- Rated for wash down
environments
Trunk Tee, Reducing Tee
and Reducer
4-pin connector type
Rated Voltage
Connector Body
Dimensions
Connection
Systems
Product Selection
600V
Three-Phase Power
Tees and Reducers
600V
600V
Straight:
88.9 mm x 38.6 mm
Right Angle:
75.5 mm x 74 mm
Straight:
56. mm x 25.4 mm
Right Angle:
44.9 mm x 40.4 mm
Trunk Tee:
108 mm x 73.6 mm
Reducing Tee:
108 mm x 65.5 mm
Reducer:
112.5 mm x 38.1 mm
See page 11-6
See page 11-8
See page 11-10
Three-Phase Power
Receptacles
Three-Phase Power
Accessories
Rated for Motor Branch
Circuits
- Meets UL 2237 for
Industrial Machinery
- 65ka High fault rating Sealing Caps - Available in
(SCCR)
M35 and M22 styles
- Rated for wash down Locking Clips - Designed
environments
for M35 and M22
Male and female
connectors
configurations
4-pin connector type
1/2 in. NPT
Available in 1 meter length
⎯
600V
M22 Female:
33.45 mm x 25.45
M22 Male:
28.04 mm x 25.45
M35 Female:
71.12 mm x 38.10
M35 Male:
63.50 mm x 38.10
mm
mm
⎯
mm
mm
See page 11-12
See page 11-19
11-Power
Supply & Media
Control Power Media
Safety
Connection
Control Power
Cordsets & Patchcords
Control Power
T-ports
Control Power
Receptacles
Control Power
Shorting Plugs
Control Power
Accessories
Network Media
Description
Cable with integral
Cable with single male
connector on either one or
connector attached to
both ends
two female connectors
Panel mount connector Integral connector with
with flying leads
leads shorted for
specific application
requirements
Sealing caps, mounting
nuts, and sealing
washers
Features
6-pin/5-used configuration 6-pin/5-used
Male and female
configuration
Straight or right angle
Compact design
versions
Color-coded E-stop in
16 AWG conductors, cable
and E-stop out
dual rated UL TC/Open
configurations
Wiring and STOOW
Multiple Standard lengths
6-pin/5-used
configuration
Male and female
16 AWG conductors
1/2 NPT mounting
threads
Multiple standard
lengths
Rugged durable
construction
Designed to mate with
Control Power media
Rated Voltage
Connector Body
Dimensions
Product Selection
600V
Straight:
56 x 25 mm (2.2 x 1 in.)
Right Angle:
40 x 45 mm (1.6 x 1.8 in.)
See page 11-14
600V
600V
600V
⎯
72 x 64 mm (2.8 x 2.5 in.)
30 x 25 mm (1.2 x 1 in.)
56 x 25 mm (2.2 x 1 in.)
⎯
See page 11-16
See page 11-17
See page 11-18
See page 11-19
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11-4
6-pin/5-used
configuration
Male
Multiple versions color
coded for simple
identification
Publication M117-CA001A-EN-P
10/28/2010
8:11 AM
Page 11-5
Power Supply and Media
Quick Selection Guide
General
Power Supply
Power Supply
50...200 W
Input Voltage /
Primary Voltage
90…264V AC
100…300V DC
Efficiency
82…89%
Output Voltage /
Secondary Voltage
24V DC
Rated Output
Current
2…8 A
Operating
Temperature Range
(Tamb)
-25…+60 °C
>60 °C with derating
Non-Operating
Temperature Range
-40…+85 °C
Certifications
CE, UL 508 (UL Listed), UL 60950 (cURus)
IEC/EN 60950, EN 60529, CE EN 60950; cULus Listed, UL508, cURus Recognized UL60950/CSA C22.2, No. 60950-1
control media an intermediate junction box, or field installable connector, is required.
Connection
Systems
Note: When used with
See page 11-20
ArmorConnect®
11-Power
Supply & Media
Product Selection
Safety
Connection
Standards
Quick Selection
Output Power
150% power boost
Quick connectors
Smooth surface, suitable for washdown
Introduction
Features
IP67 and NEC Class 2 ratings
Vacuum encapsulation technology
Dual output availability
Network Media
01_Intro
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Publication M117-CA001A-EN-P
11-5
02_ThreePhase
10/28/2010
8:25 AM
Page 11-6
Power Media
Three Phase Power Cordsets and Patchcords — Trunk Cables
25 A, TC-ER/STOOW PVC
Specifications
Certifications UL Listed File No. E318496, Guide PVVA
General
Standards Compliance UL 2237
Mechanical
Coupling Nut Black anodized aluminum
Housing Black PVC
Insert Black PVC
Cable Diameter
0.775 in. +/- 0.12 in. (19.68 mm +/- 0.5 mm) with four 10 AWG
conductors
Quick Selection
Electrical
Contacts Copper alloy with gold over nickel plating
Cable Black PVC, dual rated UL TC/open wiring and STOOW
Cable Rating 600V AC/DC
Features
Introduction
Listed per UL 2237 for use in motor
branch circuits per NFPA 79
One piece molded design, M35
connection
Can be used as a drop cable for 25 A
rated ArmorStart Distributed Motor
Controller or when desired to minimize
voltage drops on extended cable runs
Assembly Rating 600V @ 25 A
Circuit Breaker: Suitable for use on a circuit capable of delivering not
more than 65000 RMS Symmetrical Amperes at 480V AC maximum
when protected by Bul. 140U-H frame circuit breaker, not rated more
than 480V, 100 A and a maximum interrupting of 65000 RMS
Short Circuit Current Rating
Symmetrical Amperes.
(SCCR)
Fusing: Suitable for use on a circuit capable of delivering not more
than 65000 RMS Symmetrical Amperes at 600V AC maximum when
protected by CC, J, and T class fuses.
Environmental
Enclosure Type Rating IP67, NEMA 4 & 6P; 1200 psi washdown
Operating Temperature
UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW
600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
Connection
Systems
Female straight
Female 90 deg.
49.5 - 57.1
(1.95 - 2.25)
88.9 (3.50)
74.7
38.6
(1.52)
(2.94)
11-Power
Media
38.6
(1.52)
Male 90 deg.
Male straight
49.5 - 57.1
(1.95 - 2.25)
88.9 (3.50)
74.7
38.6
(1.52)
(2.94)
Safety
Connection
38.6
(1.52)
Network Media
Example of Cordset
Example of Patchcord
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11-6
Publication M117-CA001A-EN-P
02_ThreePhase
10/28/2010
8:25 AM
Page 11-7
Power Media
Three Phase Power Cordsets and Patchcords — Trunk Cables
25 A, TC-ER/STOOW PVC
Pinout and Color Code
Face View Pinout
Female
Male
1 Black
2 Green/Yellow Extended PIN
3 Red
4 White
Quick Selection
Color Code
General
4-Pin
Cordsets
Cat. No.
Pin Count
4-pin
Assembly Rating
600V, 25 A
Straight Female
280-PWRM35E-M1
Right-Angle Female
280-PWRM35F-M1
Assembly Rating
600V, 25 A
Straight Female
Straight Male
280-PWRM35A-M1
Right-Angle Female
Straight Male
280-PWRM35B-M1
Straight Male
280-PWRM35G-M1
Right-Angle Male
280-PWRM35H-M1
Patchcords
Introduction
Product Selection
Pin Count
4-pin
Straight Female
Right-Angle Male
280-PWRM35C-M1
Right-Angle Female
Right-Angle Male
280-PWRM35D-M1
Stainless steel version may be ordered by adding S to the cat. no. (Example: Cat. No. 280S-PWRM35A-M*)
1 Replace symbol with code from table below that represents length desired.
1.62
3.3
4.9
6.5
8.1
9.8
13.1
19.7
26.2
32.8
39.4
45.9
0.5
1
1.5
2
2.5
3
4
6
8
10
12
14
Code
05
1
015
2
025
3
4
6
8
10
12
14
Network Media
Safety
Connection
11-Power
Media
Feet
Meters
Connection
Systems
Cat. No.
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11-7
02_ThreePhase
10/28/2010
8:25 AM
Page 11-8
Power Media
Three Phase Power Cordsets and Patchcords — Drop Cables
10 A, TC-ER/STOOW PVC
Specifications
Certifications UL Listed File No. E318496, Guide PVVA
General
Standards Compliance UL 2237
Mechanical
Coupling Nut Black anodized aluminum
Housing Black PVC
Insert Black PVC
Cable Diameter
0.43 in. +/- 0.12 in. (10.9 mm +/- 0.5 mm) with four 16 AWG
conductors
Quick Selection
Electrical
Contacts Brass with gold over nickel plating
Cable Black PVC, dual rated UL TC/open wiring and STOOW
Cable Rating 600V AC/DC
Assembly Rating 600V @ 10 A
Features
Introduction
Listed per UL 2237 for use in motor
branch circuits per NFPA 79
One-piece molded design, M22
connection
Can be used as a trunk cable for 10 A
rated ArmorStart Distributed Motor
Controller
Can be used as a 10 A non-shielded
motor cable
Fusing: Suitable for use on a circuit capable of delivering not more
Short Circuit Current Rating than 65000 RMS Symmetrical Amperes at 600V AC maximum when
(SCCR) protected by CC, J, and T class fuses, rated 40 A non-time delay or
20 A time delay.
Environmental
Enclosure Type Rating IP67, NEMA 4 & 6P; 1200 psi washdown
Operating Temperature
UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW
600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
Female 90 deg.
Female straight
32.5 (1.28)
56.1 (2.21)
Connection
Systems
40.4
(1.59)
25.4
(1.00)
25.4
(1.00)
Male 90 deg.
Male straight
32.5 (1.28)
11-Power
Media
59.4 (2.34)
43.2
(1.70)
25.4
(1.00)
25.4
(1.00)
Safety
Connection
Example of Cordset
Network Media
Example of Patchcord
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11-8
Publication M117-CA001A-EN-P
02_ThreePhase
10/28/2010
8:25 AM
Page 11-9
Power Media
Three Phase Power Cordsets and Patchcords — Drop Cables
10 A, TC-ER/STOOW PVC
Pinout and Color Code
Face View Pinout
Female
Male
1 Black
2 White
3 Red
4 Green/Yellow Extended PIN
Quick Selection
Color Code
General
4-Pin
Product Selection
Cordsets Assembly Rating
600V, 10 A
Straight Female
280-PWRM22E-M1
Right-Angle Female
280-PWRM22F-M1
Assembly Rating
600V, 10 A
Straight Female
Straight Male
280-PWRM22A-M1
Right-Angle Female
Straight Male
280-PWRM22B-M1
Straight Male
280-PWRM22G-M1
Right-Angle Male
280-PWRM22H-M1
Patchcords Introduction
Cat. No.
Pin Count
4-pin
Pin Count
4-pin
Straight Female
Right-Angle Male
280-PWRM22C-M1
Right-Angle Female
Right-Angle Male
280-PWRM22D-M1
Stainless steel version may be ordered by adding S to the cat. no. (Example: Cat. No. 280S-PWRM22A-M*)
1 Replace symbol with code from table below that represents length desired.
1.62
3.3
4.9
6.5
8.1
9.8
13.1
19.7
26.2
32.8
39.4
45.9
0.5
1
1.5
2
2.5
3
4
6
8
10
12
14
Code
05
1
015
2
025
3
4
6
8
10
12
14
Network Media
Safety
Connection
11-Power
Media
Feet
Meters
Connection
Systems
Cat. No.
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Publication M117-CA001A-EN-P
11-9
02_ThreePhase
10/28/2010
8:25 AM
Page 11-10
Power Media
Three Phase Power Tees and Reducers — 4-Pole
Specifications
Certifications UL Listed File No. E318496, Guide PVVA
General
Standards Compliance UL 2237
Mechanical
Coupling Nut Black anodized aluminum (trunk), black zinc die cast (drop)
Housing Black PVC
Insert Black PVC
Electrical
Contacts Copper alloy with gold over nickel plating
Quick Selection
Features
Voltage 600V AC/DC
Listed per UL 2237 for use in motor
branch circuits per NFPA 79
− One-piece molded design
− M35 power tee
− M35 power tee with M22 reducing drop
− M35 to M22 straight reducer
4-pin T-port connects a single drop line
to the trunk
4-pin configuration
Trunk tee: 25 A
Assembly Rating Reducing tee: trunk 25 A / drop 15 A
Reducer: 15 A
Introduction
Trunk Tee
Fusing: Suitable for use on a circuit capable of delivering not more
than 65000 RMS Symmetrical Amperes at 600V AC maximum when
protected by CC, J, and T class fuses
Circuit Breaker: Suitable for use on a circuit capable of delivering not
more than 65000 RMS Symmetrical Amperes at 480V AC maximum
when protected by Bul. 140U-H frame circuit breaker, not rated more
Short Circuit Current Rating
than 480V, 100 A and a maximum interrupting of 65000 RMS
(SCCR)
Symmetrical Amperes.
Reducing Tee & Reducer
Fusing: Suitable for use on a circuit capable of delivering not more
than 65000 RMS Symmetrical Amperes at 600V AC maximum when
protected by CC, J, and T class fuses, rated 40 A non-time delay or
20 A time delay.
Environmental
Enclosure Type Rating IP67, NEMA 4 & 6P; 1200 psi washdown
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
112.5
(4.43)
38.1
(1.50)
M22
FEMALE
M35
MALE
#1
#1
BLACK
#2
#2
#3
RED
#4
25.4
(1.00)
#3
GREEN/YELLOW
WHITE
#4
WIRING DIAGRAM
108.0
(4.25)
#1 BLACK
#2 GREEN/YELLOW
#4 WHITE
#3 RED
#4 - WHITE
#1 BLACK
73.7 (2.90)
#3 - RED
#4 WHITE
EXTENDED PIN 2
GREEN/YELLOW LEAD
38.0
(1.50)
#4 - GREEN/YELLOW
108.0
(4.25)
KEYWAY
#3 RED
EXTENDED PIN 2
GREEN/YELLOW LEAD
#1 BLACK
#2 GREEN/YELLOW
#4 WHITE
19.0
(0.75)
38.0
(1.50)
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11-10
Publication M117-CA001A-EN-P
#1 BLACK
#1 - BLACK
#3 RED
Network Media
65.3 (2.57)
#2 - WHITE
#4 GREEN/YELLOW
#3 - RED
FEMALE
WIRING DIAGRAM
MALE
Power Tee - Reducing Drop
FEMALE
Safety
Connection
FEMALE
WIRING DIAGRAM
19.0
(0.75)
MALE
#3 RED
KEYWAY
#2 GREEN/YELLOW
#1 - BLACK
#2 - GREEN/YELLOW
#2 WHITE
11-Power
Media
Power Tee
FEMALE
Connection
Systems
Reducer
02_ThreePhase
10/28/2010
8:25 AM
Page 11-11
Power Media
Three Phase Power Tees and Reducers — 4-Pole
Pinout and Color Code
Face View Pinout
Trunk Tee: 25 A
A
Reducer:
Trunk 25 A / Drop 15 A
M22 Connector
Female
Male
1 Black
2 Green/Yellow
Extended PIN
3 Red
4 White
Female
Male
1 Black
2 Green/Yellow
Extended PIN
3 Red
4 White
Female
3 Red
4 Green/Yellow
Extended PIN
1 Black
2 White
Introduction
B
C
Male
Female
1 Black
2 Green/Yellow
Extended PIN
3 Red
4 White
1 Black
2 White
3 Red
4 Green/Yellow
Extended PIN
Product Selection
Tees and Reducing Adapters Assembly Rating
Color Code
25 A
A
Cat. No.
280-T35
M35, 3-Phase Power Tee Reducing drop M22, 4-pole
Trunk 25 A/Drop 15 A
B
280-RT35
M35, 3-Phase Reducing Adapter, 4-pole
15 A
C
280-RA35
11-Power
Media
Description
M35, 3-Phase Power Tee, 4-pole
Connection
Systems
Reducing Tee:
Trunk 25 A / Drop 15 A
M35 Connector
Quick Selection
Color Code
General
4-Pin
Assembly Rating
Network Media
Safety
Connection
Stainless steel version may be ordered by adding S to the cat. no. (Example: Cat. No. 280S-T35)
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Publication M117-CA001A-EN-P
11-11
02_ThreePhase
10/28/2010
8:25 AM
Page 11-12
Power Media
Three Phase Power Receptacles — Male and Female
16 & 10 AWG, 1/2 in. NPT Mount
Specifications
Certifications UL Listed File No. E318496, Guide PVVA
General
Standards Compliance UL 2237
Mechanical
Insert Black PVC
Receptacle Shell Material
Black anodized aluminum (female) and zinc die cast, black E-coat
(male)
Electrical
Contacts
Copper alloy with gold over nickel plating (trunk), brass with gold over
nickel plating (drop)
Quick Selection
Cable Rating 600V AC/DC
Assembly Rating
Features
Introduction
Listed per UL 2237 for use in motor
branch circuits per NFPA 79
16 & 10 AWG conductors
4-pin configuration, M35 or M22
connection
Female receptacles can be used for panel
mount connection
Male receptacles can be used for quick
disconnect motor junction box
1/2 in.-14 NPT threads
4-pin — 10 AWG, 600V @ 25 A
4-pin — 16 AWG, 600V @ 10 A
4-pin — 10 AWG
Fusing: Suitable for use on a circuit capable of delivering not more
than 65000 RMS Symmetrical Amperes at 600V AC maximum when
protected by CC, J, and T class fuses
Circuit Breaker: Suitable for use on a circuit capable of delivering not
more than 65000 RMS Symmetrical Amperes at 480V AC maximum
when protected by Bul. 140U-H frame circuit breaker, not rated more
Short Circuit Current Rating
than 480V, 100 A and a maximum interrupting of 65000 RMS
(SCCR)
Symmetrical Amperes.
4-pin — 16 AWG
Fusing: Suitable for use on a circuit capable of delivering not more
than 65000 RMS Symmetrical Amperes at 600V AC maximum when
protected by CC, J, and T class fuses, rated 40 A non-time delay or
20 A time delay.
Environmental
Enclosure Type Rating IP67, NEMA 4 & 6P; 1200 psi washdown
Approximate Dimensions
Connection
Systems
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
18.49
(0.728)
45.26
(1.782)
280-M22F-M1
280-M35F-M1
3.81
(0.150)
12.09 (0.476)
11-Power
Media
7.32
(0.288)
1000
(39.37)
7.62 +/-2.54
(0.30 +/- 0.10)
11.89 (0.468)
6.35 (0.25)
1000
(39.37)
15.95
(0.628)
51.61
(2.032)
280-M22M-M1
280-M35M-M1
Safety
Connection
6.35 (0.25)
28.04
(1.104)
4.75
(0.187)
1000
(39.37)
11.89 (0.468)
1000
(39.37)
Network Media
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11-12
Publication M117-CA001A-EN-P
02_ThreePhase
10/28/2010
8:25 AM
Page 11-13
Power Media
Three Phase Power Receptacles — Male and Female
16 & 10 AWG, 1/2 in. NPT Mount
Pinout and Color Code
Face View Pinout
General
4-Pin
M35 Connector
M22 Connector
Color Code
16 AWG, 600V, 10 A
A
10 AWG, 600V, 25 A
B
Female
Male
1 Black
2 Green/Yellow
Extended PIN
Female
Male
1 Black
2 White
3 Red
4 Green/Yellow
Extended PIN
3 Red
4 White
Quick Selection
Assembly Rating
Introduction
Product Selection
Receptacles Cat. No.
Pin Count
4-pin
Assembly Rating
Color Code
Female
Male
16 AWG, 600V, 10 A
A
280-M22F-M1
280-M22M-M1
10 AWG, 600V, 25 A
B
280-M35F-M1
280-M35M-M1
Connection
Systems
Stainless steel version may be ordered by adding S to the cat. no. (Example: Cat. No. 280S-M22F-M1)
Accessories
Mounting Nuts and Flat Seals
Pkg.
Quantity
Description
Mounting nuts for 1/2 in.-14 NPT threaded receptacles
10
889A-U1FSL-10
Network Media
Safety
Connection
11-Power
Media
Flat sealing washers for 1/2 in.-14 NPT threaded receptacles
Cat. No.
889A-U1NUT-10
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Publication M117-CA001A-EN-P
11-13
03_ControlPower
10/28/2010
8:26 AM
Page 11-14
Power Media
Control Power Trunk and Drop Cables
6-Pin/5-Used 16 AWG, STOOW PVC
Trunk and Drop Cables
Specifications
Mechanical
General
Coupling Nut Black epoxy coated zinc
Overmold Black Riteflex TPE
Insert Yellow Riteflex TPE
Contacts Brass/gold over palladium nickel
Cable Grey PVC, 16 AWG, dual rated UL TC/open wiring and STOOW
Cable Diameter 0.44 in. +/- 0.12 in. (11.18 mm +/- 0.5 mm)
Electrical
Quick Selection
Features
6-pin/5-used configuration to prevent
mis-wiring with network connectors
One piece molded design
16 AWG exposed run (TC-ER) rated
cable
Red overmolds to indicate presence of
E-stop wiring
Cable Rating
UL Type TC 600V 90 °C Dry 75 °C Wet, Open Wiring or MTW 600V 90
°C or STOOW 105 °C 600V - CSA STOOW 600V FT2
Assembly Rating 600V, 10 A
Environmental
Enclosure Type Rating IP67, NEMA 6P, 1200 psi washdown
Operating Temperature -20…+90 °C (-4…+194 °F)
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
Introduction
39.6 (1.56)
56.1 (2.21)
25.4
(1.0) dia.
25.4
(1.0) dia.
32.5
(1.28)
7/8 in.
16 UN-2B
Connection
Systems
Female Straight
Female 90 Deg.
40.6 (1.6)
59.4 (2.34)
11-Power
Media
32.5
(1.28)
Extended Pin 3
25.4
(1.0) dia.
7/8 in.
16 UN-2B
Male Straight
Male 90 Deg.
Safety
Connection
Example of Cordset
Network Media
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11-14
Publication M117-CA001A-EN-P
Example of Patchcord
03_ControlPower
10/28/2010
8:26 AM
Page 11-15
Power Media
Control Power Trunk and Drop Cables
6-Pin/5-Used 16 AWG, STOOW PVC
Pinout and Color Code
Face View Pinout
Female
Male
1 Red (+)
2 Black (-)
3 Green (GND)
4 Blank/Not Used
5 Blue (S1)
6 White (S2)
Quick Selection
Color Code
General
6-pin/5-used
Product Selection
Cordsets
Assembly Rating
Straight Female
Right-Angle Female
Straight Male
Right-Angle Male
6-Pin/5-used
16 AWG 600V, 10 A
889N-F65GF-1
889N-R65GF-1
889N-M65GF-1
889N-E65GF-1
1 Replace symbol with length in meters (2, 5, or 10 standard)
Feet
6.5
16.4
Meters
2
5
32.8
10
Code
2
5
10
Introduction
Cat. No.
Pin Count
Cat. No.
Pin Count
Assembly Rating
Straight Female
Straight Male
6-Pin/5-used
16 AWG 600V, 10 A
889N-F65GFNM-
Right-Angle Female
Straight Male
Straight Female
Right-Angle Male
Right-Angle Female
Right-Angle Male
889N-R65GFNM-
889N-F65GFNE-
889N-R65GFNE-
32.8
Replace symbol with length in meters (1, 2, 3, 5, or 10 standard)
3.3
6.5
9.8
16.4
1
2
3
5
10
Code
1
2
3
5
10
Network Media
Safety
Connection
11-Power
Media
Feet
Meters
Connection
Systems
Patchcords
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Publication M117-CA001A-EN-P
11-15
03_ControlPower
10/28/2010
8:26 AM
Page 11-16
Power Media
Control Power T-Ports
6-Pin/5-Used
T-Ports
Specifications
Mechanical
General
Coupling Nut Black epoxy coated zinc
Housing Riteflex TPE
Insert Yellow Riteflex TPE
Contacts Brass/gold over palladium nickel
Electrical
Assembly Rating 600V, 10 A
Environmental
Quick Selection
Enclosure Type Rating IP67, NEMA 6P, 1200 psi washdown
Features
6-pin/5-used configuration to prevent
mis-wiring with network connectors
One piece molded design
Durable compact design
Operating Temperature -20…+90 °C (-4…+194 °F)
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
28.5
(1.12)
71.8 (2.8)
Pin 1
Pin 5
Pin 2 Blank
Introduction
14.6
(0.57)
Pin 4
Pin 6
Pin 3
9.8 (0.38) Dia.
2 Places
4.5 (0.17) Dia.
2 Places
38
(1.49)
Product Selection
T-Ports
Configuration
Assembly Rating
Connection
Systems
E-stop out
600V, 10 A
Overmold Color
Red
Wiring Diagram
1
2
3
5
2
3
5
6
6
1
11-Power
Media
E-stop in
600V, 10 A
2
3
898N-653ES-NKF
5 6
1
2
3
5
6
Black
Cat. No.
1
1
2
3
5
6
1
2
3
898N-653ST-NKF
5 6
Pinout and Color Code
Face View Pinout
Safety
Connection
6-pin/5-used
Network Media
Color Code
Female
Male
1 Red
2 Black
3 Green
4 Blank/Not Used
5 Blue
6 White
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11-16
Publication M117-CA001A-EN-P
03_ControlPower
10/28/2010
8:26 AM
Page 11-17
Power Media
Control Power Receptacles
6-Pin/5-Used
Receptacles
Specifications
Mechanical
Male: black epoxy coated zinc die cast
Female: black anodized aluminum
General
Receptacle Shell
Insert Yellow PVC
Contacts Brass/gold over palladium nickel
Electrical
Assembly Rating 600V, 10 A
Features
Environmental
Quick Selection
Enclosure Type Rating IP67, NEMA 6P, 1200 psi washdown
Operating Temperature -20…+90 °C (-4…+194 °F)
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
28.1 (1.11)
12.2 (0.48)
1/2 in. 14 NPT Thread
177.8 (7.0)
3.81 (0.15)
3.81 (0.15)
7.32 (0.28)
21.3 (0.84)
Dia.
25.07
(0.98)
Dia.
4.78 (0.18)
7/8 in. 16 UNS-2A
thread
7/8 in. 16 UNS-2A
thread
152.4/203.2 (6.0/8.0)
Epoxy Filled
11.1
(0.44)
30.5 (1.2)
1/2 in. 14 NPT
Introduction
6-pin/5-used configuration to prevent
mis-wiring with network connectors
1/2 in.-14 NPT threads
Product Selection
Receptacles
Assembly Rating
Female
Male
6-Pin/5-used
16 AWG 600V, 10 A
888N-D65AF1-1
888N-M65AF1-1
Connection
Systems
Cat. No.
Pin Count
1 Replace symbol with length in meters (0.3 or 1 standard)
Pinout and Color Code
Face View Pinout
Male
4 Blank/Not Used
5 Blue (S1)
6 White (S2)
Network Media
Color Code
Female
1 Red (+)
2 Black (-)
3 Green (GND)
Safety
Connection
11-Power
Media
6-pin/5-used
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Publication M117-CA001A-EN-P
11-17
03_ControlPower
10/28/2010
8:26 AM
Page 11-18
Power Media
Control Power Shorting Plugs
6-Pin/5-Used
Shorting Plugs
Specifications
Mechanical
General
Coupling Nut Black epoxy coated zinc
Overmold Riteflex TPE
Insert Yellow Riteflex TPE
Contacts Brass/gold over palladium nickel
Electrical
Assembly Rating 600V, 10 A
Environmental
Quick Selection
Enclosure Type Rating IP67, NEMA 6P, 1200 psi washdown
Operating Temperature -20…+90 °C (-4…+194 °F)
Features
6-pin/5-used configuration to prevent
mis-wiring with network connectors
1/2 in.-14 NPT threads
Approximate Dimensions
Dimensions are in millimeters (inches). Illustrations are not drawn to scale.
Introduction
25.4
(1.0)
Dia.
50.1 (1.97)
Product Selection
Shorting Plugs
Configuration
Assembly Rating
Connection
Systems
E-stop out
Overmold Color
1.
2.
3.
4.
5.
6.
Red
600V, 10 A
E-stop in
Wiring Diagram
1.
2.
3.
4.
5.
6.
Black
Cat. No.
N/C
N/C
Blank
889A-M65SP61
N/C
N/C
N/C
N/C
Blank
889A-M65SP65
11-Power
Media
Pinout and Color Code
Face View Pinout
6-pin/5-used
Safety
Connection
Color Code
Network Media
Female
Male
1 Red (+)
2 Black (-)
3 Green (GND)
4 Blank/Not Used
5 Blue (S1)
6 White (S2)
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11-18
Publication M117-CA001A-EN-P
03_ControlPower
10/28/2010
8:26 AM
Page 11-19
Power Media
Three Phase and Control Power Accessories
Locking Clips, Sealing Caps, Mounting Nuts, and Flat Seals
Specifications
Locking Clips
Sealing Caps
ABS/PC plastics
Anodized aluminum
Black
Grey
Mechanical
Material
Color
Electrical
General
Accessories
Non-current carrying, no ratings required
IP67, NEMA 4 & 6P; 1200 psi
washdown
No rating required
Product Selection
Locking Clips
Description
Connector
Style
Pkg. Quantity
Clam shell design clips over the three-phase power media drop connection, to limit customer access.
10
Clam shell design clips over the three-phase power media trunk connection, to limit customer access.
Cat. No.
M22 Connector 280-MTRLC-M22
M35 Connector 280-MTRLC-M35
Sealing Caps
Connector Style
Material
Thread Configuration
Dimensions
Introduction
Enclosure Type Rating
Quick Selection
Environmental
Cat. No.
1485A-C1
External, male
Gasket
Control Power (M22)
7/8 in. -16 UN
2 B Threads
Connection
Systems
7/8 in. -16 UN
2 A Threads
Gasket
889A-NCAP
Internal, female
1-3/8 in. -16 UN
2A Threads
External, male
Gasket
889A-QMCAP
Gasket
889A-QCAP
3-Phase Power (M35)
11-Power
Media
Aluminum grey, anodized
1-3/8 in. -16 UN
2B Threads
Network Media
Safety
Connection
Internal, female
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Publication M117-CA001A-EN-P
11-19
04_1607PS
10/28/2010
8:23 AM
Page 11-20
Power Supplies
Bulletin 1607 Power Supplies
Specifications
1607-XT50D1A
General
Output Power
Features
Quick Selection
IP67 and NEC Class 2 ratings
Vacuum encapsulation technology
Quick connectors
Smooth surface, suitable for washdown
48.0 W
1607-XT100D1A
1607-XT200D1A
1607-XT200D2A
91.2 W
192 W (288 W
with bonus
power)
91.2 W per
output
Input Voltage (47...63 Hz)
100…240V AC, 100...353V DC
100…240V AC, 100...300V DC
Operational Range
90…264V AC, 100...353V DC
90…264V AC, 100...300V DC
Power Factor Correction
@ 47…63 Hz
⎯
>0.98 active
Hold-up Time
Rated Input Current
50 ms
1.0 A (115V AC),
0.5 A (230V AC)
2.0 A (115V AC),
1.0 A (230V AC)
Inrush Current
Efficiency
>82%, 120V AC
>85%, 230V AC
24V (+1%)
2.0 A
3.8 A
Reserve Power (typ. 4 s,
60 s recovery time)
⎯
8A
3.8 A per output
12 A
⎯
Introduction
Ripple Voltage
<240 mVPP bandwidth, 1 MHz
Noise
<480 mVPP bandwidth, 20 MHz
Overcurrent Protection
Electronic current
limited to
Electronic current Electronic current
Electronic current
12.1…15.6 A
limited to
limited to
limited to
(8.4…10.4 A after
2.2…2.7 A
3.8…4.1 A
3.8…4.1 A
4 s bonus power
times out)
AC Power On LED
Indication for Output 1
Yes
AC Power On LED
Indication for Output 2
Connection
Systems
Operating Temperature
Range (Tamb)
⎯
Yes
-25...+70 °C (-13…158 °F)
derate 2.5%/K,
50...70 °C (122…158 °F)
-25...+60 °C (-13…140 °F)
derate 2%/K,
50...60 °C (122…140 °F)
Non-Operating
Temperature Range
-40...+85 °C (-40…+185 °F)
Humidity
up to 100% with condensation
>500 000 hours
MTBF♣
Dimensions (W x H x D)
140 x 36 x 85 mm
(5.51 x 1.42 x 3.35 in.)
Weight
750 g (1.65 lb)
187 x 74 x 122 mm
(7.36 x 2.91 x 4.80 in.)
3040 g (6.70 lb)
11-Power
Supplies
Ingress Protection
IP67, EN 60529
Certifications/Standards
CE, UL 508 (UL Listed), UL 60950 (cURus)
Safety standards = IEC/EN 60950, EN 60529
CE EN 60950; cULus Listed, UL508, cURus Recognized
UL60950/CSA C22.2, No. 60950-1
Special Features
NEC Class 2
⎯
♣ MTBF determined by Siemens norm SN 29500 at full load current and 40 °C (104 °F).
Safety
Connection
Network Media
Visit our website: www.ab.com/catalogs
11-20
2.2 A (115V AC),
1.1 A (230V AC)
<25 A
>88%, 120V AC
>89%, 230V AC
Output Voltage
Rated Output Current
2.4 A (115V AC),
1.2 A (230V AC)
Publication M117-CA001A-EN-P
NEC Class 2
04_1607PS
10/28/2010
8:23 AM
Page 11-21
Power Supplies
Bulletin 1607 Power Supplies
Approximate Dimensions
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
130
(5.11)
Location of
Keying Tab
5
6.6
225
(8.86)
85 (3.35)
74 (2.91)
122 (4.80)
Quick Selection
Location of
Keying Tab
1607-XT200D1A
General
1607-XT50D1A and 1607-XT100D1A
100 (3.94)
35 (1.38)
245
(9.65)
140
(5.51)
74 (2.91)
22 (0.87)
Introduction
187
(7.36)
1607-XT200D2A
Location of
Keying Tab
225
(8.86)
6.6
Connection
Systems
122 (4.80)
100 (3.94)
245
(9.65)
74 (2.91)
22 (0.87)
11-Power
Supplies
187
(7.36)
Pinouts
Input
Pin
Connection
Pin
Connection
1
NC
1
+
2
L
2
+
3
N
3
-
4
-
Note: When used with ArmorConnect control media
an intermediate junction box, or field installable
connector, is required.
Safety
Connection
Output
Input Voltage
Output Power [W]
Output Voltage [V DC]
Output Current [A]
Inrush Current
Cat. No.
<25 A
1607-XT100D1A
Single Output
48.0
100…240V AC,
100…353V DC
1607-XT50D1A
2.0
91.2
24 (+1%)
192 (288 with bonus power)
3.8
8
1607-XT200D1A
Dual Output
100…240V AC,
100…300V DC
91.2 per output
24 (+1%)
3.8
<25 A
1607-XT200D2A
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Publication M117-CA001A-EN-P
11-21
Network Media
Product Selection
04_1607PS
10/28/2010
8:23 AM
Page 11-22
Power Supplies
Bulletin 1607 Power Supplies
Accessories
Cordsets
General
Cat. No.
Type
No. of Pins
Assembly Rating
Straight Female
Right Angle Female
Straight Male
Right Angle Male
Input
3-Pin
600V, 13 A
889N-F3AFC-1F
889N-R3AFC-1F
Output
4-Pin
600V, 10 A
⎯
⎯
⎯
889N-M4AFC-1F
⎯
889N-E4AFC-1F
Assembly Rating
Straight Female
Straight Male
Straight Female
Right Angle Male
Right Angle Female
Straight Male
Right Angle Female
Right Angle Male
1 Replace symbol with 6 (6 ft), 12 (12 ft), or 20 (20 ft) for standard cable lengths.
Patchcords
Quick Selection
Cat. No.
Type
No. of Pins
Input
3-Pin
600V, 13 A
889N-F3AFNM-‡
889N-F3AFNE-‡
889N-R3AFNM-‡
889N-R3AFNE-‡
Output
4-Pin
600V, 10 A
889N-F4AFNM-‡
889N-F4AFNE-‡
889N-R4AFNM-‡
889N-R4AFNE-‡
‡ Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
Terminal Chambers
Cat. No.
Introduction
Type
No. of Pins
Assembly Rating
Straight Female
Input
3-Pin
250V, 12 A
871A-TS3-N1
Straight Male
⎯
Output
4-Pin
250V, 9 A
⎯
871A-TS4-NM1
T-Ports
Type
No. of Pins
Input
3-Pin
Output
4-Pin
Assembly Rating
Cat. No.
898N-33PB-N4KF
300V 8 A
898N-43PB-N4KF
Panel Mount Receptacles
Connection
Systems
Cat. No.
Type
No. of Pins
Assembly Rating
Input
3-Pin
250V, 13 A
Output
4-Pin
600V, 10 A
Thread Size
1/2 in. - 14 NPT
Female
Male
888N-D3AF1-§F
⎯
888N-M4AF1-§F
⎯
Description
Cat. No.
Mounting nuts for 1/2 inch-14 NPT threaded receptacles are available in bags of 10 pieces
889A-U1NUT-10
§ Replace symbol with 1 (1 ft) or 3 (3 ft) for standard cable lengths.
Input/Output Devices
11-Power
Supplies
Description
Cat. No.
Bulletin 1732 ArmorBlock and Bulletin 1732D/E ArmorWeldBlock I/O
DeviceNet, Input Module, 16 Sink Inputs, DC Micro (M12) connector
1732D-IB16M12M12
DeviceNet, Input Module, 16 Sink Inputs, DC Micro (Mini) connector
1732D-IB16M12MINI
DeviceNet, Output Module, 16 Source Outputs, DC Micro (M12) connector
1732D-OB16M12M12
DeviceNet, Output Module, 16 Source Outputs, DC Micro (Mini) connector
1732D-OB16M12MINI
DeviceNet, Self-configuring Module, 16 point I/O, DC Micro (M12) connector
1732D-16CFGM12M12
DeviceNet, Self-configuring Module, 16 point I/O, DC Micro (Mini) connector
1732D-16CFGM12MN
DeviceNet I/O Module with Diagnostics
1732D-8X8M12D
Safety
Connection
DeviceNet, I/O Module with Diagnostics, 8 Sink Inputs (2 each on 4 connectors), 8 Source Outputs (2 each on 4 connectors),
1.4/8.0 A per Point/Module, DC Micro (M12) connector
1732D-8X81212HD
Bulletin 1738 ArmorPoint I/O
ArmorPoint DeviceNet Adapter Module, Drop or Pass-through, with male and female M12 connectors
ArmorPoint DeviceNet 24V DC Adapter Module with subnet expansion
ArmorPoint DeviceNet Adapter Module, Drop or Pass-through, with male and female M18 connectors
1738-ADN12
1738-ADNX
1738-ADN18P
ArmorPoint DeviceNet Adapter Module, Drop only, with male M18 connector
1738-ADN18
ArmorPoint Redundant ControlNet Adapter Module
1738-ACNR
Network Media
ArmorPoint Ethernet/IP 10/100 Mbps Adapter Module
1738-AENT
Bulletin 1792 ArmorBlock Maxum I/O
ArmorBlock MaXum I/O Cable Base with Mini connectors, DeviceNet pass-through, and auxiliary power input connection
1792D-CB18P
Note: Review exact user and adapter power requirements for all digital products.
Note: The On-Machine power supplies are designed so that user and adapter power are wired in parallel. Also, the following conditions exist:
Total power (user plus adapter power) equals the On-Machine power supply output channel.
Both user and adapter power are +24V DC.
User and adapter power are common and not isolated.
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11-22
Publication M117-CA001A-EN-P