RJ45 Connectors
D38999 Derived Cat5e / Cat6 & Cat6a RJ45
Connector Assemblies for Harsh Environments
PC4B0002
PC4D0018 & PC4D0018**
Cat 5e Box Mount Feedthrough Receptacle
Cat6a Free Plug
PC4F0002
PC4D0023
Cat 5e Jam Nut Feedthrough Receptacle
Cat6a Field Plug Connector Assembly
PC4D0002
Cat 5e Free Plug
PC4D000291
Cat 5e Free Plug (91 Series with Spring Screen Termination)
PC4B0029
Cat6 Jam Nut Feedthrough Receptacle
PC4F0020
Cat6 Jam Nut Feedthrough Receptacle
PC4D0024
Cat6 Plug Connector Assembly
PC4B0022
Cat6a Box Mount Feedthrough Receptacle
PC4F0014
Cat6a Jam Nut Feedthrough Receptacle
Performance
• Cat 5e per ISO/IEC 11801
• Cat 6 1Gb with enhanced grounding option
• Cat 6a 10Gb with enhanced grounding option
• D38999 shell size 19
• Sealed to IP68 for fluid and dust laden environments
• High levels of shock, vibration and mechanical impact protection
• Fully enclosed Aluminium, Marine Bronze and Stainless Steel shells for superior mechanical strength
• Positive cordset retention >100N axial force
• Optional external screen termination features on cable plug
• Isolated RJ-to-shell grounding option
The Polamco high speed RJ45 connector system
incorporates a MIL-DTL-38999 series III derived metal
shell with full 360 degree EMC and mechanical
protection and has been designed to meet the
requirements of high speed data connections
where reliability through environmental sealing
and enhanced mechanical protection and EMC
performance are required.
www.polamco.com
RJ45 Cat5 Connectors
PC4B0002 - Box Mount Feedthrough Receptacle
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1024
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
29,36 TYPICAL
RJ45, CAT5 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS
26,98 TYPICAL
A
A-A
Ø28,00
36,50
1.250-0.1P-0.3L-TS
4,93
21,50
3,25
1
2
3
4
5
6
7
8
45,00
A
PART/BATCH MARK HERE
WIRING DIAGRAM
4 WAY CROSS OVER
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET
MATERIALS
RJ45
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE MS749ECR TO
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
SEAL - SILICONE MS749ECR TO BS6853 CAT 1
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
PERFORMANCE
CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70°C
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
WIRING DIAGRAM
8 WAY STRAIGHT THROUGH
EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C
PC4B0002 =
POLAMCO SERIES
C=
RJ45 STYLE
A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
BS6853 CAT 1
D = 8 WAY + 2 POWER CONTACTS
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
SEE MATERIAL AND PLATING OPTIONS SHEET
C=
SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C
MATERIALS
DCR NO. DATE APPROVED
ISSUE
WESTON LOCK
UNLESS OTHERWISE
DO NOT SCALE
LOWER BRISTOL ROAD
MATERIAL PERFORMANCE
SPECIFIED
POLAMCO
LTD
THIS DRAWING
BATH BA2 1EP
ALL
DIMENSIONS
IN
JXS
8
4246
09/11/2009
RJ45
CURRENT
RATING FOR POWER CONTACTS 2.1
MILLIMETRES
THIS DRAWING IS COPYRIGHT,
TOLERANCE ON
TITLE
SEE
CONTACTS 30µ Au/Ni
AMPS
@ 70°C+/-0.1MM
AND
DIMENSIONS
THE PROPERTY OF POLAMCO LTD.
TOLERANCE ON ANGLES
ABOVE VOLTAGE
IT MUST
NOT BEAC
COPIED, USED
RJ45 CAT5 BOX MOUNT
+/- RATING
1 DEGREE 50V DC
SHIELDING - NICKEL PLATED BRASS
/ 35V
FOR MANUFACTURE OR
OTHERWISE
WEIGHT
DISCLOSED
WITHOUT
PRIOR
BODY - PA, UL94V-0
TEMPERATURE -40°C TO +120°C
FEEDTHROUGH RECEPTACLE
WRITTEN CONSENT OF THE
COMPANY.
M.PAUL
NCAGE CODE: U5792 DRAWN
PCB - FR4, UL94V-0
PART NO PC4B0002-X-19X-X-X
ASSY USED ON
MIL-DTL-38999-20/RJ45
DRAWING NO
EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C
PC4B0002 =
POLAMCO SERIES
C=
RJ45 STYLE
A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
D = 8 WAY + 2 POWER CONTACTS
19 =
223
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
C1024
RJ45 Cat5 Connectors
PC4F0002 - Feedthrough Jam Nut Receptacle
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE MS749ECR TO BS6853 CAT 1
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
MATERIALS
RJ45
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
PERFORMANCE
CURRENT RATING FOR POWER CONTACTS 2.1
AMPS @ 70°C
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
EXAMPLE PART NUMBER: PC4F0002-C-19N-1-C
PC4F0002 =
POLAMCO SERIES
C=
RJ45 STYLE
A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
D = 8 WAY + 2 POWER CONTACTS
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER FOR UNGROUNDED VERSION: PC4F0002-C-U-19N-1-C
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
224
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat5 Connectors
PC4D0002 - Plug Connector Assembly
RJ45 Cat5 Tooling Options: See Page 235
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE MS749ECR TO BS6853 CAT 1
PERFORMANCE
CURRENT RATING FOR POWER CONTACTS 2.1
AMPS @ 70°C
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
MATERIALS
RJ45
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
EXAMPLE PART NUMBER: PC4D0002-C-19N-1-C
PC4D0002 =
POLAMCO SERIES
C=
RJ45 STYLE
A = 4 WAY 4 x 24AWG
B = 4 + 2 WAY 4 x 24AWG + 2 x 22AWG
C = 8 WAY 8 x 26 AWG (STANDARD)
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER FOR UNGROUNDED VERSION: PC4D0002-C-U-19N-1-C
225
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat5 Connectors
PC4D000291
Plug Connector Assembly for Double Screened Applications
RJ45 Cat5 Tooling Options: See Page 235
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
RJ45, CAT5 CABLE PLUG WITH INTEGRATED CABLE GUIDE,
SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
A-A
DATA TRANSFER RATE TESTED TO 1 GIGABIT
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
CONTACT SALES OFFICE FOR TEST RESULTS
A
CABLE SEALING GROMMET
Ø6,90 `0,50 CABLE SEALING DIAMETER
CABLE SHOWN FOR CLARITY ONLY
SUPPLIED WITH HE100 SPRING
A
LIP FOR HEAT SHRINK BOOT
55,00 MAX
PART MARK HERE
NOTES
GENERALLY TO THE REQUIREMENTS OF
NG OPTIONS SHEET
MIL-DTL-38999
REMENTS OF MIL-DTL-38999
EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C
SEAL - SILICONE MS749ECR
TO BS6853
CAT 1
PC4D000291
=
POLAMCO SERIES
RJ45 STYLE
A = 4 DATA CONTACTS (4 x 24AWG)
C=
B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG)
C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG)
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
SHELL SIZE
KEY ARRANGEMENT
MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET
D BRASS
MATERIALS
RJ45
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
O. DATE APPROVED MATERIAL
BODY - PBT, UL94V-0
PERFORMANCE
CURRENT RATING FOR POWER CONTACTS 2.1
AMPS @ 70°C
PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C
VOLTAGE RATING 50V DC / 35V AC
UNLESS OTHERWISE
WESTON LOCK
DO NOT SCALE
SPECIFIED
LOWER BRISTOL ROAD
TEMPERATURE -40°C TO +120°C
PART NO PC4D000291-x-19x-x-x
ALL DIMENSIONS IN
BATH BA2 1EP
THIS DRAWING
19 =
N=
1=
C=
CR TO BS6853 CAT 1
WER CONTACTS 2.1 AMPS @ 70°C
35V AC
120°C
12/04/2010
M.PAUL
SEE
ABOVE
POLAMCO LTD
MILLIMETRES
TOLERANCE ON DIMENSIONS
+/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
TITLE
RJ45 CAT5 PLUG CONNECTOR
EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C
ASSEMBLY FOR DOUBLE
WEIGHT
PC4D000291 =
POLAMCO SERIES
SCREENED APPLICATION
ASSY USED ON
MIL-DTL-38999/26
DRAWING NO
C =DRAWN M.PAUL
RJ45 STYLE
C1135
A = 4 DATA CONTACTS (4 x 24AWG)
B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG)
C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG)
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
226
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6 Connectors
PC4B0029 - Feedthrough Jam Nut Receptacle
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
36,50
36,50
29,36 TYPICAL
21,50
M28x1 - 6g
TO SUIT H INTERFACE
26,98 TYPICAL
1,250-0,1P-0,3L-TS
93
4,
BATCH / PART MARK
3,25
OPTION X (STANDARD)
RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS
OPTION Y
OPTION W
OPTION Z
005 CABLE SEALING BACKSHELL OPTION
6,90 CABLE SEALING DIAMETER
55,00 MAX
NOTES
SELECTIVE GOLD PLATE
PERFORMANCE
GENERALLY TO THE REQUIREMENTS OF
SHIELDINGEXAMPLE
- NICKEL
PLATED
BRASS
CURRENT RATING FOR POWER CONTACTS 2.1
PART
NUMBER:
PC4B0029-19NX-1-C-005
PC4B0029 =
POLAMCO SERIES
MIL-DTL-38999NOTES
MATES WITH
RJFTV
BODY - PA, UL94V-0PCB - FR4,
UL94V-0
AMPS @ 70°C
19 =
SHELL SIZE
GENERALLY
TO THEAMPHENOL
REQUIREMENTS
OF MIL-DTL-38999
MATES WITH AMPHENOL RJFTV
ALTERNATE KEYING
FINISH
SEAL - SILICONE ELASTOMERNX ==
VOLTAGE
RATING 50V
DC
FINISH
INSERT ROTATION
(w, x, y,
z) / 35V AC
SEE MATERIAL AND PLATING OPTIONS SHEET
MATERIAL: SEE MATERIAL AND PLATING
SEE PAGES 15MATERIALS
- 16
INSULATOR - PPS GL40 UL94,1 =
TEMPERATURE
-40°C TO +120°C
OPTIONS SHEET
RJ45
PLATING: SEE MATERIAL AND PLATING
MATERIALS CONTACTS COPPER WITH SELECTIVE GOLD PLATECOLOUR BLACK
C=
OPTIONS SHEET
SHIELDING - NICKEL PLATED BRASS
005
=
CABLE SEALING BACKSHELL
RJ45
POTTING - QSIL 550 UL94V-0
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
PART NUMBER FOR UNGROUNDED VERSION: PC4B0029-19NX-1-C-U
CONTACTS COPPER WITH
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
PERFORMANCE
PC4B0029
= @ 70°CPOLAMCO SERIES
CURRENT RATING FOR POWER CONTACTS
2.1 AMPS
VOLTAGE RATING 50V DC / 35V AC
19 =
SHELL SIZE
TEMPERATURE -40°C TO +120°C
EXAMPLE PART NUMBER: PC4B0029-19NX-1-C-005
DRAWN
SALES
APPR
DESIGN
APPR
QUAL
APPR
ISSUE
M.PAUL
DATE
12/10/2010
N.W.
12/10/2011
4
227
WEIGHT
N=
X=
1=
3RD ANGLE
PROJECTION
NOT TO SCALE
ALTERNATE KEYING
ALTERNAT
INSERT RO
PLATING
WESTON LOCK
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
PAGE 1
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN MILLIMETRES
ASSY USED ON: CAT6 RJ45
THIS DRAWING IS
COPYRIGHTANDTHE
C=
PLATING: SEE PAGES 15 - 16
PROPERTY OF
TITLE:
POLAMCO LTD
005
=
CABLE SEALING BACKSHELL
DCR
IT MUST NOT BE COPIED,
USED FOR MANUFACTURE
4170
OR OTHERWISE
PART WITHOUT
NUMBER
FORNUMBER:
UNGROUNDED VERSION: PC4B0029-19NX-1-C-U
DISCLOSED
PART
GENERAL TOL
LINEAR +/-0.1MM PRIOR WRITTEN CONSENT
OFNUMBER
THE COMPANY.
AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
ANGULAR +/- 1° PART
Tel: +44 (0)845 017 1545
SHELL SIZ
MATERIAL
BRISTOL ROAD
POLAMCO LOWER
BATH BA2 1EP
INSERT ROTATION (w, x, y, z)
SERIES
CAT6 RJ45 FEEDTHROUGH
RECEPTACLE ASSEMBLY
PC4B0029-19*-*-*
MATERIAL
SEE NOTES
NCAGE CODE U5792
DRAWING NO:
C3047
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6 Connectors
PC4F0020 - Feedthrough Jam Nut Receptacle
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
n4
A
36,50
0
9 ,2
TO SUIT H INTERFACE BACKSHELLS
22,60
46,00 A/F
PART/BATCH MARK HERE
M28 x 1.0
1.250-0.1P-0.3L-TS
A-A
A
OPTION X (STANDARD)
40,00 A/F
RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS
OPTION Y
OPTION W
OPTION Z
NOTES
SEAL - SILICONE ELASTOMER
GENERALLY TO THE REQUIREMENTS OF
INSULATOR - PPS GL40 UL94, COLOUR BLACK
MIL-DTL-38999 MATES WITH AMPHENOL RJFTV
POTTING - QSIL 550 UL94V-0
FINISH
SEE PAGES 15 - 16
MATERIALS
PERFORMANCE
RJ45
VOLTAGE RATING 50V DC / 35V AC
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
TEMPERATURE -40°C TO +120°C
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
EXAMPLE PART NUMBER: PC4F0020-19NX-1-C
NOTES
PC4F0020
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
MATES WITH AMPHENOL RJFTV
19 =
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET N=
MATERIALS
RJ45
X=
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
1=
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
C=
=
POLAMCO SERIES
SHELL SIZE
ALTERNATE KEYING
INSERT ROTATION (w, x, y, z)
EXAMPLE PART NUMBER:
MATERIAL (ALUMINIUMPC4F0020-19NX-1-C
ALLOY) SEE PAGE 15
PC4F0020 =
POLAMCO SERIES
19 =
SHELL SIZE
N=
ALTERNATE KEYING
INSERT ROTATION (w, x, y, z)
X=
VERSION: PC4F0020-19NX-1-C-U
1=
SEE MATERIAL AND PLATING OPTIONS SHEET
C=
SEE MATERIAL AND PLATING OPTIONS SHEET
PLATING: SEE PAGES 15 - 16
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK PART NUMBER FOR UNGROUNDED
POTTING - QSIL 550 UL94V-0
PERFORMANCE
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
VOLTAGE RATING 50V DC / 35V AC
PART NUMBER FOR UNGROUNDED VERSION:
TEMPERATURE -40°C TO +120°C
DRAWN
SALES
APPR
DESIGN
DATE
07/06/2010
DRAWING NOT TO SCALE
PC4F0020-19NX-1-C-U
www.polamco.com
DIMENSIONS IN MM
WESTON LOCK
3RD ANGLE
UNLESS OTHERWISE SPECIFIED
LOWER BRISTOL ROAD PAGE 1 ALL DIMENSIONS IN MILLIMETRES
PROJECTION
THIS DRAWING IS THE PROPERTY NOT
OF POLAMCO
PURPOSES
WITHOUT WRITTEN CONSENT OF THE COMPANY
BA2 1EP
TO SCALELTD AND MUST NOT BE USED FOR COMMERCIALBATH
M.PAUL
POLAMCO LTD
228
RJ45 Cat6 Connectors
PC4D0024 - Plug Connector Assembly
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
RJ45, CAT6 CABLE PLUG WITH INTEGRATED CABLE GUIDE,
SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
FOR USE WITH AWG24/26 CABLE
DATA TRANSFER RATE TESTED TO 1 GIGABIT
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
A
OPTIONAL HIGH INTEGRITY GROUNDING RING
O RING SEAL
O RING SEAL
CABLE SHOWN FOR CLARITY ONLY
CABLE SEALING RANGE 6,70 0,50
A-A
A
PART MARK HERE
OPTION X (STANDARD)
43,00 MAX
OPTION W
OPTION Z
OPTION Y
NOTES
PERFORMANCE
GENERALLY TO THE REQUIREMENTS OF
VOLTAGE RATING 50V DC / 35V AC
MIL-DTL-38999 MATES WITH AMPHENOL RJFTV
TEMPERATURE -40°C TO +120°C
FINISH
SEE PAGES 15 - 16
MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
EXAMPLE PART NUMBER: PC4D0024-19NX-1-C-H
SEAL - SILICONE ELASTOMER
PC4D0024 =
POLAMCO SERIES
19 =
SHELL SIZE
N=
ALTERNATE KEYING
NOTES
X=
INSERT ROTATION (w, x, y, z)
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
EXAMPLE PART NUMBER:
MATES WITH AMPHENOL RJFTV
1=
MATERIAL
(ALUMINIUM ALLOY) SEE PAGE 15
PC4D0024**-19NX-1-C-H
FINISH
PC4D0024 =
POLAMCO SERIES
SEE MATERIAL AND PLATING OPTIONS SHEET
C=
PLATING:
SEE PAGES 15 - 16
TERMINATION STYLE E.G. "BT" (OMIT FOR STANDARD)
** =
MATERIALS
19 =
SIZE
H=
HIGH INTEGRITY
GROUNDING (OMIT FOR SHELL
STANDARD)
RJ45
N=
ALTERNATE KEYING
CONTACTS SELECTIVE GOLD PLATING
INSERT
ROTATION (w, x, y, z)
SHIELDING - NICKEL PLATED BRASS
=
PART NUMBER FORXUNGROUNDED
VERSION: PC4D0024-19NX-1-C-U
BODY - PBT, UL94V-0
1=
SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
C=
SEE MATERIAL AND PLATING OPTIONS SHEET
SEAL - SILICONE
HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)
H=
229
Tel: +44 (0)845 017 1545
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
DRAWING NOT TO SCALE
PART DIMENSIONS
NUMBER FOR
IN MMUNGROUNDED
VERSION: PC4D0024-19NX-1-C-U
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
S
S
A
IN
M
P
H
RJ45 Cat6a Connectors
PC4B0022 - Feedthrough Receptacle Assembly
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
33,50
36,50
21,50
29,36 TYPICAL
26,98 TYPICAL
PART/BATCH
MARK HERE
28,00
1.250-0.1P-0.3L-TS
4,
93
3,25
RJ45, CAT6a (10Gb) FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
MATERIALS
PERFORMANCE
RJ45
VOLTAGE RATING 50V DC / 35V AC
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
TEMPERATURE -40°C TO +120°C
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
PCB - FR4, UL94V-0
PART NUMBER FOR UNGROUNDED VERSION, PC4B0022-19N-1-C-U
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
EXAMPLE PART NUMBER: PC4B0022-19N-1-C
PC4B0022 =
POLAMCO SERIES
19 =
SHELL SIZE
MATERIALS
N=
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
1=
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
C=
PCB - FR4, UL94V-0
KEY ARRANGEMENT
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
PLATING: SEE PAGES 15 - 16
SEAL - SILICONE ELASTOMER
PART NUMBER FOR UNGROUNDED VERSION: PC4B0022-19N-1-C-U
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWN
SALES
APPR
DESIGN
APPR
M.PAUL
DATE
05/01/2011
N.W.
05/01/2011
3RD ANGLE
PROJECTION
NOT TO SCALE
DRAWING NOT TO SCALE
POLAMCO
LTD
DIMENSIONS IN MM
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
230
www.polamco.com
PAGE 1
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN MILLIMETRES
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
THIS DRAWING IS
ASSY USED ON: MIL-DTL-38999/20
MATERIAL
RJ45 Cat6a Connectors
PC4F0014 - Feedthrough Jam Nut Receptacle
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
PCB - FR4, UL94V-0
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
EXAMPLE PART NUMBER: PC4F0014-19N-1-C
PC4F0014 =
POLAMCO SERIES
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER FOR UNGROUNDED VERSION: PC4F0014-19N-1-C-U
231
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6a Connectors
PC4D0018 - Plug Connector Assembly
RJ45 Cat6 & Cat6a Tooling Options: See Page 236
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
SEAL - SILICONE
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
EXAMPLE PART NUMBER: PC4D0018-19N-1-C-H
PC4D0018 =
POLAMCO SERIES
19 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
H=
HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)
PART NUMBER FOR UNGROUNDED VERSION: PC4D0018-19N-1-C-U
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
232
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6a Connectors
PC4D0018**
Plug Connector Assembly for Double Screened Applications
RJ45 Cat6 & Cat6a Tooling Options: See Page 236
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
RJ45, CAT6a (10Gb) WITH INTEGRATED CABLE GUIDE,
SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
FOR USE WITH AWG24/26 CABLE, 0,94 - 1,07Ø OVER INSULATION
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
A
OPTIONAL HIGH INTEGRITY GROUNDING RING
O RING SEAL
CABLE SEALING RANGE 6,70 `0,50
O RING SEAL
A-A
A
43,00 MAX
SCREEN TERMINATION OPTIONS
BT - SUPLLIED WITH BAND
91 - SUPPLIED WITH SPRING
PART MARK HERE
CABLE SHOWN FOR CLARITY ONLY
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
PLATING: SEE PAGES 15 - 16
MATERIALS: SEE PAGE 15
RJ45
CONTACTS SELECTIVE GOLD PLATING
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
SEAL - SILICONE
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
EXAMPLE PART NUMBER PC4D0018BT-19N-1-C-H
PC4D0018
POLAMCO SERIES
BT =
BT - SUPPLIED WITH BAND,
B T = 91 SUPPLIED
B T ‐ S U PWITH
P LIE D SPRING
W IT H B A N D , 91 S U P P LIE D W IT H S P R IN G
19 =
1 9 =
N = 1 =
KEY ARRANGEMENT, OPTIONS
C = =
MATERIAL (ALUMINIUMHALLOY)
P C 4 D 00 18
SHELL SIZE
N=
NOTES
1=
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET C =
MATERIALS
=
SHELL - SEE MATERIAL AND PLATING OPTIONSH
SHEET
RJ45
CONTACTS SELECTIVE GOLD PLATING
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
E X A M P LE P A R T N U M B E R P C 4D 0 01 8 B T ‐ 1 9N ‐ 1 ‐ C ‐ H
P O LA M C O S E R IE S
S H E LL S IZ E
K E Y A R R A N G E M E N T , O P T I O N S N , A , B , C , D , E
E RD,
I A L ‐
N, A,MB,A TC,
E S E E M A T E R IA L P LA T IN G O P T IO N S S H E E T
F IN IS H ‐ S E E M A T E R IA L P LA T IN G O P T IO N S S H E E T
H
IG
H
IN
T
E
SEE PAGE 15 G R IT Y G R O U N D IN G ( O M IT F O R S T A N D A R D )
PLATING: SEE PAGES 15 - 16
HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)
SEAL - SILICONE
233PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel:
+44 (0)845
0173RD1545
DATE
DRAWN M.PAUL
ANGLE
05/01/2011
SALES
APPR
PROJECTION
DRAWING NOT TO SCALE
DIMENSIONS IN MM
POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
PAGE 1
UNLESS OTHERWISE SPECIFIED
ALL
DIMENSIONS
IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL BATH
PURPOSES
WITHOUT WRITTEN CONSENT OF
THE
COMPANY IN MILLIMETRES
03/12/2010
BA2 1EP
JLM THIS DRAWING
NOT TO SCALE
RJ45 Cat6a Connectors
PC4D0023 - Field Plug Connector Assembly (No Tooling Required)
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
RJ45 CAT 6A FIELD PLUG, NO SPECIAL TOOLING REQUIRED.
WIRING TO EIA/TIA, 568 A EIA/TIA 568B, PROFINET
WIRE SIZE SOLID 0,64 MAX
WIRE SIZE FLEXIBLE AWG22 TO AWG26
INSULATION DIAMETER 1,6 MAX
750 MATING CYCLES
RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
A
,
M
AX
A-A
OPTIONAL CABLE DIAMETER
CABLE NOT SUPPLIED
Ø26,00
n
38
50
A
PART MARK HERE
60,00 MAX
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
MATERIALS
RJ45 PLUG
CONTACTS COPPER WITH
SELECTIVE GOLD PLATING
HOUSING - ZINC DIECAST
SEAL - SILICONE
FINISH
SEE PAGES 15 - 16
PERFORMANCE
TEMPERATURE -40°C TO +70°C
NOTES
GENERALLY TO THE REQUIREMENTS
OF MIL-DTL-38999
EXAMPLE
FINISH
SEE MATERIAL AND PLATING
PC4D0023 =
OPTIONS SHEET
19 =
MATERIALS
10PLATING
=
SHELL - SEE MATERIAL AND
OPTIONS SHEET
N=
RJ45 PLUG
CONTACTS SELECTIVE GOLD
1=
PLATING
HOUSING - ZINC DIECAST C =
PERFORMANCE
TEMPERATURE -40°C TO +70°C
SALES
APPR
DESIGN
APPR
QUAL
APPR
ISSUE
2
M.PAUL
DATE
13/12/2010
JLM
14/12/2010
POLAMCO SERIES
SHELL SIZE
CABLE DIAMETER IN MM +/-0,5 OPTIONS 06, 08,09 AND 10
KEY ARRANGEMENT, OPTIONS
N, A, B, C, D, E
EXAMPLE PART NUMBER PC4D0023‐19N‐1‐C
PC4D0023 =
POLAMCO SERIES
MATERIAL
(ALUMINIUM
ALLOY) SEE PAGE 15
19 =
SHELL SIZE
PLATING: SEE PAGES 15 - 16
10 = CABLE DIAMETER IN MM +/‐0,5 OPTIONS 06, 08 AND 10
N = FOR UNGROUNDED
KEY ARRANGEMENT, OPTIONS N, A, B, C, D, E
PART NUMBER
VERSION: PC4D0023-19N-1-C-U
1 =
MATERIAL ‐ SEE MATERIAL PLATING OPTIONS SHEET
C = FINISH ‐ SEE MATERIAL PLATING OPTIONS SHEET
SEAL - SILICONE
DRAWN
PART NUMBER PC4D0023-19-10N-1-C
PART NUMBER FOR UNGROUNDED VERSION: PC4D0023-19N-1-C-U
3RD ANGLE
PROJECTION
NOT TO SCALE
POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
PAGE 1
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY
UNLESS
SPECIFIED
BATH
BA2 OTHERWISE
1EP
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN MILLIMETRES
MATERIAL
ASSY USED ON:
MIL-DTL-38999/26
THIS DRAWING IS
DRAWING
NOT TO SCALE
COPYRIGHTANDTHE
DIMENSIONS IN MM
PROPERTY OF
TITLE:
POLAMCO LTD
DCR IS THE PROPERTY
IT MUST NOT
BE COPIED,LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
THIS DRAWING
OF POLAMCO
USED FOR MANUFACTURE
4148
NCAGE CODE U5792
OR OTHERWISE
234
www.polamco.com
CAT 6A RJ45 FIELD PLUG CONNECTOR
ASSEMBLY
RJ45 Cat5 Connectors
Plug Assembly Tooling
nRJ45 Series
nRJ45 Series
RJ45 Series
mp Tool
mp Tool
Tool
atures
atures
ep
crimpCrimp
tool crimps
Toolall contacts
ep
crimp
tool
crimps
allincontacts
fixes the square crimp
one action
ures
Features
Tools and Accessories
Tools and Accessories
Tools and Accessories
fixes the square crimp in one action
crimp tool crimps all contacts
1-step crimp tool crimps all contacts
es the square crimp in one action
and fixes the square crimp in one action
e Stripping Tool
e Stripping Tool
Cable Stripping Tool
Stripping
Tool
atures
Features
atures
e stripping
tool
with adjustable
blades blades
Cable
stripping
tool with adjustable
e
stripping
tool
with
adjustable
blades
ures
Interconnect Solutions Worldwide
Part Number
Part Number
Part Number
Part Number
Y-ConTool-11
Y-ConTool-11
Y-ConTool-11
Y-ConTool-11
Part Number
Number
PartPart
Number
Y-ConTool-20
Part
Number
Y-ConTool-20
Y-ConTool-20
Y-ConTool-20
tripping tool with adjustable blades
Cable-to-Plug
Assembly
e-to-Plug
Assembly
Tool Tool
FeaturesAssembly Tool
e-to-Plug
eatures
Enables
easy assembly when
inserting
-to-Plug
Assembly
Tool
eatures
ables easy assembly
when inserting
the cable and insert into the plug
inserting
eables
cableeasy
and assembly
insert intowhen
the plug
atures
e cable and insert into the plug
les easy assembly when inserting
able and insert into the plug
Part
Number
Part
Number
Part Number
Y-ConTool-30
Y-ConTool-30
Part
Number
Y-ConTool-30
Y-ConTool-30
235
Tel: +44 (0)845 017 1545
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6 & Cat6a Connectors
Plug Assembly Tooling
Interconnect Solutions Worldwide
2980070-01 & 2980075-01
Professional Handtool for the assembly
of shielded Cat 6 plugs.
This is a real One-Step tool: contacts
and shield is crimped at the same time.
Load Bar
Shielded Strain Relief Plug
Finished RJ45 Assembly
PLUG
PART NUMBER
OUTER CABLE Ø
SS-39200-010 / 011
2980075-01
MORE THAN 6MM
236
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB Connectors
D38999 Derived USB-A & USB-B
Connector Assemblies for Harsh Environments
USB Box Mount
USB Backshell & Cable Options
PC4B0026 Size 15 USB A
PC4B0020 Size 17 USB A (Strain Relief Cable Assembly)
PC4B0035 Size 15 USB A
PC4D0017 Size 17 USB B (Memory Metal Ring Adaptor)
PC4B0015 Size 17 USB A
PC4D0011C Over Moulded USB Cable
PC4B0006 Size 17 USB B
Performance
USB Jam Nut
• USB High Speed (2.0) 480Mbit/sec
PC4F0016 Size 15 USB A
• D38999 shell size 15 USB A, shell size 17 USB A + USB B
PC4F0009 Size 17 USB A
• Sealed to IP68 for fluid and dust laden environments
PC4F0008 Size 17 USB B
• High levels of shock, vibration and mechanical impact protection
• Fully enclosed Aluminium, Marine Bronze and Stainless Steel shells USB Cabled Plug
for superior mechanical strength
PC4D0021 Size 15 USB A
• Positive cordset retention >100N axial force
PC4D0011 Size 17 USB A
• Optional external screen termination features on cable plug
PC4D0016 Size 17 USB B
The Polamco high speed USB connector system
incorporates a MIL-DTL-38999 series III derived metal
shell with full 360 degree EMC and mechanical
protection and has been designed to meet the
requirements of high speed data connections
where reliability through environmental sealing
and enhanced mechanical protection and EMC
performance are required.
Tel: +44 (0)845 017 1545
USB A Connectors
PC4B0026 - Feedthrough Receptacle Assembly (Size 15)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
NO DRAWING NO
C1907
3RD ANGLE PROJECTION
3RD ANGLE PROJECTION
ALL SHARP
AND BURRS
REMOVE ALLREMOVE
SHARP EDGES
ANDEDGES
BURRS
Interconnect Solutions Worldwide
31,00
20,002,30
M22x1 - 6g M22x1 - 6g
2,30
OPTION X (STANDARD)
OPTION X (STANDARD)
1.0000-0.1P-0.3L-TS
1.0000-0.1P-0.3L-TS
20,00
23,01
23,01
24,61
31,00
3,25
KEL PLATED BRASS
V-0
SHELL OPTIONS
V-0
1 = ALUM ALLOY 6262R
2 = ALUM BRONZE NES833
4 = STAINLESS STEEL 303
6262R
46 = STAINLESS STEEL 316
E NES833
TEEL 303 SEAL - FLOURO SILICONE
STEEL 316INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
SILICONE PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
S GL40 UL94
VOLTAGE RATING 30V AC
550 UL94V-0
NOTES -25°C TO +85°C
TEMPERATURE
90
°
°
90
°
90
90
°
3,25
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE TABLE OF MIL-DTL-38999
THE REQUIREMENTS
MATERIALS
USB B INSERT
CONTACTS 30μ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
u/Ni
PCB - FR4, UL94V-0
EXAMPLE PART NUMBER:
PC4B0026-15NZ-1-C
EXAMPLE PART NUMBER:
PC4B0026 =
PC4B0026-15NZ-1-C 15 =
PC4B0026 =
POLAMCO
N=
INSERT
ROS
Z=
15 =
SHELL
MATE
1=
N=
KEY ARRAN
C=
INSERT ROTATION (X =
Z=
OPTION Y
OPTION Y
OPTION Z
MATERIAL
MATERIAL
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
PERFORMANCE
UNLESS OTHERWISE
THIS DRAWING IS COPYRIGHT,
DO NOT SCALE
TOLERANCE ON
SPECIFIED
AND
DIMENSIONS +/-0.1MM
THIS
CURRENT
RATING
MAX
PERDRAWING
CONTACT
ALL DIMENSIONS
IN 1 AMPON
THE PROPERTY OF POLAMCO LTD.
TOLERANCE
ANGLES
MILLIMETRES
IT MUST NOT BE COPIED, USED
+/- 1 DEGREE
FOR MANUFACTURE OR
THIS DRAWING IS COPYRIGHT,
TOLERANCE
ON 30V AC
VOLTAGE
RATING
TITLE
OTHERWISE
AND
DIMENSIONS +/-0.1MM
WEIGHT
DISCLOSED
THE
PROPERTY
OF
POLAMCO
LTD.WITHOUT PRIOR
TOLERANCE ON ANGLES
WRITTEN
TEMPERATURE
-25°C TO
+85°C
IT MUST
NOT BE COPIED,
USEDCONSENT OF THE
+/- 1 DEGREE
M.PAUL
DRAWN
FOR
MANUFACTURE OR COMPANY.
OTHERWISE
WEIGHT
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
M.PAUL
DRAWN
POLAMCO LTD
TITLE
POLAMCO
LTD
BATH BA2 1EP
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
PART NO
USB A RECEPTACLE
ASSEMBLY
USB A RECEPTACLE
ASSEMBLY
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
B
C
J
P
Z
DO NOT SCALE ZB
THIS DRAWING
- PPS GL40 UL94, COLOUR BLACK
NOT BEISSUE
PLACEDDCR
AGAINST
ALPHA
ISSUE APPROVED
DRAWINGS.
NO.
DATE
OF CUSTOMER APPROVAL, THE DRAWING STATUS WILL RAISE TO ISSUE 1.
3
3958
21/09/2010
MP
USB INSERT MP
21/09/2010
CODE
OPTION Z
SEAL - SILICONE ELASTOMER
ON RECEIPT
OF CUSTOMER APPROVAL, THE DRAWING STATUSPOTTING
WILL RAISE
TO ISSUE
1.
MIL-DTL-38999
- QSIL
550 UL94V-0
MATERIALS
R NO. DATE
APPROVED
MATERIAL (ALUM
PLATING:
S
DESCR
Cadmium, olive drab (5-10 microns) QQ-P-4
B
(2.5 - 7.5 microns) (500
DESCRIPTION
Electroless
Nickel,
MIL-C
C olive drab (5-10 microns)
Cadmium,
QQ-P-416,
Type
II, C
Passivate, per QQJ
(2.5 - 7.5 microns) (500 hour salt sp
Heavy
Nickel,
50
P
Electroless Nickel, MIL-C-26074, Class
Z
Shot blast for no
Passivate, per QQ-P-35 or MI-S
Zinc cobalt, olive drab (5-10 microns) ov
ZB
Heavy Nickel, 500 hour salt sp
Shot blast for
non-reflective fin
WESTON LOCK
Zinc cobalt, olive drab (5-10 microns)
overBRISTOL
electroles
LOWER
ROA
1=
C CODE
=
G 1 AMP MAX PER CONTACT
G 30V AC
GENERALLY TO THE REQUIREMENTS OF
INSULATOR
25°C TO +85°C
ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUE DRAWINGS.
3958
31,50
31,50
24,61
7
POLAMCO SERIES
15 =
SHELL SIZE
N=
KEY ARRANGEMENT
Z=
INSERT ROTATION (X = 0°, Y = 90°, Z = 270°)
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
238
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
D
DRAWING
EXAMPLE PART NUMBER: PC4B0026-15NZ-1-C
PC4B0026 =
PC
USB A Connectors
PC4B0035 - Solder Receptacle Assembly (Size 15)
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
WING NO
NG NO
C3232
3RD ANGLE PROJECTION
232
REMOVE ALL SHARP EDGES AND BURRS
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
M22x1 - 6g
TO SUIT 'H' INTERFACE
M22x1 - 6gBACKSHELLS
31,50
31,00
20,00
31,50
2,30
TO SUIT 'H' INTERFACE
OPTION XBACKSHELLS
(STANDARD)
2,30
OPTION X (STANDARD)
3,
25
1.0000-0.1P-0.3L-TS
23,01
1.0000-0.1P-0.3L-TS
20,00
23,01
24,61
24,61
31,00
CABLE SCREEN
SOLDER TERMINATION
PART MARK HERE
SOLDER TERMINATION
3,
SCREEN BRAID
TERMINATION HOLE
25
CABLE SCREEN
SOLDER TERMIN
PART MARK HERE
°
90
°
90
PC4B0035-15NZ-1-C
SERT
LL OPTIONS
TS
30ALLOY
µ Au/Ni
LUM
6262R
NG
- NICKEL
LUM
BRONZEPLATED
NES833 BRASS
A,
UL94V-0
TAINLESS
STEEL 303
STAINLESS
4,
UL94V-0 STEEL 316
LPTIONS
- FLOURO SILICONE
LATOR - PPS GL40 UL94
ALLOY 6262R
TING - QSIL 550 UL94V-0
BRONZE NES833
FORMANCE
NLESS
STEEL1303
RENT RATING
AMP MAX PER CONTACT
NLESS
STEEL
TAGE
RATING
30V316
AC
PERATURE -25°C TO +85°C
SOLDER TERMINATION
SCREEN BRAID
TERMINATION HOLE
ES
ERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
SH
TABLE
ERIALS
B INSERT
LLY
TO30THE
REQUIREMENTS OF MIL-DTL-38999
TACTS
µ Au/Ni
LDING - NICKEL PLATED BRASS
Y - PA, UL94V-0
LE
-LS
FR4, UL94V-0
SERIES
OPTION Z
OPTION Y
CODE
DESCRIPTION
Cadmium, olive drab (5-10 microns) QQ-P-416, Type II, Class 3 over
electroless nickel (2.5 - 7.5 microns) (500 hour salt spray finish)
Electroless Nickel, MIL-C-26074, Class 4, Grade B
C
Passivate, per QQ-P-35 or MI-S-5002
J
OPTION Z
OPTION
HeavyYNickel, 500 hour salt spray
P
Z
Shot blast for non-reflective finish
CODE
DESCRIPTION
Zinc cobalt, olive drab (5-10 microns) over
electroless nickel (2.5 - 7.5 microns)
ZB
B
PC4B0035-15N
SHELL SIZE
ALTERNATE KEYING (N, A, B, C, D, E)
INSERT ROTATION
SERIES (X = 0°, Y = 90°, Z=270°)
MATERIAL
SHELL SIZE
Cadmium, olive SEAL
drab (5-10
microns)
QQ-P-416, Type II, Class 3 overPLATING
- FLOURO
SILICONE
LOURO SILICONE
NOTES
OR - PPS GL40
UL94
B
electroless nickel (2.5 - 7.5 microns) (500 hour salt spray finish)
- QSIL 550 GENERALLY
UL94V-0
TO THE REQUIREMENTS
INSULATOR - PPS GL40 UL94
Electroless Nickel, MIL-C-26074, Class 4, Grade B
C
MANCE
UNLESS
OTHERWISE
Passivate,
per
QQ-P-35
MI-S-5002
J
DCR 1NO.
DATE
T RATING
AMP
MAX
PER APPROVED
CONTACT
UE
OF
MIL-DTL-38999
POTTING
- QSIL
550 or
UL94V-0
DO NOT SCALE
SPECIFIED
Heavy
Nickel, 500 hour saltTHIS
spray
DRAWING
E RATING 30V AC19/01/2011
P
ALL DIMENSIONS IN
MP
PERFORMANCE
ATURE -25°C TO +85°C
Z
Shot
blast for non-reflective finish
MILLIMETRES
THIS DRAWING
IS COPYRIGHT,
TOLERANCE
ON over electroless
TITLE
Zinc cobalt, olive drab
(5-10 microns)
nickel
(2.5
- 7.5 microns)
ZB
MATERIALS
CURRENT
RATING 1 AMP MAX
PER
CONTACT
MATERIAL
USB B INSERT
CONTACTS 30μ Au/Ni
DCR NO. DATE APPROVED MATERIAL
SHIELDING - NICKEL PLATED BRASS
MP
19/01/2011
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
ALTERNATE KEYING (N, A, B, C, D, E)
INSERT ROTATION
(X = 0°, Y = 90°, Z=270°)
WESTON LOCK
POLAMCO
LTD
MATERIAL
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
WEIGHT
DISCLOSED WITHOUT PRIOR
UNLESS OTHERWISE
WRITTEN CONSENT
OFNOT
THE SCALE
DO
SPECIFIED
COMPANY.
M.PAUL
DRAWN
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
VOLTAGE RATING 30V AC
TEMPERATURE -25°C TO +85°C
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
USB A SOLDER
RECEPTACLE ASSEMBLY
THIS DRAWING
PART NO
POLAMCO LTD
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
WEIGHT
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
POLAMCO
SERIES
COMPANY.
M.PAUL
DRAWN
15 =
SHELL SIZE
N=
KEY ARRANGEMENT
Z=
INSERT ROTATION (X = 0°, Y = 90°, Z = 270°)
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
D38999/20 USB A
DRAWING NO
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
USB A SOLDER
RECEPTACLE ASSEMBLY
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
C323
PART NO
P
TITLE
PART NUMBER FOR GROUNDED VERSION: PC4B0035-15NZ-1-C-G
239
PC4B0035-15**-*ASSY USED ON
PLATING
EXAMPLE PART NUMBER: PC4B0035-15NZ-1-C
PC4B0035 =
LOWER BRISTOL ROAD
BATH BA2 1EP
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
D3
DRAWING N
USB A Connectors
PC4F0016 - Feedthrough Jam Nut Receptacle Assembly (Size 15)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
DRAWING NO
C1908
ALL SHARP EDGES AND BURRS
InterconnectREMOVE
Solutions
Worldwide
3RD ANGLE PROJECTION
DRAWING NO
C1908
3RD ANGLE PROJECTION
34,00 A/F
1,3
0
34,00 A/F
OPTION X (STANDARD)
M22x1 - 6g OPTION X (STANDARD)
22,50
1,3
0
1.0000-0.1P-0.3L-TS
n4
REMOVE ALL SHARP EDGES AND BURRS
M22x1 - 6g
1.0000-0.1P-0.3L-TS
n4
22,50
38,10 A/F
38,10 A/F
90
NOTES
°
90
°
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
NOTES
FINISH
90
SEE TABLE
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
MATERIALS
FINISH
USB B INSERT
SEE TABLE
CONTACTS 30μ Au/Ni
MATERIALS
SHIELDING - NICKEL PLATED BRASS
USB B INSERT
BODY
PA, UL94V-0
CONTACTS
30μ- Au/Ni
PCB- NICKEL
- FR4, UL94V-0
SHIELDING
PLATED BRASS
BODY - PA, UL94V-0
SHELL
OPTIONS
PCB - FR4,
UL94V-0
1 = ALUM ALLOY 6262R
2 = ALUM BRONZE NES833
SHELL OPTIONS
4 =ALLOY
STAINLESS
1 = ALUM
6262RSTEEL 303
46BRONZE
= STAINLESS
STEEL 316
2 = ALUM
NES833
4 = STAINLESS STEEL 303
46 = STAINLESS
STEEL 316
SEAL - FLOURO
SILICONE
INSULATOR - PPS GL40 UL94
SEAL - FLOURO
SILICONE
POTTING
- QSIL 550 UL94V-0
INSULATOR
- PPS GL40 UL94
PERFORMANCE
POTTINGCURRENT
- QSIL 550
UL94V-0
RATING
1 AMP MAX PER CONTACT
PERFORMANCE
VOLTAGE RATING 30V AC
CURRENT
RATING 1 AMP-25°C
MAX PER
CONTACT
TEMPERATURE
TO +85°C
VOLTAGE RATING 30V AC
TEMPERATURE -25°C TO +85°C
°
OPTION Y
OPTION Y
°
90
EXAMPLE PART NUMBER: PC4F0016-15NY-1-C
PC4F0016 =
EXAMPLE PART NUMBER: PC4F0016-15NY-1-C
15 =
PC4F0016 =
POLA
N=
15 =
SH
IN
Y=
N=
KEY
AR
1=
INSERT ROTATION (
Y=
C=
MATERIAL (
1=
C=
PLATIN
CODE
DES
Cadmium, olive drab (5-10 microns) QQ
B
CODE
DESCRIPTION
(2.5 - 7.5 microns)
Cadmium, olive drab (5-10 microns) QQ-P-416, Type II, Cl
Electroless Nickel, MI
B
C
(2.5 - 7.5 microns) (500 hour salt spr
Passivate, per
J
Electroless Nickel, MIL-C-26074, Class
C
Heavy Nickel
P
Passivate, per QQ-P-35 or MI-S-5
J
Z
Heavy Nickel, 500Shot
hourblast
salt for
sp
P
Zinc cobalt, olive drab (5-10 microns
ZB
Z
Shot blast for non-reflective fin
Zinc cobalt, olive drab (5-10 microns) over electroless
ZB
WESTON LOCK
LOWER BRISTOL ROAD PA
WESTON LOCK
BATH BA2 1EP
LOWER BRISTOL ROAD PART NO
OPTION Z
OPTION Z
NOTES
SEAL - SILICONE ELASTOMER
GENERALLY
REQUIREMENTS
OF ISSUE DRAWINGS.
INSULATOR - PPS GL40 UL94, COLOUR BLACK
ORDERS
CANNOT TO
BE THE
PLACED
AGAINST ALPHA
ON RECEIPT
OF PLACED
CUSTOMER
APPROVAL,
THE DRAWING
STATUS
WILL RAISE
ISSUE
1.
ORDERS
CANNOT
BE
AGAINST
ALPHA ISSUE
DRAWINGS.
MIL-DTL-38999
POTTING
- QSIL TO
550
UL94V-0
ON RECEIPT OF CUSTOMER APPROVAL, THE DRAWING STATUS WILL RAISE TO ISSUE 1.
UNLESS OTHERWISE
ISSUE DCR NO. DATE APPROVED MATERIAL
DO NOT SCALE
SPECIFIED
UNLESS OTHERWISE
NO.
ISSUE DCR
THIS DRAWING
ALL DIMENSIONS IN DO NOT SCALE
3877DATE APPROVED
MP MATERIALPERFORMANCE
2 MATERIALS
SPECIFIED
MILLIMETRES
THIS DRAWING
ALL DIMENSIONS
IN
3877
MP
2
THIS DRAWING IS COPYRIGHT,
TOLERANCE
ON
USB INSERT
CURRENTMILLIMETRES
RATING
1 AMP+/-0.1MM
MAX
PER CONTACT
AND
DIMENSIONS
THIS DRAWING IS COPYRIGHT,
TOLERANCE
ON
TITLE
THE
PROPERTY OF POLAMCO
LTD.
TOLERANCE
AND
DIMENSIONS
+/-0.1MM
CONTACTS 30µ Au/Ni
VOLTAGE
RATING
30V ON
AC ANGLES
IT OF
MUST
NOT BELTD.
COPIED, USED
THE PROPERTY
POLAMCO
0
1
0
2
/
8
00
/
1
5
00
2
/
8
0
/
5
0
POLAMCO LTD
POLAMCO LTD
1 DEGREE
TOLERANCE ON +/ANGLES
MANUFACTURE
OR
IT MUST NOT BEFOR
COPIED,
USED
+/- 1 DEGREE
TEMPERATURE
-25°C TO +85°C
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
WEIGHT
WEIGHT
DRAWN
M.PAUL
DRAWN
OTHERWISE
FOR MANUFACTURE
OR
DISCLOSED WITHOUT PRIOR
OTHERWISE
WRITTEN PRIOR
CONSENT OF THE
DISCLOSED WITHOUT
COMPANY.
WRITTEN CONSENT OF
THE
M.PAUL
COMPANY.
BATH BA2 1EP
PC4F00
TITLE
ASS
USB A RECEPTACLE D3899
USB A RECEPTACLE
DR
ASSEMBLY
DRAWING NO
ASSEMBLY
EXAMPLE PART NUMBER: PC4F0016-15NY-1-C
PC4F0016 =
POLAMCO SERIES
15 =
SHELL SIZE
N=
KEY ARRANGEMENT
Y=
INSERT ROTATION (X = 0°, Y = 90°, Z = 270°)
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
240
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB A Connectors
PC4D0021 - Cabled Plug Assembly (Size 15)
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions
Worldwide
REMOVE ALL SHARP EDGES AND BUR
DRAWING NO
C1906
3RD ANGLE PROJECTION
AX
45 `0,25
3RD ANGLE PROJECTION
0
32
,5
OPTIONAL LENGTH
32
,5
0
M
O RING SEAL
O RING SEAL
n
OPTION X (STANDARD)
REMOVE ALL SHARP EDGES AND BURRS
45 `0,25
n
OPTION X (STANDARD)
AX
C1906
M
DRAWING NO
OPTIONAL LENGTH PATCH LEAD
OPTIONAL PLUG
A = USB A PLUG
B = USB B PLUG
L**** OPTIONAL LENGTH IN MM
PART MARK HERE
PART MARK HERE
°
90
°
90
PERFORMANCE
NOTES
CURRENT RATING 1 AMP MAX PER
GENERALLY TO THE REQUIREMENTS
CONTACT
VOLTAGE
RATING 30V AC MAX
MIL-DTL-38999
TEMPERATURE -25°C TO +85°C
OPTION Y
OPTION Z
0
1
0
2
/
9
0
/
2
2
MATERIAL
TO THE
SEAL - FLUORO SILICONE
OPTION Y
MP
REQUIREMENTS
OF
MIL-DTL-38999
PERFORMANCE
CURRENT RATING 1 AMP MAX PER
CABLE DRAWING: SEE PAGE
CONTACT
VOLTAGE RATING 30V AC MAX
TEMPERATURE -25°C TO +85°C
251
DRAWN
POLAMCO LTD
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
WEIGHT
M.PAUL
PC4D0021 =
15 =
N=
X=
1=
C=
L2000 =
OPTION Z
DO NOT SCALE
THIS DRAWING
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
POLAMCO SERIES
SHELL SIZE
KEY ARRANGEMENT
INSERT ROTATION (X = 0°, Y = 90°, Z = 270°)
SEE MATERIAL AND PLATING OPTIONS SHEET
SEE MATERIAL AND PLATING OPTIONS SHEET
PATCH LEAD LENGTH
IN MMPART NUMBER:
EXAMPLE
(1, 2, 3 AND 5 METRE OPTIONS)
PC4D0021-15NX-1-C-L2000-B
CABLE END OPTION A OR B
B=
OF
FINISH
SEE TABLE
MATERIALS
SHELL OPTIONS
ORDERS
CANNOT
BE6262R
PLACED AGAINST ALPHA ISSUE DRAWINGS.
1 = ALUM
ALLOY
ON 2RECEIPT
CUSTOMER
APPROVAL, THE DRAWING STATUS WILL RAISE TO ISSUE 1.
= ALUMOF
BRONZE
NES833
4 = STAINLESS STEEL 303
NOTES
UNLESS OTHERWISE
DCR NO. STEEL
DATE
ISSUE
46
= STAINLESS
316 APPROVED
4154
2 GENERALLY
90
°
SEAL - FLUORO SILICONE
EXAMPLE PART NUMBER:
PC4D0021-15NX-1-C-L2000-B
PC4D0021 =
15 =
N=
X=
1=
C=
L2000 =
°
90
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
FINISH
SEE MATERIAL AND PLATING OPTIONS
SHEET
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
B=
PART NO
PC4D0021-15N-1-ZB-L2000
ASSY USED ON CODE
TITLE
USB A CABLED PLUG
ASSEMBLY
D38999/26 USB A B
DRAWING NO
PERFORMANCE
ORDERS
CANNOT BE PLACED AGAINST ALPHA ISSUE DRAWINGS.
ON
RECEIPT
OF CUSTOMER
THE DRAWING STATUS WILL RAISE TO ISSUE 1.
CURRENT
RATING
1 AMP MAXAPPROVAL,
PER CONTACT
VOLTAGEDCR
RATING
30V AC
NO.
DATE APPROVED
ISSUE
TEMPERATURE
-25°C22/09/2010
TO +85°C
3958
1
MATERIAL
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
EXAMPLE PART NUMBER: PC4D0021-15NX-1-C-L2000-B
PC4D0021 =
POLAMCO SERIES WEIGHT
15 =
SHELL SIZE
N=
KEY ARRANGEMENT
X=
INSERT ROTATION (X = 0°, Y = 90°, Z = 270°)
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
DRAWN
C=
PLATING: SEE PAGES 15 - 16
L2000 =
PATCH LEAD LENGTH IN MM
M.PAUL
POLAMCO LTD
241
WE
LOW
BAT
USB A CABLED P
ASSEMBLY
CABLE END OPTION A OR B
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
Zinc coba
TITLE
(1, 2, 3 AND 5 METRE OPTIONS)
B=
C
J
C1906
P
Z
ZB
DO NOT SCALE
THIS DRAWING
Cadmium, o
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB A Connectors
PC4B0020 - Cabled Receptacle Assembly (Size 15)
To Fit H Interface Adaptors
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
60,91 `0,50
31,00
O RING
OPTIONAL PLUG
A = USB A
B = USB B
PART MARK HERE
n29,00
n21,00
3,
25
24,61
23,01
SPLIT RETAINING RING
L**** OPTIONAL LENGTH IN MM
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
MATERIALS
USB INSERT
CABLE DRAWING: SEE PAGE 251
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
SEAL - SILICONE ELASTOMER
INSULATOR
- PPS
GL40 UL94, COLOUR BLACK
EXAMPLE
PART
NUMBER:
POTTING - QSIL 550 UL94V-0
PC4B0020-FHB-15N-1-C-L3000
PC4B0020 =
POLAMCO SERIES
FH =
BACKSHELL SERIES
PERFORMANCE
B=
CABLE END OPTIONS
A = USB A
CURRENT RATING 1 AMP MAX PER CONTACT
B = USB B
VOLTAGE RATING 30V AC
*=OMIT FOR CABLE WITHOUT PLUG
TEMPERATURE -25°C
15TO
= +85°C
SHELL SIZE
N=
KEY ARRANGEMENT
SEE MATERIAL AND PLATING OPTIONS SHEET
1=
C=
SEE MATERIAL AND PLATING OPTIONS SHEET
L3000 =
PATCH LEAD LENGTH IN MM
OTHER LENGTHS AVAILABLE ON REQUEST
EXAMPLE PART NUMBER: PC4B0020-FHB-15NX-1-C-L3000
PC4B0020 =
POLAMCO SERIES
FH =
BACKSHELL SERIES
B=
CABLE END OPTIONS
A = USB A
B = USB B
*=OMIT FOR CABLE WITHOUT PLUG
NOTES
15 =
SHELL SIZE
N=
KEY ARRANGEMENT (N, A, B, C, D, E)
GENERALLY TO THE REQUIREMENTS
X =OF MIL-DTL-38999
INSERT ORIENTATION (X, Y, Z)
FINISH
1 = SHEET
SEE MATERIAL AND PLATING OPTIONS
SEE MATERIAL AND PLATING OPTIONS SHEET
C=
PERFORMANCE
CURRENT RATING 1 AMP MAX PERL3000
CONTACT
=
VOLTAGE RATING 30V AC MAX
TEMPERATURE -25°C TO +85°C
SEE MATERIAL AND PLATING OPTIONS SHEET
PATCH LEAD LENGTH IN MM, 1, 2, 3 & 5 METRE OPTIONS AS
STANDARD, OTHER LENGTHS AVAILABLE ON REQUEST
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
www.polamco.com
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
DATE
3RD ANGLE
242
WESTON LOCK
USB A Connectors
PC4D0011 - Cabled Plug Assembly (Size 17)
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1303
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
n3
5,7
46,00 MAX
0
OPTIONAL PLUG
A = USB A
B = USB B
OPTIONAL LENGTH PATCH LEAD
L**** OPTIONAL LENGTH IN MM
PART MARK HERE
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
NOTES
CABLETODRAWING:
SEE PAGE
251
GENERALLY
THE REQUIREMENTS
OF MIL-DTL-38999
FINISH
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC
TEMPERATURE -25°C
TO +85°C
EXAMPLE
PART NUMBER: PC4D0011-17N-1-C-L2000-B
PC4D0011 =
17 =
N=
1=
C=
L2000 =
SEE MATERIAL AND PLATING OPTIONS SHEET
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC MAX
TEMPERATURE -40°C TO +105°C
B=
ISSUE DCR NO. DATE APPROVED
6
4154
02/12/2009
JS
MATERIAL
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
WEIGHT
DO NOT SCALE
THIS DRAWING
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
POLAMCO LTD
PC4D0011 =
POLAMCO SERIES
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
PLATING: SEE PAGES 15 - 16
L2000 =
PATCH LEAD LENGTH IN MM
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
PART NOPC4D0011-17*-*-L****
ASSY USED ON
TITLE
EXAMPLE PART NUMBER:
PC4D0011-17N-1-C-L2000-B
M.PAUL
NCAGE CODE: U5792 DRAWN
C=
POLAMCO SERIES
SHELL SIZE
KEY ARRANGEMENT
SEE MATERIAL AND PLATING OPTIONS SHEET
SEE MATERIAL AND PLATING OPTIONS SHEET
PATCH LEAD LENGTH IN MM
OTHER LENGTHS AVAILABLE ON REQUEST
CABLE END OPTION A OR B
USB A PLUG
D38999/26 USB A
DRAWING NO
OTHER LENGTHS AVAILABLE ON REQUEST
B=
243
CABLE END OPTION A OR B
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
C1303
USB A Connectors
PC4B0015 - Feedthrough Receptacle (Size 17)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1299
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
31,50 MAX
33,32
20,00
1.1875-0.1P-0.3L-TS
A
25
3,
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE TABLE
MATERIALS
USB B INSERT
CONTACTS 30μ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
SEALCODE
- SILICONE ELASTOMER
DESCRIPTION
Cadmium,
olive drab
(5-10 microns)
INSULATOR - PPS
GL40 UL94,
COLOUR
BLACK
QQ-P-416, Type II, Class 3 over
B
POTTING - QSIL
550 UL94V-0
electroless
nickel (2.5 - 7.5 microns)
SHELL OPTIONS
1 = ALUM ALLOY 6262R
2 = ALUM BRONZE NES833
4 = STAINLESS STEEL 303
46 = STAINLESS STEEL 316
MATERIALS
USB INSERT
SEAL - FLOURO SILICONE
OR SILICONE MS749ECR
TO BS6853
CAT 1Au/Ni
ON REQUEST
CONTACTS
30µ
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
PERFORMANCE SHIELDING - NICKEL PLATED BRASS
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATINGBODY
30V AC - PA, UL94V-0
TEMPERATURE -40°C TO +105°C
PCB - FR4, UL94V-0
ISSUE DCR NO. DATE APPROVED MATERIAL
3484
02/12/2009
PART MARK HERE
PLATING OPTIONS
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
3
2,30
M25x1 - 6g
24,61
26,97
A
M.P
(500 hour salt spray finish)
Electroless Nickel, MIL-C-26074,
C
PERFORMANCE
Class 4, Grade B
Passivate,
QQ-P-35
or MI-S-5002
J RATING
CURRENT
1 AMPper
MAX
PER CONTACT
Heavy Nickel, 500 hour salt spray
P
VOLTAGE
30V
AC for non-reflective finish
Z RATING
Shot
blast
Zinc cobalt, olive drab (5-10 microns)
TEMPERATURE
-25°C
TO +85°C
over electroless
nickel (2.5 - 7.5
ZB
microns)
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
DO NOT SCALE
THIS DRAWING
THIS DRAWING IS COPYRIGHT,
AND
EXAMPLE PART NUMBER:
PC4B0015-17N-1-C
PC4B0015 =
17 =
N=
1=
C=
POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
17 =
SHELL
SIZE
M.PAUL
DRAWN
USB A FEEDTHROUGH
RECEPTACLE ASSEMBLY
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
PART NO
PC4B0015-17
ASSY USED
TITLE
THE PROPERTY
OF POLAMCO LTD.
EXAMPLE PART NUMBER:
PC4B0015-17N-1-C
IT MUST NOT BE COPIED, USED
PC4B0015
= POLAMCO SERIES
WEIGHT
POLAMCO SE
SHELL SIZ
KEY ARRANGEM
MATERIAL (ALUMINI
PLATING: SEE
DRAWING NO
244
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB A Connectors
PC4F0009 - Feedthrough Jam Nut Receptacle (Size 17)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1321
3RD ANGLE PROJECTION
41,30 `0,40
36,00 A/F
4
n
`
50
4,
REMOVE ALL SHARP EDGES AND BURRS
30
0,
31,50 MAX
22,50
3 x WIRE LOCK HOLES
1.1875-0.1P-0.3L-TS
M25x1 - 6g
PART MARK HERE
FULL MATE INDICATOR
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE TABLE
MATERIALS
USB A INSERT
CONTACTS 30μ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
CODE
NOTES
GENERALLY TO THE REQUIREMENTS OF
SHELL OPTIONS
1 = ALUM ALLOY 6262R
MIL-DTL-38999
2 = ALUM
BRONZE NES833
DESCRIPTION
Cadmium,
olive drab (5-10 microns)
SEAL - SILICONE
ELASTOMER
QQ-P-416, Type II, Class 3 over electroless
BINSULATOR
- PPS
UL94, (500
COLOUR
BLACK
nickel
(2.5GL40
- 7.5 microns)
hour salt
spray finish)
POTTINGElectroless
- QSIL 550
UL94V-0
Nickel, MIL-C-26074, Class 4,
C
4 = STAINLESS STEEL 303
46 = STAINLESS STEEL 316
Grade B
Passivate, per QQ-P-35 or MI-S-5002
J
Heavy Nickel, 500 hour salt spray
PPERFORMANCE
Z
Shot blast for non-reflective finish
CURRENT
RATING
1 AMP
CONTACT
Zinc
cobalt, olive
drabMAX
(5-10PER
microns)
over
ZB
electroless nickel (2.5 - 7.5 microns)
SHELL SEAL - FLUORO SILICONE
O RING SILICONE
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
MATERIALS
USB INSERT
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC
CONTACTS
30µ Au/Ni
VOLTAGE RATING 30V AC
TEMPERATURE
-40°C TO +105°C
SHIELDING
NICKEL
PLATED
BRASS
TEMPERATURE
-25°C TO +85°C
UNLESS OTHERWISE
ISSUE DCR NO. DATE APPROVED MATERIAL
DO NOT SCALE
SPECIFIED
THIS DRAWING
- PA, UL94V-0
ALL DIMENSIONS IN
02/12/2009 M.P
3 BODY3484
MILLIMETRES
THIS DRAWING IS COPYRIGHT,
TOLERANCE ON
PCB - FR4, UL94V-0
AND
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
WEIGHT
DRAWN
M.PAUL
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
EXAMPLE PART NUMBER:
PC4F0009-17N-1-C
PC4F0009 =
17 =
N=
1=
C=
POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
POLAMCO SERIES
SHELL SIZE
KEY ARRANGEMENT
MATERIAL (ALUMINIUM ALLOY)
PLATING: SEE PAGE
PART NO
PC4F0009-17N-1-C
ASSY USED ON
TITLE
USB A FEEDTHROUGH
RECEPTACLE ASSEMBLY
DRAWING NO
EXAMPLE PART NUMBER: PC4F0009-17N-1-C
245
PC4F0009 =
POLAMCO SERIES
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
C1321
USB A Connectors
PC4B0020 - Cabled Receptacle Assembly (Size 17)
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
SPLIT RETAINING RING
O RING
OPTIONAL USB PLUG
24,61
26,97
n21,00
60,70 `0,50
33,32
n32,50
C1835
3,25
L**** OPTIONAL LENGTH IN MM
PART MARK HERE
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
CABLE DRAWING: SEE PAGE 251
MATERIALS
USB INSERT
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET
CONTACTS 30µ Au/Ni
PERFORMANCE
CURRENT RATING
1 AMP MAX PER
CONTACT
SHIELDING
- NICKEL
PLATED BRASS
VOLTAGE RATING 30V AC MAX
TEMPERATURE -25°C TO +85°C
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC
EXAMPLE PART NUMBER:
TEMPERATURE -25°C TO +85°C
PC4B0020-FHB-17N-1-C-L5000
PC4B0020 =
FH =
B=
POLAMCO SERIES
BACKSHELL SERIES
CABLE END OPTIONS
A = USB A
B = USB B
*=OMIT FOR CABLE WITHOUT PLUG
SHELL SIZE
KEY ARRANGEMENT
SEE MATERIAL AND PLATING OPTIONS SHEET
SEE MATERIAL AND PLATING OPTIONS SHEET
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
17 =
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
N=
1=
C=
L5000 =
ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUE DRAWINGS.
ON RECEIPT OF CUSTOMER APPROVAL, THE DRAWING STATUS WILL RAISE TO ISSUE 1.
ISSUE DCR NO. DATE APPROVED
2
4154
22/09/2010
UNLESS OTHERWISE
DO NOT SCALE
MATERIAL
SPECIFIED
POLAMCO LTD
THIS DRAWING
ALL DIMENSIONS IN
MILLIMETRES
EXAMPLE PARTTOLERANCE
NUMBER:
PC4B0020-FHB-17N-1-C-L5000
T
ON
HIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
SEE =
PC4B0020
ABOVE
FH =
DIMENSIONS +/-0.1MM
POLAMCO
SERIES
TOLERANCE ON
ANGLES
B=
CABLE
OPTIONS
DRAWNENDM.PAUL
+/- 1 DEGREE
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
PART NO
PC4B0020-FH*-17*-*-*-L**
ASSY USED ON
TITLE
BACKSHELL
SERIES
WEIGHT
USB A RECEPTACLE
ASSEMBLY
MIL-DTL-38999/20- USB A
DRAWING NO
C1835
A = USB A
B = USB B
*=OMIT FOR CABLE WITHOUT PLUG
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
L5000 =
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
246
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB B Connectors
PC4B0006 - Feedthrough Receptacle (Size 17)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1102
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
33,32 ± 0,30
35,00 MAX
26,97
20,90
24,61
2,30
20
0,
`
25
3,
`
4
2
,9
1.1875-0.1P-0.3L-TS
M25x1 - 6g
20
0,
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE TABLE
MATERIALS
USB B INSERT
CONTACTS 30μ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
CODE
NOTES
GENERALLY TO THE REQUIREMENTS OF B
SEAL -MIL-DTL-38999
SILICONE ELASTOMER
C
SHELL OPTIONS
1 = ALUM ALLOY 6262R
2 = ALUM BRONZE NES833
4 = STAINLESS STEEL 303, 316
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC
TEMPERATURE -25°C TO +85°C
J
Z
Table
DESCRIPTION
SEAL - SILICONE
ELASTOMER
Cadmium,
olive drab (5-10
microns) QQ-P-416, Type II,
Class
3 over electroless
nickelUL94,
(2.5 - 7.5
microns)BLACK
(500
INSULATOR
- PPS GL40
COLOUR
hour salt spray finish)
POTTING
QSIL
550
UL94V-0
Electroless nickel, MIL-C-26074, Class 4, Grade B
Passivate, per QQ-P-35 or MI-S-5002
Shot blast for non-reflective finish
Zinc
cobalt, olive drab (5-10 microns) over electroless
PERFORMANCE
nickel (2.5 - 7.5 microns)
POLAMCO SERIES
SHELL SIZE
KEY ARRANGEMENT
MATERIAL (ALUMINIUM ALLOY)
PLATING: SEE PAGE
MATERIALS
ZB
USB INSERT
CURRENT RATING 1 AMP MAX PER CONTACT
ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUE DRAWINGS.
ON RECEIPT
OF ORDER
THE DRAWING STATUS WILL RAISE TO ISSUEVOLTAGE
1.
CONTACTS
30µ Au/Ni
RATING 30V AC
UNLESS OTHERWISE
DCR NO.- NICKEL
APPROVED
DATE PLATED
ISSUE
DO NOT SCALE
SHIELDING
BRASS MATERIAL TEMPERATURE
SPECIFIED-25°C TO +85°C
POLAMCO
THIS DRAWING
ALL DIMENSIONS IN
4
22/09/2010
MILLIMETRES
BODY3958
- PA, UL94V-0
THIS DRAWING IS COPYRIGHT,
TOLERANCE ON
TITLE
AND
DIMENSIONS +/-0.1MM
PCB - FR4, UL94V-0
THE PROPERTY OF POLAMCO LTD.
TOLERANCE ON ANGLES
+/- 1 DEGREE
WEIGHT
NCAGE CODE: U5792 DRAWN
M.PAUL
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
LTD
EXAMPLE PART NUMBER:
PC4B0006-17N-1-C
PC4B0006 =
17 =
N=
1=
C=
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
USB B FEEDTHROUGH
RECEPTACLE
PART NOPC4B0006-17-1-C
ASSY USED ON
D38999/20 USB B
DRAWING NO
EXAMPLE PART NUMBER: PC4B0006-17N-1-C
247
PC4B0006 =
POLAMCO SERIES
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
C110
USB B Connectors
PC4F0008 - Feedthrough Jam Nut Receptacle (Size 17)
To Fit H Interface Adaptors
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
MATERIALS
USB INSERT
CONTACTS 30µ Au/Ni
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC
TEMPERATURE -25°C TO +85°C
EXAMPLE PART NUMBER: PC4F0008-17N-1-C
PC4F0008 =
POLAMCO SERIES
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
248
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
USB B Connectors
PC4D0016 - Cabled Plug (Size 17)
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
DRAWING NO
C1414
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
n3
5,7
46,00 MAX
0
USB B PLUG
O RING SEAL
OPTIONAL USB PLUG
OPTIONAL LENGTH PATCH LEAD
L**** OPTIONAL LENGTH IN MM
PART MARK HERE
NOTES
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
CABLE
DRAWING:
SEE PAGE 251
SEE MATERIAL
AND PLATING
OPTIONS SHEET
EXAMPLE PART NUMBER: PC4D0016-17N-1-C-L2000-B
PC4D0016
17 =
N=
1=
C=
L2000 =
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
VOLTAGE RATING 30V AC MAX
TEMPERATURE -40°C TO +105°C
PERFORMANCE
CURRENT RATING 1 AMP MAX PER CONTACT
DCR NO.RATING
APPROVED
DATE30V
ISSUE VOLTAGE
AC
MATERIAL
4154
2
02/10/2008
TEMPERATURE
-25°C TOJS+85°C
B=
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
WEIGHT
NCAGE CODE: U5792 DRAWN
M.PAUL
DO NOT SCALE
THIS DRAWING
THIS DRAWING IS COPYRIGHT,
AND
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
POLAMCO LTD
POLAMCO SERIES
SHELL SIZE
KEY ARRANGEMENT
SEE MATERIAL AND PLATING OPTIONS SHEET
SEE MATERIAL AND PLATING OPTIONS SHEET
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
CABLE END OPTION A OR B
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
PART NO PC4D0016-17N-1-C
ASSY USED ON
TITLE
USB B PLUG
D38999/26 USB B
DRAWING NO
EXAMPLE PART NUMBER: PC4D0016-17N-1-C-L2000-B
PC4D0016
POLAMCO SERIES
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
L2000 =
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
B=
249
CABLE END OPTION A OR B
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845 017 1545
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
C1414
USB B Connectors
PC4D0017 - Plug (Size 17)
with Screen Termination for Double Screened Applications
Over Moulded USB Cable: See Page 251
Connector Modifications: See Page 252
Interconnect Solutions Worldwide
WING NO
1426
3RD ANGLE PROJECTION
A
USB B PLUG
O RING SEAL
n14,00
,7
0
0,00
n9,53 +- 0,25
57,70 `0,50
n
35
REMOVE ALL SHARP EDGES AND BURRS
OPTION A
OPTIONAL LENGTH
PATCH LEAD
PART MARK HERE
54,20 `0,50
n23,50
L**** OPTIONAL LENGTH IN MM
0,00
n19,05 +- 0,25
A
USB A PLUG
OPTION B
LIP FOR HEAT SHRINK BOOT
L**** OPTIONAL LENGTH IN MM
ALLY TO THE REQUIREMENTS OF MIL-DTL-38999
NOTES
GENERALLY TO THE REQUIREMENTS OF
RMANCE
NT RATING 1 AMPMIL-DTL-38999
MAX PER CONTACT
GE RATING 30V AC MAX
RATURE -25°C TO CABLE
+85°C
DRAWING: SEE PAGE 251
TERIAL AND PLATING OPTIONS SHEET
LAYOUT
POLAMCO SERIES
BACKSHELL SERIES
A = USB A
B = USB B
SHELL SIZE
KEY ARRANGEMENT
SEE MATERIAL AND PLATING OPTIONS S
SEE MATERIAL AND PLATING OPTIONS S
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
C=
L5000 =
Vbus
: Dn: D+
: Ground
E DCR NO. DATE APPROVED
4154
PERFORMANCE
CABLE LAYOUT
EXAMPLE PART NUMBER: PC4D0017-60A-17N-1-C-L5000
PC4D0017 =
CURRENT RATING 1 AMP MAX PER 60
CONTACT
1. RED: VBUS
=
A=
VOLTAGE RATING 30V AC
2. WHITE: D TEMPERATURE -25°C TO +85°C 17 =
3. GREEN: D +
N=
1=
4. BLACK: GROUND
22/09/2010
MATERIAL
UNLESS OTHERWISE
SPECIFIED
ALL DIMENSIONS IN
MILLIMETRES
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
POLAMCO
SERIES
EXAMPLE PART NUMBER:
SEE
ABOVE
PC4D0017 =
60 =
DO NOT SCALE
THIS DRAWING
POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP
THIS DRAWING IS COPYRIGHT,
TITLE
PC4D0017-60A-17N-1-C-L5000
AND
WEIGHT
BACKSHELL SERIES
NCAGE ACODE:
U5792 DRAWN
=
A = USB A M.PAUL
THE PROPERTY OF POLAMCO LTD.
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
COMPANY.
USB B PLUG
PART NO
PC4D001
ASSY USE
D38999/2
DRAWING NO
B = USB B
17 =
SHELL SIZE
N=
KEY ARRANGEMENT
1=
MATERIAL (ALUMINIUM ALLOY) SEE PAGE 15
C=
PLATING: SEE PAGES 15 - 16
L5000 =
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
DRAWING NOT TO SCALE
DIMENSIONS IN MM
250
www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
Over Moulded USB Cable
PC4D0011C
Interconnect Solutions Worldwide
DRAWING NO
C4075
3RD ANGLE PROJECTION
REMOVE ALL SHARP EDGES AND BURRS
WING NO
4075
4 STRANDED TINNED COPPER WIRES 7 x 0,13
3RD ANGLE PROJECTION
REMOVE ALL SHARP
EDGES AND
Ø0,39MM
(AWGBURRS
28)
CABLE SPECIFI
JACKET: PUR
MIN BEND RAD
INSULATION OUTER Ø1,00
OPERATING TE
CABLE SPECIFICATION
4 STRANDED TINNED COPPER
7 x 0,13
WALLWIRES
THICKNESS
0,3MM APPROX
COLOUR: GREY
JACKET: PUR
Ø0,39MM (AWG 28)
PAIR L12Y 2 x 0,09/1,0 VZN MIN BEND RAD: REPEATED 7xØ, OPERATING
SINGLE 5xØ VO
INSULATION OUTER Ø1,00
OPERATING
TEMP: -25°C TO +85°C
CONDUCTOR R
INSULATION OF POLYETHYLENE
(PE)
WALL THICKNESS 0,3MM APPROX
COLOUR: GREY RAL 7021
INSULATION RE
WIRE LIY 0,09/1.0 VZN
PAIR L12Y 2 x 0,09/1,0 VZN
OPERATING VOLTAGE(PEAK): ≤ 100
V VOLTAGE
TEST
INSULATION POLYVINYLCHLORIDE (PVC)
Ohm/Km
CONDUCTOR RESISTANCE: ≤ 210FLAME
INSULATION OF POLYETHYLENE (PE)
RESISTA
INSULATION RESISTANCE:≥ 20 MOhm*Km
WIRE LIY 0,09/1.0 VZN
CABLE DIAMET
ALULAMINATE FOIL OVERLAPPED
TEST VOLTAGE: 1000V / 50Hz FOR 1 MIN
INSULATION POLYVINYLCHLORIDE (PVC)
FLAME RESISTANCE: UL-STYLE 20963 B
SHIELD BRAIDING OF TINNEDCABLE
COPPER
WIRES4,2MM ±0,2
DIAMETER:
ALULAMINATE FOIL OVERLAPPED
JACKET
OUTER - Ø4,2 ±0,2MM
WALL THICKNESS 0,6MM APPROX
POLYURETHANE (PUR) GY RAL7021
SHIELD BRAIDING OF TINNED COPPER WIRES
JACKET
OUTER - Ø4,2 ±0,2MM
WALL THICKNESS 0,6MM APPROX
POLYURETHANE (PUR) GY RAL7021
L**** OPTIONAL LENGTH IN MM
L**** OPTIONAL LENGTH IN MM
EXAMPLE PART NUMBER: PC4D0011C-A-B-L2000
PC4D0011C =
AMPLE PART NUMBER: PC4D0011C-A-B-L2000
A=
PC4D0011C =
B=
A=
L2000 =
B = SPECIFICATION
CABLE
L2000 =
POLAMCO SERIES
A = USB A
POLAMCO SERIES
B = USB B
A = USB A
PATCH LEAD LENGTH IN MM
B = USB B
CONDUCTOR
RESISTANCE:
(1, 2, 3 AND
5 METRE OPTIONS)
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS) INSULATION RESISTANCE:
JACKET: PUR
MIN BEND
RAD:
REPEATED
SINGLE 5xØ
DCR
NO.
APPROVED
DATE 7xØ,
ISSUE
APPROVED
DATE 3994
E DCR NO.
OPERATING
TEMP: -25°C
TO
+85°C
MATERIAL
22/09/2010
2
MP
3994
22/09/2010
MP
COLOUR: GREY RAL 7021
OPERATING VOLTAGE(PEAK): 100 V
210 Ohm/Km
20 MOhm*Km
TEST VOLTAGE: UNLESS
1000VOTHERWISE
/ 50Hz FOR 1 MINDO NOT SCALE
WESTON LOCK
LOWER BRISTOL ROAD PART NO
MATERIAL
SPECIFIED
WESTON LOCK
UNLESS OTHERWISE
POLAMCO
LTD
DOUL-STYLE
NOT SCALE
FLAME RESISTANCE:
LOWER BRISTOL ROAD PART NO BATH BA2 1EP
ALL DIMENSIONS
IN 20963 B THIS DRAWING
P
SPECIFIED
POLAMCO
LTD
THIS
DRAWING
BATH
BA2
1EP
MILLIMETRES
ALL DIMENSIONS IN
PC4D0011C-*-*L****
THIS DRAWING IS COPYRIGHT,
ON
CABLE DIAMETER:TOLERANCE
4,2MM ±0,2
MILLIMETRES
TITLE
TOLERANCE ON
DIMENSIONS +/-0.1MM
TOLERANCE ON ANGLES
+/- 1 DEGREE
WEIGHT
DRAWN
M.PAUL
AND
+/-0.1MM
TDIMENSIONS
HIS DRAWING IS
COPYRIGHT,
TITLE
THE PROPERTY OF POLAMCO LTD.
TOLERANCE AND
ON ANGLES
THE PROPERTY
OF POLAMCO LTD. IT MUST NOT BE COPIED, USED
+/- 1 DEGREE
FOR MANUFACTURE OR
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
OTHERWISE
WEIGHTOTHERWISE
DISCLOSED WITHOUT PRIOR
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE
WRITTEN CONSENT
OF THE
COMPANY.
M.PAUL
DRAWN
COMPANY.
OVERMOULDED
USB
CABLE DRAWING
OVERMOULDED
USB CABLE DRAWING
NO
C4075
EXAMPLE PART NUMBER: PC4D0011C-A-B-L2000
PC4D0011C =
POLAMCO SERIES
A=
A = USB A
B=
B = USB B
L2000 =
PATCH LEAD LENGTH IN MM
(1, 2, 3 AND 5 METRE OPTIONS)
251
Tel: +44 (0)845 017 1545
ASSY USED ON
DRAWING NOT TO SCALE
DIMENSIONS IN MM
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY