Graduate School of MC2 Micro-and Nanoprocessing Technologies, 7,5 points LP 3; 2014/15 Course responsible; Ulf Södervall Course objective: The objective for this course is to introduce the students to the basic and advanced processing technologies that are used today in modern micro-and nano fabrication cleanroom facilities. It will present a theoretical description of the fundamental principles of physics and science as a base to understand different processing stages. This base is important in order to give a knowledge e.g. for advanced decisions in processing development and optimization. Applications of each process will be carefully discussed to give an understanding of limitations, restrictions and features on each processing step. Lecturer info: Several teachers are involved in this course. All lectures are presented by a research scientist/lecturer that has a thorough knowledge and a long time experience from processing on the actual processing step. Lectures and exercises: Course is held in LP III. Lectures 26 h. Tutorials 3x2 h. Project: Each student should prepare a project work (including an oral presentation and written report) related to the processing technologies as presented in the course. Who can attend: Graduate/Masters students in Engineering Physics, Electronics, MC2, Chemistry/Bio or industrial with a “relevant background”. Content of the course: The course covers micro and nano fabrication technologies including cleanroom construction technology, wet etching, dry etching, optical and e-beam lithography, ion implantation, evaporation, front-end, back-end, sputter deposition, thermal processing. Examination Requirements: A completed project work (including oral presentation and written report), home assignments and review work. The student should be present on at least 80% percent of the lectures and tutorials. Language of instruction Lectures are given in English Literature: Fabrication Engineering at the Micro and Nanoscale. Ed. Stephen A. Campbell, Oxford University Press, 2007, Price: ca 600 SEK. It is usually available at Bokus internet store or AdLibris or Amazon. However, the Campbell’s 2002 edition is also still OK . Micro-and Nanoprocessing Technologies Lecture: Day, date Time and place Content Thursday 20/1 10.15-17.00 Clean room introduction and safety course (for new users of the Nanofab lab) Lecture 1; Monday 19/1 13.15-15.00 D209, MC2 Direktorn Course presentation Lecture 2; Wednesday 21/1 Lecture 3; Monday 26/1 13.15-15.00 D209, MC2 Direktorn 13.15-15.00 D209, MC2 Direktorn Introduction to microfabrication; Unit processes/technologies Roadmap of the course Semiconductor substrates Phase diagrammes/solid solubility Crystallography and crystal structure Crystal defects Crystal growth and preparation Diffusion: Diffusion theory Diffusion coefficients Diffusion in SiO2, systems Thermal oxidation: Models of oxidation Structure of SiO2,doping,defects, Alternative insulators Ion Implantation: Systems,scattering,channeling,lattice damage shallow junctions, buried dielectrics Rapid Thermal processing: Radiation,absorption, design Stress, activation applications Technology Computer Aid Design – TCAD software by Silvaco Section Lecturer Ulf Södervall Ulf Södervall 1.1-1.2 1.3 2.1 2.2 2.3 2.4-2.7 3.1-3.4 3.5 3.7,3.8 3.9 4.1-4.3 4.4, 4.7 4.8 Ulf Södervall 5.1-5.5 5.6-5.8 6.1-6.3 6.4-6.5 6.6-6.8 Lecture notes Hans Hjelmgren Optical litography: Lithography,diffraction, coherence Contact/proximity/projection Surface reflections/standing waves Photoresists: 7.1-7.4 7.5-7.6 7.8-7.9 Piotr Jedrasik Types,materials,reactions 8.1-8.3 ATHENA Process Simulation Framework enables process and integration engineers to develop and optimize semiconductor manufacturing processes. ATHENA provides an easy to use, modular, and extensible platform for simulating ion implantation, diffusion, etching, deposition, lithography, oxidation, and silicidation of semiconductor materials. ATLAS Device Simulation Framework enables device technology engineers to simulate the electrical, optical, and thermal behavior of semiconductor devices. Lecture 4; Wednesday 28/1 13.15-15.00 D209, MC2 Direktorn Lecture 5; Friday 30/1 13.15-15.00 D209, MC2 Direktorn Monday 2/2 Tutorial 1 Monday 2/2 Contrast/resolution Developing/exposure effects Advanced resists, 8.4-8.5 8.6-8.7 8.8 Non-Optical litographic techniques; Interaction Radiation/matter. Direct write EBL (X-ray sources/systems/masks/projection) SCALPEL/e-beam resists 9.1 9.2-9.3 9.4-9.7 9.8-9.8 Piotr Jedrasik Separate document Göran Alestig Deadline for submitting project abstract 13.15-15.00 D209, MC2 Direktorn Lecture 6; Wednesday 4/2 13.15-15.00 D209, MC2 Direktorn Lecture 7; Monday 9/2 13.15-15.00 D209, MC2 Direktorn Lecture 8 Wednesday 11/2 13.15-15.00 D209, MC2 Direktorn Lecture 9 Friday 13/2 13.15-15.00 D209, MC2 Direktorn Tutorial 2 Monday 16/2 13.15-15.00 D209, MC2 Direktorn Lecture 10 Wednesday 18/2 13.15-15.00 D209, MC2 Direktorn Process oriented problem solving; 1 (Diffusion, Oxidation, Lithography etc) Vacuum science and plasmas: Kinetic theory,conductance, pumps DC/RF glow discharge, plasmas Physical deposition: evaporation and sputtering: Phase diagrammes, rates,,coverage Sputtering Plasma sputtering Sputter applications Pulsed Laser Deposition (PLD); 10.1-10.4 10.5-10.7 12.1-12.5 12.6-12.8 12.9-12.10 12.11-12.13 The PLD method of thin film growth involves evaporation of a solid target in an Ultra High Vacuum chamber by means of short and highenergy laser pulses. In a typical PLD process, a researcher places a ceramic target in a vacuum chamber. A pulsed laser beam vaporizes the surface of the target, and the vapor condenses on a substrate Chemical Vapor Deposition: Chemical equilibrium, gas flow Simple CVD systems, dielectrics, Plasma enhanced CVD, Metal CVD Epitaxial Growth: Wafer cleaning Thermodynamics VPE, surface reactions Dopant incorp.,defects Heterostructure MOCVD MBE 2 Mats Hagberg Mats Hagberg Andrei Vorobiev 13.1-13.3 13.4-13.6 13.7-13.8 Mahdad Sadeghi 14.1 14.2-14.3 14.4-14.6 14.8 14.9 14.11 Process oriented problem solving; “Thin film growth, deposition techniques” Separate document Göran Alestig Etching and wet processing: Wet etching Wafer Cleaning Liftoff Plasma (dry) etching Ion Milling Reactive ion etching, damage, high density plasma 11.1 14.1 11.9 11.3-11.4 11.5 11.6-11.8 Göran Alestig Lecture 11 Monday 23/2 13.15-15.00 D209, MC2 Direktorn Micromachining ( MEMS, Microfluidics, etc) Simulation of etch profiles; “””” Lecture 12 Wednesday 25/2 13.15-15.00 D209, MC2 Direktorn Device isolation, contacts and metallisation: Junction/oxide isolation Trench isolation, SOI Schottky contacts, Ohmic contacts Metallisation CMP Device technologies; CMOS, GAAs MESFET, GAAs MMIC Separate material 15.1 15.3-15.4 15.6-15.8 15.9 11.2 ????? Göran Alestig Chp 16-18 and Silicon Bipolar technologies are described Lecture 13 Monday 2/3 Tutorial 3 Wednesday 4/3 13.15-15.00 D209, MC2 Direktorn 13.15-15.00 D209, MC2 Direktorn Friday 13/3 Lecture 14 Friday 20/3 13.15-16.00 D209, MC2 Direktorn SPM/AFM/SEM Metrology and nano manipulation ; This lecture provides a general introduction to nano-device characterision. The concepts, instrumentation, and applications of the rapidly expanding field of scanning probe microscopy (SPM). AFM and STM will be covered extensively. The theory of operation for both imaging and spectroscopy will be addressed, with attention paid to instrumental artifacts and methods to avoid them. 3 Process oriented problem solving; “Dry and wet etching, Technologies, etc” Dead-line to hand in the final project report Project presentations Separate material Piotr Jedrasik Göran Alestig OBJECTIVE and ASSESSMENT CRITERIA for Project work Besides a series of lectures on a number of processing steps and technologies following the text book, a compulsory project work is included in the course. The objective of the project is to give the student a possibility to go deeper in the understanding of a special processing step (experimentally or theoretically) but also to get more experienced in process and project planning. It is primarily expected that the student should use a relevant problem within his regular Ph D work . It is recommended that students work individually on each project, but it is also allowed to be a group of two students in case the project is suitable for both. -and nano processing steps. The results must be scrutinized and presented orally as well as in a written report The examination of the project work demands three compulsory parts; a) A written project report. b) An oral presentation of the project work. c) A “review” of another project report; Each student should critically read the report from another group and give at least 3 questions during the oral session about that work. The review questions and answers should be written down and handed in. PROJECT ABSTRACT PROPOSAL (deadline 2th February) The topic of the project work should be described, including a preliminary time schedule. PROJECT REPORT (deadline 13th of March) Describe the results of the work in a written report. The project report should have a structure typical for a scientific conference paper (poster). This means a report on 4 pages with double column, or 8 pages on standard format one column text font 10, including a relevant number of figures of appropriate size. It is recommended to hand in the report electronically as a PDF file. It is up to you whether you like to include images, diagrams etc in the running text, or to put those data as a supplement. However, it is recommended to use compressed formats for pictures, etc. The report should focus on the experimental/modelling results including a short description of the techniques that were used. They should be described by your own words and showing the general layout and also pinpointing parameters that are critical for the outcome of the processing. Oral presentation; The project work should be presented by the student in an oral presentation, at the final “mini-conference”. All students in the presentation group should contribute orally. It should be a 12 minutes presentation followed by a 3 minutes discussion of each project. The 3 minutes is basically the time for asking questions from the reviewers but also the audience is recommended to participate. The oral presentation should focus on presenting the results of the study. A critical description of the possibilities and difficulties especially for the scope of your work encountered is interesting. But also general impressions are valuable. It is not critically necessary to make a very deep description of the processing equipments and techniques unless this information is important for the understanding of the scope of the study. If anyone likes to use the Data/Video projector for a PowerPoint presentation, it is Ok. However we cannot supply with the laptop computer itself, so you need to bring that yourself. Review report; Each student will receive a report from another group. They will be handed out as soon as received by the course responsible. The review report should cover a few questions about the content in the results/discussion part of the report. Each student in the group should prepare at least three questions to be discussed during the oral presentations. Each student should make a short written report of the questions and the answers, and to be handed in to the course responsible (Ulf Södervall) e.g. by email afterwards. Assessment criteria: The grade will be set according to the output of each student in these three components as mentioned above and including also the home assignments. The assessment will include the evaluation of the total sum of work produced by the student during the course. It should be stated clearly which parts of the project work that each student has contributed to. The student should be present on at least 80% percent of the lectures and tutorials Graduate students; Grades of ”passed” or ”non-passed” will be given for Ph. D. students. To reach level “Passed”, it requires the corresponding grade of 4 in undergraduate education. Results are reported to the central administration where they are registered