82195 EMERGENCY BACKUP 700 LUMENS INSTALL INSTRUCTIONS ASSEMBLY AND INSTALLATION INSTRUCTIONS WARNING: When using this lighting device, safety precautions should be followed at all times READ THE INSTRUCTIONS BELOW CAREFULLY AND FOLLOW THEM FOR YOUR OWN SAFETY! 1. This device is designed for indoor use. Do not use outdoors. 2. Prior to installation, battery connector must be open to prevent high voltage from being present on out put leads (red & yellow). 3. This device is designed for use with 17W–110W single pin or bipin fluorescent lamps, from 2’ through 8’. Please use energy-saving circline, U-shaped, or 4-pin rapid start long compact fluorescent lamps. 4. Please ensure the electricity connections conforms to the National Electrical Code and local regulations if applicable. 5. To avoid electric shock, please disconnect normal and emergency power supplies, and battery connector of the emergency ballast before servicing. 6. This device is designed for factory or field installation in either the ballast channel, or on top of the indoor fixture, except air handling heated air outlets, wet or hazardous location fixtures. Do not install this device near gas or electric heaters. 7. AC power source of 120 VAC or 277 VAC is required. 8. The battery is sealed, non-maintenance, and is not replaceable in the field. Please contact manufacturer for information on service. Do not attempt to service the battery please. 9. Do not use accessory equipment that is not recommended by manufacturer. Failure to do so may cause unsafe conditions. Servicing should only be performed by qualified service personnel. 10. Do not use the product for other purpose that the product is NOT designed for. PLEASE SAVE THESE INSTRUCTIONS P.Q.L., Inc. • 2285 WARD AVENUE • SIMI VALLEY, CA 93065 • 800.323.8107 • FAX: 877.619.7053 www.PQLighting.com 82195 EMERGENCY BACKUP 700 LUMENS INSTALL INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE: All the branch circuit wiring has to be ready as well as an unswitched source of power before the fixture is installed. Confirm the same branch circuit would be used for both the emergency ballast and the AC ballast. DIAGRAM 1 CAUTION: Battery connector has to be opened for preventing high voltage on output leads (red and yellow). Wait until the installation process has been completed and AC is supplying power to the emergency ballast, and then join the battery connector. 1. AC power has to be off before installation. 2. Choose the right wiring diagram to connect the ballast to the AC ballast and lamp. 3. Please ensure the electricity connections conform to the National Electrical Code and local regulations. 4. Follow diagrams 1 and 2 to install the battery pack on the top of the fixture or in the ballast channel. DIAGRAM 2 5. To install the test switch, it would go through the side of a strip fixture or the ballast channel cover of a troffer. Follow diagrams 1 and 2 to drill a 1/2” hole and install the test switch. In order to remove AC power from both the emergency ballast and the AC ballast, the test switch has to be connected properly (see diagram 4). 6. Match violet and brown leads to connect the charging indicator light to the battery pack (see diagram 5). The charging indicator will be on after the fixture is installed properly. 7. Please search for a readily visible location to apply the CAUTION label which reads, “This unit has more than one power supply connection point. To reduce the risk of electric shock, disonnect both the branch circuit-breakers or fuses, and emergency power supply before servicing.” 8. Do not join the inverter connector until the fixture is completely installed and supply. AC power to the emergency ballast. DIAGRAM 3 9. The battery needs to be charged for one hour in order to have short-term testing on the emergency function. Before having a long-term emergency function testing, the battery in the emergency ballast has to be charged for 24 hours. DIAGRAM 4 SINGLE POLE UNSWITCHED FIXTURE SWITCHED FIXTURE P.Q.L., Inc. • 2285 WARD AVENUE • SIMI VALLEY, CA 93065 • 800.323.8107 • FAX: 877.619.7053 www.PQLighting.com 82195 EMERGENCY BACKUP 700 LUMENS INSTALL INSTRUCTIONS DIAGRAM 5 TROFFER-STYLE FIXTURE OPTIONAL STRIP-STYLE FIXTURE Fixture Fixture Emergency Ballast Indicator Light Ballast Channel Cover Violet (+) Leads to Charging Indicator Light Brown (-) Indicator Ligh t Fixture Violet (+) Brown (-) 7/8” Punc h 7/8” Bushing Inserted int Ballast Channel Cover AC O N TEST o Plastic Tubing (please cut to necessary length) Step 1S tep 2 1/2” White Bushing to Hold Charging Indicator Light Fixture Len s Charging Indicator Light OPERATION • The charging indicator light would be on to indicate the battery is being charged when AC power is applied. • This emergency ballast would function and operate one or two lamps at least 90 minutes when the AC power is failed. TESTING & MAINTENANCE Note: Services should only performed by qualified personnel. The emergency ballast should be checked periodically to confirm proper functioning and the following schedule is recommended: 1. To inspect the charging indicator every month and confirm that is illuminated. 2. Push the test switch for 30 seconds to ensure the emergency ballast is functioning. Recommended to perform this testing every 30 days. 3. Perform a long-term test (90-minute battery discharge) at least once every year. One or two lamps should operate for no less than 90 minutes. P.Q.L., Inc. • 2285 WARD AVENUE • SIMI VALLEY, CA 93065 • 800.323.8107 • FAX: 877.619.7053 www.PQLighting.com 82195 EMERGENCY BACKUP 700 LUMENS INSTALL INSTRUCTIONS WIRE DIAGRAMS FOR 1 and 2 LAMP EMERGENCY OPERATION EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. FOR 1 LAMP EMERGENCY OPERATION A. INSTANT START AC BALLAST AC BALLAST E. THREE-LAMP INSTANT START BALLAST LINE EMERGENCY BALLAST BLUE BLAC K WHITE AC BALLAST BLUE BLUE RED BLUE BL UE/WHITE YELLOW/GRE EN YELLO W VIOLET (+) BROWN( -) ORANGE BLA CK WHIT E EMERGENCY BALLAST RED 277 V 120 V COM TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD WHIT E RED INVERTER CONNECTOR LAMP 1 LAMP 2 LAMP 3 (EMERGENCY) F. THREE-LAMP RAPID START BALLAST B. RAPID START AC BALLAST LINE AC BALLAST BLUE BLAC K WHITE BLUE AC BALLAST BLUE/WHITE EMERGENCY BALLAST BLUE/WHITE RED RED YELLOW YELLOW BLUE ORANGE BLA CK WHIT E BL UE/WHITE YE LL OW/GREEN YELLOW EMERGENCY BALLAST 277 V 120 V COM RED TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD WHIT E VI OL ET (+ ) BR OW N(-) RED INVERTER CONNECTOR LAMP 1 LAMP 2 LAMP 3 (EMERGENCY) C. TWO-LAMP INSTANT START BALLAST LINE BLUE BLAC K WHIT E AC BALLAST BLUE RED BLUE BL UE/WHITE YELLOW /GRE EN YELLOW VI OL ET (+ ) BR OW N( -) EMERGENCY BALLAST ORANGE BLA CK WHIT E RED 277 V 120 V COM G. FOUR-LAMP INSTANT START BALLAST TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD LINE BLUE BLAC K WHIT E AC BALLAST YE LLOW YE LLOW WHIT E INVERTER CONNECTOR YE LLOW YE LLOW BLUE AC BALLAST RED RED LAMP 1 WH ITE EMERGENCY BALLAST RED TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD 277V 120V COM WHIT E RED INVERTER CONNECTOR LAMP 2 LAMP 3 LAMP 4 (EMERGENCY) D. TWO-LAMP RAPID START BALLAST BLUE VI OL ET (+ ) BROWN( -) ORAN GE BLAC K LAMP 1 LAMP 2 (EMERGENCY) BLAC K WHIT E BLU E BL UE/WHI TE YE LL OW/GREEN YE LL OW RED LAMP 1 LINE BLUE RED RED BLUE BL UE/W HITE YELLOW/GRE EN YELLOW VIOLET (+ ) BR OWN( -) ORANGE BLA CK EMERGENCY BALLAST WHIT E RED 277 V 120 V COM WHIT E RED H. FOUR-LAMP RAPID START BALLAST TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD LINE BLACK WHIT E YE LL OW YE LLOW BROWN BROWN RED RED AC BALLAST INVERTER CONNECTOR BLUE/W HITE BLUE/W HITE BLUE BLUE BLUE OR AN GE BLUE/WHITE YELLOW/ GREE N BLAC K YE LLO W RE D VI OLET (+ ) BR OW N(-) EMERGENCY BALLAST WHITE 277V 120V CO M TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD WHITE RE D LAMP 1 INVERTER CONNECTOR LAMP 2 LAMP 3 LAMP 2 (EMERGENCY) LAMP 4 (EMERGENCY) NOTE: Use the proper tap cap to unswitched AC lead P.Q.L., Inc. • 2285 WARD AVENUE • SIMI VALLEY, CA 93065 • 800.323.8107 • FAX: 877.619.7053 www.PQLighting.com 82195 EMERGENCY BACKUP 700 LUMENS INSTALL INSTRUCTIONS WIRE DIAGRAMS FOR 1 and 2 LAMP EMERGENCY OPERATION EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. FOR 2 LAMP EMERGENCY OPERATION A. TWO-LAMP INSTANT START AC BALLAST AC BALLAST D. TWO-LAMP RAPID START AC BALLAST AC BALLAST EMERGENCY BALLAST B. THREE-LAMP INSTANT START AC BALLAST AC BALLAST E. THREE-LAMP RAPID START AC BALLAST AC BALLAST EMERGENCY BALLAST C. FOUR-LAMP INSTANT START AC BALLAST AC BALLAST EMERGENCY BALLAST EMERGENCY BALLAST F. FOUR-LAMP RAPID START AC BALLAST AC BALLAST EMERGENCY BALLAST EMERGENCY BALLAST EMERGENCY ONLY OPERATION A. ONE-LAMP WITHOUT AC BALLAST B. TWO-LAMP WITHOUT AC BALLAST EMERGENCY BALLAST EMERGENCY BALLAST NOTE: Use the proper tap cap to unswitched AC lead P.Q.L., Inc. • 2285 WARD AVENUE • SIMI VALLEY, CA 93065 • 800.323.8107 • FAX: 877.619.7053 www.PQLighting.com