REPLACEMENT
PARTS
MATERIAL HANDLING
Series 11 Portable Conveyor
page
Your equipment serial number and order number have been recorded in the
space below. Please include these numbers when requesting service or ordering
parts.
JOB ORDER
MODEL
11-2470
604868
S/N
411252
MANUFACTURED BY KPI-JCI, Inc. YANKTON, SD, U.S.A.
Serial Number Plate Location
Use IB2002 for Operation Manual
page
INTRODUCTION
This bulletin contains replacement parts listings for your equipment. In most cases an
illustration is used to identify the assembly, with each illustration is a parts list identifying
serviceable parts.
In some cases no illustration is available or required and just a parts list is shown.
When a part name is indented, it means the serviceable item is a part of the item under
which it is listed. The quantity of parts shown with these indented items are for the assembly only and not the entire machine.
EXAMPLE:
Quantity for machine
Ref.
No.
1
Description
Coupling Assembly
Coupling Flange
Bushing
Part No.
Qty.
AEP-19630 2
44-25039
2
44-25053
1
Quantity for assembly
This item contains
these items.
Abbreviations and Symbols Used In This Parts Book
*
N/S
See notes at bottom of page
Not Serviced
X Parts not exactly as shown
O/E
Optional Equipment
P/N
Part Number
KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to
its products at anytime, without incurring any obligation to make such changes on previously manufactured equipment.
Although care has been taken to assure the accuracy of this publication, KOLBERGPIONEER, INC. does not assume any liability for errors or omissions.
page
CONTENTS
ORDERING PARTS .............................................................................................................. 1
CONVEYOR - BELT & IDLERS .......................................................................................... 2-3
CONVEYOR - HEAD END ................................................................................................... 4
CONVEYOR - TAIL END ..................................................................................................... 5
CONVEYOR - TAKE UP ASSEMBLY .................................................................................... 6
CONVEYOR - DRIVE .......................................................................................................... 7
TROUGH ASSEMBLY ........................................................................................................... 8
MISC - FRAME - UC - PINS - MUDFLAPS AND DECALS ................................................... 9
ELECTRICAL ..................................................................................................................... 10
AIR BRAKE ........................................................................................................................ 11
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ORDERING PARTS
We want to service your equipment promptly and accurately. Your observance of the
instructions below will greatly aid us in giving you such parts service.
When ordering parts be sure you supply the following:
(A) Part Numbers, (B) Descriptions, (C) Quantities
(D) Serial Numbers, (E) Shipping Instructions.
(A) PART NUMBERS
Compare part number found on the part with part number in the parts book,
whenever possible. When part number is not available, give full description and
where used.
(B) DESCRIPTIONS
Use Part Book descriptions in addition to part numbers. Most structural parts, such
as framework, gussets, braces etc., are not listed. To order such parts, give size,
shape (channel, angle, plate, etc.), and location, as related to units or groups
identified in the parts book.
(C) QUANTITIES
Be specific. State exactly how many of each part are required. Avoid the use
of words like “sets” or “complete”.
(D) Identify your equipment by Serial Number whenever possible.
(E) SHIPPING INSTRUCTIONS
Specify name, shipping point, and mail address for notification if different than
shipping point. State whether freight, express, parcel post or other handling is
desired. Confirm telephone orders in writing.
INSPECTION
Shortages or damage should be noted by the carrier agent at time material is
accepted. Shipper’s responsibility ceases upon delivery of shipment to carrier in
good order. Claims for damage or loss can likely be collected with proper notation
on delivery receipt.
ORDER EARLY
Make periodical inspections of equipment. Wear parts can be ordered by mail
ahead of actual replacement time. Save on telephone expense and have
material on hand when needed.
page 1
CONVEYOR - BELT & IDLERS
Tail End
1
2
3
4
Head End
5
6
page
2
CONVEYOR - BELT & IDLERS
Ref.
No.
* 1
2
3
4
5
6
Description
Part No.
Qty.
Cap Screw per Idler
Washer per Idler
Locknut per Idler
Idler, 20 Degree
Roller
End Clip
Center Clip
Screw
Conveyor Belt
Set Screw Collar
Idler, 35 Degree
Roller
End Clip
Center Clip
Screw
Return Idler
End Clip
Screw
Drop Bracket
Return Guard
Belt Cleaner
Blade
Twist Tensioner
Plunger
Spring
Ratchet Knob
Pin
45-00092
45-60024
45-42159
53578
54919
126925
194049
126926
292585
284914
53579
54919
126925
194050
126926
54920
126925
126926
57643
99088
254890
284901
48123
279131
279132
279133
279134
4
4
4
5
* Qty. shown per idler
page
3
1
2
14
6
12
3
1
CONVEYOR - HEAD END
Ref.
No.
1
2
3
Description
Part No.
Qty.
Bearing
Capscrew
Washer
Locknut
Drive Shaft
Pulley
Bushing
1593
45-00125
45-60008
45-42160
264649
174838
161743
2
8
8
8
1
1
2
page 4
CONVEYOR - TAIL END
Tail Guard 292777
Ref.
No.
1
2
3
Description
Part No.
Qty.
Bearing
Shaft
Pulley
Bushing
09-95093
42598
174839
172927
2
1
1
2
page 5
CONVEYOR - TAKE UP ASSEMBLY
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Description
Part No.
Qty.
Take Up Frame
Threaded Rod
Acme Nut
Acme Nut
Spring Pin
Take Up Guard
Quick Release Pin
Hex Capscrew
Washer
Locknut
Hex Capscrew
Nut
Washer
292319
180281
2870
50902
4920
173198
158549
45-00090
45-60006
45-42159
45-00124
45-42007
45-60008
1
1
1
1
1
1
1
2
2
2
4
4
8
page 6
CONVEYOR - DRIVE
12
11
26
27
28
25
27
28
4
1
16
14
15
2
17
24
21 20
18
23
22
3
29
5
13
8
7
9
6
10
21 20 19
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
page 7
PART NO. QTY
1
191494
1
191495
1
191496
1
191497
1
15-05099
1
15-06028
1
1821
1
15-06016
1
15-00774
2
210988
1
181951
4
207075
1
257783
4
271605
1
271604
1
257534
1
45-00046
6
45-00050
4
45-60004
16
45-42157
10
45-00068
2
45-60005
2
45-42158
2
45-00091
18
45-00092
6
45-60006
34
45-42159
24
158635
0.3gal
269309
40-00154
DESCRIPTION
MOTOR;10HP,1800RPM,
REDUCER; TA2115H15
ROD ASSY; TA2115 RA
BACKSTOP; TA2115BS
BUSHIGN; TA2115TB x 1-15/16
SHEAVE;QD,COMB,5.6-2B-SDS
BUSHING; QD, 1-3/8
SHEAVE; QD, 8.0-2B-SK
BUSHING; QD, 1-1/8
V-BELT
PLATE
ANGLE
ANGLE
PLATE
GUARD; FRONT
GUARD; BACK
ENCLOSED BREATHER CHAMBER
BOLT; 3/8 X 3/4
BOLT; 3/8 X 1 3/4
WASHER; 3/8
LOCKNUT; 3/8
BOLT; 7/16 X 1 1/4
WASHER; 7/16
LOCKNUT; 7/16
BOLT; 1/2 X 1 1/4
BOLT; 1/2 X 1 1/2
WASHER;1/2
LOCKNUT;1/2
GEAR OIL; MOBIL DTE BB, 220
TROUGH ASSEMBLY
Radial Hopper
309144
1
10
11
12
13
3
2
13
12
11
8
5
9
11 12
13
7
4
6
TROUGH ASSEMBLY 197165
ITEM PART NO. QTY
DESCRIPTION
1 172088
1 TROUGH
2 172035
6 LEG
3 289016
2 GUARD
4 172089
1 RUBBER
5 172068
1 PLATE
6 174827
2 RUBBER
7 163768
2 CLAMP BAR 3/16 X 4.97 X 66
8 45-12013
8 CARRIAGE BOLT 3/8x1
9 45-12016 12 CARRIAGE BOLT 3/8x2
10 45-12014 12 CARRIAGE BOLT 3/8x1-1/4
11 45-42003 32 HEX NUT 3/8
12 45-60039 32 LOCKWASHER 3/8
13 45-60004 32 WASHER 3/8
page 8
MISC - FRAME - UNDERCARRIAGE - PINS - MUDLFAP AND DECALS
Dishcharge Hood
318396
Mudflap Assy 293742
Tail Light Assy 293814
Pin
289017
Tire/Wheel
284494
Wheel Box; LH
292255
Wheel Box; RH
292256
Pin 96787
Capscrew 45-00007
Washer 45-60002
Nut 45-42155
Bracket 289068 qty 2
Hardware qty 8
Capscrew 45-00092
Washer 45-60006
Nut 45-42159
Frame 305681
Belt Retainer
293805
Tube 292165
Qty 2
Pin 213090
Undercarriage; Rear
Capscrew 45-00007
293727
Washer 45-60002
Nut 45-42155
added anchor pivot per
sales order 105649
anchor pivot 292766
Pin 293755
Capscrew 45-00007
Washer 45-60002
Nut 45-42155
Undercarriage; Front
293706
Pin 249259
E-Item: 292144 STD DECAL PKG,S-11
Revision 1
ITEM NO PART NO DESCRIPTION
QTY
1
114927 CAUTION,FALLING/FLYING
2
2
114928 WARNING,ROTATING PULLEY
2
3
114929 DANGER,ROTATING PULLEY
2
4
114930 WARNING,MOVING PARTS
1
5
114931 IMPORTANT,REMOVE & REPLACE PIN 2
6
114933 CAUTION,SAFETY INSTRUCTION
1
7
139014 SERIAL PLATE
1
8
174848 24HR PARTS & SERVICE
1
9
220763 KPI/JCI BRAND,45.5X11.75
2
10
221578 BUILT IN USA
2
11
254814 KOLBERG
1
12
807521 DO NOT TRANSPORT FASTER THAN
1
13
46-60044 ROTATION ARROW
1
14
114932 DANGER SHEID
1
page 9
ELECTRICAL
Manufactured Item: 322404 ELECTRICAL ASSY;13‐2470,10HP Revision
ITEM PART NO QTY DESCRIPTION
1 40‐80050 1 CONDUIT BUSHING‐REDUCER,1‐3/4 2 40‐80016 1 FITTING;3/4 NPT,.650‐.750 CORD
3 40‐75017 135' CORD;#12AWG,4COND,TYPE SEOW‐A 4
229874
1 PLUG,30A 3 WIRE 4P CAM LOCK 5
86043
12 INSULATED CLAMP;5/8" HOSE page 10
AIR BRAKE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19
Description
Part No.
Air Brake Assembly (includes the following)
Hose
Pipe Plug
Gladhand
Gladhand
Coupling Terminal Bolt Assy
Male Hose Connector
Air Line Connector
Clamp
Coupler
Elbow
Relay Valve
Air Tank
Elbow; 90 Deg
Air Line Connector
Air Hose
Nipple
AEP-07786
4473
47-18025
41-50003
41-50004
41-50005
41-50048
41-50049
801121
41-50007
47-00047
41-50044
802003
47-00046
4479
41-50012
47-31570
page 11
Qty.
1
100'
5
1
1
2
2
2
10
2
1
1
1
1
4
10'
1
Material Handling Solutions
F or Ser vice
KPI -Toll free - 800-532-9311 (605-665-9311)
Fax- 800-514-6115 (605-665-9348)
JCI - Toll free - 866-875-4058 (541-736-1400)
Fax - 541-988-9501
For Parts
KPI - Toll free - 800-766-9793 (605-665-9793)
Fax - 605-665-9348
JCI - 888-474-0115 (541-736-1400)
Fax - 541-988-9487
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