2D20 2D2 0 2D20 2D20 DESIGO™ I/O modules and P-bus Mounting and installation guide CM2M8102en 30.07.2002 Siemens Building Technologies Building Automation 2/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus CM2M8102en 30.07.2002 Table of contents 1 Introduction ...................................................................................................5 1.1 Revision history.............................................................................................5 1.2 About this document .....................................................................................5 1.3 Document contents .......................................................................................6 2 Safety notes ..................................................................................................9 2.1 System-specific regulations ..........................................................................9 2.2 Device-specific regulations .........................................................................11 3 I/O module system and accessories ...........................................................13 3.1 I/O modules in the control cabinet...............................................................13 3.2 The I/O module system ...............................................................................14 3.3 I/O modules .................................................................................................15 3.4 I/O module accessories...............................................................................16 4 Control cabinet ............................................................................................19 4.1 Control cabinet requirements ......................................................................19 4.2 EMC compliant control cabinet ...................................................................20 4.3 I/O module and accessories layout .............................................................21 4.4 Allocation and sequence of I/O modules.....................................................22 4.5 Installation positions for module groups ......................................................23 4.6 Overall layout of the control cabinet............................................................24 4.7 Example 1: Control cabinet for HVAC plant ................................................25 4.8 Example 2: Control cabinet for I/O data points ...........................................26 4.9 Example 3: Control cabinet with frequency converters ...............................27 5 Mounting instructions for I/O modules.........................................................29 5.1 Before you start ...........................................................................................29 5.2 Preparing I/O module systems ....................................................................30 5.3 Mounting the I/O module system.................................................................32 5.4 Disassembling the I/O module system ........................................................34 5.5 Shunts and bridges in I/O modules .............................................................35 6 Mounting instructions for I/O compact units ................................................37 6.1 Before you start ...........................................................................................37 6.2 Ways to mount I/O compact units ...............................................................37 6.3 Mounting the I/O compact units ..................................................................38 7 Labelling and addressing equipment ..........................................................41 7.1 Procedures and allocation of labels ............................................................41 7.2 Labelling of I/O bars and terminal blocks ....................................................41 3/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Table of contents CM2M8102en 30.07.2002 7.3 I/O module labelling.................................................................................... 41 7.4 I/O module addressing ............................................................................... 43 7.5 Labelling and addressing the I/O compact unit .......................................... 44 8 Wiring ......................................................................................................... 45 8.1 Supplementary information on safety ......................................................... 45 8.2 Notes on EMC optimisation ........................................................................ 47 8.3 Supply and signal lines............................................................................... 49 8.4 Wiring AC 24 V supply lines ....................................................................... 51 8.5 Wiring sample for AC 24 V supply.............................................................. 53 8.6 Standard P-bus wiring ................................................................................ 55 8.7 Remote P-bus............................................................................................. 57 8.8 Connecting field devices............................................................................. 58 9 Inspection and checks ................................................................................ 59 9.1 Placing and mounting equipment ............................................................... 59 9.2 Wiring ......................................................................................................... 59 9.3 Power supply .............................................................................................. 60 9.4 Labelling and addressing............................................................................ 61 9.5 Function check ........................................................................................... 61 9.6 Delivery....................................................................................................... 62 10 Disposal...................................................................................................... 63 11 Appendix..................................................................................................... 65 11.1 Dimensions................................................................................................. 65 11.2 Referenced documents .............................................................................. 69 Feedback form .............................................................................................................. 71 4/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Table of contents CM2M8102en 30.07.2002 1 Introduction 1.1 Revision history Remarks The former document "Mounting and Installation handbook for UNIGYR Process Units and I/O Modules" M8012 has been divided into two separate parts: • "DESIGO™ I/O modules and P-bus" mounting and installation guide M8102 (this document) • "UNIGYR process units" mounting and installation guide M8202 Reason We separated the document for the following reasons: The I/O modules were developed for UNIGYR and VISONIK process units, but are now also used in DESIGO. As a result, they are system-independent and can no longer be part of UNIGYR-specific documentation. The following items have changed from the previous edition of 25.07.2000: Changes Chapter Pages "Siemens Building Technologies, Building Automation" (short form: SBT BAU) replaces "Landis & Staefa" throughout the document various "Automation station" replaces "process unit" throughout the document various Sensor designation "LG-Ni 1000" instead of "L&S-Ni 1000" various various 1.2 About this document Main audience The mounting and installation guide is primarily intended for the following audience: • Control cabinet builders and factory staff • Electrical experts Purpose The mounting and installation guide provides information for the above persons on: Expert mounting and wiring of I/O modules, devices/units and accessories in the control cabinet, and connections to the plant. 5/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Introduction CM2M8102en 30.07.2002 Note The mounting instructions for I/O compact units are also part of this user's guide: they are available in chapter 6 " Mounting instructions for I/O compact units". Due to the device and market-specific features of the I/O compact units, this chapter only provides mounting instructions which are delivered together with the units. Further engineering information is available in the respective data sheets on I/O compact units. Further application The mounting and installation guide can also be used by project engineering staff of SBT BAU and by system houses for the following topics: Defining the control cabinet size Integration variants for devices Regulations and notes (e.g., safety, EMC-compliant control cabinet, EMC optimisation) Restrictions The mounting and installation guide contains all documentation in text and graphics required for the above audiences and purposes. It does not contain information on plant-specific mounting and wiring tasks. This type of information is available in the respective project documentation. Referenced documents Chapter 11 "Appendix" contains a list of documents on the I/O module system providing detailed information on engineering. Note In this document, reference numbers for documents are always printed in an abbreviated form. The complete numbers (e.g., CM2M8202en) are available in section 11.2 "Referenced documents". 1.3 Document contents A building automation and control system by Siemens Building Technologies, Building Automation (SBT BAU) typically comprises the following hardware ranges distributed over three levels: • DESIGO Insight management station • Control cabinet (described in this document) • Building services plants 8102Z40E Overview Management level DESIGO Insight Building Level Network Control cabinet Automation level Process units I/O modules P-bus Wiring to periphery NIDES.RX LON Field level T A ut o T Building services plants DESIGO RX 6/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Introduction CM2M8102en 30.07.2002 Individual ranges The above described ranges can be described in brief as follows: Range Brief description Management station The DESIGO Insight management station allows the operator to run and monitor all building services plants within the associated building automation and control system. Control cabinet The following devices are integrated in the control cabinet: Automation stations, e.g., for UNIGYR I/O modules, connected via P-bus (process bus) This document describes expert mounting and wiring of I/O modules in the control cabinet. Building services plants These are the connected plants such as heating, ventilating and air conditioning plants, electrical systems, etc. Linking of system levels The following connections generally lead from and to the control cabinet: Automation level to management level Building Level Network (BLN): A bus line that connects the automation stations with each other and with the management station. Automation level to field level Floor Level Network (FLN): The FLN bus establishes the following connections between: – FLN master units (e.g., PRU10.64) and FLN slave units (e.g., RWP80) – FLN slave units and end units (e.g., Terminal Equipment Controller) P-bus: A bus line leads to the I/O modules or to the I/O compact unit. They are wired directly to the field devices (sensors, actuating valves, motors, etc.) in the building services plants. Local Operating Network (LON): A bus line leads from the NIDES.RX interface to the units of the DESIGO™RX product range. 7/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Introduction CM2M8102en 30.07.2002 8/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Introduction CM2M8102en 30.07.2002 2 Please observe the following notes Safety note General regulations Safety notes This chapter explains general and system-specific regulations. It also contains important information regarding your own safety and that of your plant. The warning triangle to the left means that you must observe all respectively listed regulations and notes. If ignored, injuries and equipment damages may result. Observe the following general regulations during engineering and project execution: • Electric and high-power regulations of the respective country • Other required country regulations • House installation regulations of the respective country • Regulations by the energy supplier • Diagrams, cable lists, dispositions, specifications and instructions as per the customer or the engineering business • Third-party regulations from, e.g., the general contractors or building contractors 2.1 System-specific regulations Safety Electrical safety in SBT building automation and control systems primarily depends on extra-low voltage with safe isolation from mains voltage. SELV, PELV Depending on the earthing of extra-low voltage, SELV or PELV applications as per HD384 "Electrical plants in buildings" result: Unearthed = Safety Extra-Low Voltage SELV Earthed = Protection by Extra-Low Voltage PELV Unit safety Safety for the units is ensured by (among other aspects) – Supply of AC 24 V extra-low voltage as per SELV or PELV – Double isolation between AC 230 V mains voltage and SELV/PELV circuits – Microfuse in the module supply block – Primary fuses of the I/O bars Please note the specific regulations on electric wiring of the I/O module groups as per the following sections. Earthing of G0 (system neutral) Recommendation on earthing G0 Observe the following for grounding G0: • As a rule, earthing as well as non-earthing of G0 is permissible for AC 24 V operating voltage. However, observe all local regulations and customary procedures • Earthing may be required or illegal for functional reasons. • Earth all AC 24 V systems unless otherwise specified by the respective manufacturers • To avoid earth loops, connect systems with PELV to the earth at only one point in the system, normally at the transformer, unless otherwise specified • You can also prevent earth loops through connected PC interfaces (PC tools) via electrical isolation 9/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Safety notes CM2M8102en 30.07.2002 Mains and operating voltage The following regulations apply to mains and operating voltages: Topic Regulation AC 24 V operating voltage The operating voltage must comply with the requirements for SELV or PELV. Permissible deviation of AC 24 V reference voltage at the I/O modules: +/- 20 % • Safety transformers as per EN 61558, with double isolation, designed for 100 % runtime to supply SELV or PELV circuits • The capacity used from the transformer should at least amount to 50 % of the nominal load for efficiency reasons (power efficiency) • The nominal capacity of the transformer must be at least 25 VA. For smaller transformers, the ratio between voltage at idle time to voltage at full load is unsatisfactory (> + 20 %) Specification on AC 24 V transformers Fuse of AC 24 V operating voltage Transformers, secondary side: according to the effective load of all connected devices as per the transformer sizing: – Line G (system potential) must always be fused – Where required, additional line G0 (system neutral). Important: The 10 A microfuses for G and G0 to protect the I/O bar in the module supply block do not replace this loaddependent primary fuse! Fuse of AC 230 V mains voltage • Transformers, primary side: Control cabinet fuse (control fuse) • Mains voltage supplied to the I/O bars must be fused by max. 10 A before the phase supply blocks Observe third-party voltages Introduction of dangerous voltages to the extra-low-voltage system circuits–e.g., through faulty wiring or formation of vagabond voltages at the I/O modules–poses an immediate danger to persons and may result in partial or complete destruction of the building automation and control system! Lightning protection measures Adhere to local regulations on lightning protection and equipotential bonding. Information on external protective measures and protective components is available in the “UNIGYR System Manual” CM2Z8021. 10/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Safety notes CM2M8102en 30.07.2002 2.2 Device-specific regulations Safety notes for engineering I/O modules If you are responsible for engineering the entire control cabinet, make sure that you have all of the documents listed below. Observe all respective engineering notes and safety regulations. Document Document No. I/O module summary N8100 Technical basics: I/O module system Z8102 I/O module system accessories N8105 The following regulations apply to I/O modules: Topic Regulation Double-modules for mains voltage or extra-low voltage For safety reasons, connect only mains voltage or extralow voltage to the same I/O module in double modules with inputs or outputs for mains and extra-low voltage. This applies to: – Various switching modules (PTM1..Q250..) – Signalling module with voltage inputs (PTM1.2D250) Signalling contacts Connect only potential-free, mechanical contacts to the inputs of a signalling module. Exception: Signalling module with voltage inputs. Manual switch Do not use the manual switch on the switching and positioning modules for safety shutdown, e.g., during service and maintenance procedures. Field devices connections at I/O modules Devices with differing voltage circuits The devices must have the required isolation of voltage circuits in order to be connected without additional isolation (see "Principal display: I/O modules and peripherals"). Interfaces for different voltage circuits Connections via the interfaces may lead to distribution of dangerous voltages throughout the building. For these cases, make sure that the required isolation exists and that you have observed all associated installation regulations. Field devices and interfaces The following applies to field devices and interfaces with extra-low voltage: Topic Regulation Field devices on I/O modules Field devices such as sensors, signalling contacts, actuators, etc. that are connected to extra-low voltage inputs and outputs of I/O modules must comply with the requirements as per SELV or PELV. Interfaces for extralow voltage Interfaces of peripheral devices and other systems must also comply with SELV or PELV 11/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Safety notes CM2M8102en 30.07.2002 Principal display: I/O modules and field devices AC 24 V G G0 P-bus PC PU PD L N AC 230 V I/O modules for mains AC 230 V and/or mixed SELV/PELV 8102Z39E B SELV/PELV B Mains AC 230 V Mains AC 230 V C Relay Q.... Mains AC 230 V A SELV / PELV SELV/PELV Mains AC 230 V Mains AC 230 V SELV/ PELV Mains AC 230 V D A SELV / PELV SELV/PELV SELV/ PELV Mains AC 230 V Mains AC 230 V D I/O modules only for SELV/PELV B I/O bar PTX1... Legend The above designations are: A B C D Field devices only with SELV/PELV circuits Field devices with mains and SELV/PELV circuits Field devices only with mains circuits Double or increased isolation as per EN 60 730, proof voltage AC 3750 V 12/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Safety notes CM2M8102en 30.07.2002 3 I/O module system and accessories 3.1 I/O modules in the control cabinet Purpose of this chapter The following pages provide an overview of the I/O modules for control cabinet integration and make you familiar with the most important properties of these devices. Simple example The illustration below shows a diagram of I/O modules in the control cabinet, their connections to the automation station and the respective internal and external elements: Control panel Building Process Station SW-Version Zeit Datum S N P-bus T1 U1 P-bus M1 M2 M3 8102Z41E U2 p p Legend The designations in the above illustration are: N T1 U1 U2 P-bus M1 M2, M3 Task of I/O modules Automation station with P-bus connection AC 230 V / AC 24 V transformer I/O module group with internal connections to the devices in the control cabinet I/O module group with external connections to field devices Process bus for data communication between the automation station and the I/O modules Heating coil pump Supply air fan, extract air fan I/O modules are used as signal converters. They represent the interface between the automation station and the respective devices in the building services plants. The plugin bases of the I/O modules serve as the connecting terminals for plant wiring. They additionally are used for terminal disconnection; separate terminal blocks are superfluous. 13/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 3.2 The I/O module system Example for a module group The following illustration shows a complete module group consisting of four I/O modules: Parts of the module system The individual parts of the I/O module system are: Pos. Designation 1 2 3 4 5 I/O bar PTX1… with end cover PTX1.080 Standard rail (not Siemens accessory) Phase supply block PTX1.00 I/O modules PTM1... Module supply block PTX1.01 Address plug PTG1… 6 I/O module range The I/O module range includes modules for all basic functions of building automation and control. The I/O modules process the uniform signals of a automation station and convert them to the various signals for the plant components and vice versa. A colour coding system at the module front helps differentiate the modules by their basic functions: Basic Function Colour Example SIGNALLING White Signalling contact, continuous signal (normally open contact/normally closed contact) MEASURING Blue Sensor such as LG-Ni1000 SWITCHING Green Relay output, continuous command, monostable POSITIONING Yellow Positioning signal DC 0… 10 V continuous, three-position signal COUNTING Brown Counting pulse transmitter, for electric and gas demand Depending on the type of module, there are single, two-fold, four-fold, or eight-fold modules in the same housing. Refer to document 8100E "I/O module summary" for a listing of all modules. I/O compact units The I/O compact units include functions for signalling, measuring, switching, and positioning of the building automation and control technology in a single housing. Refer to data sheets 181E, N8182 and to the mounting instructions M8181 for further information. Standard rails The following standard rails can be used as part of the I/O module system: – Top-hat rail (DIN rail) EN50022-35 x 7.5 – G-rail EN50035-G32 14/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 3.3 I/O modules I/O modules PTM1… The illustrations below show a single I/O module with accessories, snapped onto the rail and the I/O bar, and a stand-alone I/O module: I/O module parts The main mechanical parts of the I/O modules are: Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Designation Module housing (function part of the I/O module) Terminal base (connection part of the I/O module) I/O bar Standard rail Transparent module front (labelling) Colour bar for module type labelling Display and operating elements field Labelling plate Address plug Plug connection between module housing and I/O bar for P-bus, module supply and AC 24 V system supply Plug connection between module housing and I/O bar for phase conductor and neutral conductor (mains voltage) Plug contacts between module housing and terminal base Mechanical coding between module housing and terminal base Terminal screws Terminal test sockets Address plate Terminal labelling plate with holder Pluggable, labelled plate (terminal labelling variant) 15/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 Mechanical properties Electrical properties Primary mechanical properties of the I/O modules: Properties Explanation/Use Snap-on holders connect the terminal base and the module housing Both parts can be inserted and removed without additional tools Mechanical coding between terminal base and module housing according to the module function Prevents insertion of non-matching parts and thus, for example, destruction through mains voltage applied to the base Signal pick-off via contact springs on the conductor rails of the I/O bar P-bus signals and AC 24 V on top, mains voltage at the bottom of the I/O bar Connecting terminals in the terminal base simultaneously assume the function of control cabinet terminal blocks No additional terminal block required for connected field devices Terminal isolation Achieved by swinging the module housing into a position of rest Refer to chapter 8, "Wiring", for information on electrical properties. 3.4 I/O module accessories The I/O bars accommodate the I/O modules and establish mechanical and electrical connections to the modules. The conductor rails in the I/O bars run the signals for: • Three-pole process bus (P-bus) • AC 24 V operating voltage • Max. 250 V AC mains voltage Four standard lengths The following table provides information on both I/O bar standard length and maximum number of I/O modules that can be accommodated. 8017Z11 I/O bars PTX1... Type Length *) I/O modules PTX1.3 389 mm 10 PTX1.5 517 mm 14 PTX1.6 645 mm 18 PTX1.8 901 mm 26 *) Linear dimension including end covers of ca. 2 x 2.5 mm The bars can be shortened at increments of 32 mm by using a metal saw. On the upper side, the conductor rails are covered with protective foil; remove the foil after only mounting procedures are complete. 16/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 End covers PTX1.080 The end covers serve the following purpose: • Mechanical end of the I/O bar • Protection from accidental contact with the conductor rails The I/O bars are supplied with installed end covers. The end covers can be ordered separately for the following cases: – When a longer bar is separated into several sections – As spare parts The following illustration shows the end cover and how it is installed: Module supply block PTX1.01 The module supply block supplies voltage to the I/O modules. Phase supply block PTX1.00 Neutral supply block PTX1.02 These two terminal blocks connect the mains voltage (max. 250 V AC) or the neutral conductor to the I/O bar. Address plug PTG1… Address plugs are used to address the I/O modules. They are delivered in sets of 16 plugs each. The following sets are used (module addresses 1 ... 255): The module supply block runs the following signals to the I/O bar: • Process bus (P-bus) • AC 24 V operating voltage The block has two integrated 10 A microfuses as a short-circuit protection for AC 24 V operating voltage. It also serves as a connection between two I/O bars (section 3.4). The two units differ as follows: • PTX1.00 is used to connect the phase conductor • PTX1.02 is used to connect the neutral conductor, where required Mechanically, the phase supply and neutral supply blocks are identical. Plug Addr. No. Plug Addr. No. PTG1.16 PTG1.32 PTG1.64 PTG1.96 PTG1.112 1 1 33 65 97 PTG1.128 PTG1.160 PTG1.192 PTG1.224 PTG1.255 97 129 161 193 225 ... 16 ... 32 ... 64 ... 96 ... 112 ... ... ... … … 128 160 192 224 255 17/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 Blank labels PTP1.10 The blank labels are used for plant-specific labelling of I/O modules. One sheet (A4) suffices for 8 modules. It provides tearoff designation labels for the module front and the connecting terminals. Normally, these sheets are pre-printed when delivered to the control cabinet builder. Labelling occurs plant-specifically via the engineering system at SBT BAU. Terminal label holder PTX1.070 The snap-on holder is used to attach the terminal designation labels at the I/O module. The illustration shows a holder (left) and a partially inserted label (right). 18/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus I/O module system and accessories CM2M8102en 30.07.2002 4 Topics in this chapter Control cabinet This chapter contains information on the following topics: • Control cabinet requirements • EMC compliant control cabinet • I/O module and accessories layout • Allocation and sequence of I/O modules • Installation positions for module groups • Overall control cabinet layout with samples 4.1 Control cabinet requirements Requirements The table below contains information on general control cabinet requirements: Please ensure that the individual requirements have been met. Step Requirements Mechanical design Construction, stability and sealing of the control cabinet comply with the relative regulations applicable at the plant location Ambient conditions For the devices, adhere to the permissible values as indicated in section "Technical data" of the respective data sheets: • Temperature, humidity, vibrations • Protection class and degree of protection for devices OK Important: These regulations apply to the plant location! EMC compliant control cabinet Mechanical dimensions The regulations described in section 4.2 correspond to an EMC compliant control cabinet. To determine the control cabinet dimensions, use: • The information on layout options in this chapter • The dimension diagrams for the devices in chapter 11 "Appendix". 19/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.2 EMC compliant control cabinet Introduction One of the purposes of a control cabinet lies in reducing electromagnetic interference. Interference depends on the internal and/or external EMC interference of the control cabinet. Internal EMC interference may be a power inverter within the same control cabinet; external EMC interference may be a nearby radio station. Control cabinets represent the reference point for screening cables and housings. They are tasked with decoupling interferences and short-circuiting interference voltages. General regulations The following regulations generally apply to EMC conformant control cabinets: Mechanical setup of the control cabinet • • • • Equipment allocation When designing the control cabinet, high-interference equipment must be segregated from potentially interference-susceptible equipment. As a result, be particularly careful with connections between these two types of equipment: • Use separate control cabinets for high-interference equipment and potentially interference-susceptible equipment. • Place high-interference equipment outside the control cabinet. When doing so, ensure that you do no infringe on safety specifications for the equipment. • Separate the equipment groups inside the control cabinet by using metal shielding. Screening • Lay the cable screens at the entry point on the metallic structure of the control cabinet and connect them to the building's equipotential bonding. • To do this, use the screen connection clamps and the locations specifically reserved for this purpose in the control cabinet (see section 8.2 "Notes on EMC optimisation"). CE labelling not required for control cabinets All equipment by SBT BAU complies with EMC regulations and the EMC standards as listed in the data sheets. A control cabinet (without independent function) is a part of a fixed installation and intended for the connection of further parts. The guideline of the European Commission on the application of the Council Directive 89/336/EEC on EMC describes exceptions to CE labelling. Even though the EMC guideline also applies to fixed installations, metrological proof and CE labelling is not required. Do not paint the interior walls Mounting plates and rails must be electrically conductive and must not be painted Attach screw fittings directly to unpainted parts of the control cabinet Create ground connections with the doors by means of flat copper bands (possibly in addition to the normal protective earth connection) 20/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.3 I/O module and accessories layout Forming groups The I/O modules are arranged on the I/O bars and summarised in groups together with the following devices: • Module supply block PTX1.01 • Phase supply block PTX1.00 • Neutral supply block PTX1.02 (where needed) The groups are then snapped and fastened to the standard rails in the mounting frames of the control cabinet. Simple group This illustration shows a simple group with phase and module supply blocks: PTX1.00 PTX1.01 EN50022-35x7,5 8017Z12 The phase or module supply block can be located to the right or left. A possible neutral supply block PTX1.02 is then fitted next to the phase supply block PTX1.00. Linked groups Two I/O bars can be mounted next to each other and the transition points to the module supply block PTX1.01 can be linked mechanically and electrically: PTX1.01 8017Z13 PTX1.00 EN50022-35x7,5 The conductor rails for mains voltage L and N are not connected. They must be fed through separate phase supply blocks or neutral supply blocks. Space requirements The space requirements for each fitted I/O bar in the control cabinet can be determined as follows: Number of modules x 32 mm + 32 mm + 16 mm + (16 mm *) * if neutral terminal block is used The supply terminal block (32 mm) and the phase terminal block (16 mm) are always required. They serve as a mechanical connection between the I/O bar and the standard rail. Observe spacing! Reserve sufficient space for connecting the devices as well as swinging them in and out (see dimensions, section 11.1 "Dimensions"). 21/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.4 Allocation and sequence of I/O modules Introduction This chapter provides information on: – Allocation of I/O modules to groups on various I/O bars – Sequence of I/O modules on I/O bars Module allocation In order to allocate an I/O module to groups on different I/O bars, the following allocation is suitable: I/O module group with ... Example Internal control cabinet connections Connections to contactors for motor control External control cabinet connections Direct wiring to field devices such as sensors, transmitters, actuating devices, etc. Further criteria for allocation of I/O modules on several I/O bars: – Number of I/O modules – Standard length of I/O bars – Control cabinet layout – Cable entries to the control cabinet Module sequence Allocation of I/O modules on I/O bars normally follows the sequence of the module addresses. Variants are: • Sequence according to voltage types: – AC 230 V mains voltage – AC 24 V extra-low voltage • Plant-specific sequence: For example: According to the series of functions of the individual control loops (I/O modules for sensors, transmitters, and actuating devices together for each control loop) • Sequence according to module types: For example: All signalling, measuring, counting, switching, and positioning modules in groups Further criteria on allocation: Country-specific regulations and own working practices Note If the building automation and control system is designed using a PC software program of SBT BAU (e.g., UNIGYR Design), the module sequence and addressing can be entered via the tool. 22/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.5 Installation positions for module groups Horizontal installation In the following two examples, the module groups are installed horizontally, with terminals and connections pointing upward or downward: Connections upward Connections downward 8017Z14 230V~ 24V~ 230V~ 24V~ 8017Z15 Vertical installation The following, slightly bigger control cabinet has vertically mounted module groups with: • Cable entries to the side and • Feeding up or feeding down 230V~ 24V~ 8102Z34 23/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.6 Overall layout of the control cabinet General layout The following illustration shows a simple control cabinet as a general example for meaningful allocation of module groups and devices. Control cabinet Door 230V~ 24V~ 8102Z35 Assembly in the control cabinet In this sample control cabinet, the module groups have been arranged as follows: Position Control cabinet Top Centre Bottom Assembly Left Terminals for power sections: Supply feed, outputs to motors, etc. Right I/O module group with direct AC 230/24 V connections to field devices (control) Left Isolating and fuse components Right I/O module group with direct AC 230/24 V connections to internal control cabinet devices (contactor, etc.) Left Mains voltage range with relay and contactor Right AC 230/24 V transformer for control section Door Door Note on space requirements for module wiring Note the following points to ensure accessibility: • Keep the minimum distance for wiring and swinging range of units between the I/O modules and the neighbouring cable ducts (see dimensions in chapter 9) • The distance between two cable ducts must be at least 175 mm if I/O modules are mounted between them • All connecting terminals must be available for easy connection and tests Examples The next few pages provide layout samples for various applications. Automation station 24/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.7 Example 1: Control cabinet for HVAC plant Brief description The illustration below shows the layout for a control cabinet containing all control and regulation parts for an HVAC plant: • The I/O module groups are mounted horizontally in three rows • The associated automation station is installed in the door 1 2 3 4 5 6 7 8 9 8017Z21 The most important parts The above labelled parts of the control cabinet are: Pos. 1 2 3 4 5 6 7 8 9 Designation Rail for cable attachment Terminal row Cable ducts I/O module groups Mounting profile/mounting frame SBT BAU devices Time relay Contactor AC 230/24 V transformers 25/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.8 Example 2: Control cabinet for I/O data points Brief description The following illustration shows a control cabinet for I/O data points: The I/O module groups are installed vertically. This allows for accommodating a large number of I/O modules by applying easy and transparent wiring. 1 2 3 4 5 8102Z36 The most important parts The above labelled parts of the control cabinet are: Pos. 1 2 3 4 5 Designation Rail for cable attachment Cable ducts for cable runs I/O module groups Wiring ducts Mounting profile/mounting frame 26/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 4.9 Example 3: Control cabinet with frequency converters Brief description The following illustration shows two fields of a larger control cabinet combination: • The left contains a field with two frequency converters • The right shows one of the fields for control devices with vertically arranged I/O module groups 1 2 2 3 3 4 5 8102Z37 6 The most important parts The above labelled parts of the control cabinet are: Pos. 1 2 3 4 5 6 Designation Cable ducts for cable runs Terminal rows Wiring ducts Automation station I/O module groups Frequency converters Allocation of all other devices such as SBT BAU devices, time relay, contactor, and transformers is largely identical to example 1. Engineering Discuss all aspects with regard to frequency converters with the responsible expert (electrical engineering). This applies to aspects such as: – Device location either in the same or in separate control cabinet fields (with metal shielding) – Manual or automatic mains bypass – Regulations/measures with regard to feed, fusing, protection against interference, etc. Note Please refer to the regulations and instructions as described in sections 4.2 "EMC compliant control cabinet" and 8.2 "Notes on EMC optimisation". 27/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 28/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Control cabinet CM2M8102en 30.07.2002 5 Mounting instructions for I/O modules 5.1 Before you start Important documents Important! Checklist: Mandatory information The following documents are important for integrating the devices in the control cabinet: 1. This mounting and installation guide It contains general rules and instructions on allocation and mounting I/O modules and devices in the control cabinet. 2. Project-specific documents These include electrical diagrams for wiring as well as detailed device allocation illustrations for the control cabinet. Project-specific documentation must not oppose the basic rules and instructions of this manual. The project-specific documentation must contain the following information on the control cabinet. Topic Is there an answer to this question in the documentation? OK Wire arrangements Where in the control cabinet are the wire arrangements from and to the field devices: At the top, at the bottom, or at both top and bottom? Mounting position of I/O modules How will the I/O modules be mounted: – Horizontally, with terminals facing up or down? – Vertically, with terminals facing right or left? Distribution on I/O bars Are the I/O bars distributed in groups as follows: – I/O modules that are to be wired internally in the control cabinet? – I/O modules that are to be wired externally to the field devices and thus serve as terminal blocks? Sequence of I/O modules Prior to mounting Does the electrical diagram show the sequence in which the I/O modules are to be arranged? Please refer to the notes and regulations in the following sections: – Section 4.3 "I/O module and accessories layout" – Section 11.1 "Dimensions" (special emphasis on space requirements) 29/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 5.2 Preparing I/O module systems Brief description Preparations include: – Mounting standard rails – Shortening the I/O bars to the required length – Removing the protective foil from the I/O bars Instructions Conduct the preparatory work by following these steps: Step Important! Action 1 Mount the standard rails as per the control cabinet layout drawings; use either top-hat rails or G-rails. 2 If necessary: Shorten the I/O bars to the required length. This can be made in sections of 32 mm. Refit the end covers after concluding your work (protection against accidental contact). 30/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 Instructions Step 3 Important! Action Remove the protective foil from the I/O bars only when required. This is the case for: • Strip A: Prior to plugging in the terminal base • Strip B: Prior to inserting the module housing Leave the protective foil on the unused parts of the I/O bars to protect against dust. 31/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 5.3 Mounting the I/O module system Brief description Begin by mounting the I/O bar with module supply and phase supply block. Proceed by inserting the I/O modules in sequence. Instructions Mount the I/O module groups as per the following steps: Step Action 1 Plug in the module supply block PTX1.01 and the phase supply block PTX1.00 on the I/O bar. 2 Snap the I/O bar with the module supply block and the phase supply block onto the standard rail. 3 Mark the positions for drill holes for the I/O bar. 32/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 Instructions Step Action 4 Drill holes for max. 4 mm screws (outer thread) 5 Tighten the screws in the following sequence: 1. Clamping screws on the module supply and phase supply block 2. Screws for holding the I/O bar 6 Insert the I/O modules in sequence 1. The terminal base first 2. Then the module housing Note: Module and terminal base can be fitted together and then plugged into the I/O bar. 33/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 5.4 Disassembling the I/O module system Introduction The following sections show how to remove I/O modules, module supply blocks and phase supply or neutral supply blocks. Remove I/O modules Proceed as follows to remove an I/O module: Remove module supply blocks A. Remove module housing B. Remove terminal base 1. Press the release catch 2. Swing out the housing 1. Press the snap-on clip. 2. Swing out the base Remove a module supply block by conducting the following three steps: Picture module supply block Steps 1. Loosen the clamping screw 2. Simultaneously press all three release catches 3. Swing out the module supply block Remove phase supply or neutral supply blocks Remove a phase supply or neutral supply block by conducting the following three steps: Picture phase supply block Steps 1. Loosen the clamping screw 2. Press both release catches 3. Swing out the terminal block 34/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 5.5 Shunts and bridges in I/O modules Introduction Some I/O module types have shunts or bridges for setting the operating variants. This section provides the corresponding instructions. Change shunt on measured value module PTM1.2I25 The measurement module for current signals has shunts to select the measuring range. The factory setting is for a range of 0 ... 20 mA. The following illustrations show how this shunt can be exchanged to set a different measuring range. A. Remove existing shunt B. Insert new shunt 1. Open the module housing 2. Pull out shunt 020 3. Plug in the shunt for the new measuring range 4. Close the module housing List of shunts PTR1... These are the shunts for measuring module PTM1.2I25 (sets at 10 pieces): PTR1.105 1 ... 5 mA PTR1.010 0 ... 10 mA PTR1.020 0 ... 20 mA PTR1.025 0 ... 25 mA Remove bridge for switching and positioning modules For the following module types, removal of the bridge defines the path in which the switching voltage is fed. Refer to the plant wiring diagram for information. For PTM1…Q250… For PTM1.3Q-M3 and 2Y250T Remove this bridge if the switching voltage is not to be supplied via the I/O bar, but instead via the terminal base. Remove this bridge if switching voltage is to be supplied externally. 35/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 36/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O modules CM2M8102en 30.07.2002 6 Mounting instructions for I/O compact units 6.1 Before you start Important documents Important! The following documents are important for integrating I/O compact units in the control cabinet: 1. Data sheets for both I/O compact units PTK1.30V01 N8181 PTK1.23V02 N8182 These data sheets contain detailed technical information including diagrams, engineering, mounting, and commissioning instructions 2. This mounting and installation guide 3. Project-specific documents These include electrical diagrams for wiring as well as detailed device allocation illustrations for the control cabinet. Project-specific documentation must not oppose the basic rules and instructions of this manual and of the data sheets. 6.2 Ways to mount I/O compact units There are four ways to mount the I/O compact unit. B. Attachment using mounting brackets on top-hat rail 8181Z05 A. Attachment using mounting brackets 8181Z06 Different types for mounting Attachment by using mounting brackets on previously mounted top-hat rails (EN 5002235x7.5) without I/O bars C. Attachment using mounting brackets on leftward extension through I/O modules D. Attachment on I/O bar and top-hat rail on rightward extension through I/O modules On leftward extension of I/O compact units through I/O modules: Attachment by using mounting brackets and a piece of I/O bar and top-hat rail for electrical connection and mechanical attachment of the I/O modules. Note 8181Z04 8181Z03 Attachment by using mounting brackets and without I/O bars On rightward extension of I/O compact units through I/O modules: Attachment on full I/O bar and full top-hat rail, without mounting brackets. You can mount several I/O compact units above each other on separate I/O bars and top-hat rails. The device dimensions are available section 11.1 "Dimensions". 37/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O compact units CM2M8102en 30.07.2002 6.3 Mounting the I/O compact units This section provides step-by-step mounting instructions for each of the above four types of mounting the I/O compact units. Note The last two illustrations show how to remove the terminal blocks and how to disassemble the unit. Procedures for mounting type A Wall mounting by using mounting brackets 1. 2. 1 3 8181J22 8181J21 2 4 – Drill the holes into the wall as shown in the Remove the mounting brackets (steps 1...3) illustration. – Attach the mounting brackets on the wall (step 4) 3. 5 6 8181J23 5 Attach the I/O compact unit (steps 5 and 6) 38/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O compact units CM2M8102en 30.07.2002 Procedures for mounting type B Attachment using the mounting brackets on a previously mounted top-hat rail 1. 2. 1 2 3 4 8181J24 3 8181J25 – Attach the mounting bracket to the previously mounted top-hat rail (step 1). – Drill holes for max. 4 mm dia. threaded screws Attach the I/O compact unit (steps 3 and 4) – Attach the mounting brackets on the wall (step 2). Procedures for mounting type C Attachment using mounting brackets on leftward extension through I/O modules 2. 8181J26 8181J27 1. 2 15-30 ° 1 2 3 – Drill holes for max. 4 mm dia. threaded screws for I/O bar and top-hat rail – Mount the I/O module bar and top-hat rail as shown in the illustration (step 1) Attach the I/O compact unit (steps 2 and 3) 3. 8181J28 5 4 Insert the I/O modules in sequence: – The terminal base (step 4) – The I/O module (step 5) 39/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O compact units CM2M8102en 30.07.2002 Procedures for mounting type D Attachment on I/O bar and top-hat rail on rightward extension through I/O modules 2. 8181J29 8181J30 1. 2 15° 3 2 1 – Drill holes for max. 4 mm dia. threaded screws for I/O bar and top-hat rail – Mount the I/O module bar and top-hat rail as shown in the illustration (step 1) Attach the I/O compact unit (steps 2 and 3) 8181J31 3. 5 4 Insert the I/O modules in sequence: – The terminal base (step 4) – The I/O module (step 5) Remove terminal blocks Disassemble the I/O compact unit 1 8181J33 Remove terminal blocks, disassemble the I/O compact unit 8181J32 1 1 2 2 For device exchange or measurements on open lines, each terminal block can separately be inserted and removed as shown in the illustration. For disassembly, press both brackets (step 1). The device is now ready for removal (step 2). 40/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Mounting instructions for I/O compact units CM2M8102en 30.07.2002 7 Labelling and addressing equipment 7.1 Procedures and allocation of labels Differing procedures Documentation for proper allocation Depending on the project and logistics, labels are either • delivered with the devices to be mounted, or • inserted at the plant location on commissioning. Proper allocation of device labels is available in the following project documents: – Module list – Plant wiring diagram – Control cabinet layout This chapter will show you where and how the labels are attached to the devices. 7.2 Labelling of I/O bars and terminal blocks I/O bar The individual I/O bars (or module groups) are labelled in the front terminal field of the associated module supply block, e.g., by X1, X2, X3, etc. Module supply block The connections for the supply terminal block PTX1.01 can be labelled identical to those of the module terminal base; refer to "I/O module labelling" later in this chapter. Phase supply and neutral supply block The labelling plates "dekafix 6.5" by company Weidmüller can be plugged into the terminal body and in the connecting terminal; refer to "I/O module labelling" below. 7.3 I/O module labelling Label positions For unambiguous identification of each I/O module and its associated connections, the associated information is available at the following positions: Position Information Housing top Type plate and connecting diagram (factory) Module front • Module type and symbols for display and operating elements • Plug-in front plate, can be labelled as required Terminal base Terminal designations and plates with address number of the I/O module address plug (at extra fee) Address plug Address numbers from 1 ... 255 41/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Labelling and addressing equipment CM2M8102en 30.07.2002 Front labels The slide-in front labels for the I/O modules can be labelled as required. If a plant is engineered at SBT BAU, engineering tools are used to create the front labels. In this case, the PTP1.10 labels sheets are printed automatically with the respective module designation. The front labels then contain the address and allocation of each individual module or module group for a automation station. Positioning according to mounting position The front labels are inserted from below or sideways into the transparent front. The illustrations below show insertion of front labels and terminal labels for various mounting positions of the I/O modules. Make sure that the address number on the front label matches that on the address plug! Vertically mounted module Horizontally mounted module A B C D Terminal connections at bottom Terminal connections on top Terminal connections to the right Terminal connections to the left Connecting terminals If external connections to the control cabinet lead directly to the connecting terminals of the I/O modules, they normally have a plant-specific label in addition to the device label (e.g., by continuous numbers). Two options If such labelling is intended as per the plant wiring diagram, there are two options: • On paper strips which are inserted into the transparent terminal label holder (holder PTX1.070, can be ordered as an accessory). These strips can be torn off the same labelling sheet as the front labels. The strips can be labelled manually or by machine. • Using slide-in, printed labelling plates such as "dekafix 6.5" by company Weidmüller. 42/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Labelling and addressing equipment CM2M8102en 30.07.2002 Inserting front and terminal labels This illustration shows how to tear off the front and terminal labels from the PTP1.10 sheet and how and where to attach them on the I/O module. Variant for terminal labelling This illustration shows a variant for terminal labelling with slide-in labelling plates such as "dekafix 6.5" by company Weidmüller. 7.4 I/O module addressing Introduction In order for a automation station to identify and communicate with a specific I/O module, each I/O module must have its own address. This module address is defined by an address plug on the I/O module. Addressing information Module addressing follows the addressing concept as designed by SBT BAU. The following points are important for control cabinet layout: • The address range for I/O modules with connection to a automation station comprises addresses 1 to 255 • The valid assignment of addresses to the respective job is available in the project documentation 43/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Labelling and addressing equipment CM2M8102en 30.07.2002 Inserting address plugs This illustration and the following steps show the procedures to insert an address plug in the I/O modules: Step Action 1 Detach the address plug having the lowest required number from the bar as per the documentation 2 Locate the associated, mounted I/O module for this number by consulting the documentation 3 Separate the number plate from the address plug 4 Insert the number plate at the terminal base of the corresponding module to the left of the labelling field for the upper terminal row. Note: The number plate serves as a reference to relocate the proper position for a module removed temporarily from the base. 5 Plug in the address plug at the top left of the module front. Make sure that this is the previously numbered terminal base of the respective module. 6 Continue numbering by following steps 2 to 5. 7.5 Labelling and addressing the I/O compact unit Refer to data sheets 182E and N8182 for more information on device- and projectspecific labelling as well as on pre-printed labels. 44/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Labelling and addressing equipment CM2M8102en 30.07.2002 8 Wiring Introduction Prior to wiring, observe the "Safety notes" as described in chapter 0 as well as all notes listed in this chapter. Topics in this chapter The following topics will be discussed: • Supplementary information on safety • Notes on EMC optimisation • Supply and signal lines • Wiring rules for AC 24 V supply lines with samples • Wiring rules for supply and signal lines, P-bus and field devices 8.1 Supplementary information on safety Safety notes Galvanic separation The following information is closely related to section 2.2 "Device-specific regulations" and thus requires particular attention. The following table provides information on the systems that feature galvanic separation and those that do not. Topic Note Control cabinet and field devices mains voltage Connecting these devices to a building automation and control system occurs in the corresponding modules via galvanically separated inputs or outputs. These are: – Relays on switching and positioning modules – Opto-couplers in the signalling module with mains voltage input Isolation at a minimum is: AC 3750 V as per EN 60 730-1 Inputs and outputs of I/O modules The inputs and outputs of I/O modules are not galvanically separated from the system electronics. Exception: – Switching and positioning modules with relay outputs – Signalling module with mains voltage input. – Interface modules Protection of I/O modules from faulty wiring The I/O modules are protected against faulty wiring in the following cases: – Interchange of G and G0 at the module supply block of the I/O bar – Supply of system potential G to the connecting terminals G0 and vice versa – Short-circuit at the module inputs and outputs for analogue signals – Supply of operating voltage 24 AC to the module inputs and outputs. Caution: This does not apply to measured value module PTM1.2I25. Wire arrangement, duct cross sections • Wire the devices in the cable ducts as usual Recommendation: Design the cable duct cross sections for about 30 % reserve • Internal and external wiring of devices in the control cabinet can be made together with other lines for mains supply in the same duct such as cables to contactors or triacs 45/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Lines and connecting terminals Use wire types and cross sections as per the following specifications: Topic Specifications Cable materials Use regular litz cables and wires. The ends can be connected directly or strengthened with ferrules or end pins. Important: If lines with extra-low voltage are run next to lines with mains voltage, they must show the same isolation properties as those with mains voltage. Wire cross section The regular wire cross section for internal control lines is 1.5 mm2. Device connecting terminals at I/O modules The device connecting terminals are designed for wires of: Connecting terminals for I/O compact units • min. 0.5 mm ∅ • max. 2 x 1.5 mm2 or 1 x 2.5 mm2 The connecting terminals have metal clamps which make good electrical contact and prevent their fastening screws from damaging the wire ends. Important: For connections, use only the inserted, plug-in original connecting terminals. Stud torque When using electric screw drivers for wiring the connecting terminals, set the stud torque to 0.5...0.6 Nm or 50...60 Ncm. Screw drivers for I/O modules The screws for connecting terminals a the I/O modules are combined slot/cross screw heads. Cross heads are "Phillips" types. Screwdrivers suitable for use must not be marked with an X (for Pozidrive/Supadrive cross headed screws). Transformer sizing for AC 24 V Sizing of transformer output is conducted by the engineering party as per the information supplied in basic document Z8102, "I/O Module System Basics". 46/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.2 Notes on EMC optimisation Wiring rules Control cabinet wiring If you expect high EMC emissions in the control cabinet or in the building, equipment susceptible to interference can be better protected by applying the following wiring rules: • In the control cabinet, the connecting terminals and cable ducts for unscreened cables must be segregated from those for screened cables • All connections must be on the same control cabinet side (mains and control lines/inputs and outputs) • Avoid cable loops • Reserve sufficient space for correct connection of the cable screens • Integrate the control cabinet into the building's equipotential bonding Building wiring Different types of cable in one cable duct When installing cable ducts, be sure to segregate high-interference cables from equipment susceptible to interference. Cable types • Cables emitting interference: Motor cables, power cables • Cables susceptible to interference: Control cables, extra-low voltage cables, interface cables LAN cables, digital and analogue signal cables Cable segregation • Both cable types can be routed in the same cable ducting, but in different compartments. • If ducting with three closed sides and a partition is not available, interferenceemitting cables must be separated from other cables by a minimum of 150 mm or routed in separate ducting. • Crossing of high-interference cables with equipment susceptible to interference should take place only at right angles. Unscreened cables When selecting screened or unscreened cables, follow the manufacturer's installation recommendations. In general, unscreened twisted-pair cables have sufficient EMC characteristics for building services (incl. data applications) as well as the advantage that no provision is required for coupling to the surrounding earth. Screened cables To ensure a proper screening effect, it is important that the cable screens be correctly connected to the ground (reference potential). The ground (reference potential) serves to divert and short-circuit any existing interference voltage from the screening. Cable screens must always be optimally connected to the ground at both ends. To prevent earth loops or voltage differences, the earthing strategy must be designed with extreme care. Note In potentially explosive atmospheres, special rules apply for connecting the screen Earthing of screened bus lines Lay the cable screens of screened lines at the entry point on the metallic structure of the control cabinet and connect them to the building's equipotential bonding. Use metallic clamps to do this. The cable screens must be connected at both ends. (For further information, refer to section 4.2 "EMC compliant control cabinet"). Problems with screened cables • To ensure cable screening is effective at high frequencies, it must always be connected at both ends to the ground. However, equipotential bonding must never take place via the cable screening. • In the absence of equipotential bonding (e.g., connections over long distances between buildings), separate equipotential bonding must be installed. 47/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Attaching cables in the control cabinet The following illustrations show correct connections of screened and unscreened cables to the screen and cable attachment rails. For clean screen connections, use only commercially available screen connection terminals. Cable attachment Attaching cables in the control cabinet I/O modules Process units 8202Z13E Screen connection Carrier rail Screen rail Cable attachment rail Unscreened cable Screened cable Do not use the screen rail for cable tension relief. 8202Z11E Screen connections using a screen connection terminal 8202Z10E Screen connection terminal Right Screen rail Carrier rail 8202Z12E Screen connection terminal Wrong Avoid braided screens Braided screen 48/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.3 Supply and signal lines Introduction The following diagrams show the basic structure of supply and signal lines in the I/O module system. I/O bar Diagram for the I/O bar: PD PU PC G0 G L N P-BUS AC 24 V AC 230 V 8105A01 Legend P-BUS PD PU PC Process bus of automation station Data line, bi-directional Reference voltage DC 24 V for module functions Synchronisation line (clock) for data transmission AC 24 V operating voltage G0 System neutral for reference voltage PU and operating voltage G G System potential for AC 24 V operating voltage with external transformer for terminal base supply of active sensors and actuators AC 230 V mains voltage L Phase line (normal AC 230 V) for non-floating relay outputs for control of contactors and three-position actuators N Neutral conductor Note The following diagrams show a simplified I/O bar designated by "BUS". Module supply block Diagram for the module supply block PTX1.01 SP PTX1.01 G PD PU PC F1 BUS F2 PD PU PC SN Legend X 8105A02 G0 X Module supply block PTX1.01 F1, F2 Microfuses 10 A slow P-BUS PD PU PC Process bus from automation station Data line, bi-directional Reference voltage DC 24 V Clock line for data transmission AC 24 V operating voltage G System potential (SP) G0 System neutral (SN) 49/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Diagrams for: – Phase supply block PTX1.00 – Neutral supply block PTX1.02 (left) (right) PTX1.02 8105A03 Phase supply and neutral supply block L PTX1.00 BUS L BUS X N X 8105A04 N Legend X L N Phase supply block PTX1.00 or neutral supply block PTX1.02 Phase conductor Neutral conductor I/O modules The following illustration shows the structure of the I/O module diagrams in electric circuits. 1 Sample: switching module with feedback PTM1.4QD 2 1 3 2 4 3 5 4 Legend 1 2 3 4 5 L Q1 Q2 Q14 G0 E1 Q24 G0 E2 Channel 1 Channel 2 8102A01E BUS L Contact to I/O bar for extra-low voltage AC 24 V (G, G0) or mains voltage (L, N) Continuous numbering of the I/O points of a module (the switching command Q14 and the associated feedback E1 count, e.g., as two I/O points) Dotted lines in multiple modules separate the same module functions in the housing. There are 2-, 4-, and 8-duct modules. The I/O duct (subaddress) is the smallest addressable unit. I/O bar to which the pluggable I/O modules are connected in terms of electricity Connecting terminals for the I/O points, several terminals depending on the input or output (e.g., three-position output) 50/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.4 Wiring AC 24 V supply lines Basic wiring The diagram below shows basic wiring of supply lines for: – Module groups with AC 24 V operating voltage – Mains voltage (L and N) on I/O bars via phase supply and neutral supply blocks Note AC 230 V wiring is not described separately. L N AC 230 V G T AC 24 V G0 F1 ...A G G0 G G0 G G0 G G0 N L max. 10A N F2 F3 X1 X7 X4 F4 X2 8017V01 8017V01 X8 X5 F5 X3 X9 X6 Legend N T F1 F2 F3...F5 X1...X3 X4...X6 X7...X9 G G0 Automation station AC 230 V/AC 24 V safety transformer as per EN 61 558 Extra-low voltage fuse, for max. power consumption with AC 24 V Mains voltage fuse max. 10 A for switching contacts with mains voltage Microfuses 10 A slow, pre-integrated in the module supply block at the factory Module supply blocks PTX1.01 Phase supply blocks PTX1.00 Neutral supply blocks PTX1.02 System potential (SP) System neutral (SN) Maximum line length The table below shows the maximum permissible line length for differing cross sections and the respective load: Lines to the automation station 3.5 m 5m 8m with 1.0 mm2 with 1.5 mm2 with 2.5 mm2 Lines to the I/O bar 1.5 m 2.5 m 4m with 1.0 mm2 with 1.5 mm2 with 2.5 mm2 51/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Note Do not use cross sections smaller than the designated ones. Do not wire the lines in parallel to enlarge the cross sections. Line materials Use the following material for lines G and G0 of the AC 24 V supply voltage: – Litz wire with 1 mm2, 1.5 mm2 or 2.5 mm2 cross section – Single or in 2-core cable Rules and recommendations These are the rules and recommendations on wiring supply lines: Terminology: The term "system" stands for automation stations together with their I/O module groups. Topic Rule/Recommendation Own transformer per system Recommendation: Own transformer per system. Supply of several automation stations and the associated module groups by one shared transformer is permissible if the devices are mounted in the same control cabinet. Separate supply lines for AC 24 V The automation stations and each module group must be wired separately from the connecting terminal strip (G, G0). This strip must be mounted near the transformer (see wiring examples). Wiring G0 and G to the I/O bars The lines G0 and G must principally be wired to the module supply blocks of individual module groups because: – G0 (system neutral) is necessary for module supply – G (system potential) in addition is necessary internally for specific module types, e.g., for manual operation or for supply of the field devices connected to the module. Earthing of G0 Connect each system with PELV to the earth at one end only (normally at the transformer), unless otherwise specified. Connection of G0 for distributed systems Do not connect the system neutral (G0) of distributed plants. This avoids earthing loops (e.g., by connecting several PC tools). Separate supply of automation stations and module groups Within a system, separate supply of the automation stations and the associated module groups with one transformer each is permissible, but: The system neutrals (G0) of both transformers must be connected, as G0 serves as a shared return line. Phase angle of the transformers The phase angle of the transformers to each other does not need to be included and transformer supply can occur via several phases ( L1, L2, L3 ). Separate supply of the module groups This may be meaningful or necessary for – Widely distributed module groups – high power demand at the I/O bar (actuators) – modules with AUTOMATIC / HAND switches to ensure manual operation from emergency supply. Wiring variants Depending on the situation, further variants can be applied (see wiring examples). Binding documentation • The project-specific electrical diagram is binding for control cabinet wiring. • Basic wiring variants for supply lines are available in the wiring samples below. 52/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.5 Wiring sample for AC 24 V supply I/O modules in separate control cabinets See table "Maximum line length" for permissible line length for AC 24 V supply. L N A1 AC 230 V A2 T1 AC 24 V G G0 G G0 G G0 N1 8102V03 PTX1.01 X1 W1 X2 PTX1.01 Legend A1 A2 N1 T1 W1 X1, X2 Control cabinet 1 Control cabinet 2 Automation station Transformer P-bus cable I/O module groups Two transformers and I/O modules with common P-bus, but separate control cabinets The system neutral (G0) of the two supplies must be connected directly at the transformer. See "Standard P-bus wiring" for permissible P-bus cable length. N L AC 230 V A1 N L AC 230 V A2 T1 T2 AC 24 V AC 24 V W1 G G0 G G0 G G0 G G0 N1 PTX1.01 8102V04 X1 X2 Legend A1 A2 N1 T1,T2 W1 W2 X1…X3 PTX1.01 W2 X3 PTX1.01 Control cabinet 1 Control cabinet 2 Automation station Transformers Connection for shared system neutral P-bus cable I/O module groups 53/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Application, e.g., in I/O modules with manual switches to ensure emergency operation. L N L AC 230 V N 8102V02 Separate transformers for automation station, NIDES.RX and I/O modules AC 230 V T1 T2 AC 24 V AC 24 V W1 G G0 G G G0 G G0 G0 G G0 G G0 W4 U PTX1.01 PTX1.01 X1 W2 N1 X3 W3 PTX1.01 X2 Legend N1 U T1, T2 W1 W2, W3 W4 X1…X3 Automation station NIDES.RX interface Transformers Connection for shared system neutral P-bus cable NIDES.RX trunk I/O module groups Common transformer for I/O modules and two automation stations Requirement: Both automation stations are located in the same control cabinet and linked in terms of application. L N AC 230 V T1 AC 24 V G G0 G G0 G G0 G G0 G G0 G G0 N2 PTX1.01 X1 W1 X2 Legend N1, N2 T1 W1, W2 X1…X4 X3 PTX1.01 8102V01 N1 W2 PTX1.01 X4 PTX1.01 Automation stations Transformers P-bus cable I/O module groups 54/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.6 Standard P-bus wiring Serial wiring The diagram below shows the wiring of a standard P-bus with unscreened cable. P-bus standard cables can be 50 m long and are wired as follows: 1. From the automation station to the module supply block of the first I/O bar 2. Serial wiring to all other associated module supply blocks 8017V13 For this purpose, the corresponding terminals exist in double at the module supply block and they are linked internally (see section 8.3 "Supply and signal lines", "Module supply block"). N W X1 X2 X3 Legend N W X1...X3 Automation station Standard P-bus cable Module supply blocks Specifications and permissible line lengths The table below contains bus cable specifications and notes. Topic Specification/Note Bus cable 3-core, unscreened round cable for lines PD, PU, PC – Route inside and outside of the control cabinet as a cable – Single wires are not allowed Note: Flat ribbon cable (with reference line PU in the centre) can be used, but it is more vulnerable to interference than round cable. Line lengths P-bus length for lines PD, PU, PC – max. 20 m with 3 x 0.75 mm2 – max. 30 m with 3 x 1.0 mm2 – max. 50 m with 3 x 1.5 mm2 The maximum line length includes all individual bus sections! 55/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 Notes on running P-bus cables As a rule, the P-bus cable can be run together with the cable for AC 24 V operating voltage and lines with AC 3 x 400 V. However, please remember the following: • If lines with extra-low voltage are run next to lines with mains voltage, they must show the same isolation properties as those with mains voltage. • For reasons of electromagnetic compatibility, we recommend separating extra-low voltage lines from mains voltage lines. Recommended minimum distance: 150 mm. Starlike wiring Starlike wiring of the P-bus is permissible. It is used, for example, when the I/O module groups belonging to a automation station are located in various control cabinets. The following picture shows a basic configuration. N W X1 X2 X3 8017V14 Legend N W X1...X3 Automation station Standard P-bus cable Module supply blocks Wiring rules Observe the following rules for serial or starlike wiring of the standard P-bus: Topic Rule Several automation stations With several automation stations, the P-bus must only be run from a automation station to the associated I/O bar(s). Several automation stations must never be connected via the same P-bus. Only one P-bus per I/O bar Only one module supply block must be set per I/O bar. Double P-bus lines to an I/O bar, by using two module supply blocks, are thus not permissible. System neutral (G0) The P-bus requires G0 in addition to PD, PU and PC. This line normally is run separately. However, running this line in the same cable is permitted, e.g., for connections between two control cabinets. Ring configuration Ring-type wiring of the P-bus is not permissible. 56/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.7 Remote P-bus Definition and use When using two screened cables (coaxial cables), the P-bus can be extended to 200 meters. It is then called a remote P-bus. Use: To connect distributed I/O module groups to a automation station. Wiring diagram The following diagram shows a combination of standard P-bus and remote P-bus connected to a automation station. B PC PD PU AC 230 V Control panel AC 24 V G0 G0 G0 G G0 G G0 G G0 G RG-62A/U PC PU PD Remote P-bus G Process unit T2 G0 PC PU PD Standard P-bus G G0 C G0 G A PC PU PD PTX1.01 8102Z38E PC PU PD D Explanations G G0 Please note the following explanations and notes on the above diagram: Pos. Explanations/Notes A Module group in the control cabinet, connected via the standard P-bus B Wiring and connections via the remote P-bus: – Clock (PC) and data (PD) lines must be connected to the inner conductor of each coaxial cable. – The reference voltage (PU) must be run via the screening of the two coaxial cables; the screens of the two cables must be linked. Caution: In this case, the cable screening is used as a conductor (DC 24 V) and must neither be grounded nor earthed.! C Module group at the remote P-bus with I/O modules requiring AC 24 V supply (standard case): A supply transformer must be installed locally at the module supply block. D Module group at the remote P-bus with only I/O modules that do not require AC 24 V supply: No supply transformer is necessary G0 line For the system neutral (line G0), use a 1-core, Cu cable, cross section 1.5 mm2. For reasons of electromagnetic compatibility (EMC), the P-bus lines and line G0 must be run in parallel and be tied together by means of a cable binder ever 3 to 4 meters (see details in the above diagram). Engineering Refer to data sheet N8022 for an extensive description of the P-bus (standard and remote P-bus). 57/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 8.8 Connecting field devices Introduction This section discusses the most important issues relating to field device connection in the control cabinet. However, actual field wiring is part of engineering. Connections The following table contains notes on field wiring: Lines Engineering Topic Note Connecting terminals The terminal bases of the I/O modules serve as terminal blocks for connecting external units and satisfy the corresponding standards. As a result, standard separate control cabinet terminal blocks are not necessary. Not switched mains voltage This voltage can be fed via the I/O bar by means of phase supply and neutral supply blocks. Mains voltage supply to field devices • Switching modules with non-floating relay contacts: Main voltage is supplied to the modules directly from the I/O bar. The max. permissible current for rails running mains voltage (L and N) is 6 A (standard operation). • Switching modules with potential-free relay contacts: They can be supplied by mains voltage (switching voltage) from external sources via the connecting terminals at the terminal base. The table below contains notes on wire arrangements and line length: Topic Note Wire arrangement The lines feeding the field can be run without screening together with other lines (also supply lines AC 3 x 400V) such as in cable ducts. Refer to "Notes on laying P-bus cables" (see section 8.6) The project-specific documents list all exceptions to the above information. Line length and cross sections The line length and cross sections are restricted by the following criteria: • Line resistance in conjunction with measured value modules for passive resistance sensors (LG-Ni 1000 Ω, Pt 1000 Ω) • Voltage drop for measured value modules for active sensors (DC 0...10 V input) and positioning modules (DC 0...10 V output) • Noise interference from neighbouring lines for all module types The respective line types and cross sections are listed in the project-specific documents. Refer to Z8102 "Basics on the DESIGO I/O Module System" for information on field wiring engineering. 58/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Wiring CM2M8102en 30.07.2002 9 Chapter structure Note Inspection and checks This chapter primarily is comprised of checklists. Please conduct all checks by following the sequence as indicated in this chapter. The checks refer to the fully installed control cabinet at the manufacturer's location—not the control cabinet including external wiring at the plant location. 9.1 Placing and mounting equipment Control cabinet layout Check the unit layout as follows: Step 1 Mounting of I/O modules with accessories Topic OK Has distribution and sequence of module groups and types on the I/O bars been conducted as per the documentation? Check both I/O module installation and accessories as follows: Step Topic 1 Are the rails fastened securely to the mounting frame? 2 Are the I/O bars fastened securely to the mounting frame? OK Note: The I/O bars normally are fastened only if – top-hat rails are used for carrier rails – the module groups are mounted vertically 3 Are the clamping screws tightened securely at the module supply blocks and the phase supply blocks? 4 Are the I/O modules and terminal base correctly snapped onto the standard rails and the I/O bars? 9.2 Wiring Visual check Visually check the following wiring aspects: Step Topic 1 Are all internal wire connections in the control cabinet available as per the wiring diagram? 2 If more than one transformer per system is used for AC 24 V: OK Are the system neutrals (G0) of the transformers connected? 3 Does the transformer directly supply each I/O bar? 4 Has the system neutral (G0) been earthed or not earthed as per the plant wiring diagram? 5 Standard P-bus: Were the lines PD, PU, PC run as a 3-core cable as is? Single wires are not allowed! 6 Does the connecting terminal assignment match the wiring diagram? 7 Have all terminal screws been tightened? 8 Did you check all connecting wires by pulling them? 59/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Inspection and checks CM2M8102en 30.07.2002 Electrical check Conduct the electrical check by following these steps: Step 1 Topic OK Disconnect the wiring of the devices as follows: • Remove the automation station from the housing • Swing out the I/O modules to their position of rest 2 Conduct point-to-point checks of the connecting lines by means of acoustic and optical signal transmitters 3 Conduct the isolation test as defined by regulations 4 Reinsert or swing back the units (step 1) 9.3 Power supply Equipment fusing and sizing Check the equipment for correct fusing and completeness as per the following regulations: Step Voltage supply Topic OK 1 If mains voltage is applied to the I/O bars and I/O modules (max. 10 A): Does the fusing meet the regulations? 2 Fuse for operating voltage AC 24 V: • At the transformer: Does a fuse exist for line G (system potential) and possibly for line G0 (system neutral)? • Do the fuses correspond to the values as indicated in the plant diagram? (Effective load of the connected control cabinet and field devices) 3 Does the AC 24 V transformer rating on the type plate match the output as indicated in the plant diagram? (Supply of the control cabinet devices including all respectively connected field devices) 4 Does the AC 24 V transformer as per the information on the type plate correspond to a safety insulating transformer with double isolation as per EN 61 558, designed for 100 % runtime? The following steps help you determine if the devices are supplied with the required voltage: Step 1 2 Topic OK Observe all local regulations pertaining to work on an open control cabinet! Turn on the supply voltages. The following voltages must exist at the module supply block of the I/O bar: – Operating voltage AC 24 V between G and G0 – Direct voltage of about DC 24 V between PU and G0 (delivered by the automation station for module supply) 3 If planned as per the plant diagram: The possibly externally supplied voltage (max. AC 250 V) must exist at the phase supply block Note: The terminal block can also act merely as a mechanical holder between I/O bar and rail. 60/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Inspection and checks CM2M8102en 30.07.2002 9.4 Labelling and addressing Labelling After plant-specific labelling has been delivered, check the assignments to the devices as per the engineering documentation (plant diagram, module list, control panel layout, etc.): Step Addressing Topic Checks OK 1 I/O module housing Do the inserted front labels match the module types and functions? 2 I/O module base If the connecting terminals are labelled plantspecifically: Do the labels match those of the plant wiring diagram? 3 Module supply block If several I/O bars are mounted: Is the numbering correct at the associated module supply block (e.g., X1, X2, X3, etc.)? 4 Phase supply block/neutral supply block Is the connecting terminal labelled in accordance with the connected line label (phase conductor L and neutral conductor N)? If the I/O modules are supplied with pre-plugged address plugs or if you inserted them as per the underlying documentation, check the following: Step Topic 1 Does the address allocation to the modules match that of the underlying documentation? 2 Is the address number on the address plug in the module housing identical to the address number on the address plate of the associated terminal base? OK 9.5 Function check Execution You can check the functions of the I/O modules at the automation station. This procedure is system-dependent and is documented in detail in the associated documentation. 61/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Inspection and checks CM2M8102en 30.07.2002 9.6 Delivery I/O modules and documentation After conducting the checks as per the previous checklists, prepare as follows the control cabinet containing the I/O modules for delivery: Topic Requirements OK I/O modules For modules with AUTOMATIC/HAND function, the switch is set to AUTOMATIC Implementation and descriptive documentation The project-specific documentation for mounting and wiring the I/O modules in the control cabinet is complete and has been stored in the control cabinet. Note Refer to the mounting and installation guide M8202 "UNIGYR Process Units" for the scope of delivery on the installed automation stations. Acceptance criteria Criteria for acceptance of delivery are: Correct mounting and installation of the I/O modules in the control cabinet as per the • information in this mounting and installation guide and • the respective project documentation Missing materials or information Please contact the contractor in the case of missing materials, poor or missing information in the documentation, etc.. If you cannot conduct a portion of your work despite contacting the contractor, proceed as follows: • Write down the facts • Attach this paper easily visible in the control cabinet 62/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Inspection and checks CM2M8102en 30.07.2002 10 Disposal Please observe the following notes Disposal We produced all equipment and accessories in this control cabinet by applying environmentally-compatible materials and procedures. Additionally, the equipment has been designed for low energy consumption. Please remember the following when disposing of the equipment after expiration of its life or on defects: • • • • • • Dispose of it properly, i.e., separate the parts according to materials. To do this, note the various material and disposal notes available on specific parts. The aim is to achieve maximum recyclability at the lowest possible pollution. Separate hazardous materials from the devices and set them aside for special disposal. Hazardous materials are for example: Batteries and accumulators, LCDs and parts containing mercury. Proceed by separating all remaining materials and recycle as much as possible. Do not dispose of electric and electronic waste via regular household garbage— dispose of these materials at the designated disposal sites. As a rule, dispose of all waste in an environmentally compatible manner and in accordance with environmental, recycling, and disposal techniques. Ask your vendor, the designated disposal company or SBT BAU when unsure or when you experience problems. SBT BAU will provide all necessary information to properly dispose of all equipment in this system. 63/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Disposal CM2M8102en 30.07.2002 64/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Disposal CM2M8102en 30.07.2002 11 Appendix Chapter contents This chapter discusses the following topics: • I/O module and accessories dimensions • Referenced documents • Feedback form 11.1 Dimensions I/O modules PTM1… These are the dimensions for I/O modules PTM1…, snapped onto the following rails: – Top-hat rail EN50022-35 x 7.5 or – G-rail EN50035-G32 94 94 2x32=64 5 EN50035-G32 EN50035-G32 I/O compact units PTK1.30V01 and PTK1.23V02 EN50022-35x7,5 7,5 EN50022-35x7,5 15 8106M01 32 35 87 54 59,3 123,3 80 4,5 40 18 32 These are the dimensions for the I/O contact units: A. Mounting by using wall brackets 50 176 76 40 9 8181M06 59 133 4,5 34 7 328 76 65/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 B. Mounting by using wall brackets on top-hat rail 328 176 50 76 40 32 59 101 34 7 76 8181M05 C. Mounting by using wall brackets on leftward I/O module extension x 32 max. 64 94 min.40 PTX1... EN50022-35 x 7,5 8181M03 32 47 50 54 32 D. Mounting by using I/O bar and top-hat rail on rightward I/O module extension 94 min. 328 + (x 32) 328 32 50 32 8181M04 54 47 32 66/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 Module supply block PTX1.01 These are the dimensions for the module supply block PTX1.01, snapped onto the following rails: – Top-hat rail EN50022-35 x 7.5 or – G-rail EN50035-G32 63,2 2x32=64 5 32 35 54 59,3 123,3 4,5 40 32 EN50035-G32 Phase supply block PTX1.00 Neutral supply block PTX1.02 EN50022-35x7,5 7,5 EN50035-G32 15 8105M01 EN50022-35x7,5 These are the dimensions for the phase supply block PTX1.00 and the neutral supply block PTX1.02, snapped onto the following rails: – Top-hat rail EN50022-35 x 7.5 or – G-rail EN50035-G32 2x32=64 63.2 5 EN50022-35x7,5 7,5 EN50035-G32 15 8105M02 EN50035-G32 32 35 54 59,3 122 4,5 40 15.8 67/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 I/O bars PTX1... These are the dimensions for the I/O bars PTX1… X x 64 = Y + 4,5 22,3 8105M03 60 4,5 64 18 8,5 16 Standard lengths 32 The standard length for the I/O bars is a multiple of 64 mm, plus 5.0 mm for the end covers (PTX1.08): Type PTX1.3 PTX1.5 PTX1.6 PTX1.8 Length 389 mm 517 mm 645 mm 901 mm Standard rails In order to attach the I/O modules, the following standard rail types can be used: • Top-hat rail EN50022-35 x 7.5 (and 35 x 15 as well as derived profiles with t-nut) • G-rail EN50035-G32 (15 x 32 and derived profiles) Top-hat rail These are the top-hat rail EN50022-35 x 7.5 dimensions 7 ,5 35 1 8105M04 G-rail These are the G-rail EN50035-G32 dimensions 15 32 1,5 8105M05 68/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 11.2 Referenced documents Purpose of this listing The previous chapters contain all device information required for implementation of the control cabinet in addition to the project-specific documentation. Documents and standards The following listing contains: Technical documentation of SBT BAU • Data sheets (N….) with detailed specifications • Basic documentation (Z....) with basics on the I/O module system • Mounting instructions (M….) for the I/O compact units • Mounting and installation guides (M…..) for I/O modules and automation stations Note The document and classification numbers listed in the table below match those of the document information system CONSULT on the company-internal Intranet. Standards All standards applicable to the I/O module system are listed. Technical documentation Document number (Classification no.) Title Contents I/O modules CM2N8100en (N8100) DESIGO I/O module summary Overview, functions and selection criteria for the I/O modules CM2Z8102en (Z8102) Technical basics DESIGO I/O module system Technical basics for definition, engineering, and implementation of plants, incl. safety regulations CM2N8105en (N8105) DESIGO I/O module system accessories Description of the accessories required for mounting and labelling CM2N8111en to CM2N8179en (N8111 to N8179) Basic functions and type for the respective I/O module Detailed specifications on the individual modules CM2M8102en (M8102) Mounting and installation guide for DESIGO I/O modules and P-bus (this document) Mounting and installation instructions CM2N8181en and CM2N8182en (N8181 and N8182) I/O compact units Detailed specifications on the I/O compact units 4 319 2491 0 (M8181) I/O compact units Mounting instructions enclosed with product Interface modules CM2N8663en to CM2N8666en (N8663 to N8666) Basic functions and type for the associated interface module Detailed specifications on the individual modules P-bus CM2N8022en (N8022) P-bus (process bus) Application, engineering, and installation notes, technical data I/O compact units 69/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 Document number (Classification no.) Title Contents UNIGYR process units CM2M8202E (M8202) Mounting and installation guide on UNIGYR process units Mounting and installation instructions VISONIK BPS and I/O module system CM2M8017E (M8017) Mounting and installation guide on the VISONIK BPS and I/O module system Mounting and installation instructions Standards HD 384 Electrical installations in buildings EN 61 558 Safety of transformers, power supply and similar equipment EN 60 730 Automatic electrical controls for household and similar use 70/74 Siemens Building Technologies Building Automation Mounting and installation guide: DESIGO I/O modules and P-bus Appendix CM2M8102en 30.07.2002 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Feedback form Please tell us what you think of this document and help us improve it. Thank you! 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