Operating and installation instructions
Translation of the original operating instructions
NOTE:
Print document on both sides
Electronic controller
Type: 2200
Siemensstraße 10 - 14
50170 Kerpen
Germany
www.bollfilter.de
Date
Version
Language
Order no.
Item no.
05.2015
007
en
-
-
1/34
2 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
Table of Contents
1
Basic safety instructions for the electronic controller . . . . . . . . 5
2
Technical data of controller and control cabinet components . . 7
2.1
2.1.1
2.1.2
2.1.3
2.1.4
Power components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuse protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2
2.2.1
2.2.2
2.2.3
Control circuit board inputs / outputs . . . . . . . . . . . . . . . . . . . . . . . . . 8
Optocoupler inputs (E1 - E5), terminals 31 - 40 . . . . . . . . . . . . . . . . 8
Live relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Potential-free relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3
Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
Device functions and control sequence . . . . . . . . . . . . . . . . . . . . . . . 9
Master switch operation feedback contact. . . . . . . . . . . . . . . . . . . . 10
Control voltage monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Differential pressure too high, flushing oil treatment cartridge alarm10
DP - too high, backflushing filter (100 %) . . . . . . . . . . . . . . . . . . . . 10
Key C (number of flushes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . . . . 11
3.2
Display for "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3
3.3.1
3.3.2
3.3.3
Text messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Text display after switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Text display in "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4
3.4.1
3.4.2
3.4.3
Setting and operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setting level - Viewing and selecting parameters . . . . . . . . . . . . . . 13
Setting level - Changing and saving parameters . . . . . . . . . . . . . . . 13
Return to operation level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.5.10
3.5.11
3.5.12
3.5.13
3.5.14
List and description of parameters. . . . . . . . . . . . . . . . . . . . . . . . . . 14
P0 Filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P1 Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P2 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P3 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P4 Back-flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
P5 Filling time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
P6 After-blowing time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
P7 Cartridge alarm delay time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
P8 DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . 16
P9 Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
P10 Back flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
P11 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
P12 Testcode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
P14 Pressure compensation time . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4
Description and function of controller . . . . . . . . . . . . . . . . . . . . 19
4.1
Controller type 6.18 / 6.19 / 6.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3 / 34
4 / 34
4.2
Controllers of types 6.21/6.22/6.23 / 6.24 . . . . . . . . . . . . . . . . . . . . 20
4.3
Controllers of type 6.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4
Controllers of type 6.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5
Controllers of type 6.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6
Controllers of type 6.64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.7
Controllers of type 6.72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1
Setting values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2
Worldwide sales and service network, subsidiaries and
representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
1
Basic safety instructions for the electronic
controller
DANGER!
Risk of accidents from improper installation
Installing the controller or the connected equipment improperly may cause the
device to fail and lead to serious or even fatal personal injuries. You must
therefore follow the general safety regulations for equipment in industrial
electrical systems and pay particular attention to the following points:
•
The controller must be installed by qualified specialist staff only (as defined
by the guidelines IEC 364, DIN VDE 0105 for electrical equipment).
•
The laws, guidelines, directives and regulations for the installation of
electrical equipment which are valid at the location for installation must be
adhered to.
•
Settings on devices with protection class IP00 without covers must only be
made by authorised specialist staff when the devices are switched off. The
local regulations for safety and the prevention of accidents must be
observed.
•
The controller must only be operated within the permitted area of application.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
5 / 34
6 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
2
Technical data of controller and control
cabinet components
2.1
Power components
2.1.1
Supply
Supply L1-L2-L3 direct to 4-pole master switch – Q1 (T1-T2-T3)
2.1.2
Motor control
Motor connection U-V-W direct to motor contactor – K1 (2-4-6)
2.1.3
Power supply
Primary voltages
0 - 220 V, 380 V, 400 V, 440 V, 500 V, 550 V
Secondary voltages
2.1.4
0 V AC - 230 V AC
Valve voltage 230 V AC
0 V AC - 115 V AC
Valve voltage 115 V AC
0 V DC - 24 V DC
Valve voltage 24 V DC
0 V AC - 20 V AC
Control circuit board supply voltage
Fuse protection
Fuses in the control cabinet
F1 to F3
each 1 A
Fuses on the control circuit board
Fuse F1
0.8 A T (slow-blow)
Fuse F2
2.0 A T (slow-blow)
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
7 / 34
2.2
Control circuit board inputs / outputs
2.2.1
Optocoupler inputs (E1 - E5), terminals 31 - 40
2.2.2
Live relay outputs
Outputs VE1 - VN1 to VE3 - VN3
Terminals 8 - 13
NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.
2.2.3
Potential-free relay outputs
Outputs A1 - A15
Messages 1 - 5 
(change-over contact)
Terminals 16 - 30
NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.
2.3
Circuit diagrams
The circuit diagrams for the controller are contained in the appendix of these
operating and installation instructions.
8 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3
Operation
3.1
Device functions and control sequence
1
2
3
4
5
Fig. 3-1 Electronic controller type 2200
1
Fastening
2
Display and operating elements
3
Housing
4
Master switch
5
Connection
1
2
3
4
5
Fig. 3-2 Display and operating elements
1
Display screen for text display, 2 lines of 16 characters
2
"Alarm" LED (red)
3
"Service" LED (yellow)
4
"Operation" LED (green)
5
Keypad
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
9 / 34
NOTE
The three keys on the keypad are assigned to the key references displayed
above them in the second line of the display as follows:
Key C: When pressed, shows the number of flushes
Key F: When pressed, triggers manual flushing
Key Q: When pressed, acknowledges the alarm messages
3.1.1
Master switch operation feedback contact
When the master switch is in the "On" position, a contact is made.
3.1.2
Control voltage monitoring
As soon as the master switch is actuated, the power supply is activated and the
controller is working properly, the green "Operation" LED lights up and the
"Control voltage monitoring" relay is activated. In the event of operating voltage
failure or a fuse fault on the control circuit board, no LED lights up and the
"Control voltage monitoring" relay is no longer activated.
3.1.3
Motor fault
If the measured motor current exceeds the set setpoint value for parameter P9,
a message appears in the display and a potential-free signal is sent to the relay
outputs. The motor and the backflushing function switch off immediately. Once
the fault has been remedied, the user has to acknowledge the alarm message by
pressing the Q key.
3.1.4
Differential pressure too high, flushing oil treatment cartridge alarm
The signal transmitter is a pressure switch contact which is connected to the
"Differential pressure indicator DP too high flushing oil treatment" optocoupler
input. If the message is active for a longer period than the time set in parameter
P7, an alarm message appears in the display. Once the fault has been remedied,
the user has to acknowledge the alarm message by pressing the Q key.
3.1.5
DP - too high, backflushing filter (100 %)
The signal transmitter is a pressure switch contact which is connected to the
"Differential pressure indicator DP too high, backflushing filter" optocoupler input.
If the message is active for longer than 2 seconds, an alarm message appears
in the display screen and the red "Alarm" LED lights up. Once the fault has been
remedied, the user has to acknowledge the alarm message by pressing the Q
key.
3.1.6
Key C (number of flushes)
When key C (number of flushes) is pressed, the number of flushing cycles which
have been performed is shown on the display screen for 3 seconds.
3.1.7
Multiple flushing
The number of parameterised chambers is worked off with each flushing
command.
10 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3.1.8
DP alarm (flushing frequency monitoring)
If "DP flushing" has been activated before the "Time-controlled backflushing"
time elapses, the "DP alarm" message appears on the display screen and the
yellow "Service" LED lights up.
3.2
Display for "Operation" mode
The green "Operation" LED lights up once the power supply has been switched
on and the controller is at operation level ("Operation" mode).
3.3
Text messages
3.3.1
Text display after switching on
Boll & Kirch
Company name
xxxxxxxxxx
Programme number
After a short delay, the parameterised controller type is displayed in the second
line of the display.
6.18/6.19/6.44
Controller type 0
6.21/6.22/6.23/6.24
Controller type 1
6.60
Controller type 2
6.60 Alarm DP
Controller type 3
6.60.07/6.72.07
Controller type 4
6.60.07/6.72.07 AL. DP
Controller type 5
6.61
Controller type 6
6.61 Alarm DP
Controller type 7
6.61.07
Controller type 8
6.61.07 AL. DP
Controller type 9
6.62
Controller type 10
6.62 Alarm DP
Controller type 11
6.64
Controller type 12
6.64 Alarm DP
Controller type 13
6.64.07
Controller type 14
6.64.07 AL. DP
Controller type 15
6.72
Controller type 16
6.72 Alarm DP
Controller type 17
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
11 / 34
3.3.2
Text display in "Operation" mode
forced fl. 00:01
Remaining time till forced flushing is triggered 00 h
01 min
C-F-Q
Reference to keys
When flushing has been triggered, the following messages appear in the first line
(depending on the source):
Mains flushing
When flushing is triggered by "Power supply on"
Manual flushing
When flushing is triggered by the F key
forced flushing
When flushing is triggered by time-controlled
backflushing
DP flushing
When flushing is triggered by backflushing filter
differential pressure
When flushing has been triggered, the following messages may in the second
line (depending on the source):
Flush. time 3S
Remaining flushing time
After bl. t. 3S
Remaining after-blowing time
NOTE
3S indicates that the remaining flushing/after-blowing time is 3 seconds.
If the C key is pressed, the following message appears on the display screen:
No.of flushes
xxxxxx cycles
Number of flushing cycles
The number of flushing cycles is saved and backed up in the event of a mains
failure.
12 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3.3.3
Alarm messages
NOTE
•
The red "Alarm" LED lights up every time an alarm message is issued.
•
All alarm messages are saved and backed up in the event of a mains failure.
•
The alarm message and the operation messages are shown alternately in
the second line of the display, switching every 2 seconds.
•
When the Q key is pressed, all alarm messages are deleted, but only if the
respective cause of the alarm has been remedied. If the cause of the alarm
is not remedied, the alarm message appears again.
Alarm messages in the display:
Motor fault
In the event of a "Motor fault" alarm
DP too high
In the event of "Differential pressure too high Filter
100 %"
Cartridge alarm
In the event of "Differential pressure too high flushing oil
conditioning 100 %"
If the flushing frequency monitoring is switched on:
DP alarm
DP alarm backflushing triggered by differential pressure
75 %
3.4
Setting and operation
3.4.1
Setting level - Viewing and selecting parameters
In order to access the setting level "Selecting and viewing parameters" press
keys  and  together until the green "Operation" LED is extinguished
(approximately 3 seconds). The first display line shows the parameter and the
second line shows the parameter value. All parameters can now be displayed by
repeatedly pressing the key  or .
3.4.2
Setting level - Changing and saving parameters
In order to access the setting level "Changing and saving parameters", press the
middle key until the green "Operation" LED flashes (approximately 3 seconds).
The parameter can now be changed by repeatedly pressing the key  or . In
order to save the value and return to the setting level "Selecting and viewing
parameters", press the middle key until the green "Operation" LED is
extinguished (approximately 3 seconds).
3.4.3
Return to operation level
In order to access the operation level, press keys  and  together until the
green "Operation" LED lights up (approximately 3 seconds).
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
13 / 34
3.5
List and description of parameters
3.5.1
P0 Filter type
3.5.2
Adjustable in steps of one
Range 0 - 17
Factory setting
Initial value 0
Text display, line 1
P0 filter type
Text display, line 2
6.18/6.19/6.44
P1 Multiple flushing
NOTE
This parameter is only visible with filter type P0 = 6, 7, 8, 9, 10, 11, 12, 13, 14, 15.
3.5.3
3.5.4
14 / 34
Adjustable in steps of one
Range 1 - 99 x
Factory setting
Initial value 1
Text display, line 1
P1 multiple fl.
Text display, line 2
XXX chambers
P2 Time-controlled backflushing
Adjustable in steps of one hour
Range 0 - 59 h
Factory setting
Initial setting 2 h
Text display, line 1
P2 forced flush.
Text display, line 2
XXX hours
P3 Time-controlled backflushing
Adjustable in steps of one minute
Range 0 - 59 min
Factory setting
Initial value 0 min
Text display, line 1
P3 forced flush.
Text display, line 2
XXX minutes
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3.5.5
P4 Back-flushing time
NOTE
This parameter is not visible with filter type P0 = 1.
3.5.6
Adjustable in steps of one second
Range 5 - 100 s
Factory setting
Initial value 20 s
Text display, line 1
P4 flushing time
Text display, line 2
XXX seconds
P5 Filling time
NOTE
This parameter is not visible with filter type P0 = 0 and P0 = 1.
3.5.7
Adjustable in steps of 10 seconds
Range 10 - 600 s
Factory setting
Initial value 180 s
Text display, line 1
P5 Filling time
Text display, line 2
XXX seconds
P6 After-blowing time
NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.
Adjustable in steps of one second
Range 5 - 100 s
Factory setting
Initial value 30 s
Text display, line 1
P6 After blow. t.
Text display, line 2
XXX seconds
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
15 / 34
3.5.8
P7 Cartridge alarm delay time
NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.
3.5.9
Adjustable in steps of 10 seconds
Range 10 - 600 s
Factory setting
Initial value 30 s
Text display, line 1
P7 Cartridge al.
Text display, line 2
XXX seconds
P8 DP alarm (flushing frequency monitoring)
NOTE
This parameter is only visible with filter type P0 = 3, 5, 7, 9, 11, 13, 15, 17.
Setting
Off / On
Factory setting
Initial setting "On"
Text display, line 1
P8 DP alarm
Text display, line 2
Off
or
Text display, line 2
3.5.10
On
P9 Motor fault
NOTE
This parameter is only visible with filter type P0 = 0, 6, 7, 8, 9, 12, 13, 14, 15.
16 / 34
Adjustable in steps of 0.01 A
Range 0.10 to 0.99 A
Factory setting
Initial value 0.4 A
Text display, line 1
P9 Motor fault
Text display, line 2
0000 mA
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
3.5.11
P10 Back flushing time
NOTE
This parameter is only visible with filter type P0 = 1, type 6.21/6.22/6.23/6.24.
Setting: ND 32 = 1 / ND 40 = 2 / ND 50 = 3 (ND = nominal diameter)
A certain control time is selected from a table according to the nominal diameter.
The parameter is not required if the setting is P0  1.
NOTE
For filter type 6.21/6.22, the backflushing time must generally be set to ND 50=3.
3.5.12
Adjustable in steps of one
Range 0 to 2
Factory setting
Initial setting ND 32 = 1 s
Text display, line 1
P10 flush.time
Text display, line 2
ND=XX =XX sec
P11 Language
You can select from German, English, French and Spanish.
Setting
D
German
ES Spanish
F
French
GB English
Factory setting
Initial setting D German
Text display, line 1
P11 Language
Text display, line 2
GB English
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
17 / 34
3.5.13
P12 Testcode
NOTE
This parameter is only visible with filter type P0 = 0.
NOTE
The test code switches the controller to a test mode which is provided for
authorised persons only.
3.5.14
Adjustable in steps of one
Range 0 to 250
Factory setting
Initial value 0
Text display, line 1
P12 Testcode
Text display, line 2
XXX
P14 Pressure compensation time
NOTE
This parameter is only visible with filter type P0 = 12, 13, 14, 15.
18 / 34
Adjustable in steps of one second
Range 0 to 99 s
Factory setting
Initial value 10 s
Text display, line 1
P14 PET
Text display, line 2
XXX seconds
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
4
Description and function of controller
4.1
Controller type 6.18 / 6.19 / 6.44
Inputs
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Outputs
Motor
Flushing valve
Potential-free contacts
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Motor fault" alarm
Output A7, A8, A9
4) "Flushing active" message
Output A10, A11, A12
Functional description 6.18, 6.19 and 6.44
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"
Special attributes
•
All alarms are displayed and signalled and saved via potential-free contacts.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
19 / 34
4.2
Controllers of types 6.21/6.22/6.23 / 6.24
Inputs 6.21/6.22/6.23 and 6.24
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Outputs 6.21/6.22/6.23 and 6.24
Flushing valve
Potential-free contacts and messages 6.21/6.22/6.23 and 6.24
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) "Maximum DP reached" alarm
Output A4, A5, A6
Functional description 6.21/6.22/6.23 and 6.24
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"
Special attributes
20 / 34
•
All alarms are displayed and signalled and saved via potential-free contacts.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
4.3
Controllers of type 6.60
Inputs 6.60 and 6.60 Alarm DP (flushing frequency monitoring)
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Additional inputs for 6.60.07 (flushing oil treatment)
Pressure switch "DP too high, flushing oil treatment"  100 %
Outputs 6.60 and 6.60 Alarm DP
Flushing valve
Chamber valve
Additional outputs for 6.60.07 and 6.60.07 Alarm DP
After-blowing valve
Potential-free contacts and messages 6.60
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Maximum differential pressure reached" alarm
Output A4, A5, A6
Potential-free contacts and messages 6.60 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Maximum differential pressure reached" alarm
Output A4, A5, A6
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Potential-free contacts and messages 6.60.07
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
21 / 34
Potential-free contacts and messages 6.60.07 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Functional description 6.60
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Switching on the power supply
2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"
Additional functions for 6.60 Alarm DP (flushing frequency monitoring)
If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).
Special attributes
22 / 34
•
All alarms are displayed and signalled and saved via potential-free contacts.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
4.4
Controllers of type 6.61
Inputs 6.61 and 6.61 Alarm DP (flushing frequency monitoring)
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Additional inputs 6.61.07 and 6.61.07 Alarm DP (flushing oil treatment)
Pressure switch "DP too high, flushing oil treatment"  100 %
Outputs 6.61 and 6.61 Alarm DP
Flushing valve
Motor
Additional outputs for 6.61.07 and 6.61.07 Alarm DP
After-blowing valve
Potential-free contacts and messages 6.61
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
Potential-free contacts and messages 6.61 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Potential-free contacts and messages 6.61.07
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
23 / 34
Potential-free contacts and messages 6.61.07 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Functional description 6.61
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Switching on the power supply
2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"
Special attributes
24 / 34
•
When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
4.5
Controllers of type 6.62
Inputs 6.62
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Outputs 6.62
Flushing valve
Chamber valve supplied with pulse
Potential-free contacts and messages 6.62
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Max differential pressure reached" alarm
Output A4, A5, A6
Potential-free contacts and messages 6.62 Alarm DP (flushing frequency
monitoring)
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Maximum differential pressure reached" alarm
Output A4, A5, A6
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Functional description 6.62
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Switching on the power supply
2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"
Special attributes
•
When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
25 / 34
4.6
Controllers of type 6.64
Inputs 6.64 and 6.64 Alarm DP (flushing frequency monitoring)
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Additional inputs 6.64.07 and 6.64.07 Alarm DP (flushing oil treatment)
Pressure switch "DP too high, flushing oil treatment"  100 %
Outputs 6.64 and 6.64 Alarm DP
Flushing valve
Motor
Relief valve
Additional outputs for 6.64.07 and 6.64.07 Alarm DP
After-blowing valve
Potential-free contacts and messages 6.64
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
Potential-free contacts and messages 6.64 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Potential-free contacts and messages 6.64.07
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
26 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.64.07 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Functional description 6.64
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Switching on the power supply
2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"
Special attributes
•
When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle with the flushing valve starts after expiry of the
pressure compensation time.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
27 / 34
4.7
Controllers of type 6.72
Inputs 6.72 and 6.72 Alarm DP (flushing frequency monitoring)
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %
Additional inputs for 6.72.07 (flushing oil treatment)
Pressure switch "DP too high, flushing oil treatment"  100 %
Outputs 6.72 and 6.72 Alarm DP
Flushing valve
Chamber valve
Additional outputs for 6.72.07 and 6.72.07 Alarm DP
After-blowing valve
Potential-free contacts and messages 6.72
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Maximum differential pressure reached" alarm
Output A4, A5, A6
Potential-free contacts and messages 6.72 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Group fault: 
"Maximum differential pressure reached" alarm
Output A4, A5, A6
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Potential-free contacts and messages 6.72.07
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
28 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.72.07 Alarm DP
1) "Control voltage monitoring" alarm
Output A1, A2, A3
2) Collective fault, comprising:
Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
3) "Backflushing triggered by DP" alarm
Output A7, A8, A9
Functional description 6.72
See the operating instructions for the filter's function.
Flushing is triggered by:
1) Switching on the power supply
2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"
Additional functions for 6.72 Alarm DP (flushing frequency monitoring)
If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).
Special attributes
•
All alarms are displayed and signalled and saved via potential-free contacts.
•
If the controller is in parameterisation mode, flushing cannot be triggered
manually.
•
If the "Controller type" parameter is changed, the functions are re-started.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
29 / 34
30 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
5
Appendix
5.1
Setting values
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
31 / 34
5.2
Worldwide sales and service network, subsidiaries and
representatives
If you require service or spare parts, please contact the main site or our
subsidiaries, representatives or service points.
Deutschland
1 2 3
BOLL & KIRCH Filterbau GmbH
Croatia
1
Marine Trade d.o.o.
Poland
1
TRIMOR sp. z o. o.
Postfach 1420, D-50143 Kerpen
Vladimira Nazora 6
ul. Andersa 17
Siemensstr. 10-14, D-50170 Kerpen
HR - 47000 Karlovac
PL-81-831 Sopot
Tel.: +49/(0)2273/562-0
Tel.: +385/(0)47/ 61 19 07
Tel.: +48/(0)58 551 66 40
Fax: +49/(0)2273/562-223
Fax: +385/(0)47/ 43 12 61
Fax: +48/(0)58 555 19 29
E-Mail: info@bollfilter.com
E-Mail: marine-trade@ka.t-com.hr
E-Mail: trimor@trimor.com.pl
www.bollfilter.com
www.trimor.com.pl
Cyprus
1
3
BOLL & KIRCH Filterbau GmbH
1
Geschäftsstelle Nord
124 Gladstonos Street
Datschnyi prospekt, 2
CY - 3032 Limassol
Geb. 1, Lit. A, Raum 23N
Tel.: +49/(0)4102/4740-0
Tel.: +357/(0)25 889 999
RUS - 198207 St. Petersburg
Fax: +49/(0)4102/4740-22
Fax: +357/(0)25 763 902
Tel.: + 7/(0)812-364-61-80
E-Mail: info@bollfilter.de
E-Mail: info@mieserv.cy.net
www.miegroup.com.cy
Fax: + 7/(0)812-364-61-80
Denmark / Sweden / Norway /
Iceland / Finland / Lithuania /
Latvia / Estonia
IVG Pumpen- und Filtrationstechnik Gera
D - 07552 Gera
Tel.:+49/(0)365/42 00 07 4
1 2 3
E-Mail: info@bollfilter.ru
1 2 3 Switzerland / Liechtenstein
EIG CRUSTAG
120 Route de Frontenex
BOLLFILTER Nordic ApS
CH - 1208 Genève
Fax: +49/(0)365/42 00 07 5
Hammerbakken 21
Tel.: +41/(0)22/73 59 50 0
E-Mail: ivg-neubert@superkabel.de
DK - 3460 Birkerød
Fax: +41/(0)22/78 66 17 1
www.ivg-neubert.de
Tel.: +45/(0)45/42 12 00
E-Mail: info@eig-crustag.ch
Fax: +45/(0)45/42 12 99
www.eig-crustag.ch
BOLL & KIRCH Filterbau GmbH
E-Mail: info@bollfilter.dk
Geschäftsstelle Süd
www.bollfilter.dk
1 2 3 Spain / Portugal / Argentina /
Rangaustraße 7a
Chile / Peru / Uruguay
D - 91639 Wolframs-Eschenbach
BOLLFILTER España S.L.
Greece / Bulgaria
Tel.: +49/(0)9875/97899-0
FILTERKON
Zona Cami Ral
Paseo del Ferrocarril, 339 3ª – 2 a
E-Mail: norbert.henkelmann@bollfilter.de
Vas. Amalias 2
E - 08860 Castelldefels
www.bollfilter.de
GR - 14561 Kifissia
Tel.: +34/(0)93/634 26 80
Tel.: +30/(0)210/92 17 671
Fax: +34/(0)93/665 22 79
Fax: +49/(0)9875/97899-29
1 2 3
Europe
1 2 3
000 BOLLFILTER Russland
D - 22926 Ahrensburg
Prehlis 13 A
1
1 2 3
An der Strusbek 34
www.bollfilter.de
1
Russia / Ukraine / Belarus
M.I.E. Services Ltd.
The Hawk Building
Fax: +30/(0)210/92 42 242
E-Mail: info@bollfilter.es
Austria /
Czech Republic /
Slovakia / Slovenia
E-Mail: filterkon@filterkon.com
www.bollfilter.com
Schmachtl GmbH
Great Britain / Ireland
Lubrafil B.V.
BOLLFILTER UK Limited
Aalborg 2
A - 4020 Linz
Unit 9 Station Road
NL - 2993 LP Barendrecht
Tel.: +43/(0)732/76 46 0
UK - Tolleshunt D'arcy, Essex CM9 8TY
Tel.: +31/(0)180/55 62 55
Fax: +43/(0)732/78 50 36
Tel.: +44/(0)1621/86 21 80
Fax: +31/(0)180/55 62 65
E-Mail: g.oehler@schmachtl.at
Fax: +44/(0)1621/86 92 57
E-Mail: lubrafil@lubrafil.nl
www.schmachtl.at
E-Mail: sales@bollfilter.co.uk
www.lubrafil.nl
Pummererstrasse 36
www.filterkon.com
1 2 3 The Netherlands
1 2 3
www.bollfilteruk.co.uk
1
Belgium / Luxembourg
1 2 3
1 2
Turkey
ARES PLAKALI ESANJOR SAN.
DE.CO.STA Spa
Ve TIC. LTD. STI
B - 2900 Schoten
Via Bicetti de Buttinoni, 12
HSOSB ORDU CAD. NO:4
Tel.: +32/(0)3 646 61 80
I - 20156 Mailand
01350 ADANA, Türkei
Fax: +32/(0)3 646 93 98
Tel.: +39/(0)0238/00 52 83
Tel.: +90/(0)322 / 394 3200
E-Mail: info@auximeca.be
Fax: +39/(0)0238/00 36 31
Fax: +90/(0)322 / 394 3228
www.auximeca.com
E-Mail: sales@decosta.it
E-Mail: bollfilter@aresphe.com
www.decosta.it
www.aresphe.com
Wijtschotbaan 3/3
32 / 34
Italy
AUXIMECA N.V.
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
America
Africa
Middle East
USA / Canada
1 2 3
2 3
1 2
South Africa
Safe Technical Supply Co. L.L.C.
1 2
BOLLFILTER Corporation
P.O. Box 4832
Afrifil Manufacturing (PTY) LTD
22635 Venture Drive
UAE - Dubai
Novi, MI 48375 - USA
Tel.: +971/(0)4/32 43 24 0
ZA - Isando, 1600
Tel.: +1/(0)248/773-8200
Fax: +971/(0)/4/32 43 78 6
Tel.: +27 11 452 5444
8 Pressberg Road Modderfontein
Fax: +1/(0)248/773-8201
E-Mail: info@safetechnical.com
Fax: +27 11 609 9535
E-Mail: latorre@bollfilterusa.com
www.bollfilterusa.com
www.safetechnical.com
E-Mail: sales@afrifil.co.za
www.afrifil.co.za
People's Republic of China
incl. Hong Kong
Motor-Services Hugo Stamp, Inc.
USA - Ft. Lauderdale, Florida 33315
1 2 3
BOLLFILTER CHINA Ltd.
Tel.: +1/(0)954/763 3660
2/F No. 178 South Riying Road
Fax: +1/(0)954/763 2872
Waigaoquiao Free Trade Zone
Shanghai 200131 China
Asia
Tel.: +86 21 5043 3328
Fax: +86 21 5043 3329
1 2 3
India
E-Mail: grace.yip@bollfilterchina.com
BOLLFILTER India Pvt. Ltd.
www.bollfilterchina.com
"Monarch Plaza", Office No. 106
Singapore / Malaysia / Indonesia
Sector-11, CBD Belapur,
IN - Navi Mumbai 400614
1 2 3
Tel.: +91/(0)22/27 56 01 47
1 2 3
IMI Corporation Pte. Ltd.
13 Joo Koon Crescent
Fax: +91/(0)22/27 56 01 46
SGP - Singapur 629021
E-Mail: info@bollfilterindia.com
Tel.: +65-68 61 42 22
www.bollfilter.com
Fax: +65-68 62 42 22
E-Mail: imicorp@imicorp.com.sg
Japan
www.imicorp.com.sg
BOLLFILTER Japan Ltd.
South Korea
Imon Kobe Bldg. 13F
95 Edo-machi, Chuo-ku
JP - Kobe 650-0033
1 2 3
Blohm + Voss (Korea) Ltd.
Room 1812, Ocean Tower
Tel.: +81/(0)78/331 8031
760-3, U-Dong, Haeundae-gu
Fax: +81/(0)78/331 8032
612-020 Pusan, Korea
E-Mail: info@bollfilter.jp
Tel.: +82-51-740 5700
www.bollfilter.jp
Fax: +82-51-740 57 04/5/6
E-Mail: bvkorea@bvkorea.com
1
2
3
Verkaufsbüro
Agency
Lager
Stockist
Service
Service
Februar 2015
Operating instructions Typ 2200
Betriebsanleitung Typ 2200
33 / 34
34 / 34
Operating instructions Typ 2200
Betriebsanleitung Typ 2200