With Ex e, Ex n & DIP Options TOTALLY ENCLOSED FAN COOLED PREMIUM EFFICIENCY HEAVY DUTY ELECTRIC MOTORS 0.37kW to 355kW • 200volt to 1100volt S O L U T I O N S • S E R V I C E • S U P P O R T TOSHIBA INTERNATIONAL CORPORATION PTY LTD STANDARD PREMIUM EFFICIENCY* MOTOR FEATURES INCLUDE 1 3 2 6 7 5 8 4 HEAVY DUTY CONSTRUCTION FLEXIBLE TERMINAL BOX DESIGN 1 • Toshiba Premium Efficiency Motors comply with AS1359 and MEPS 2006 requirements. • Special motors to other Standards are also available eg NEMA, CENELEC or other national standards. • Cast iron terminal boxes are diagonally split, and have flanges and neoprene gaskets. Larger frames have oversized fabricated steel boxes. • All terminal boxes are fitted with removable gland plates, drilled and tapped to dimensions specified on pages 10-13. Blank or customised gland plates are available as an option. • Terminal boxes may be rotated 90º by four positions for conduit entry on frames smaller than D315. • Terminal boxes are mounted right hand side, viewed from drive end, and can be mounted on the opposite side if required on frames up to D225. On frames D250 and above, for non-standard terminal box positions contact Toshiba office at time of order. PREMIUM EFFICIENCY LAMINATIONS LOW NOISE LEVELS • Frames are high grade cast iron, - Machined to close tolerance to ensure accurate alignment and fit in accordance with our high standards. - Exceptional corrosion resistance & high structural rigidity are inherent in Toshiba motor construction. • Steel fan covers are standard with cast iron option. • Sintered bronze drain plugs are fitted as standard for frames D160 and above. Available as an option on smaller frames. STANDARDS 2 • Premium-grade silicon steel and longer cores lower operating flux densities and losses achieving optimum efficiency. LOW LOSS STATOR WINDINGS • Special attention to the fan and cowl design achieves quiet operation with efficient cooling. Toshiba can supply motors with special low noise level fans and/or acoustic covers. • Fans are cast iron or fabricated steel depending on frame size. 3 • Toshiba’s use of greater cross sectional area of copper lowers winding resistance and reduces losses giving improved efficiency. • All windings are insulated with non-hygroscopic materials, ensuring reliable motor operation in humid, corrosive and abrasive industrial environments. INSULATION & THERMAL ADVANTAGE • Toshiba motors are insulated with class ‘F’ materials and feature excellent thermal reserve, offering low temperature rise characteristics generally below class ‘E’. • These characteristics allow optimal flexibility in regard to variable frequency drives, higher altitude and higher ambient applications, and are also forgiving to intermittent current overloads. 2 | TOSHIBA INTERNATIONAL CORPORATION 4 HIGH TORQUE ROTOR 5 • Pressure cast aluminium rotors with integrally cast bars, end rings and cooling fans, provide reliable operation. • Specially designed rotors give Toshiba motors advantageous torque characteristics and minimise losses. LONG LIFE BEARINGS 6 • The use of oversized bearings assures long life and quiet operation. Motors in frame sizes up to D132 have sealed bearings. Larger sizes have regreaseable bearings. HARDWARE • All fastenings are zinc passivated for resistance to corrosion. • Threads are metric. (*) The term Premium Efficiency in this brochure has different connotation to Table 1 of IEC 60034-30 • Output shafts are fitted with water/dust excluders. • Toshiba motors can be supplied wound for voltages up to 1100 volts. DURABLE NAMEPLATE ORDERING • Stainless steel nameplate provides complete motor ratings including bearing sizes for quick reference. • Toshiba motors are Phenol Resin primed and finished with Polyurethane semi-gloss. Standard colour is Wood Smoke Grey. Customer specified colours and paint finishes available. • When ordering please nominate: kW, rpm, enclosure classification (IP rating), mountings type, e.g. foot, flange or foot and flange, horizontal or vertical, shaft (shaft direction up or down etc). • If in doubt about motor selection, please provide starting and application details. • Give details of any additional specification or requirements. CONNECTIONS DRIVE APPLICATIONS • All motors are fitted with stud type terminal blocks with 6 (terminations) winding leads. Motors in frames D112 and below may be configured for 220V-240V Delta or 380V-415V Star operation, suitable for VVVF Drives. Motors in larger frames are suitable for Direct-on-line, Auto-transformer, StarDelta, Soft Starter and VVF Drives with 380V-415V supplies. • Thermistors are fitted as standard on motors, frame D160 and above and can be fitted on smaller sizes if specified. Thermistor terminals are marked T1, T2. • An earthing terminal is provided inside the main terminal box, with an additional external earthing facility on all frames. • Motors 4 pole and slower are generally suitable for normal vee-belt drive. Motors of higher speeds are generally for direct coupling only. For confirmation of application suitability, please contact Toshiba. • 2 Pole motors with frames D315 and above have unidirectional fans, normally set for clockwise rotation when viewed from the drive end (CCW fans also available), therefore direction of rotation for these motors should be stated at time of enquiry. OUTPUT SHAFTS 7 CORROSION RESISTANT FINISH 8 EXAMPLES OF COMMON MOUNTING ARRANGEMENTS FOOT MOUNTED MOTOR: 2 bearings, shaft with one free extension, stator frame with feet. IM 1001– B3 IM 1011 – V5 IM 1031 – V6 IM 3001 – B5 IM 3011 – V1 IM 3031 – V3 IM 2001 – B35 IM 2011 – V15 IM 2031 – V36 FLANGE MOUNTED MOTOR: 2 bearings, shaft with one free extension, stator frame without feet, large flange with clearance fixing holes. FOOT AND FLANGE MOUNTED MOTOR: 2 bearings, shaft with one free extension, stator frame with feet, large flange with clearance fixing hole. TOSHIBA INTERNATIONAL CORPORATION | 3 LOW VOLTAGE MOTOR RANGES PREMIUM EFFICIENCY MOTORS (Premium Efficiency) Ratings: 0.37kW to 800kW (200V - 1100V) 2,4,6,8 Pole (Specials Available) Protection Classification IP56 - IP66 Benefits: High starting torque with low starting current ensures premium performance under arduous load conditions. Easily adapted for VVVF control or reduced voltage starting, this range offers a high degree of flexibility in application while providing efficient performance. LARGE HEAVY DUTY MOTORS PREMIUM EFFICIENCY MOTOR (High Efficiency) - Motors Above AS1359.30 Ratings: 185kW to 800kW (200V - 1100V) 2,4,6, 8 Pole (Specials available) Protection classification IP55 - IP66 Benefits: Designed and built for Heavy Duty Industrial applications. Adaptable for VVVF control or reduced voltage starting, this range offers a high degree of flexibility in application. HAZARDOUS AREA MOTORS Both, Premium Efficiency and High Efficiency Motor ranges are suitable for modification to comply with Hazardous Area classifications and are certified to current Australian and IEC Standards. Refer to table on page 7, for more detail. EXPLOSION PROTECTED MOTORS Ratings: LARGE HEAVY DUTY MOTOR - HIGH EFFICIENCY Benefits: 0.37kW to 700kW (200V - 1100V) 2,4,6,8 Pole (Specials Available) Ingress Protection Classification IP55 - IP66 Ex d certified to current Australian and IEC Standards including Group 1 mining. Suitable for Industrial applications such as mining and petrochemical. Versatile construction, side or top mounting of terminal box, foot, foot & flange and flange mounting options. Modifications to satisfy individual customer requirements and specifications. Refer to Toshiba’s Flameproof Catalogue. SPECIAL MOTORS EXPLOSION PROTECTED MOTOR 4 | TOSHIBA INTERNATIONAL CORPORATION Toshiba offers a range of motors to suit individual customer requirements. Special applications include - Multi Speed Motors, Brake Motors, Direct Current Motors, Open Drip Proof Motors, Wound Rotor Motors, Variable Speed Motors, CENELEC and NEMA standard motors and most special application motors. GENERAL INFORMATION DEFINITIONS AND FORMULE MOTORS WITH VVVF DRIVES Output Power of 3-Ph Electrical Motor: More and more motors in industries are getting driven by VVVF drives for accurate speed control. While accurate speed control results into better product quality end product and/or saving of energy, performance of motors with VVVF drives is considerably different than when they are fed directly by mains supply. Power: Power is the rate of doing work and in metric system, it is expressed in Watts (W) or often in kilowatts (kW). P (kW) = (1.732 x Line Voltage x Line Current x p.f. x (Motor Eff./100)) 1000 P (kW) = 0.746 x Horsepower Torque: Torque is a twisting force about an axis of rotation. It is measured in units of force times distance from the axis (Nm). For an electric motor, Torque is its turning capacity and hence, its most useful characteristic. Torque and Power are related to each other by the following equation: Power (kW) = Torque (Nm) x Speed (rpm) 9550 Inertia: Inertia is the name for the tendency of an object in motion to remain in motion. Typically for cylindrical objects, it is given by: GD2 (kg-m2) = 1/2 x Mass x (Diameter)2 Acceleration Time Acceleration Time of a motor is related to Total Inertia at the motor shaft as well as Acceleration Torque by the following equation: Acc. Time (sec) = GD2 (kg-m2) x Change in Speed (rpm) 375 x Acc. Torque (Nm) Tacc = 0.4(Ts+Tb)– TL For Quadratic Torque Loads (Cent. Fans / Pumps) Tacc = 0.4(Ts+Tb)– 0.33 x TL With vast experience of Toshiba engineers, cost effective and reliable Motor-Drive solutions can be ensured. Following information helps in selecting the most optimum solution: • Type of Load / Application (e.g. Conveyor/Fan/Pump/ Mixer etc) • KW and Torque required in the required speed range • Supply Voltage and Frequency with their tolerances • Environmental Conditions (Temperature/Hazardous Area etc) • Cable length from VVVF to the motor Where Ts = Starting Torque , Tb = Breakdown Torque , TL = Load Torque at Motor Shaft. Tacc = acc. time (sec). 300 700 IA TB 600 500 200 400 150 TS 300 100 ELECTROMAGNETIC COMPATIBILTY Toshiba motors and VVVF Drives comply to Electromagnetic Compatibility (EMC) regulations as per Australian C-Tick Scheme. 200 50 0 CURRENT (%) FULL LOAD TORQUE (%) 250 Further, unlike the mains supply, VVVF supply voltage is nonsinusoidal and is often in the form chopped waveforms. This pulse Width Modulated (PWM) waveform has detrimental effects on motor torque capability as well as its thermal characteristics. This also calls for additional de-ration of its output. PWM chopped waveform also leads other motor issues such as: • Decreased Insulation life due to dv/dt effects as well as increased voltage levels at the motor terminals due to reflected waves • Increased noise levels – especially at low VVVF carrier frequencies • Reduced bearing life through Electric Discharge Machining (EDM) effects. • Motor over-heating due to harmonics in PWM waveform • Possibility of generating shaft currents As with most applications, proper investigation during project conceptualization, as well as prior to actual installation, often saves considerable time and money in solving some of the above mentioned issues. Acc. Torque of a motor can be approximated as follows: For Constant Torque Loads (e.g. Conveyors, Mixers etc) Unless the motors have separate forced fan-cooling, reduced speeds requires that their outputs are re-rated to allow generated heat to be adequately dissipated. This is of particular importance when motors are running at very slow speeds but still requiring constant torques through out the speed range. 100 100 90 80 70 60 50 40 30 20 10 0 0 SLIP (%) MOTOR STARTING PERFORMANCE VERSUS SLIP CURVES TOSHIBA INTERNATIONAL CORPORATION | 5 MOTORS FOR HAZARDOUS AREAS Toshiba offers the widest range of Hazardous Area certified motors in Australia. Both our Premium Efficiency and Energy Efficient motor ranges are certified for modification for use in hazardous areas as per tables 1 and 2 on page 7. SOME TYPICAL AREAS OF USE • Petrochemical, Mining, Oil & Gas, Chemical. FLAMEPROOF Ex d Motors are constructed so as to contain an internal explosion within the motor and prevent the transmission of flame to external atmosphere. Ex d External temperature during operation is kept such that the surrounding flammable atmosphere cannot be ignited. ' ' CERTIFICATION AND APPROVALS Toshiba’s Flameproof motors are Ex d approved for explosive gase groups IIA, IIB & IIC for temperature class T4, and are also approved for underground Coal Mines, apparatus group I (methane). tE TIME tE time is defined as the time taken for a.c. windings when carrying the starting current IA to be heated up from temperature reached in rated service and at maximum ambient temperature, to the limiting temperature. In the graph below, ‘A’ represents the maximum ambient temperature and ‘B’ represents temperature reached under normal load. If fault occurs and the rotor becomes locked, then the conditions shown in part 2 of the graph will apply. The motor temperature will increase very rapidly to ‘C’, which is less than the T classification for the motor. The time taken to reach limiting temperature point ‘c’ from tempreture level B is called tE time. Control gear must be provided to disconnect the motor from the supply within this time tE. These motors are certified and suitable for use in zone 1 and have a maximum temperature level of T3. They are intended for continuous running and are unsuitable for duties involving frequent starts/ stops or long run-up times or VVVF operation. For more information please refer to Toshiba’s Flameproof Motor Catalogue. INCREASED SAFETY Ex e These motors are not built to withstand an internal explosion (flameproof). They are designed to ensure safety by means of a number of special Ex n features to ensure freedom from arcs, sparks or dangerous surface temperatures. They resemble standard motors in appearance but have special increased safety terminals within an IP56 terminal box. ' ' The main features of increased safety motors are: • Special attention to air gap concentricity and clearance of all rotating parts • Components subject to impact tests • Temperature rise 10ºC lower than the permitted maximum for that class of insulation • Maximum surface temperature T2 or T3 • Compliance with tE characteristics • Special terminal block to accommodate specified creepage and clearances • Terminal block material ensures anti tracking Typical Ex e nameplate c 2 e b 1 a 0 t The maximum surface temperature (T) applies to all surfaces of the motor, both internal and external. Under locked rotor conditions, the rotor temperature in certain designs increases faster than that of the stator windings. In either event this is catered for in conjunction with the tE time. 6 | TOSHIBA INTERNATIONAL CORPORATION O= A= B= C= t= temperature ºC max. ambient temperature temperature in rated service limiting temperature time tE e = temperature 1 = temperature rise in rated service 2 = temperature rise during stalled motor test NON SPARKING Ex n These motors are for use in Zone 2 hazardous locations. The Ex n motor is very similar in construction to the TEFC machine. The main points of difference are: • Special attention to air gap concentricity and clearance of all rotating parts • Components subject to impact test • Maximum internal or external surface temperature T3 • Terminal block material to ensure anti-tracking • Special terminal block to stop creepage. It can be observed that many of the above Ex n features are similar to type Ex e except that the standard outputs are obtained from these motors, i.e. no de-rating is involved. Because Ex n motors are used in Zone 2 semi-hazardous locations, internal and external surfaces are limited to T3 at all times except during the starting period. Temperature class T1 Temperature limit ºC T2 T3 T4 T5 HAZARDOUS AREA CLASSIFICATION Zone 0 Zone where explosive atmosphere is continuously present for long periods ( > 1000 Hrs) Zone 1 Zone where explosive atmosphere is periodically present in normal operation ( > 10 Hrs – 1000 Hrs) Zone 2 Zone where explosive atmosphere is not likely to be present in normal operation and if present it exists for short periods only (< 10 Hrs) GROUP CLASSIFICATION T6 450 300 200 135 100 85 HAZARD CLASSIFICATION Group 1 Coal Mines Class 1 Gas Group 2 Other Class 2 Dust DUST-EXCLUDING IGNITION-PROOF DIP These motors are built to exclude dust and to prevent, sparks or heat otherwise generated or liberated inside the enclosure to cause ignition of exterior accumulations or atmospheric suspensions of a specific dust on or in the vicinity of the enclosure. Dust is excluded from the motor and terminal box enclosure and the exterior temperature is kept below the ignition temperature of a dust cloud or layer, up to 5mm thick. As a rule dust layering should be avoided. Examples of such dusts are wood, starch, coal dust and grain dusts including flour, cocoa, sugar, milk powder and tea, as well as various metals and chemicals including bronze, zinc, sulphur and toner. It should be noted that the distinction between dust types does not affect the selection of equipment for dust areas. GAS GROUPING FOR ELECTRICAL APPARATUS EN 50014 AND IEC 60079-0 Group Gas I All underground Coal Mining applications Firedamp (methane) IIA Industrial methane, propane, gasoline and most industrial gases IIB Ethylene, coke oven gas and other industrial gases IIC Hydrogen, acetylene, carbon disulphide TYPICAL TIC AUSTRALIAN / IEC STANDARD EXPLOSION PROTECTED CERTIFICATES TYPE OF HAZARD Area of Classification Type of Motor Protection EXPLOSIVE GASES Zone 2 (Class 1) Zone 21 (DIV 1) Zone 22 (DIV 2) Increased Safety Ex e Non-Sparking Ex n Dust Ignition Proof DIP AUS Ex 1174X IEC Ex TSA 09.0034X AUS Ex 1078X Zone 1 or 2 (Class 1) Explosion Protected Ex d EXPLOSIVE DUSTS AUS Ex 00.3695X “Toshiba Certifications of Compliance AUS Ex 00.3697X AUS Ex 00.3698X Apparatus Group IIA, IIB & IIC (including GROUP I Mining) IIA, IIB & IIC IIA, IIB & IIC ZONE 21 & 22 Temperature Class T4 (options T5 & T6) T3 (and T2) T3 T4 Referenced Standards IEC 60079 AS/NZS 60079.1 AS/NZS 60079.7 IEC 60079 AS/NZS 60079.15 ANZS 61241 TOSHIBA INTERNATIONAL CORPORATION | 7 PERFORMANCE DATA PREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz Full Load Current (A) Output kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 RPM 2830 1410 900 675 2805 1430 895 700 2845 1425 945 705 2855 1420 935 695 2875 1420 945 710 2875 1425 960 715 2910 1430 970 715 2905 1450 965 730 2915 1460 965 720 2915 1455 970 720 2925 1465 970 730 2925 1465 975 735 2940 1470 975 730 2955 1480 980 735 2950 1480 980 735 Frame Number D71 D71M D80 D90SL D71 D80 D80 D90LL D80 D80 D90SL D100L D80 D90SL D90LL D100L D90SL D90LL D100L D112ML D90LL D100L D112ML D132S D100L D100L D132S D132M D112ML D112ML D132M D160M D132S D132S D132M D160M D132S D132M D160M D160L D160M D160M D160L D180L D160M D160L D180L D200L D160L D180M D200L D225S D180M D180L D200L D225M D200L D200L D225M D250S @ 415V @ 400V @ 380V 0.95 1.05 1.10 1.40 1.18 1.32 1.62 1.90 1.6 1.8 2.0 2.2 2.2 2.5 2.7 3.2 2.7 3.3 3.5 4.0 3.9 4.4 4.6 5.0 5.4 5.9 6.7 6.7 7.0 7.8 8.1 10.0 10.0 10.2 11.7 12.6 12.9 14.7 14.6 18.0 18.1 20.4 21.1 22.9 24.9 28.0 27.7 30.5 30.8 34.4 32.1 40.4 36.8 41.3 39.6 43.0 50.8 52.4 53.2 58.0 0.87 1.05 1.10 1.40 1.19 1.32 1.62 1.90 1.6 1.7 2.0 2.2 2.2 2.4 2.7 3.2 2.8 3.3 3.5 4.0 4.0 4.4 4.7 5.0 5.5 6.0 6.5 6.8 7.2 8.0 8.3 10.0 10.0 10.4 11.5 12.9 13.3 14.8 15.0 18.2 18.8 20.8 21.6 22.9 25.8 28.5 28.5 31.1 31.7 35.0 33.2 40.8 37.9 41.9 40.6 43.7 52.5 53.8 54.8 59.6 0.89 1.05 1.10 1.40 1.22 1.33 1.62 1.90 1.6 1.8 2.0 2.2 2.3 2.6 2.8 3.3 2.9 3.4 3.6 4.1 4.2 4.6 4.8 5.1 5.7 6.1 6.7 6.9 7.7 8.2 8.6 10.2 10.5 10.9 11.8 13.4 14.0 15.2 15.7 18.6 19.8 21.6 22.5 23.3 27.6 29.5 29.8 32.2 33.2 36.4 34.9 42.3 39.8 43.4 42.4 44.8 55.1 56.3 57.3 62.4 8 | TOSHIBA INTERNATIONAL CORPORATION No Load Current (A) Locked Rotor Current (%) F/L Locked Rotor Torque (%) F/L Pull Up Torque (%) F/L Break Down Torque (%) F/L Full Load 75% Load 50% Load Full Load 75% Load 50% Load 0.68 0.79 0.81 1.11 0.64 0.95 1.26 1.50 0.9 1.2 1.4 1.6 1.1 1.3 1.6 2.2 1.0 1.9 2.2 2.0 1.4 2.1 2.8 3.2 2.0 3.0 3.6 4.2 2.5 3.7 3.9 6.2 2.9 3.8 5.8 6.6 3.5 6.5 6.3 10.3 4.1 8.1 8.8 13.2 6.1 11.3 11.5 14.8 8.9 13.5 11.6 20.5 9.9 17.5 15.9 23.4 13.3 17.4 17.9 23.9 521 571 405 333 594 784 406 375 850 725 505 430 857 664 490 397 802 675 571 499 915 727 652 584 898 785 681 601 860 746 643 441 679 737 689 429 802 694 524 428 702 647 597 603 699 674 653 564 844 584 623 500 785 625 626 700 697 706 624 583 378 383 279 199 226 433 311 234 450 406 215 202 432 326 215 198 303 358 300 190 351 302 325 231 329 341 237 221 258 323 224 186 263 264 263 163 242 288 198 160 216 247 215 249 205 280 234 244 292 205 346 224 282 262 319 279 249 191 260 181 300 306 223 179 190 350 249 211 370 355 201 182 372 315 196 178 235 286 282 160 276 261 263 208 256 317 233 199 210 258 221 167 254 211 260 139 194 230 184 144 147 198 197 224 136 230 216 220 252 164 299 202 226 210 288 237 206 153 229 163 470 396 309 232 300 481 328 257 537 426 304 273 447 349 255 209 379 390 350 275 362 388 481 290 382 369 381 322 365 363 322 209 308 319 374 210 355 317 276 231 311 308 295 307 307 305 408 249 343 217 372 232 308 274 358 297 327 290 391 253 73.9 75.5 73.6 67.1 77.4 80.8 74.2 73.2 81.6 82.2 81.1 79.5 83.8 84.7 80.9 78.7 87.4 86.2 85.0 85.3 88.7 87.1 88.2 84.1 88.3 87.2 89.0 84.7 89.4 88.3 88.7 86.7 91.3 90.5 89.6 88.4 91.7 91.1 91.1 87.9 92.6 92.3 91.4 90.0 92.3 92.5 92.1 91.8 93.6 93.6 92.5 91.1 93.9 94.1 93.4 91.9 93.1 94.1 94.3 93.1 72.6 73.9 74.0 65.5 78.4 79.4 74.8 72.1 80.8 81.5 81.5 79.5 83.7 85.5 81.5 79.4 88.2 87.1 85.3 86.0 89.4 87.7 88.4 83.6 88.2 87.8 89.5 84.3 90.2 88.5 89.5 86.8 91.5 90.7 90.3 89.1 91.7 91.5 91.9 88.6 92.9 92.4 92.2 89.9 92.7 92.7 92.7 91.9 93.6 93.8 93.3 91.5 93.9 93.7 93.8 92.0 92.8 94.0 94.7 93.4 68.5 69.1 71.7 60.1 77.0 75.2 72.5 67.6 77.5 78.3 79.2 76.8 81.1 84.5 79.5 77.4 87.6 86.3 82.8 85.0 88.9 86.9 87.8 81.0 86.5 86.7 88.3 81.8 90.0 87.3 89.2 85 90.3 89.4 89.9 88.6 91.1 90.8 92.0 87.8 92.3 91.6 91.9 88.1 92.1 91.9 92.6 91.1 92.7 93.1 93.4 90.8 93.0 92.9 93.4 90.9 91.7 93.0 94.6 92.9 0.74 0.65 0.65 0.54 0.84 0.72 0.64 0.55 0.81 0.73 0.65 0.60 0.84 0.77 0.71 0.61 0.87 0.74 0.70 0.61 0.89 0.81 0.75 0.73 0.88 0.81 0.73 0.73 0.88 0.80 0.77 0.64 0.86 0.83 0.76 0.69 0.88 0.78 0.79 0.66 0.91 0.81 0.79 0.75 0.91 0.81 0.82 0.75 0.89 0.80 0.87 0.70 0.89 0.79 0.83 0.77 0.88 0.85 0.83 0.77 0.64 0.56 0.55 0.46 0.76 0.62 0.53 0.46 0.73 0.64 0.55 0.51 0.77 0.69 0.63 0.53 0.83 0.66 0.62 0.53 0.84 0.74 0.67 0.65 0.85 0.74 0.65 0.65 0.84 0.75 0.71 0.56 0.84 0.79 0.69 0.62 0.86 0.73 0.74 0.59 0.90 0.77 0.74 0.67 0.89 0.76 0.77 0.69 0.86 0.77 0.83 0.64 0.86 0.74 0.78 0.70 0.87 0.82 0.80 0.73 0.52 0.43 0.42 0.36 0.63 0.48 0.40 0.35 0.61 0.50 0.42 0.39 0.65 0.56 0.50 0.41 0.73 0.52 0.49 0.40 0.75 0.62 0.53 0.52 0.76 0.62 0.52 0.52 0.75 0.64 0.60 0.44 0.77 0.69 0.56 0.51 0.81 0.62 0.63 0.47 0.86 0.68 0.64 0.54 0.84 0.67 0.66 0.57 0.80 0.66 0.75 0.52 0.80 0.63 0.68 0.57 0.83 0.74 0.72 0.63 Efficiency (%) Power Factor Rotor GD2 (kg.m²) Sound Pressure dB(A) at 1 metre 0.01 0.01 0.01 0.02 0.01 0.01 0.01 0.03 0.01 0.01 0.02 0.04 0.01 0.02 0.03 0.05 0.01 0.02 0.05 0.08 0.01 0.04 0.08 0.19 0.03 0.05 0.16 0.24 0.03 0.08 0.18 0.35 0.07 0.16 0.22 0.51 0.08 0.19 0.51 0.59 0.18 0.34 0.59 1.34 0.20 0.40 1.11 2.67 0.23 0.76 1.99 3.61 0.46 0.82 2.29 4.21 0.85 1.75 3.57 7.57 67 56 49 45 67 56 51 48 55 53 55 49 66 57 57 51 64 53 51 55 63 57 59 55 73 57 53 56 67 66 57 56 64 53 58 58 61 55 58 68 77 58 65 54 73 58 61 60 80 66 65 62 65 56 59 66 85 65 67 72 PERFORMANCE DATA HIGH EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz PERFORMANCE DATA PREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz Full Load Current (A) Output kW 37 45 55 75 90 110 132 150 RPM Frame Number @ 415V @ 400V @ 380V No Load Current (A) Locked Rotor Current (%) F/L Locked Rotor Torque (%) F/L Pull Up Torque (%) F/L Break Down Torque (%) F/L Efficiency (%) Full Load 75% Load Power Factor 50% Load Full Load 75% Load Rotor GD2 (kg.m²) 50% Load Sound Pressure dB(A) at 1 metre 2950 D200L 61 63 67 15 690 311 254 390 94.0 94.1 93.8 0.89 0.88 0.86 1.02 84 1480 D225S 68 69 72 27 705 210 168 314 94.6 94.5 93.8 0.80 0.75 0.66 2.27 67 985 D250S 67 69 73 23 561 277 252 336 94.5 94.8 94.6 0.81 0.78 0.70 5.95 71 740 D250M 73 74 76 34 633 188 169 228 93.5 93.7 93.0 0.75 0.70 0.58 8.83 66 2965 D225M 74 76 80 17 763 242 210 476 94.4 94.2 93.3 0.90 0.89 0.84 1.70 84 1480 D225M 80 82 86 27 650 219 180 346 95.1 95.3 94.3 0.82 0.80 0.70 2.56 66 985 D250M 83 84 88 33 669 353 282 354 94.9 94.9 94.4 0.80 0.75 0.65 7.28 66 740 D280S 87 89 93 37 641 262 210 316 93.7 93.8 93.0 0.77 0.72 0.62 14.1 55 2965 D250S 91 94 100 23 682 217 210 397 94.4 94.2 93.3 0.89 0.87 0.83 3.2 82 1480 D250S 98 100 104 34 716 204 219 163 94.4 94.2 93.3 0.83 0.79 0.71 4.2 72 990 D280S 99 102 107 34 670 231 218 380 95.4 95.5 95.0 0.81 0.78 0.70 10.8 67 740 D280M 107 109 114 48 678 204 176 223 94.2 94.3 93.6 0.76 0.71 0.60 18.2 58 2960 D250M 125 127 134 31 768 199 193 285 94.9 94.9 94.3 0.89 0.87 0.83 4.0 82 1485 D250M 131 134 139 44 741 200 175 280 95.6 95.9 95.9 0.84 0.80 0.74 5.4 68 990 D280M 139 143 148 43 639 227 215 405 95.6 95.9 95.8 0.78 0.76 0.68 14.8 69 740 D315S 140 144 150 53 679 282 240 360 94.1 94.6 94.4 0.80 0.76 0.66 21.7 57 2980 D280S 149 150 157 31 735 161 150 276 96.0 95.7 95.0 0.90 0.89 0.84 4.6 82 1485 D280S 151 155 164 40 699 178 134 246 95.6 95.5 94.7 0.87 0.85 0.80 8.8 77 985 D315S 158 163 171 52 659 248 210 263 95.6 95.8 95.3 0.83 0.80 0.72 18.0 70 745 D315M 173 175 180 84 656 254 229 311 94.7 94.5 93.5 0.77 0.70 0.58 27.8 63 2980 D280M 176 181 188 43 904 212 201 347 96.2 96.0 95.1 0.91 0.88 0.82 5.8 82 1470 D280M 179 185 194 46 716 261 214 282 95.3 95.3 94.6 0.91 0.89 0.84 10.6 75 985 D315M 193 199 209 60 664 197 180 296 95.7 95.8 95.4 0.83 0.80 0.73 20.1 74 2970 D315S 210 218 230 42 825 175 156 374 95.5 95.4 94.8 0.92 0.91 0.88 6.8 83 1485 D315S 224 233 247 41 602 255 193 205 95.5 95.7 95.3 0.86 0.86 0.82 13.1 80 985 D315M 230 237 248 73 677 215 187 273 95.6 96.0 95.5 0.83 0.81 0.73 22.8 70 2970 D315M 236 245 260 39 725 153 145 287 95.9 95.8 95.6 0.92 0.92 0.89 7.1 85 1480 D315M 245 255 272 45 644 253 191 207 95.5 95.7 95.3 0.89 0.89 0.86 15.1 78 985 D315M 263 272 285 86 741 253 208 310 95.8 96.0 95.6 0.83 0.80 0.73 19.1 71 Rotor GD2 (kg.m²) Sound Pressure dB(A) at 1 metre HEAVY DUTY INDUSTRIAL - PREMIUM EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz – LARGER SIZES (BEYOND AS 1359.30) AVAILABLE FROM STOCK Full Load Current (A) Output kW 185 RPM Frame Number @ 415V @ 400V @ 380V No Load Current (A) Locked Rotor Current (%) F/L Locked Rotor Torque (%) F/L Pull Up Torque (%) F/L Break Down Torque (%) F/L Full Load 75% Load 50% Load Full Load 75% Load 50% Load Efficiency (%) Power Factor 1480 D315M(F) 310 322 339 88 553 186 161 223 95.0 94.9 94 0.88 0.86 0.80 25 81 2970 D315M(F) 332 331 348 76 602 210 168 260 95.2 94.9 93.7 0.89 0.88 0.84 16 87 200 985 D315M(F) 371 376 384 178 624 212 180 252 95.0 95.1 94.2 0.79 0.73 0.61 27 79 1467 D315M(F) 375 387 407 115 531 204 177 237 94.8 94.8 93.8 0.87 0.85 0.78 25 84 2980 D315LL 430 430 404 120 733 255 170 295 95.9 95.9 95.2 0.90 0.88 0.81 24 89 1458 D315LL 430 443 465 132 506 194 169 242 94.5 94.4 93.3 0.86 0.84 0.77 37 84 985 D315LL 455 472 496 170 514 183 159 218 95.3 95.6 95.3 0.82 0.79 0.69 38 81 280 1468 D315LL 485 503 530 158 531 211 183 241 94.9 94.9 94.0 0.85 0.82 0.75 37 84 355 1475 D355LL 580 602 634 134 534 191 162 214 95.3 95.5 94.7 0.90 0.89 0.87 50 83 220 250 Note: For performance data on High Efficiency Motors >150kW, refer to page 14 TOSHIBA INTERNATIONAL CORPORATION | 9 DIMENSIONS - PREMIUM EFFICIENCY FOOT MOUNTED Illustration only Not to scale 2, 4, 6, 8 POLE ALL DIMENSIONS (MM) FRAME DIMENSIONS D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L D180M D180L A 112 125 140 140 160 190 216 216 254 254 279 279 AA 35 35 40 40 45 40 50 50 60 60 60 60 AB 140 155 176 176 196 220 260 260 308 308 324 324 AC 160 180 207 207 223 242.5 284.5 284.5 324 324 390 390 AD 178 185 193 193 295 205 239 239 293 293 360 360 AE 135 145 142 142 166 158 181 181 220 220 275 275 AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16 M16 M16 B 90 100 100 125 140 140 140 178 210 254 241 279 BB 114 130 149 178 176 187 175 213 250 294 286 324 BK 18 20 25 25 28 28 28 28 36 36 36 36 C 45 50 56 56 63 70 89 89 108 108 121 121 D 14 19 24 24 28 28 38 38 42 42 48 48 E 30 40 50 50 60 60 80 80 110 110 110 110 ED 22 30 40 40 50 50 65 65 90 90 90 90 F 5 6 8 8 8 8 10 10 12 12 14 14 G 11 15.5 20 20 24 24 33 33 37 37 42.5 42.5 H 71 80 90 90 100 112 132 132 160 160 180 180 HA 8 8 10 10 12 12 15 15 18 18 20 20 HC 162 175 198 198 – – – – – – – – HD – – – – 246 274 316 316 373 373 440 440 HE 31.5 43.5 27.3 27.3 69 55 67.5 67.5 92.5 92.5 98 98 K 7 10 10 10 12 12 12 12 14.5 14.5 14.5 14.5 KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32 M40 M40 KT 5 6 7 7 7 7 8 8 8 8 9 9 L 234 274 327 356 376 401 450 488 603 647 677 715 WEIGHT** 17 24 26 29 44 53 113 85 136 158 205 217 ** Weight is given in kg as an approximate value. 10 | TOSHIBA INTERNATIONAL CORPORATION DIMENSIONS - PREMIUM EFFICIENCY FOOT MOUNTED Illustration only Not to scale 2, 4, 6, 8 POLE DIMENSIONS LARGE FRAMES D225S D225M D250S D250M D280S D280M D315S D315M D315M(F) D315LL A 318 356 356 406 406 457 457 508 508 508 508 610 AA 80 80 80 100 100 110 110 140 140 140 140 160 AB 378 416 416 486 486 560 560 630 630 645 645 710 AC 441 484 484 547 547 621 621 680 680 800 800 860 AD 385 410 410 520 520 545 545 552 552 850 850 890 AE 300 325 325 403 403 428 428 443 443 618 618 658 2 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 – 4, 6, 8 M20 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 D355LL B 305 286 311 311 349 368 419 406 457 457 710 900 BB 360 366 391 415 449 440 490 480 530 530 782 1020 BK 42 42 42 42 42 42 42 42 42 30 36 36 254 C D E ED F G L FRAME D200L AK KT ALL DIMENSIONS (MM) 133 149 149 168 168 190 190 216 216 216 216 2 55 -– 55 60 60 65 65 65 65 65 65 – 4, 6, 8 55 60 60 70 70 80 80 85 85 95 110 110 2 110 – 110 140 140 140 140 140 140 140 140 – 4, 6, 8 110 140 140 140 140 170 170 170 170 170 210 210 2 90 110 90 110 110 110 110 110 110 110 110 – 4, 6, 8 90 110 110 110 110 140 140 140 140 140 170 170 2 16 – 16 18 18 18 18 18 18 18 18 – 4, 6, 8 16 18 18 20 20 22 22 22 22 25 28 28 2 49 – 49 53 53 58 58 58 58 58 58 – 4, 6, 8 49 53 53 62.5 62.5 71 71 76 76 86 100 100 H 200 225 225 250 250 280 280 315 315 315 315 355 HA 20 22 22 30 30 30 30 35 35 35 35 40 HC – – – – – – – – – – – – HD 486 538 538 618 618 675 695 738 738 740 740 835 75 HE 143 173 173 81 81 127 127 63 63 33 33 K 18.5 18.5 18.5 24 24 24 24 28 28 28 28 28 KK M50 M50 M50 M63 M63 M63 M63 M63 M63 NIL NIL NIL 10 – 10 11 11 11 11 11 11 11 11 – 4, 6, 8 10 11 11 12 12 14 14 14 14 14 16 16 2 772.5 – 812 946.5 984.5 1083.5 1134.5 1224 1275 1392 1501 – 4, 6, 8 772.5 817 842 946.5 984.5 1113.5 1164.5 1341.5 1392.5 1434.5 1583.5 1902 321 395 418 597 680 824 943 1107 1319 1800 2050 2780 2 WEIGHT** ** Weight is given in kg as an approximate value. TOSHIBA INTERNATIONAL CORPORATION | 11 DIMENSIONS - PREMIUM EFFICIENCY FOOT & FLANGE MOUNTED Illustration only Not to scale Flanges D71–D200 4 hole fixing Flanges D225–D315 8 hole fixing 2, 4, 6, 8 POLE DIMENSIONS A ALL DIMENSIONS (MM) FRAME D71 D80 D90SL D90LL D100L D112ML D132S D132M D160M D160L D180M D180L 112 125 140 140 160 190 216 216 254 254 279 279 AA 35 35 40 40 45 40 50 50 60 60 60 60 AB 140 155 176 176 196 220 260 260 308 308 324 324 AC – 184 207 207 223 243 284.5 284.5 350 350 390 390 AD 178 185 192.5 192.5 210 205 239 239 293 293 360 360 AE 135 144.5 142 142 167 158 181 181 220 220 275 275 AK M5 M6 M8 M8 M10 M10 M12 M12 M16 M16 M16 M16 B 90 100 100 125 140 140 140 178 210 254 241 279 BB 114 130 149 178 176 187 175 213 250 294 286 324 BK 18 20 25 25 28 28 28 28 36 36 36 36 C 74 50 56 56 63 70 89 89 108 108 121 121 D 14 19 24 24 28 28 38 38 42 42 48 48 E 30 40 50 50 60 60 80 80 110 110 110 110 ED 22 30 40 40 50 50 65 65 90 90 90 90 F 5 6 8 8 8 8 10 10 12 12 14 14 G 11 15.5 20 20 24 24 33 33 37 37 42.5 42.5 H 71 80 90 90 100 112 132 132 160 160 180 180 20 HA 8 8 10 10 12 12 15 15 18 18 20 HC 162 175 198 198 – – – – – – – – HD – – – – 246 274 316 316 373 373 440 440 HE 31.5 43.5 41 41 58 61 67.5 67.5 92.5 92.5 106 106 K 7 10 10 10 12 12 12 12 14.5 14.5 14.5 14.5 KK M20 M20 M20 M20 M20 M20 M25 M25 M32 M32 M40 M40 KT 5 6 7 7 7 7 8 8 8 8 9 9 L 273 274 327 356 369 401 450 488 603 647 676.5 714.5 M 130 165 165 165 215 215 265 265 300 300 300 300 N 110 130 130 130 180 180 230 230 250 250 250 250 P 160 200 200 200 250 250 300 300 350 350 350 350 S 10 12 12 12 14.5 14.5 14.5 14.5 18.5 18.5 18.5 18.5 T 3.5 3.5 3.5 3.5 4 4 4 4 5 5 5 5 HOLES 4 4 4 4 4 4 4 4 4 4 4 4 WEIGHT** 18 26 28 31 49 57 85 117 144 166 215 227 ** Weight is given in kg as an approximate value. 12 | TOSHIBA INTERNATIONAL CORPORATION Angle ∝° for 4 hole = 45°, 8 hole = 22.5°. DIMENSIONS - PREMIUM EFFICIENCY FOOT & FLANGE MOUNTED Illustration only Not to scale Flanges D71–D200 4 hole fixing Flanges D225–D315 8 hole fixing 2, 4, 6, 8 POLE ALL DIMENSIONS (MM) D200L D225S D225M D250S FRAME D250M D280S D280M D315S D315M D315M(F) LARGE FRAME D315LL D355LL A 318 356 356 406 406 457 457 508 508 508 508 610 AA 80 80 80 100 100 110 110 140 140 140 140 160 AB 378 416 416 486 486 560 560 630 630 630 645 710 860 DIMENSIONS AC 441 N/A N/A N/A 547 621 621 680 680 760 800 AD 385 410 410 520 520 545 545 552 552 862 850 890 AE 300 325 325 403 403 428 428 443 443 628 618 658 2 M20 – M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 4, 6, 8 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 M24 B 305 286 311 311 349 368 419 406 457 457 710 900 BB 360 366 391 415 449 440 490 480 530 530 782 1020 AK BK 42 42 42 42 42 42 42 42 42 36 36 36 C 133 149 149 168 168 190 190 216 216 216 216 254 D E ED F G 2 55 55 55 60 60 65 65 65 65 65 65 65 4, 6, 8 55 60 60 70 70 80 80 85 85 95 110 110 140 2 110 110 110 140 140 140 140 140 140 140 140 4, 6, 8 110 140 140 140 140 170 170 170 170 170 210 210 2 90 90 90 110 110 110 110 110 110 110 110 110 4, 6, 8 90 110 110 110 110 140 140 140 140 140 170 170 2 16 16 16 18 18 18 18 18 18 18 18 18 4, 6, 8 16 18 18 20 20 22 22 22 22 25 28 28 2 49 49 49 53 53 58 58 58 58 58 58 58 4, 6, 8 49 53 53 62.5 62.5 71 71 76 76 86 100 100 355 H 200 225 225 250 250 280 280 315 315 315 315 HA 25 22 22 30 30 30 30 35 35 34 35 40 HD 486 538 538 618 618 675 670 738 738 735 740 835 75 HE 143 172 173 81 81 127 127 63 63 33 33 K 18.5 18.5 18.5 24 24 24 24 28 28 28 28 28 KK M50 M50 M50 M63 M63 M63 M63 M63 M63 NIL NIL NIL 2 10 10 10 11 11 11 11 11 11 11 11 11 4, 6, 8 10 11 11 12 12 14 14 14 14 14 16 16 2 772.5 772 812 946.5 984.5 1135 1135 1330 1303 1392 1433.5 1965 4, 6, 8 772.5 817 842 946.5 984.5 1165 1165 1342 1393 1434.5 1583.5 1900 M 350 400 400 500 500 500 500 600 600 600 600 740 N 300 350 350 450 450 450 450 550 550 550 550 680 P 400 450 450 550 550 550 550 660 660 660 660 800 S 18.5 18.5 18.5 18.5 18.5 18.5 18.5 24 24 24 24 24 T 5 5 5 5 5 5 5 6 6 6 6 6 HOLES WEIGHT** 4 329 8 416 8 439 8 627 8 710 8 844 8 963 8 1143 8 1355 8 1836 8 2100 8 2840 KT L ** Weight is given in kg as an approximate value. Angle ∝° for 4 hole = 45°, 8 hole = 22.5°. 13 PERFORMANCE DATA HIGH EFFICIENCY PERFORMANCE DATA AT 415V - 50Hz Full Load Current (A) Output kW 185 200 220 LARGER SIZES (BEYOND AS 1359.30) AVAILABLE FROM STOCK No Load Current (A) Locked Rotor Current (%) F/L Locked Rotor Torque (%) F/L Pull Up Torque (%) F/L Break Down Torque (%) F/L Full Load 75% Load 50% Load Full Load 75% Load 50% Load 322 62 678 152 134 273 95.7 95.5 94.5 0.92 0.91 322 332 66 600 175 152 226 95.9 96.1 95.5 0.87 0.86 314 387 407 99 637 140 119 225 95.9 96.0 95.0 0.86 D315LL 323 335 335 54 619 143 126 243 95.5 95.3 94.8 1480 D315M(F) 316 TBA TBA 52 661 128 110 260 95.9 96.1 RPM Frame Number @ 415V @ 400V @ 380V 2955 D315M(F) 295 306 1480 D315M(F) 310 985 D315M(F) 2955 Rotor GD2 (kg.m²) Sound Pressure dB(A) at 1 metre* 0.87 16 85 0.82 25 82 0.84 0.78 27 83 0.92 0.92 0.90 16 85 95.5 0.93 0.93 0.90 25 80 82 Efficiency (%) Power Factor 985 D315M(F) 339 TBA TBA 111 649 136 116 230 96.0 95.9 95.5 0.85 0.83 0.76 27 2955 D315LL 348 361 380 64 661 152 134 272 95.9 95.8 95.0 0.93 0.92 0.88 24 85 1480 D315M(F) 347 360 379 52 605 117 98 235 95.7 96.2 96.0 0.93 0.93 0.91 25 80 985 D315LL 373 TBA TBA 152 670 142 120 238 95.7 95.6 95.0 0.84 0.80 0.71 38 79 2955 D315LL 396 410 431 75 679 140 120 270 95.8 95.9 95.1 0.92 0.92 0.88 24 85 1485 D315LL 396 411 432 57 626 130 110 227 95.9 96.3 96.2 0.92 0.94 0.92 37 78 985 D315LL 421 437 460 166 641 140 120 235 96.0 95.5 95.0 0.84 0.81 0.72 38 83 280 1480 D315LL 432 459 483 76 773 166 125 260 95.9 96.0 95.5 0.94 0.93 0.91 37 81 315 1485 D355LL 498 517 544 75 592 131 110 210 95.5 95.8 95.4 0.92 0.93 0.91 50 82 355 1485 D355LL 559 TBA TBA 83 603 148 126 207 95.8 96.1 95.8 0.92 0.93 0.91 50 80 250 BEARING INFORMATION BEARINGS FOR PREMIUM EFFICIENCY MOTORS Frame Number Poles Drive End Non–Drive End D71 2, 4, 6, 8 6203ZZ 6203ZZ D80 2, 4, 6, 8 6204ZZ 6204ZZ Frame Number Poles Drive End Non–Drive End D225S, M 2 4, 6 6312C3 NU215 6312C3 6312 D90S 2, 4, 6, 8 6205ZZ 6205ZZ D90L 2, 4, 6, 8 6205ZZ 6205ZZ D250S, M 2 4, 6 6313C3 NU218 6313C3 6313 D100L 2, 4, 6, 8 6206ZZ 6206ZZ D112M 2, 4, 6, 8 6207ZZ 6206ZZ D280S, M 2 4, 6 6314C3 NU220 6313C3 6315 D132S, M 2, 4, 6, 8 6308ZZ 6208ZZ D160M, L 2 4, 6, 8 6310C3 6310 6208C3 6208 D315S, M 2 4, 6 6314C3 NU320 6313C3 6318 D180M, L 2 4, 6, 8 6310C3 6310 6210C3 6210 D315M 2 6314C3 6313C3 D200L 2 6312C3 6212C3 4, 6, 8 6312 6212 4, 6 NU2224 6318 D355LL 4, 6 NU2224 6320 D315LL 4, 6 NU2224 6318 2 6314C3 6313C3 RE–GREASING RE-GREASING INFORMATION TABLE Bearing No. Grease Qty (Grams) 2P 4P 6P 8P 130 6317 80 N/A 100 130 130 130 130 6318 80 N/A 100 130 130 130 130 130 6319 80 N/A 100 130 130 70 130 130 130 6320 80 N/A 100 130 130 30 70 130 130 130 NU214 30 N/A 100 130 130 6213 30 50 130 130 130 NU215 30 N/A 100 130 130 6214 30 50 130 130 130 NU216 30 N/A 100 130 130 Motors with grease nipples will require periodic re–greasing. When re–greasing, use only recommended grease indicated below. The motor must be running and have grease exit ports opened during lubrication. For motors requiring special types of lubricant, the specification and quantity of grease to be used are noted on the nameplate. Motors without greasing facilities are fitted with sealed bearings. Sealed bearings are pre–lubricated for the life of the bearing but should be monitored by the user and replaced when necessary. 6310 30 50 130 130 130 NU216 30 N/A 100 130 130 RECOMMENDED GREASE 6311 30 50 130 130 130 NU218 30 N/A 100 130 130 6312 30 50 130 130 130 NU219 50 N/A 100 130 130 6313 30 50 130 130 130 NU220 50 50 100 130 130 6314 50 40 100 130 130 NU318 80 40 70 130 130 6315 50 40 100 130 130 NU320 80 40 50 130 130 6316 50 40 100 130 130 NU2224 115 30 80 115 130 Replenish Intervals (days) Bearing No. Grease Qty (Grams) 2P 4P 6P 8P 6208 25 70 130 130 6209 25 70 130 6210 30 70 6211 30 6212 Replenish Intervals (days) Note: the above table is based on a motor running for 24 hours per day. For an 8–hour duty cycle multiply the interval by 3. 14 | TOSHIBA INTERNATIONAL CORPORATION Toshiba recommends the use of Shell Alvania RL 2 and RL 3 lithium based grease. Always regrease bearings with the same grease type. Note: Excess lubrication and/or incorrect grease type may cause an increase in bearing temperature. This may lead to an increased risk of premature bearing failure. Note: When regreasing a running motor ensure all safety precautions are observed. Ensure that the motor runs for a sufficient time to allow the used grease to purge before the exit ports are reclosed. AVAILABLE CUSTOMISATION OPTIONS Anti Condensation heaters Left hand side terminal box Bearing change on Non drive – end Lifting lugs – Special fittings Bearing change on Drive – end Low noise fans Bearing RTDs Oil seals Bearing sensors Painting to special colours – Enamel Brass gland plate Painting to special colours – Epoxy Blank identification nameplate Painting to special colours – Polyurethane Captive screws for terminal box lids Porous (sintered bronze) drain plugs Cast iron fan cover Rain hats Constant velocity cooling fan Re–nameplate Dual hand terminal boxes Routine test (non–witnessed) Earth brush and Insulated Non – drive end housing for VSD applications Routine test (witnessed) Encoders Shaft down application modifications Earth studs – Additional Shaft up application modifications Feet removal Separate terminal box auxiliary connections Flange fitting Special non standard shafts and extensions Hazardous areas upgrades – Dust-excluding Ignition Proof (DIP) Special voltage applications Hazardous areas upgrades – Increased Safety (Ex-e) Stainless steel coal shield Hazardous areas upgrades – Non Sparking (Ex-n) Stainless steel fan covers Fail safe brake motors Stainless steel sunshield High grade balancing Stainless steel fasteners Isonel Winding (tropic proofing) Thermistors terminated in auxiliary box IP65/IP66 protection rating upgrades Winding RTDs terminated in auxiliary box B14A Flanges available PAINTING A typical customer modification is an enhanced painting system, where a specification requires environmentally friendly low VOC, isocyanate free, superior corrosive protection, improved aesthetics, and extended durability, we offer different systems to meet your requirements. Performance of a paint coating is influenced by a number of variables including atmospheric aggressiveness, surface preparation and the type and thickness of paint. TIC is capable of offering three paint systems dependant on your requirements: • Acrylic high gloss finish, isocyanate free, weather resistant finish. • Epoxy, semi gloss, low VOC, high solids paint, providing an excellent anti-corrosive barrier protection. • TIC actively promotes the use of environmentally sensitive products and also offer Polysiloxane, a premium high performance, high solid, very low VOC, superior gloss, anti corrosive painting product. The minimum dry film thickness is clearly a function of the required duration and life cycle, but only to a certain practical point, a maximum of 210 microns for the harshest of conditions is recommended. Contact your local Toshiba International Corporation office for further information. The most common requested colours: RAL 7003 Moss Grey Y14 Golden Yellow B24 Harbour Blue R64 X15 Orange G22 Serpentine TOSHIBA INTERNATIONAL CORPORATION | 15 "%%*5*0/"-130%6$54 %FUBJMFEDBUBMPHVFTBWBJMBCMF 7BSJBCMF4QFFE%SJWFT L8°L8 &MFDUSPOJD4PGU4UBSUFST L8°.8 -BSHF%SJWFT%SJWF4ZTUFNT "GUFS4BMFT4FSWJDF 1MBOU.BJOUFOBODF.POJUPSJOH "TTFU.BOBHFNFOU 1MBOU"MMJBODF.BOBHFNFOU 71-$ .JDSPXBWF%FOTJUZ.FUFS 1SFNJVN&GGJDJFODZ"$.PUPS &YQMPTJPO1SPUFDUFE.PUPS NSW/SYDNEY - Registered Office Toshiba International Corporation Pty Ltd 2 Morton Street, Parramatta NSW 2150 Tel: +61 2 9768 6600 Fax: +61 2 9890 7546 VICTORIA Toshiba International Corporation Pty Ltd 411 Ferntree Gully Rd, Mount Waverley, VIC 3149 Tel: +61 3 8541 7960 Fax: +61 3 8541 7970 NSW/MAITLAND Toshiba International Corporation Pty Ltd Unit 1, 18 Kinta Drive Beresfield NSW 2322 Ph: +61 2 4966 8124 Fax: +61 2 4966 8147 WESTERN AUSTRALIA Toshiba International Corporation Pty Ltd 10 Anderson Place, Perth International Airport, WA 6105 Tel: +61 8 6272 5600 Fax: +61 8 6272 5601 QUEENSLAND Toshiba International Corporation Pty Ltd Unit 4-20 Smallwood Place Murarrie QLD 4172 Ph: +61 7 3902 7888 Fax: +61 7 3902 7878 www.toshiba.com.au Toshiba International Corporation Pty Ltd ABN: 29 001 555 068 The information in this brochure is subject to change without notice. 11/09 )JHI7PMUBHF"$.PUPS Distributed by: