Personal Protective Equipment Minimum Standards Rev. No. Prepared By Reviewed Approved Date Description/Change effected 01 OPs Paul MONK Paul MONK 29/04/16 Initial Document Issue 02 OPs Paul MONK Paul MONK 04/05/16 Document Edits No part of this document may be reproduced by any means or in any form without the express permission in writing of LPC. Uncontrolled in Hard Copy Format Personal Protective Equipment Minimum Standards TABLE OF CONTENT 1 2 3 4 5 6 PURPOSE ............................................................................................................................ 3 OVERVIEW ......................................................................................................................... 3 ROLES AND RESPONSIBILITIES ............................................................................................ 3 HOW TO APPLY THE MINIMUM PPE REQUIREMENETS ........................................................ 4 REFERENCES ..................................................................................................................... 15 APPENDIX ........................................................................................................................ 16 Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 2 of 21 Personal Protective Equipment Minimum Standards 1 PURPOSE The purpose of this document is to provide Port Users with the minimum PPE requirements when working at Lyttelton Port or one of LPC’s operational facilities. 2 OVERVIEW Wearing Personal Protective Equipment (PPE) is a condition of entry to Lyttelton Port Company’s operational facilities. PPE might not prevent accidents, but may prevent/reduce the severity of the potential injury. All safety equipment must meet AS/NZS standards or be MNZ approved, must be a good and comfortable fit and maintained in good condition. 3 ROLES AND RESPONSIBILITIES The PPE roles and responsibilities are provided in detail below… ROLE RESPONSIBILITY • Employees • • • Ensure that all personal protective clothing and equipment in your area is adequately maintained. Ensure your staff has access to the necessary PPE and use it appropriately. Provide approval for replacement of: • Climbing style helmets • Life saving apparatus (LSA) • Fall arrest protection • Leg coverings (chaps) • Record issues and re-issues of PPE on each employee’s record. • Managers / Supervisors Store Men Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Look after your PPE and request renewal if PPE is damaged, out of date or becomes defective (e.g. cracks in ear muffs or hard hat, out of date PPE, scratches on safety glasses) Wear PPE as directed by LPC and where appropriate Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 3 of 21 Personal Protective Equipment Minimum Standards 4 HOW TO APPLY THE MINIMUM PPE REQUIREMENETS MINIMUM REQUIREMENTS The minimum requirements outlined below under the green heading apply to all LPC staff, visitors, contractors and port users who enter the port. Note: Any departure from these minimum requirements need a documented and approved, task specific Risk Assessment justifying the exemption. These PPE standards also detail additional equirements when staff are working in particular areas (orange headings) or undertaking specific tasks that have addtional risk. (blue headings) AREA SPECIFIC MINIMUM REQUIREMENTS These minimum requirements apply to specific areas of work within LPC. They need to be followed by staff and anyone else visiting or working in the particular area. TASK SPECIFIC MINIMUM REQUIREMENTS These minmum requirements apply to the listed tasks, irrespective of the area in which they are performed. Task Specific per area These requirements apply to tasks performed within the respective area. NOTE: Log Yard and Oil Wharf - These areas have particular requirements for PPE. These apply on top of the minimum requirements and must be followed at all times. They are indicated by signs and notices in the area. If in doubt, check with your supervisor. Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 4 of 21 Personal Protective Equipment Minimum Standards Closed-toe footwear Must be worn within all LPC controlled environments Sunscreen on exposed skin Recommendation: When working outside during daylight hours, protect yourself from the ultra violet rays of the sun. Apply sunscreen to exposed skin to protect it. The sunscreen should be of a high SPF rating (at least SPF15) and should be used and reapplied as per instructions on the bottle. Use sunglasses for eye protection Wear appropriate clothing in wet and cold weather Recommendation: In bad weather, use appropriate wet and cold weather clothing. Jackets, gumboots, etc. Ensure hard hat is adjusted properly when wearing a beanie under it. Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 5 of 21 MINIMUM REQUIREMENTS Must be worn within all LPC controlled environments Applies to all staff, contractors, Port users and visitors Hi-Viz vests, jackets or attachments* Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Foot Protection Safety goggles/face shield Face mask Hand Protection Hearing Protection Torso Protection Air purifying respirator when using solvents and spray paints Protective gloves (approved type for solvents) Climbing style helmet, or welding style helmet if welding at heights Working at heights Fall arrest protection (harness) NOTE: Exception when working in a cage Line handling Hard hat Work carried out near loads Hard Hat Steel capped shoes Where these is a danger of falling into the sea or being washed overboard Approved life jacket (150N, automatic with harness) Long sleeved overalls Protective gloves Chainsaw operations Safety goggles/ face shield Protective gloves Grade 4 ear muffs Chaps Welding Safety goggles/ Welding mask Protective gloves Grade 4 earmuffs Welding jacket Knee pads/ shin pads *An additional reflective vest must be worn over bib and brace overalls ** Approved Life jacket must meet New Zealand Standard – NZS 5823:1999, NZ S5823:2001, or NZS 5823:2005. Leg straps need to be fastened at all times when wearing the LSA. Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 6 of 21 TASK SPECIFIC REQUIREMENTS Working with hazardous liquids (fuel, additives, solvents etc.) Head Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Head Protection Foot Protection Hand Protection Working in vessel engine room with engine running Grade 5 hearing protection Dry Dock (floor) Hard hat Pilot operations Hard hat required when in specific areas Tug: On Deck Hard hat Launch maintenance (survey) Safety goggles Refuelling boat Safety goggles Document Owner: Paul MONK Approved life-jacket Approved life-jacket Protective gloves Grade 2 hearing protection Protective gloves Authorised By: Paul MONK Rev No : 2 Approved life-jacket Uniform: long pants / shorts and shirt Uniform jacket with inflatable capacity. Robust footwear with non slip soles Pilot Launch: On Deck Long sleeved overalls Long sleeved overalls Protective gloves Steel capped shoes Hard hat Torso Protection Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 7 of 21 MARINE Mooring & unmooring vessels (lines) Doc. ID: LPC-OPS-PPE-001 Hearing Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Water blasting Head Protection Foot Protection Safety goggles Hearing Protection Protective gloves Grade 2 hearing protection Protective gloves Grade 2 hearing protection Protective gloves Grade 2 hearing protection Torso Protection Hand operated Equipment tests Safety goggles Steel capped shoes Tools / Mechanical appliances Safety goggles / face shield as appropriate Line supervision Protective gloves Dust mask for grinding/chipping. . Overalls Approved life-jacket Uniform: long pants / shorts and shirt Security Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Knee pads. Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 8 of 21 MARINE Hand Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Head Protection Coal receiver hopper Safety goggles Grinding / chipping / sanding Safety goggles Working with compressed air Safety goggles Blowing/cutting with Oxy/acetylene Safety goggles Steel capped shoes Barrier cream Hearing Protection Hard hat Grade 4 hearing protection Hard hat Grade 4 hearing protection Steel capped shoes Working at the Quarry Hand Protection Working with cold steel Leather gloves Grade 4 hearing protection Respirator when grinding galvanised steel Leather gloves Grade 4 hearing protection Dust mask Leather gloves Grade 4 hearing protection Protective gloves Harness and fall arrest/restraint systems Working on all EWPs Lathe work Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Grade 4 hearing protection Safety goggles and or face shield Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 9 of 21 WORKSHOP, MAINTENANCE, CIVIL MAINTENANCE ALL WORKSHOP Foot Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Head Protection Foot Protection Hand Protection Certified rubber gauntlets Switching extra H/V Safety shield Certified rubber gauntlets Working with batteries Safety goggles Working with sewage Full face mask Working in Punts Protective gloves Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Overalls Grade 4 hearing protection Hard hat Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Steel capped shoes Face shield with neck protector Date Printed: 4/05/2016 Page 10 of 21 Approved life-jacket (150N, automatic, with harness) WORKSHOP, MAINTENANCE, CIVIL MAINTENANCE Working on H/V Circuits Hearing Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Foot Protection Hard hat Steel capped shoes WHEN WORKING in the container yard (not required for moving around the terminal) CONTAINER YARD Hard hat When walking to or from Container and RTG Cranes Hard hat Terminal yard operating area Hard hat Doc. ID: LPC-OPS-PPE-001 Overalls Clothing that prevents skin contact with seat base and seat back Protective gloves Safety goggles Document Owner: Paul MONK Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Torso Protection Overalls WHEN WORKING in the container yard, (not required for observing operations) Protective gloves Straddle driving Cleaning out the pits Hearing Protection Steel capped shoes Ship side and wharf side operations Hand Protection Date Printed: 4/05/2016 Page 11 of 21 CONTAINER TERMINAL Head Protection Personal Protective Equipment Minimum Standards Additional PPE Eye Protection Head Protection Foot Protection Hand Protection Hearing Protection Torso Protection Steam clean bay / Container wash Safety goggles Grade 3 hearing protection Overalls Straddle wash Safety goggles Grade 2 hearing protection Overalls Hard hat Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Long sleeved Overalls Protective gloves Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 12 of 21 Approved lifejacket TERMINAL Mooring and unmooring lines Personal Protective Equipment Minimum Standards Additional PPE Coal clean Safety Goggles Hatch men Safety Goggles Head Protection Foot Protection Hand Protection Hearing Protection Steel capped shoes Eye Protection Hard Hat COAL Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 13 of 21 Personal Protective Equipment Minimum Standards Additional PPE Surveying containers Eye Protection Head Protection Safety goggles Climbing style helmet Foot Protection Hearing Protection Protective gloves Grade 5 hearing protection Torch Water resistant gloves Grade 5 hearing protection Torch Coverall suit when dealing with chemicals in the container Leather gloves Earmuffs Container Wash Safety goggles Chipping / Sanding Safety goggles Grinding Safety goggles Working with compressed air Safety goggles Leather gloves Earmuffs / Ear plugs Dust mask Painting containers Safety goggles / face mask Protective gloves Grade 5 hearing protection Overalls Respirator Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Steel capped shoes when working Respirator when grinding galvanised steel Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 14 of 21 INLAND PORTS Hand Protection Personal Protective Equipment Minimum Standards 5 REFERENCES DOCUMENT ID. DOCUMENT TITLE AS/NZ Standards Approved Life Jackets NZ S5823:1999, NZ S5823:2001, NZ S 5823:2005 Standard Issue Hard Hat: AS 1801:1997 Standard Issue Hearing Protection (24DBA Class 4) AS/NZS 1720 Standard Issue Eye Protection: AS/NZS 1337.1 Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 15 of 21 Personal Protective Equipment Minimum Standards 6 APPENDIX DOCUMENT ID. DOCUMENT TITLE LPC-OPs-PPE-001 Appendix 1: Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 16 of 21 Personal Protective Equipment Minimum Standards APPENDIX 1: Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 17 of 21 Personal Protective Equipment Minimum Standards Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 18 of 21 Personal Protective Equipment Minimum Standards Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 19 of 21 Personal Protective Equipment Minimum Standards Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 20 of 21 Personal Protective Equipment Minimum Standards Terminal - PPE Visual Examples Document Owner: Paul MONK Doc. ID: LPC-OPS-PPE-001 Authorised By: Paul MONK Rev No : 2 Date Issued: 4/05/2016 Uncontrolled in Hard Copy Format Date Printed: 4/05/2016 Page 21 of 21