AIR COOLER Products
COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS
Overview
Certifications
CRN
API 614 - ISO VG 32 Mineral Oil Flushing Capabilities
API 661
ASME U-Stamp
ASME UM-Stamp
Australian
Brazilian NR-13
CRN - Canadian Registration Number
CWB - Certified Welding Bureau
GOST
PED - Pressure Equipment Directive, CE Mark
Featured Products
Applications
Fluid Coolers
Compressed Gas Coolers
Refrigerant Condensers
Steam Condensers
Vapor Coolers
Oil Coolers
Water/Glycol Coolers
Water Cooling Modules
Air Booster Coolers
Bleed Air Coolers
Brake Coolers
CNG - Filling Station Coolers
Compressed Gas Coolers
Engine Coolers
Fuel Gas Heaters
Gas Storage Facility Coolers
Hydrocarbon Coolers / Condensers
Landfill Gas Coolers
Lube Oil Coolers
N2 Coolers
Refrigerant Condensers
Rotor Air Coolers
Steam Condensers
TEG Coolers
Water/ Glycol Coolers
Markets & Experience
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Chemical Processing
Gas Compression
Landfill Gas
Power Generation
Renewable Energy
Oil & Gas / Onshore
Oil & Gas / Offshore
Air Cooled Heat Exchangers
TriEthylene Glycol Cooler
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Location: Oil Sands located in North America
Headers: Carbon steel plug box
Tubes: Carbon steel tubes with L-foot aluminum fins
Unit Configuration: Forced draft with louvers for temperature control
Certifications: Built to CRN and ASME Section VIII, Div. 1 code
Air Cooled Heat Exchanger
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Location: Installed in New York City on a COGEN loop
Headers: Pipe & Bend
Tubes: Copper tubes with aluminum corrugated plate fins
Unit Configuration: Forced draft
Features: Requirement of 75dBa within three feet
Water / Glycol Cooler
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Location: Australia
Headers: Stainless steel plug box
Tubes: Stainless steel tubes with extruded aluminum fins
Unit Configuration: Forced draft
Certifications: Built to Australian and ASME Section VIII, Div. 1 codes
Features: Copon coated heat exchanger
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Air Cooled Heat Exchangers
Pump Seal Cooler
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Headers: Stainless steel
Tubes: Stainless steel tubes with aluminum flat plate fins
Unit Configuration: Vertical core, Forced Draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: Cleanable tubes designed to an operating pressure of
3,000 psi
Trim Cooler
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Headers: Pipe & Bend
Tubes: Carbon steel tube sand aluminum flat plate fins
Unit Configurations: Horizontal core, Forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: Stand alone unit installed by oil reservoirs. Augments cooling during peak loads when the primary equipment can no longer provide all the required cooling
Nitrogen Generation Cooler
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Headers: Pipe & Bend
Tubes: Carbon steel and stainless steel tubes and aluminum corrugated plate fins
Unit Configuration: Horizontal core, Forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: Fits inside standard container to provide support cooling on
the air end of the nitrogen skid
Air Cooler for 500kw - 5MW engines
›› Headers: Pipe & Bend headers
›› Tubes: Copper tube with alunimum corrugated plate fins
›› Unit Configuration: Horizontal core, Induced draft
Engine Driven Air Cooler
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Headers: Pipe & Bend
Tubes: Carbon steel tube with aluminum plate fins
Unit Configurations: Vertical core, Forced draft
Features: Six services, including jacket water and charge air cooler
used to cool the engine and four gas coolers used to cool the nitrogen on the nitrogen compressor
Steam Condenser
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Header: Plug box
Tubes: Carbon steel embedded tube
Unit Configuration: Vertical core, Forced draft with opposing
action louvers
Certifications: Built to ASME Section VIII, Div. 1 code with 100%
x-ray inspection
Features: Pneumatic actuator for temperature control. Designed
around requirements of API 661 and condensed super heated steam
at 450 PSIG
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Air Cooled Heat Exchangers
Combo Gas/Oil Cooler
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Location: Landfill in Southern California
Headers: Pipe & Bend
Tubes: Stainless steel tubes with aluminum corrugated plate fins
Unit Configuration: Horizontal core, Induced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Pre-Cooler
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Location: Landfill in Wisconsin
Headers: Stainless steel plug box
Tubes: Stainless steel tubes with L-foot aluminum fins
Unit Configuration: Horizontal core, Forced draft with bug screen around the perimeter of the intake
Certifications: Built to ASME Section VIII, Div. 1 code
Water / Glycol Cooler
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Headers: Copper Pipe & Bend
Tubes: Copper tubes with aluminum corrugated plate fins
Unit Configuration: Induced draft
Features: Supports vacuum pumps purging an A-Frame steam
condenser. Includes pump stand and an atmostpheric surge tank
Water / Glycol Cooler
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Location: Alberta, Canada
Headers: Pipe & Bend
Tubes: Carbon steel tubes with aluminum corrugated plate fins
Unit Configuration: Forced draft with hot air recirculation louvers used to control the process temperatures
Certifications: Built to CRN and ASME Section VIII, Div. 1 codes
Compressed Natural Gas (CNG) Cooler
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Headers: Pipe & Bend
Tubes: Carbon steel or stainless steel tubes with flat or corrugated fins
Unit Configuration: Forced draft
Certifications: ASME Section VIII Div. 1 code
Features: Upper level pressure rating of 5,150 PSIG
Compressed Natural Gas (CNG) / Landfill Gas Cooler
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Headers: Pipe & Bend
Tubes: Carbon steel or stainless steel tubes with flat or corrugated fins
Unit Configuration: Forced draft
Certifications: ASME Section VIII Div. 1 code
Features: Upper level pressure rating of 5,150 PSIG
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Core Materials
Tubes & Tube Materials
Plate Fin OD: 5mm - 1"
Spiral Wrapped Finned Tube OD: 3/8" - 2"
Wall thicknesses range from .015" to .134"
Turbulators
AL6XN
Brass
Carbon Steel
Copper
Cupro-Nickel
Hastelloy
Monel
Optional Rifled Tubing
Stainless Steel
E-Coat
Heresite
Copon
Hot-Dip Galvanized
and Others
Ball
Twisted Tape
Spring
Matrix
Aluminum
Aluminum, Copper,
Carbon Steel, Stainless Steel
Brass, Stainless Steel
Carbon Steel, Stainless Steel
Plate Fins & Materials
Flat Fin
Corrugated Fin
Fin material thickness 0.0039" - .020"
Sine Fin
Spiral Wrapped Fins & Materials
L-Foot
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Coatings
Extruded
Embedded
Aluminum
Pre-coated Aluminum
AL6XN
Carbon Steel
Copper
Hastelloy
Stainless Steel
Aluminum
Marine Grade Aluminum
Copper
Stainless Steel - Offered in welded
and edge-tension construction
Header Types
Pipe & Bend
›› Built to all quality systems, except API 661
›› Low initial cost
›› Lightweight
›› Flexible connection locators
›› Pressures up to 5,150 PSIG
›› Constructed in a thermal counter flow configuration (regardless of connection location requirements)
Plug Box
›› Built to all quality systems/standards
›› Accessibility to each individual tube
›› Tube joints can be repaired or sealed off
›› Heavy duty construction
›› Ideal for high fouling services
›› Pressures up to 5500 PSIG
Slab Head
Bonnets / Removable Covers
›› Built to all quality systems / standards
›› Lower cost than Plug Box construction at high pressure
›› Ideal for high pressure applications (up to 6,500 PSIG with lower
process flows)
›› Tube joints can be repaired or sealed off
›› Accessibility to each individual tube
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Built to all quality systems/standards
Provides accessability to every tube, once cover is removed
Tube joinings can be repaired or sealed off
Ideal for high fouling services
Typically utilized for lower pressure services
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Unit Configurations
Forced Draft
The most common configuration, FD configurations allow for easy
access to all mechanical components supporting maintenance
operations and plant expansions.
Induced Draft
Used to minimize effects of the environment and minimizes the
chances of hot air recirculation.
Push-Pull
This design provides 100% fan redundancy without adding extra
heat transfer surface area and provides a lower cost alternative to the
traditional 2 x 100% specification. This design can be used in any service but it is commonly used in lube oil and water service. It is a great
option when addressing the API-614 redundancy requirement.
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J-Units
This unit configuration is common in the compression industry and
mounts up against compressor houses. The tube bundles are vertically
mounted, air is drawn across them and then turns 90 degrees discharging upwards. The design allows for either an engine drive or an electric
motor drive application.
V-Core
The V-Core configuration enables maximum cooling in a small space
because of its greater primary surface area. This design works well for
commercial units that are Water/Glycol/Fluid Coolers or Refrigerant
Condensers although it is not limited to these products.
Vertical Core
Vertical core coolers are very compact and cost effective. They provide
great flexibility to meet space constraints within challenging environments, such as fitting in a containerized skid while the process piping
runs directly back to the equipment needing cooling.
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COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS
104 Peavey Road
Chaska, MN 55318
(800) 394-2645
2610 South 21st Street
Phoenix, AZ 85034
(800) 899-2645
2622 South 21st Street
Phoenix, AZ 85034
(800) 899-2645
www.superradiatorcoils.com
451 Southlake Blvd.
Richmond, VA 23236
(800) 229-2645