AIR COOLER Products
COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS
Overview
Certifications
CRN
API 614 - ISO VG 32 Mineral Oil Flushing Capabilities
API 661
ASME U-Stamp
ASME UM-Stamp
Brazilian NR-13
CRN - Canadian Registration Number
CWB - Certified Welding Bureau
PED - Pressure Equipment Directive, CE Mark
Featured Products
Applications
Compressed Gas Coolers
Fluid Coolers
Oil Coolers
Refrigerant Condensers
Steam Condensers
Vapor Coolers
Water/Glycol Coolers
Water Cooling Modules with Pump Skids
Air Booster Coolers
Bleed Air Coolers
Brake Coolers
CNG - Filling Station Coolers
Compressed Gas Coolers
Engine Coolers
Fuel Gas Heaters
Gas Storage Facility Coolers
Hydrocarbon Coolers / Condensers
Landfill Gas Coolers
Lube Oil Coolers
N2 Coolers
Refrigerant Condensers
Rotor Air Coolers
Steam Condensers
TEG Coolers
Water/ Glycol Coolers
Markets & Experience
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Chemical Processing
Gas Compression
Landfill Gas
Power Generation
Renewable Energy
Oil & Gas / Onshore
Oil & Gas / Offshore
Air Cooled Heat Exchangers
TriEthylene Glycol Cooler
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Headers: Carbon steel box headers
Core Materials: Carbon steel tubes with L-foot aluminum fins
Unit Configuration: Horizontal core forced draft with louvers
Certifications: Built to ASME Section VIII, Div. 1 and CRN code
Features: API 661 design, 85dBa at three feet, and top recirculation plenum for temperature control
Location: Oil Sands located in Alberta, Canada
Air Cooled Heat Exchanger
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Headers: Carbon steel pipe headers
Core Materials: Copper tubes with corrugated aluminum plate fins
Unit Configuration: Horizontal core forced draft
Certification: Built to ASME Section VIII, Div. 1 code
Features: 75dBa at three feet
Location: COGEN loop in New York City
Water/Glycol Cooler
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Headers: Stainless steel plug box headers
Core Materials: Stainless steel tubes with extruded aluminum fins, Copon coated
Unit Configuration: Horizontal core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code and
Australian Registration
Features: API 661 design, 85dBa at three feet with N + 1 fan
redundancy and a 3.6°F approach
Location: Variable frequency drive cooler at Gorgon Island, Australia
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Air Cooled Heat Exchangers
Pump Seal Cooler
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Headers: Stainless steel slab headers
Core Materials: Stainless steel tubes with L-foot aluminum fins
Unit Configuration: Vertical core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: 3,000 PSIG design pressure with no welding
Location: Pump skid in South America
Trim Cooler
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Headers: Carbon pipe headers
Core Materials: Carbon steel tube with flat aluminum plate fins
Unit Configuration: Horizontal core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: Circulation pump with filtration, temperature gauges, pressure gauges and electrical cabinet for ease of installation
Location: Multiple power plants in the U.S. to help cooling needs during peak loading demands
Nitrogen Generation Cooler
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Headers: Carbon steel pipe headers (air end), stainless steel pipe headers (nitrogen end)
Core Materials: Stainless steel and carbon steel tubes with
corrugated aluminum plate fins
Unit Configuration: Horizontal core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code and CRN
Features: Seven different services in a compact design to fit in a container for nitrogen generation
Location: Nitrogen generation skid in Alberta, Canada
Air Cooler for 500kw - 5MW engines
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Headers: Copper water tube headers
Core Materials: Copper tubes with corrugated aluminum plate fins
Unit Configuration: Horizontal core induced draft
Certification: Customer specifications
Features: 65dBa at 100 feet
Location: Power generation set in Wisconsin
Engine Driven Air Cooler
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Headers: Copper and carbon steel pipe headers and a carbon steel slab header
Core Materials: Copper tubes and carbon steel tubes with
corrugated aluminum plate fins
Unit Configuration: Vertical core forced draft engine drive
Certifications: Built to ASME Section VIII, Div. 1 code
Features: Combo cooler to optimize initial cost and fit in the
end of a container
Location: Nitrogen generation skid in China
Steam Condenser
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Header: Carbon steel plug box headers
Core Materials: Carbon steel tubes with L-foot aluminum fins
Unit Configuration: Vertical core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: API 661 design with 100% x-ray, and opposed acting louvers with electrical actuator for temperature control
Location: Oil refinery in Washington
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Air Cooled Heat Exchangers
Combo Gas/Oil Cooler
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Headers: Stainless steel pipe headers
Core Materials: Stainless steel tubes with corrugated aluminum plate fins
Unit Configuration: Horizontal core induced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: 2-stage combo cooler built in five working days
Location: Landfill in California
Pre-Cooler
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Headers: Stainless steel plug box headers
Core Materials: Stainless steel tubes with L-foot aluminum fins
Unit Configurations: Horizontal core forced draft
Certifications: Built to ASME Section VIII, Div. 1 code
Features: 85dBa at three feet, perimeter bug screens with
access door
Location: Landfill in Wisconsin
Water / Glycol Cooler
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Headers: Copper water tube headers
Core Materials: Copper tubes with aluminum plate fins
Unit Configuration: Horizontal core induced draft
Certifications: Customer specification
Features: Atmospheric expansion tank with low level switch
and sight gauge
Location: Power plant in Pennsylvania
Water / Glycol Cooler
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Headers: Carbon steel pipe headers
Core Materials: Carbon steel tubes with corrugated aluminum plate fins
Unit Configuration: Horizontal core forced draft
Certifications: Built to ASME Section VIII, Div. 1 and CRN codes
Features: 85dBa at three feet, full hot air recirculation package to prevent freezing at -40°F
Location: Power plant in Alberta, Canada
Compressed Natural Gas (CNG) Cooler
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Headers: Carbon steel and stainless steel pipe headers
Core Materials: Carbon steel and stainless steel tubes with flat
aluminum plate fins
Unit Configuration: Horizontal core forced draft
Certifications: Built to ASME Section VIII Div. 1 code
Features: Last stage design pressure 5,150 PSIG with pipe headers
Location: CNG filling stations in the U.S. and Canada
Methane Gas / Landfill Gas Cooler
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Headers: Stainless steel plug box headers
Core Materials: Stainless steel tubes with L-foot aluminum fins
Unit Configuration: Horizontal core forced draft
Certifications: ASME Section VIII Div. 1 code
Features: API 661 design and 85dBa at three feet
Location: Landfill in Wisconsin
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Core Materials
Coatings
Tube & Pipe
Sizes
Materials
Plate Fin OD: 5mm - 1"
Spiral Wrapped Finned Tube OD: 3/8" - 2"
AL6XN
Brass
Carbon Steel
Wall thicknesses range from .015" to .134"
Turbulators
Ball
Matrix
Copper
Cupro-Nickel
Hastelloy
Monel
Optional Rifled Tubing
Stainless Steel
Spring
Twisted Tape
Fin Types
Materials
Spiral Wrap: From 2 -12 fins per inch
L-Foot Fin
Embedded Fin
Copon
E-Coat
Heresite
Hot-Dip Galvanized
and Others
Extruded Fin
Welded
Aluminum
Marine Grade Aluminum
Carbon Steel
Copper
Stainless Steel - Welded &
Embedded Fin
Solder Coated
Plate Fin: Ranges from 0.0039" - .020"
Flat Fin
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Corrugated Fin
Materials
Sine Fin
Aluminum
Pre-coated Aluminum
AL6XN
Carbon Steel
Copper
Hastelloy
Stainless Steel
Header Types
Pipe & Bend
›› Built to all quality systems, except API 661
›› Low initial cost
›› Lightweight
›› Flexible connection locators
›› Pressures up to 5,150 PSIG
›› Constructed in a thermal counter flow configuration (regardless of connection location requirements)
Plug Box
›› Built to all quality systems/standards
›› Accessibility to each individual tube
›› Tube joints can be repaired or sealed off
›› Heavy duty construction
›› Ideal for high fouling services
Slab Head
Bonnets / Removable Covers
›› Built to all quality systems / standards
›› Lower cost than Plug Box construction at high pressure
›› Ideal for high pressure applications (up to 6,500 PSIG with lower
process flows)
›› Tube joints can be repaired or sealed off
›› Accessibility to each individual tube
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Built to all quality systems/standards
Provides accessability to every tube, once cover is removed
Tube joinings can be repaired or sealed off
Ideal for high fouling services
Typically utilized for lower pressure services
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Unit Configurations
Forced Draft
The most common configuration, FD configurations allow for easy
access to all mechanical components supporting maintenance
operations and plant expansions.
Induced Draft
Used to minimize effects of the environment and minimizes the
chances of hot air recirculation.
Push-Pull
This design provides 100% fan redundancy without adding extra
heat transfer surface area and provides a lower cost alternative to the
traditional 2 x 100% specification. This design can be used in any service but it is commonly used in lube oil and water service. It is a great
option when addressing the API-614 redundancy requirement.
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J-Units
This unit configuration is common in the compression industry and
mounts up against compressor houses. The tube bundles are vertically
mounted, air is drawn across them and then turns 90 degrees discharging upwards. The design allows for either an engine drive or an electric
motor drive application.
V-Core
The V-Core configuration enables maximum cooling in a small space
because of its greater primary surface area. This design works well for
commercial units that are Water/Glycol/Fluid Coolers or Refrigerant
Condensers although it is not limited to these products.
Vertical Core
Vertical core coolers are very compact and cost effective. They provide
great flexibility to meet space constraints within challenging environments, such as fitting in a containerized skid while the process piping
runs directly back to the equipment needing cooling.
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COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS
104 Peavey Road
Chaska, MN 55318
(800) 394-2645
2610 South 21st Street
Phoenix, AZ 85034
(800) 899-2645
2622 South 21st Street
Phoenix, AZ 85034
(800) 899-2645
www.superradiatorcoils.com
451 Southlake Blvd.
Richmond, VA 23236
(800) 229-2645