TRENCHSTOP™ Performance
60TP-series
April 2016
Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
2
Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
3
Switching losses
[Etot]
TRENCHSTOP™ Performance 60TP-series
IGBT technology evolution – trade-off concept
TRENCHSTOP™
60T
TRENCHSTOP™
Performance
60TP*
Replacement of TRENCHSTOP™
series (60T) for better performance
and lower cost
HighSpeed3
60HS3
IGBT3
TRENCHSTOP™ 5
<= Low switching 20 kHz
Fast switching up to 70-100 kHz =>
Conduction losses, [VCE(sat)]
Product naming:
› IKW50N60T – 60T TRENCHSTOP™
› IKW50N60DTP – 60TP TRENCHSTOP™ Performance
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
4
Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
5
TRENCHSTOP™ vs. TRENCHSTOP™ Performance
Comparison
TRENCHSTOP™
*60T
IGBT 3
Emitter controlled
diode
Features
› Low speed dV/dt switching (<5 V/ns)
› 5 us SC rating
› Low EMI
TRENCHSTOP™ Performance
*60DTP
IGBT 3.1
Rapid 1 diode
Features
› Low speed dV/dt switching (<5 V/ns)
› 5 us SC rating
› Low EMI
› Improved IGBT cell design
Benefits
› Better performance
› Reduced switching losses
› Lower diode recovery losses
› Better cost position
The new TRENCHSTOPTM Performance 60TP enables a 1:1 replacement of
TRENCHSTOPTM 60T products, with benefit of reduced total power losses due
to reduced switching and diode recovery losses, at similar EMI behavior
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
6
TRENCHSTOPTM Performance 60TP-series
Application measurement
Switching energies E=f(Tj) at 25 A
VCE(sat)=f(Tj)
3.5
2
3
1.75
2.5
E [mJ]
VCE(sat) [V]
1.5
1.25
IKW50N60DTP @ IC=50A
1
2
1.5
1
IKW50N60T @ IC=50A
IKW50N60DTP @ IC=25A
0.75
0.5
IKW50N60T @ IC=25A
0
0.5
25
75
125
25
175
50
75
Tj [°C]
Tj [°C]
›
›
60TP IGBT has ~ 0.05 V higher Vce(sat) vs.
TRENCHSTOP™
›
Same turn-on losses
›
Turn-off losses of 60TP is significantly lower,
in the range of 0.4 mJ – 0.6 mJ, thanks to
the lower tail current
›
As a result the total switching losses of
the IKW50N60DTP at Tj = 100 °C are ~19%
lower compared to the IKW50N60T
Positive temperature gradient of the
IKW50N60DTP allows device paralleling
April 2016
100
IKW50N60T Ets
IKW50N60DTP Ets
IKW50N60T Eoff
IKW50N60DTP Eoff
125 IKW50N60T
150 Eon
IKW50N60DTP Eon
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TRENCHSTOPTM Performance 60TP-series
Power loss calculation results*
fsw=15 kHz
fsw=8 kHz
~7% lower losses
at 8 kHz
~11% lower
losses at 15 kHz
Lower total losses
for IKW50N60DTP
* Conditions:
› B6 inverter with motor
load
› Space vector modulation
› IKW50N60T vs.
IKW50N60DTP
› Vbus=400 V
› P=6 kW
› M=1
› fsw=8 kHz, 15 kHz
› Tj fixed to 100…150°C
› Cos phi 0.9
Calculation is using
characterization data as input
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
8
TRENCHSTOPTM Performance 60TP-series
Switching characteristics – turn-off
›
›
›
T=100°C
Ic=25 A
RG=14.6 Ω
Turn-off of IKW50N60T
TRENCHSTOP™
60T
TRENCHSTOPTM successor enables lower
switching losses!
Turn-off of IKW50N60TP
TRENCHSTOP™ Performance
60TP
lower tail with no
voltage overshoot
› The IKW50N60DTP has a significantly reduced current tail, which leads to a 30% lower
turn-off energy at the same voltage overshoot compared to IKW50N60T
› The higher the switching frequency in the application is, the bigger the efficiency
improvement of the TRENCHSTOPTM Performance technology
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
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TRENCHSTOPTM Performance 60TP-series
Application measurement
Test conditions:
›
VBUS = 400 V
›
fSW = 15 kHz
›
POUT = 2.2 and 5 kW
›
3-phase motor with generator as break
›
Dead time = 1 µs
›
Modulation index = 99%
›
IGBTs fixed on common heat sink
B6 inverter- measurement board
Efficiency in B6-test board
98
97.8
97.6
97.4
Efficiency [%]
Pin-to-pin replacement of TRENCHSTOPTM
by TRENCHTSOP™ Performance (no circuit
change) allows 0.6% efficiency
improvement at 15 kHz
0.6%
higher efficiency
with 60TP
97.2
97
96.8
IKW50N60DTP
96.6
IKW50N60T
96.4
96.2
96
2
2.5
3
3.5
4
4.5
5
5.5
PO [kW]
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
10
TRENCHSTOPTM Performance 60TP-series
Easy to design with low RG
Noise chart
Eon at 50 A vs dV/dt at 5 A - Tj=100°C
1.4E+10
1.2E+10
Rg=5.2 Ω
TRENCHSTOP™
Performance
dV/dt_30max [V/s]
IGBT3-1
1E+10
8E+09
Rg=10.2 Ω
6E+09
4E+09
5V/ns:
Rg=23.1 Ω
2E+09
0
0
›
0.005
0.01
0.015
Eon [J]
0.02
0.025
Easy to adjust to dV/dt of 5 V/nsec even with low RG (must-have requirement for drives)
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
11
Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
12
TRENCHSTOPTM Performance 60TP-series
Positioning
60TP – performance*
>200 W
60T
<200 W
Gen 6.2
H3
RC-DF / Gen 5
0
5
10
15
20
25
30
35
40
>45
kHz
TRENCHSTOP™ Performance (60TP) is higher efficiency & competitive price replacement for
TRENCHSTOP™ (60T) & Gen 6.2 series
Best-in-class higher frequency IGBT
Low Eoff
Lowest switching losses
Robustness & high quality
Motor control, drives, solar, UPS,
air conditioning
Medium to high frequency converters
PFC
60TP
Best price & performance
in low & medium frequency IGBT
Best combination of
low conduction and switching losses
Best price offer
Robustness & high quality
Motor control, drives, solar, UPS,
air conditioning, vacuum cleaners
Low & medium frequency converters
RC-DF
Gen 5
Focus surface mount device family
Up to 15 A only in DPAK
PCB footprint reduction
RC-DF cost optimized
Gen 5 performance optimized
Motor control, drives,
refrigerators, washing machines, air
conditioning, fans & pumps
Low to medium frequency converters
H3
>200W
<200W
DPAK
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
13
TRENCHSTOPTM Performance 60TP-series
Trade-off curve
Trade-off Eoff vs Vce(sat) at 25°C
1.6
Eoff (mJ)
1.4
1.2
IKW50N60T
60T
~64% Eoff
reduction
IKW50N60T 7Ω**
50A Best Competitor 6Ω***
1
IKW50N60DTP 10Ω*
IKW50N60DTP
60TP
0.8
50A Best
Competitor
0.6
1.45
April 2016
1.5
1.55
1.6
Vce(sat) (V)
1.65
1.7
Eoff test conditions:
*Vcc =400 V,Ic = 50 A, ,Rg =10 Ω,Tj=25°C
**Vcc =400 V,Ic = 50 A, ,Rg =7 Ω,Tj=25°C
***Vcc = 400 V, Ic = 50 A, Rg = 6.0 Ω, Tj = 25°
Copyright © Infineon Technologies AG 2016. All rights reserved.
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Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
15
TRENCHSTOPTM Performance 60TP-series
Product portfolio
Base technology – TRENCHSTOP™ Performance
Package – TO-247
Bare Die
30 A, 40 A, 50 A
4 A, 6 A, 10 A, 15 A, 20 A, 30 A,
40 A, 50 A
With Rapid 1
diode
April 2016
Without diode
Copyright © Infineon Technologies AG 2016. All rights reserved.
16
TRENCHSTOPTM Performance 60TP-series
Product portfolio – Single IGBT
60TP – performance*
>200 W
60T
<200 W
Gen 6.2
RC-DF / Gen 5
0
5
10
Single IGBT portfolio
Single IGBT
H3
Ic
Current
at 100°C
(Ampere)
6
15
20
25
30
35
D²PAK
IGBT3
IGBT3
IGBT3
IGBT 3
IGBT 3.1
Gen 6.2
TRENCHSTOP™
TRENCHSTOP™
TRENCHSTOP™
TRENCHSTOP™
TRENCHSTOP™
Performance
Gen 6.2 U
IGD06N60T
IGP06N60T
IGW30N60T
IGW30N60TP
IGB10N60T
15
IGP15N60T
IGB15N60T
30
TO-247-3
40
IGB50N60T
IGW50N60T
IGW40N60TP
IRGP4640
IGW50N60TP
IRGP4063
IRGP4069
IGW75N60T
IRGP4066
100
April 2016
kHz
TO-220FP
IGP10N60T
75
>45
TO-220
10
50
40
Copyright © Infineon Technologies AG 2016. All rights reserved.
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TRENCHSTOPTM Performance 60TP-series
Product portfolio – DuoPack IGBT + diode
60TP – performance*
>200 W
60T
<200 W
Gen 6.2
H3
RC-DF / Gen 5
0
5
10
15
20
25
30
35
40
>45
kHz
Duopack – IGBT + diode portfolio
TO-220
Duopack - IGBT + diode
Ic 100°C
April 2016
4
6
10
15
20
30
40
50
60
75
90
100
120
IGBT3
TRENCHSTOP
™
IKP04N60T
IKP06N60T
IKP10N60T
IKP15N60T
IKP20N60T
Gen6.2
Gen6.2 U
IRGB4607D
IRGB4610D
IRGB4615D
IRGB4620D
IRGB4630D
IRGB4640D
TO-220FP
D²PAK
IGBT3
IGBT3
IGBT3
TRENCHSTOP
TRENCHSTOP™ TRENCHSTOP™
™
IKA10N60T
IKA15N60T
TO-247-3
IGBT3.1
TRENCHSTOP™
Performance
Gen6.2
Gen6.2
TO-247PLUS
IGBT3
TRENCHSTOP
™
IKB06N60T
IKB10N60T
IKB15N60T
IKW20N60T
IKW30N60T
IKW50N60T
IKW30N60DTP
IKW40N60DTP
IKW50N60DTP
IRGP4620D
IRGP4630D
IRGP4640D
IRGP4650D
IRGP4660D
IKW75N60T
IRGP4690D
IKQ100N60T
IKQ120N60T
Copyright © Infineon Technologies AG 2016. All rights reserved.
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Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
19
TRENCHSTOPTM Performance 60TP
Value proposition
Key value proposition
› 1:1 replacement of existing TRENCHSTOP™ without need for design
change
› Improved efficiency
› Same EMI behavior
› Similar maximum ratings
› Competitive price
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
20
TRENCHSTOPTM Performance 60TP-series
Applications
MHA
›
Industrial
PFC and inverter stage
›
up to 2.5 kW
Industrial drives, general
purpose inverters, power tools
> 500 W–5 kW
›
PV string inverter
< 20 kW
›
Boost & main inverter
10 kVA – 20 kVA
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
21
TRENCHSTOPTM Performance 60TP-series
Application: air conditioner outdoor unit
Recommended products
Sample schematic
1) PFC stage
› IGBT: TRENCHSTOP™
Performance
› Trend: 20 kHz -> 40 kHz
› Diode: Rapid
›
1
2
Driver:
› New SOT23 single low side driver ICs:
IR442xxL
› Dual low side driver ICs:
IRS4427(S), 2EDN
4
TRENCHSTOP™
Performance
IGBT
2) Controller stage: iMOTION™
Value proposition
3) Gate driver
› 600 V three-phase driver ICs
6EDL, IR2136x
› 600 V or 700 V half-bridge driver ICs
2EDL, IRS230x, IRS10x, IR7xxx
4) Inverter stage up to 2.5kW:
› No short circuit:
› WR5
Cost competitive
› Short Circuit:
› < 30 kHz TRENCHSTOP™
Performance
› fsw > 30 kHz
HighSpeed3
April 2016
3
›
TRENCHSTOP™ Performance – 1:1 replacement for
TRENCHSTOP™ 60T
›
Lower total switching losses vs. TRENCHSTOP™ 60T
›
More competitive price
›
Same EMI
›
Robustness and high quality of IFX
TO-247
Copyright © Infineon Technologies AG 2016. All rights reserved.
22
TRENCHSTOPTM Performance 60TP - series
Application example for TRENCHSTOP™ Performance
Industrial drives, motor control, general purpose inverter
power range >500 W – 5 kW
IGBT options for
inverter stage and
brake chopper
< = 30 kHz
› IKW30N60DTP
› IKW40N60DTP
› IKW50N60DTP
› 600 V three-phase driver ICs:6EDL, IR2136x
› 600 V or 700 V half-bridge driver ICs:2EDL, IRS230x,
IRS10x, IR7xxx
See more options in the Infineon Gate Driver Selection tool
April 2016
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23
TRENCHSTOPTM Performance 60TP-series
Application example – Solar / UPS
3 -Level solar / UPS inverter topology
with reactive power control, power range 10 kVA – 20 kVA
Main inverter
Inner switches of inverter
stage
› Usually do not require
high performing IGBT
› Cost sensitive
DuoPack IGBT (IGBT+Diode)
› IKW30N60DTP
› IKW40N60DTP
› IKW50N60DTP*
PFC
Trend: high switching frequency in PFC 20 kHz -> 40 kHz (APAC)
TRENCHSTOP™ 60T best fit frequency: 0 kHz – 20 kHz
TRENCHSTOP™ Performance 60TP best fit frequency: 5 kHz – 30 kHz
IGBT + diode / DuoPack
Single IGBT
› IKW30N60DTP
› IKW40N60DTP
› IKW50N60DTP
› IGW30N60TP
› IGW40N60TP
› IGW50N60TP
Gate Driver ICs of inverter
stage
›
1200 V Single Channel
Driver ICs :
1ED020I12
›
1200 V Half-Bridge
Driver ICs :
2ED020I12
Gate Driver: Low Side Drivers IR(S)4427, 2EDN
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
24
Table of contents
1
New product introduction
2
Key features and benefits
3
Product positioning
4
Product portfolio
5
Target applications
6
Support materials
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
25
More information on discrete IGBT
›
Product Briefs
›
Datasheets
›
Application Note
›
Technical Articles
›
Videos
›
Presentation
›
Simulation Models
www.infineon.com/trenchstop-performance
www.infineon.com/igbt
April 2016
Copyright © Infineon Technologies AG 2016. All rights reserved.
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Support & designs tools
- Discrete IGBTs Solution Finder Step-1
Go to
http://www.infineon.com/cms/en/tools/
Step-2
Select
“IGBT Discretes”
Step-3
Enter
key parameters
for search
Step-4
Get recommended
devices and links for more
information and where to buy
April 2016
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Gate driver selection tool
Can’t find a driver?
Go to www.infineon.com/gatedriver/
Select a few key parameters and the app quickly guides you to the right driver.
Voltage class
Driver current
Isolation
Topology
April 2016
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