0 TABLE OF CONTENTS 0 TABLE OF CONTENTS _____________________________________________________ I 1 SPECIFICATIONS __________________________________________________________ 1 2 1.1 MODEL: FI-48 W_______________________________________________________ 1 1.2 MODEL: FI-64W _______________________________________________________ 2 1.3 MODEL: FI-72W _______________________________________________________ 3 INSTALLATION ___________________________________________________________ 4 2.1 VISUAL INSPECTION __________________________________________________ 4 2.2 INSTALLATION DIAGRAMS ____________________________________________ 4 2.3 DATA PLATE _________________________________________________________ 5 2.4 POSITIONING _________________________________________________________ 5 2.5 WATER INSTALLATION________________________________________________ 6 2.6 WATER DRAINAGE____________________________________________________ 7 2.7 ELECTRICAL CONNECTION ____________________________________________ 7 3 INSTALLATION CHECKLIST ___________________________________________ 9 4 OPERATIONS ____________________________________________________________ 10 4.1 WASHING ___________________________________________________________ 10 4.2 DRAINING AND CLEANING ___________________________________________ 11 4.3 DETERGENT CONTROL _______________________________________________ 12 4.4 PREPARING THE WARE _______________________________________________ 13 4.5 DELIMING ___________________________________________________________ 13 5 TROUBLESHOOTING _____________________________________________________ 14 6 ELECTRICAL DIAGRAMS _________________________________________________ 17 7 WIRING SCHEMATICS ____________________________________________________ 20 8 RECOMMENDED SPARE PARTS____________________________________________ 23 WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read this manual thoroughly before installing or servicing this equipment. We recommend all service performed by an authorized service technician. Follow the instructions and guidelines to ensure that your warranty remains in effect. I 1 SPECIFICATIONS 1.1 MODEL: FI-48 W PERFORMANCE/CAPACITIES Capacities Racks per hr.: 22 Dishes per hr.: 550 Glasses per hr: 792 Tank: 6.6gal. / 24.9 liters Heating Elements Electric wash tank heater: 2.8 Kw Electric booster heater: 2.8 Kw Water Consumption / Requirements Gallons per hr. (Max. use): 27gal. / 102 liters Gallons per cycles: .9 gal. / 3.4 liters Inlet temperature: 140ºF Flow rinse pressure: 15-25 psi Operating Cycles Wash time (Seconds):2 settings (100,160) Dwell (Seconds): 5 Rinse time (Seconds): 15 Total Time (Seconds): 2 settings (120,180) Wash Pump Motor Motor (hp): 1 hp Dimensions / Shipping Width: 24 1/4” / 616 mm Depth: 27 1/2” / 698 mm Height: 38 1/2” / 978 mm Max clearance for dishware: 12 ½” / 318mm Rack: 20” x 20” / 500mm x 500mm Shipping weight: 160 lbs. / 73 kg Shipping volume (cu. ft.): 15 Temperatures Wash: 150ºF / 66ºC Rinse: 190ºF / 88ºC TECHNICAL SPECIFICATIONS Total Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 14.9 3.1 220/60/1 15.9 3.5 240/60/1 17.0 4.1 Boiler Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 12 2.5 220/60/1 12.7 2.8 240/60/1 13.75 3.3 Pump Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 2.4 .5 220/60/1 2.7 .6 240/60/1 2.9 .7 1 1.2 MODEL: FI-64W PERFORMANCE/CAPACITIES Capacities Racks per hr.: 35 Dishes per hr.: 875 Glasses per hr.: 1260 Wash Tank: 6.6gal. / 24.9 liters Heating Elements Electric wash tank heater: 2.8 Kw Electric booster heater: 6 Kw Water Consumption Gallons per hr. (Max. use): 36 gal. / 139 liters Gallons per cycles: .9 gal. / 3.4 liters Inlet temperature: 140ºF Flow rinse pressure: 15-25 psi Operating Cycles Wash time (Seconds):2 settings (70,160) Dwell (Seconds): 5 Rinse time (Seconds): 15 Total Time (Seconds): 2 settings (90,180) Wash Pump Motor Motor (hp): 1 hp Dimensions / Shipping Width: 24 1/4” / 616 mm Depth: 27 1/2” / 698 mm Height: 38 1/2” / 978 mm Max clearance for dishware: 12 ½” / 318mm Rack: 20” x 20” / 500mm x 500mm Shipping weight: 160 lbs. / 73 kg Shipping volume (cu. ft.): 15 Temperatures Wash: 150ºF / 66ºC Rinse: 190ºF / 88ºC TECHNICAL SPECIFICATIONS Total Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 16.6 6.0 220/60/3 17.6 6.7 240/60/3 19.0 7.9 Pump Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 1.3 .5 220/60/3 1.6 .6 240/60/3 1.7 .7 Boiler Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 15.0 5.4 220/60/3 15.7 6.0 240/60/3 17.1 7.1 Total Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 28.8 6.0 220/60/1 30.4 6.7 240/60/1 32.9 7.9 Pump Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 2.4 .5 220/60/1 2.7 .6 240/60/1 2.9 .7 Boiler Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 25.9 5.4 220/60/1 27.2 6.0 240/60/1 29.5 7.1 2 1.3 MODEL: FI-72W PERFORMANCE/CAPACITIES Capacities Racks per hr.: 35 Trays (Dishes) / per hr.: 280 (875) Glasses per hr.: 1260 Wash Tank: 6.6gal. / 24.9 liters Heating Elements Electric wash tank heater: 2.8 Kw Electric booster heater: 6 Kw Water Consumption Gallons per hr. (Max. use): 36 gal. / 139 liters Gallons per cycles: .9 gal. / 3.4 liters Inlet temperature: 140ºF Flow rinse pressure: 15-25 psi Operating Cycles Wash time (Seconds):2 settings (70,160) Dwell (Seconds): 5 Rinse time (Seconds): 15 Total Time (Seconds): 2 settings (90,180) Wash Pump Motor Motor (hp): 1 hp Dimensions / Shipping Width: 24 1/4” / 616 mm Depth: 27 1/2” / 698 mm Height: 52” / 1320 mm Max clearance for dishware: 16 ½” / 420mm Rack: 20” x 20” / 500mm x 500mm Shipping weight: 180 lbs. / 82 kg Shipping volume (cu. ft.): 20 Temperatures Wash: 150ºF / 66ºC Rinse: 190ºF / 88ºC TECHNICAL SPECIFICATIONS Total Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 16.6 6.0 220/60/3 17.6 6.7 240/60/3 19.0 7.9 Pump Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 1.3 .5 220/60/3 1.6 .6 240/60/3 1.7 .7 Boiler Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/3 15.0 5.4 220/60/3 15.7 6.0 240/60/3 17.1 7.1 Total Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 28.8 6.0 220/60/1 30.4 6.7 240/60/1 32.9 7.9 Pump Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 2.4 .5 220/60/1 2.7 .6 240/60/1 2.9 .7 Boiler Power Consumption Volts/hz/ph. Amps Power (KW) 208/60/1 25.9 5.4 220/60/1 27.2 6.0 240/60/1 29.5 7.1 3 2 INSTALLATION 2.1 VISUAL INSPECTION Upon receiving your new Fagor dishwasher, check the package and the machine for any damages that may have occurred during transportation. Visually inspect the exterior of the package. If damaged, open and inspect the contents with the carrier. Any damage should be noted and reported on the delivering carrier’s receipt. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier immediately. Notification should be made verbally as well as in written form. Request an inspection by the shipping company of the damaged equipment. Also, contact the dealer through which you purchased the unit. 2.2 INSTALLATION DIAGRAMS FI-48W, FI-64W A = Water inlet D = Drain hose E = Electrical Cable R = Terminal Block FI-72W Min.clearance 2 1/2" R T R 42 3/4" 23 1/2" A 15" ó 18" 25" ó 28" E 8 1/2" 2" 12" Drain pump instalation Fig. 1 4 14 1/2" D 7 2/3" ó 10 2/3" 46 1/2" ó 49 1/2" 16 1/2" 23 1/4" 2.3 DATA PLATE The data plate in located on one side of the machine. Under no circumstances should the data plate be removed from the unit. The data plate is essential to identify the particular features of your machine and is of great benefit to installers, operators and maintenance personnel. It is recommended that, in the event the data plate is removed, you copy down the essential information in this manual for reference before installation. Any transformations or changes made on the machines during installation should be reflected on the data plate or using a label as below: Total load at indicated voltage 2.4 POSITIONING Leveling and adjusting the height of the appliance is done by turning the leveling stands (Fig. 2) to the desire height. Ensure that the unit is level (front to back, side to side) before making any connections. FI-72W FI-48W FI-64W Fig. 2 5 2.5 WATER INSTALLATION Water installation is carried out as shown in figures 3 and 4. The hot water line to the dishwasher must provide between 20±5 psi of water pressure. The hot water heater should be set to deliver ≥140°F water temperature to the dishwasher for best results. Use ¾” copper tubing inlet line. S = Gate valve F = Filter H = Hose E = Fill valve M = Pressure gauge R = ¾” Copper Fig. 3 CAUTION: Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the solenoid valve is opened during the cycle THE DISPLAY OF THE PRESSURE GAUGE SHALL BE CLEARLY VISIBLE OF THE OPERATOR OF THE MACHINE. THE GAUGE SHALL HAVE INCREMENTS OF 1 psi (7 kpa) OR SMALLER AND SHALL BE ACCURATE TO ±2 psi (±14 kpa) IN THE 15-25 psi (103-172 kpa) RANGE. IF THE GAUGE IS LOCATED UPSTREAM OF THE CONTROL VALVE, IT SHALL BE MOUNTED IN AN ACCESSIBLE VALVE WITH A ¼ IN IRON PIPE SIZE CONNECTION. . 2 If the water pressure is less than 20 psi (1.4 kg/cm ), installation of a water pump is required as shown in Fig. 4. In areas where the pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. S = Gate valve F = Filter H = Hose E = Fill valve B = Electro pump M = Pressure gauge R = ¾” Copper Fig. 4 It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction, prior to connecting to the machine. Use only the supplied hoses (3/4” Female hose connector) at the water connections. Failure to do so may result in damage to the solenoid valve threads and leaking. Tighten by hand. Connect the bent side of the hose to the machine. Adaptor supplied for ¾” female garden hose connection. FOR HARD WATER SUPPLIES WITH A HARDNESS OF OVER 2 GRAINS OR 10ºF AND PH BEYOND THE RANGE OF 7.0 – 8.5, A WATER CONDITIONER MUST BE INSTALLED. Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. 6 2.6 WATER DRAINAGE Attach the drain hose as shown in Fig. 5. It is recommended to affix a siphon pipe to prevent odors. All piping from the machine to the drain must be a minimum 1-1/2” I.P.S. There should also be an air gap between the machine drain line and the drain. For natural overflow efficiency use floor drain. 2 3/8" D = Drain hose C = Drain collector A = Air Gap F = Scrap Basket Fig. 5 2.7 ELECTRICAL CONNECTION − To access to the electrical terminal block (R) (Fig. 1), remove the top cover (T) (Fig. 1) and the rear panel (P) (Fig. 1). Connect the wires as shown in figure 6. Insert the power cord through the cord holder (E) (Fig. 1) and make sure to leave enough cable to remove the electrical panel from the front for service. Tighten the connections. − Leave free ≥ 39” (≥ 1000 mm) of power cord from the rear to facilitate cleaning of the location of the dishwasher. − Install a circuit breaker in accordance to required consumption guidelines and data plate. − The machine must be grounded. WARNING: Electrical Shock Hazard It is the personal responsibility and obligation of the customer to contact a qualified electrician to assure that the electrical installation is adequate and is in conformance with the National Electrical Code, ANSI / NFPA 70 – latest edition and all local codes and ordinance. 7 8 3 INSTALLATION CHECKLIST T CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATE OR SERVICE THE DISHWASHER. Has the dishwasher been checked for concealed/hidden damage? Has the dishwasher been properly leveled? Has the service voltage been checked to ensure that it meets the requirements listed on the dishwasher data plate? Has the dishwasher circuit breaker/service breaker been sized correctly, given the dishwasher’s amperage requirements? Has the dishwasher been properly grounded? Are the electrical connections and pipes tighten and remain in place? Is the water valve open? Is the incoming water supply at 15 - 25 psi? Has been installed with the supplied water hose? Is the water hose not kinked? Has the incoming water supply been flushed for debris? Is the hot water supply at the optimum temperature (140ºF)? Is the water hardness ≤2.0gpg/34.2ppm and PH level 7 - 8.5ph ? Has the drain plumbing been installed according to the instructions in this manual? Is the drain hose not kinked? Is the overflow tube with the O-ring fitted in its position inside the tank Is the detergent for commercial dishwashers? Have you adjusted the amount of detergent / rinse going to the machine? MODEL NO.___________________________ SERIAL NO.___________________________ INSTALLATION DATE _________________ SERVICE REP. NAME __________________ PHONE Nº ____________________________ 9 4 OPERATIONS 4.1 WASHING Fig. 7 Control Panel • • Set selector switch (1) to desired time setting. (FI-48W, 120 or 180 Second / FI-64W & FI72W, 90 or 180 Second) This will turn your machine ON. Indicator light (2) will illuminate. Machine will automatically begin to fill and heat the water in the boiler and tank to the proper temperatures. Wait for the rinse gauge (3) to read ≥ 180º F (83˚C) and your wash tank gauge (4) to read ≥ 150º F (66˚C). (Time will vary depending on incoming water temperature) Note: To speed up the warm up process, you can run the Dishwasher a couple of times only after the Rinse Gauge (3) is ≥ 180º F (83˚C). • • • • Open the door, load your dishwasher and close the door. Start the wash by pressing and holding your start button (5) until your machine begins to wash. Start switch (5) will illuminate during operation. Wash is completed when the start button (5) turns off. Open the door and repeat process. If you start your dishwasher prior to your booster heater (3) reaching a minimum of 180º F (83ºC), YOU WILL HAVE AN EXTENDED WASH CYCLE! 10 4.2 DRAINING AND CLEANING Draining must occur EVERY DAY and if in a high application; It should be drained after each meal rush! Fig. 7 Control Panel • • Switch selector switch (1) to the 0 setting. (OFF) (Fig. 7) Open the door and remove the Front Right S/S Filter. (Fig. 8) • Remove the overflow tube by inserting a finger into the top of the tube. (Fig. 9) • • • • • • • • • • DO NOT REMOVE SCRAP BASKET! DO NOT LOOSE O’RING! Close the door. Set selector switch (1) to for drain. (Not shown of FI-72W, it will drain when you pull the overflow tube) Depress the Start Button (5) to start the drain pump. Start Button (5) will illuminate. (FI-48W / FI-64W only) Wait until the Start Button (5) turns off. (3 minutes) Open door. Take out scrap basket for cleaning by twisting to the left. (Fig. 10) Replace scrap basket, lock into position by twisting to the right and replace overflow tube with O-ring. Replace S/S filter back into position. (Fig. 8) Switch selector switch (1) back to the OFF position. Wipe clean and dry the machine if the day is completed. Leave door open until the next day’s operations or to one of the time settings to begin using the machine again. 11 4.3 DETERGENT CONTROL • • • • • • • • Use Commercial Grade, High Temperature, Low Suds Liquid Detergent. Fagor doesn’t recommend any specific brand name of chemicals. Contact your local chemical distributor for questions concerning your chemical needs. All machines come equipped with an internal Detergent and Rinse dispenser. Take the tube located in the back or your machine clearly marked “Detergent” and place inside detergent container. Take the tube with no markings and place inside rinse container. Tubes are clear to provide you a visible means that chemicals are being dispensed. If desired you can control the amount of Chemical being dispensed by opening the bottom front panel of the machine. Locate the detergent dispenser (Fig. 9) and regulate according to the flow chart (Fig. 9a). For the Rinse, turn the button counterclockwise to get more rinse aide and clockwise for less. You prime the line by pressing the button. Verify all connections to the dispenser are hand tighten to prevent any leaks. Control and maintain the level of detergent and rinse aid of the tanks. Keep pipe and filters submerged. Detergent Controller 220º 7 6 Oº 1 2 3 5 4 Fig.9a Fig. 9 1 2 3 4 5 6 7 Gal./h. 0 0.06 0.20 0.40 0.53 0.66 0.80 Rinse Controller and priming button Warning! If you require the installation of an NON FAGOR Detergent and Rinse pump, a form MUST be fill out prior to installation by your installer. Failure to do so, will void your Warranty. This form can be located inside your dishwasher. If lost, please contact Fagor to get a copy. 12 4.4 PREPARING THE WARE - Pre Rinse all racks prior to placing them in the dishwasher to remove large food particles from the ware. - Wash glassware first - Put trays in the baskets, making sure is in its separate rack (Fig.12). - Put plates in the baskets, making sure each is in its separate rack (Fig. 11). - Put glasses in upside down. - Put cutlery in the cutlery baskets handles down. Mix spoons with knives and forks. (Fig. 10) - Put the special cutlery baskets in the base baskets. Fig. 10 Fig. 11 Fig.12 4.5 DELIMING In order to maintain dishwasher at optimum conditions, it is requested to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your chemical supplier. Read and follow all instructions on the label of the deliming solution. Operations: • • • • • • • Fill the machine. Add the correct amount of deliming solutions as recommended by the deliming solution manufacturer. The water capacity of the tank can be verified on the specification sheet of this manual Remove detergent and rinsing tubes from containers so no chemicals go to the machine Run the machine for the recommended period of time. As many cycles as needed. Turn off the machine and open the door When clean, drain and re-fill the machine Run machine for 3-4 cycles to remove deliming solution Drain the machine. 13 5 TROUBLESHOOTING First be sure that the “INSTALLATION CHECKLIST” in this manual was completed and check out that all the conditions still remains in effect. For support or further service information contact Fagor Service Department toll free at 1-866-GO-FAGOR (46-32467). The diagnosing, testing and repair of any electrical, mechanical device is to be performed solely by trained service technicians. SYMPTOM POSSIBLE CAUSE Dishwasher will NOT FILL after the door is closed. Power “ON” light (L1) is not illuminated. Service breaker tripped Dishwasher will NOT FILL after the door is closed. Power “ON” light (L1) is illuminated. No water to machine Machine not connected to power source. Faulty selector switch (Ig) Fill pressure switch’s pipe clogged Faulty fill pressure switch (P1) Start button (St) faulty Verify the wiring of the switch; if correct, replace the switch. (Position 4-4a / 8-8a) Verify position change 1-2 / 1-3 to pressure switch. Possibly stuck . Verify the wiring and voltage received; if correct replace fill valve. Drain the unit, fill again, even manually and run a cycle Verify it changes position of the switch; If not replace it. Verify start button is operating properly. If not replace it. Faulty Timer (M) Verify the timer is rotating (M1, M2 & M3). If not, check to see that the motor is receiving power. If so, replace the timer assembly. Ohm out timer motor leads. Faulty wash pump (MBL) Verify that the wash pump is getting power. If so, replace the pump. Ohm out windings. Verify voltage at (1,2 to1a) at selector switch Wait until sanitized rinsing temperature is reached (195ºF). Check out your incoming water temperature. Selector switch faulty (IG) Dishwasher RUNS continuously in the wash cycle or not rinsing. Reset. If the breaker trips again, contact an electrician to verify amps or possible short. Verify the unit is connected to a hot (live) feed. Verify voltage and proper phasing. Verify hose is not blocked or kinked, water valve is open and pressure > 20 PSI. Machine not level Level machine. Legs are height adjustable. Overflow tube not attached Check condition of overflow tube. or broken / missing O-ring. Faulty door switch Verify the wiring of the switch; if correct, replace the switch (Ip) or the door relay (Rp) Faulty fill pressure switch (P1) Faulty fill valve (V) Dishwasher will NOT RUN after the door is closed. Power “ON” light (L1) is illuminated and the unit has completed the filling and heating cycle. ACTION Rinsing temperature gauge is lower than 195ºF. (Continue next page) 14 SYMPTOM POSSIBLE CAUSE ACTION Timer faulty (M) Dishwasher RUNS continuously in the wash cycle or not rinsing. Dishwasher FILLS slowly and/or rinse is weak. Verify the programmer is rotating (M1, M2, M3, and M4 & M5). If not, check to see that the motor is receiving power. If so, replace the programmer assembly. Ohm out timer motor leads. Operating t-stat faulty (Tc) Verify position change if temperature has been met. Opening circuit to tank relay and closing thermo relay. Faulty thermo relay (R) Verify thermo-relay is not energized and (pk/pk) from m1 to timer run motor is closed Faulty rinse valve (V) Verify the wiring and voltage received; if correct, ohm out. If open replace valve. No water to machine. Verify hose is not blocked or kinked, water valve is open and pressure > 20 PSI. Clogged or obstructed Remove and clean rinse arms/nozzles. rinse arms Poor water pressure Verify the inlet water pressure is at a min of 15 psi and max 25 psi. Hose strainer is clogged Check strainer or any filters installed. Bad fill valve (V) Temperature gauge in front panel is defective. Misadjusted/faulty thermostat (Tc) Dishwasher RUNS. RINSE WATER NOT REACHING REQUIRED TEMPERATURE. Faulty high limit stat (Tl) Faulty heater relay (Cc) Rinse heater (Rc) faulty Dishwashing machine RUNS. WASH WATER NOT REACHING REQUIRED TEMPERATURE. (Continue next page) Valve can be clogged or lazy, causing poor flow. Check temperature with a calibrated thermometer. Replace temperature gauge if necessary. Verify operation and setting of thermostat; replace if necessary. If thermostat is not receiving voltage, check wiring or replace selector switch (IG) Reset thermostat, depressing red button. Replace if necessary. Ohm out booster relay, closed when solenoid receiving voltage. If not replace. Ohm out element check for continuity; if open, replace heater. Bad selector switch (IG) Verify voltage between positions (6/6a) (Pk/r); replace if no voltage. Wrong incoming water Check out that incoming water and pressure going to the temperature and pressure are the machine. optimums indicated on the data plate. Faulty operation t-stat (Tc) Verify position change to tank t-stat (Tt); replace if necessary. Misadjusted/faulty Verify voltage to t-stat and position thermostat (Tt) change from booster to tank. 15 SYMPTOM Dishwashing machine RUNS. WASH WATER NOT REACHING REQUIRED TEMPERATURE. Dishwasher RUNS perfectly but NOT DRAINING. Dishes are not coming out clean enough. POSSIBLE CAUSE Tank heater relay (Ct) faulty. Verify contacts are close when there is voltage to relay also check for stuck or pitted contacts. Rinse heater (Rt) faulty Check element for continuity; if open, replace heater. Overflow tube not removed. Check and remove. Drain pump (BD) clogged. Open drain pump cover and remove debris. (Lower front panel; unscrew white removable cover, rotate c/cw) Make sure the drain hose is not kinked Drain hose kinked Drain pump (BD) faulty Verify voltage to drain pump; if receiving voltage, ohm out drain pump if open, replace it. Faulty safety pressure Verify position changes from (1-3 to-1-2) switch (P2) Machine temperatures or pressure may not be to specification. None or too little detergent being used. Verify that the water pressure is at a min. of 20psi and max 60 psi. The water temperature should be at the recommended 140 F. Make sure detergent to dish ratio is fallowed to manufacturer specification. Improper loading or overloading Read chapter on proper loading of dishwasher. Washing and or rinsing arms jammed or dirty. Check that arms rotate properly, and that rinsing and washing nozzles are not blocked or dirty. Clean if necessary Remove instruction form the pump or from the pipe Clogged drain WATER OVERFLOW FROM BOTTOM OF THE DOOR ACTION Machine not level Level machine. Increase height to the front Excessive inlet pressure Install pressure reducing valve. Ensure flow is 15-25 PSI DETERGENT FOAMING Use detergent for commercial appliances. Reduce detergent quantity 16 6 ELECTRICAL DIAGRAMS 208-220-240 V. 1Ph R g m N n a a g Ct g a Rt 380 - 415 V. n R g S T m N a a n a n a Cc g Ct g a Rt Rc FI - 48 W 3NPh a 180sec n Cc n a M1 160s M2 Wash 15s Rc M3 Rinse 5s 2" M4 Termo-Stop 60s 120sec.Program. M5 2 m m 4 4a 1 r a n P1 Cp 5 6 5a 120 M1 6a n IG rs rs rs Tc vi TSTP 1a 3a na am Cp Ct r b b Cc1 Cc2 M Av.R M 2a MBL g 7a 1 n rs vi BD 7 IG 1 1a 2 2a Ds Det. V 8 8a ve ve 17 ve 4 4a 5 5a X X 6 6a 7 7a 8 8a X 0 120 X 180 X a a 3 3a X P2 C L2 g 3 2 M4 vi L1 Cp 3 TSC m 1 2 Cc 180 M3 am vi na Tt M2 M5 St na Ip 0 m r 3 Z-228444000 X X X X X X X X X FI-64 W 380 - 415 V. 208-220-240 V. 3Ph 3NPh 208-220-240 V. 1Ph R n S m g T R n S m g T N a R m N a m g a g Ct Cc1 a g Rt n g a g m n Ct Cc2 r g rs b m g m n Cc1 a g g m n m g a g Cc2 Ct g rs b r Rt Rc n m n Cc1 a g Rc n 180sec m n M1 Cc2 r Rt g 160s g rs b M2 m n Wash 15s M3 Rc Rinse 5s 2" M4 Termo-Stop 90s Fast got to 90sec.Progr. 90sec.Program. M5 2 m m 4 4a 1 r a n P1 Cp 5 6 5a 6a n IG rs M2 M5 St na vi M4 1a a 8 8a ve b b Cc1 Cc2 M Av.R M ve 18 2a MBL a g 7a 1 n rs vi BD 7 IG 1 1a 2 2a 3 3a X P2 C L2 g 3 2 na Ct Cp r 3a am m 1 2 Cc1 3 TSC vi Cp M3 am vi na Tt 180 rs TSTP Tc L1 90 M1 rs Ip 0 m r 3 Ds Det. V ve 4 4a 5 5a X X 6 6a 7 7a 8 8a X 0 90 X 180 X Z-258439000 X X X X X X X X X FI-72W 380 - 415 V. 3NPh 208-220-240 V. 3Ph 208-220-240 V. 1Ph R n S m g T R n S m g T N a R m N a m g a g Ct n Cc1 a g Rt g a g m n Ct Cc2 r m g g rs b m n Cc1 a g g m n g m n rs b m g a g Ct Cc2 r Rt Rc n Cc1 a g Rt Rc n g m n g m n 180sec M1 Cc2 r rs b 160s M2 Wash 15s M3 Rc 5s 2" M4 Termo-Stop 90s Fast got to 90sec.Progr. M5 2 m m 3 3a 1 r a n m 3 0 P1 Cp M1 90 IG n rs rs rs 180 TSTP Tc na Ip M5 St am M4 Ct a 2 2a Cc1 na Cc2 IG Cp b 1a b L1 Cp m 1 TSC vi M3 Cc1 na vi Tt M2 MBL a M ve ve 19 180 n L2 M Av.R EB Ds Det. V ve 1 1a 2 2a 3 3a X X X X X 0 90 rs C Rinse Z263005000 90sec.Program. 7 WIRING SCHEMATICS 1 FI-48W 4 380/415 V - 3N ~ Z-208436 1 4 60HZ Z-228412 208/220/240 V - 1N~ 1 6 seg. na 4 g m g g a A2 a rs NC ve vi ve a1 b1 a NC b A1 A2 ve P1 3 1 1 r m 4 3 1 1 2 r 1 2 4 4 3 2 4 3 1 1 3 1 1 1 1 2 4 2 Z-2 030 05 P2 4 rs vi am m g n a a n 3 2 rs/g Z-203074 3 3 1 1 Z-243046 1 2 2 2 2 Z-253046 3 1 1 1 2 2 3 1 b 3 1 1 3 3 1 2 1 2 2 Com ve 3 2 a rs 180 seg. 1 2 rs 2 Z-203009 1 a Ip ve 8 5 7a rs 6 4 8a g g 7 n 1 1 1 TMC TMT ºF Z-273060 1 1 W 2 Z-213033 1 n 5a r m na na am 3 2 vi b 1 Z-223001 6a 4a 3a g ve r a L1 1a na ST 1 ve 2a rs R-693056 IG ve L2 Q-578006 Z-701135 rs V ve am/ve 1 4 1 MB 1 4 1 n b 1 C 1 60HZ W Z-203511 V-32130 1 am/ve 4 1 Z-203601 Rt 1 rs b ve ve am/ve g a 4 1 1 1 4 4 4 TSC am/ve TMC rs b 1 4 2 Z-203014 (EGO) Tstp Rc m TC m 1 1 1 1 1 Z -20 1 1 1 1 Z228443000 Ds Det. 890 4 vi 4 rs na vi 1 4 2 Z-203014 (EGO) am 2 Z-203014 g 4 (EGO) Tt na 1 cortar Tc 60HZ W vi TSC vi Z-213014 Z-201706 ve Z-208903 B.D. Z-223501 20 M3 rs na am 4 3 1 2 1 m N T S R 2 vi 4 2 1 1 1 r n N T S R M4 M2 M1 e n CC1 A1 rs b 3 am/ve Cp 4 M5 rs R-253044 1 a m /v a Z-213007 am a n Z-743009 Z-203023 Ct Z-203062 n W Com a a m g n 1 4 230 V - 3 ~ Z-208436 1 4 60HZ Z-258412 1 400 V - 3N ~ 4 Cp n m g n A1 g g a m g vi b n A1 rs r b rs m g A2 n A2 ve a1 ve b1 ve ve P1 1 r m 1 1 1 1 2 r 2 1 4 3 1 2 m g P2 na a n m 4 4 3 1 1 1 1 n 2 3 3 1 1 2 2 2 rs/g Z-243047 3 3 1 1 Z-243046 1 2 2 2 2 Z-253046 3 1 2 1 3 1 1 2 b 3 1 1 3 3 1 1 2 2 2 m g 1 1 1 a M2 M1 Com ve 3 2 a rs 180 seg. 4 4 3 1 rs vi am g M4 n a M3 rs 1 rs b 3 Z-2 030 05 4 rs b a n am 4 2 2 vi 1 T S R M5 rs m N T S R 1 r n 3 W Com na R-253044 3 vi A1 A2 1 4 Cc2 Z-213007 Cc1 Z-683087 Z-213007 am a g m am/ve a Z-203023 Ct Z-203062 6 seg. am/ve FI-64W 230 V - 1N ~ 2 rs a n N R m g nm g am/ve a 1 1 1 2 1 Z-203009 Ip a ve g g 8 7 rs 6 n 5 4 8a 7a TMC TMT ºF Z-273060 1 1 ºF Z-273060 ESQUEMA TEORICO LEYENDA INDICADOR DE COMPONENTES 2 na 3 am vi b 1 4a n 3a g r ve a L1 1a na ST 1 ve 2a Z-258439 Z-243051 Z-713034 Z-213033 1 5a r m na 2 Z-223001 6a 1 1 1 rs R-693056 IG ve L2 Q-578006 Z-701135 rs V ve am/ve 1 Z258438000 4 1 MB 1 4 1 n b 1 C 1 60HZ W Z-203511 V-32130 1 am/ve 4 1 Z-203601 Rt 1 rs b ve ve am/ve g a 4 1 1 1 4 1 4 rs b 1 4 2 Z-203014 (EGO) Tstp m g Rc 1 1 vi rs na vi 1 4 2 Z-203014 (EGO) n am/ve TC b 1 1 1 4 TSC TMC 1 1 1 4 am 2 g 4 na 1 cortar Tc r rs ºF W Z-241703 Ds Det. Z-2 0 89 0 4 TSC vi Z-213014 Z-208903 Tt B.D. 60HZ W vi ve Z-203014 (EGO) Z-223501 21 1 4 230 V - 3 ~ Z-208436 1 4 60HZ Z-258412 1 6 seg. 400 V - 3N ~ 4 na Ct n Cc1 Z-683087 Z-213007 am a g m g m A1 rs g a rs A2 r Cc2 Z-213007 b vi n n rs 4 vi A1 NC b m g A1 m g A2 n A2 ve a1 ve b1 ve ve rs 3 1 1 1 1 1 P1 n rs 1 3 2 1 4 4 3 1 1 1 1 vi n m g n Z-243047 3 3 1 1 1 3 1 Z-243046 1 2 r 3 1 2 3 1 2 1 3 1 1 3 1 2 Z-243048 3 3 1 1 1 2 2 2 m 3 2 r a ve na na 3a Z-273060 N R m g nm g a ESQUEMA TEORICO LEYENDA INDICADOR DE COMPONENTES IG rs R-693056 am/ve Z263006000 1 Q-578006 MB ve vi 4 n b 1 C 50HZ B-A Z-201011 60HZ W Z-203511 V-32130 1 ve 1 4 Rt 1 4 1 1 4 1 1 4 4 rs b 1 4 2 Z-203014 (EGO) Tstp m g Rc 1 1 n TC am/ve V1 Z-701135 Ds Det. 1 Z-208903 rs na vi 1 4 2 Z-203014 (EGO) am/ve b 1 4 TSC TMC Z-2 0 89 0 4 1 1 1 rs rs b ve ve am/ve a am 2 g 4 na 1 cortar Z-203014 (EGO) Tt Tc r rs ºF W Z-241703 ve L2 Q-578006 1 na ST 1 ve 1 g Z-263005 Z-243051 Z-713034 n 4 Z-203601 1 a L1 Z-213003 1 Z-213033 g r ve 2a 2 1 1a 1 1 1 Z-273060 1 230 V - 1N ~ am/ve 1 1 2 Z-203009 2 1 M1 Com Ip TMT ºF g M2 1 TMC ºF m a a n 1 1 1 n a ve 3 2 a rs 180 seg. 4 4 3 1 rs b a 1 4 b 4 3 na M4 M3 rs m g a n 4 r 1 m 1 m N T S R Q-578006 am/ve Cp rs b R-253044 Z-203023 a M5 rs 1 Z-203062 T S R Com am/ve FI-72W vi TSC vi Z-213014 22 8 RECOMMENDED SPARE PARTS Part Number Description Z201720 Z241703 Z203009 Z203014 Z743009 Z683087 Z203062 Z203023 Z203511 Z203601 Z211903 Z213007 Z213014 Z213033 Z223001 Z223005 Z228412 Z258412 Z701135 V321300 Z223501 Q307051 Z200909 Z231105 R253044 Z200107 Z651123 1200000132 Heating element for booster 2800 W. 230V.(FI-48W) Heating element for booster 6000W. 230V.(FI-64 / 72W) Door switch Thermostat Contactor for booster 230V. 50/60 Hz. (FI-48W) Contactor 230V. 50/60 Hz. (FI-64 / 72W) Door relay 230V 50/60Hz Level pressure switch Pump Motor 60Hz. Heating element for tank 2800W. 230V. Rinsing nozzle Relay 230V. 50-60Hz. Safety thermostat Start button Selector switch Safety pressure switch Timer 60 Hz. T. Stop (FI-48W) Timer 60 Hz. T. Stop (FI-64 / 72W) Water fill valve 10 MF Capacitor Drain pump (FI-48 / 64W) Gasket for Overflow Tube Overflow Tube Antireturn valve Terminal Block Adjustable Leg Rinse Aid Dispenser Detergent Pump Kit 23 FAGOR COMMERCIAL LIMITED WARRANTY Warranty: Fagor Commercial, Inc. (“Fagor”) warrants to the first-end-user purchaser (the “User”) that the Fagor brand equipment sold hereunder, except for parts and accessories which carry the warranty of a supplier (the “Equipment”) will be free from defects in material and factory workmanship under normal conditions of use and maintenance for a period of (1) one year from the date of Installation (Warranty Commencement date), but in no event to exceed (15) fifteen months from the date of shipment. Warranty Coverage: If there is a defect in material or factory workmanship covered by this Warranty reported to Fagor during the period the applicable Warranty is in force and effect, Fagor will repair or replace, at Fagor’s option, that part of the Equipment that has become defective. Fagor will cover labor cost within one year from the Warranty Commencement date or 15 months from shipment date, whichever occurs first with the exception of the Glasswasher models which will be a 90 days labor and one year parts warranty. Fagor shall bear all labor costs in connection with the installation of these replacement parts, provided that, the installation is conducted by Fagor or its authorized representative. Charges for warranty travel time to round trip total of (2) two hours or up to 100 miles total. Any charges exceeding those stated herein must have prior authorization by Fagor. Parts Warranty Coverage: Fagor warrants all new machine parts produced or authorized by Fagor to be free from defects in material and workmanship for a period of 90 days from the Warranty Commencement Date. If any defect in material and workmanship is found to exist within the warranty period, Fagor will replace the defective part without charge. Defective parts become the property of Fagor. Fagor will have no responsibility to honor claims received after the date the applicable Warranty expires. Notwithstanding the foregoing, any claim with reference to the Equipment or any parts therefore for any cause shall be deemed waived unless submitted by the User to Fagor within thirty (30) days after the date the User discovered, or should have discovered, the claim. In connection with all claims under this Warranty, Fagor will have the right, at its own expense, to have its representatives inspect the Equipment at the User’s premises and to request all of User’s records pertaining to the Equipment to determine whether a defect exists, whether the conditions set forth in this Warranty have been satisfied, and whether or not the applicable Warranty is in effect. Exclusions from and Conditions to Warranty Coverage: This Warranty does not cover parts or accessories, which (a) carry the warranty of a supplier or (b) are, abused by incorrect (noncommercial) grade detergents. Application of this Warranty is further conditioned upon the following: • Installation. The Equipment must be properly installed in accordance with Fagor’s installation procedures and instructions and reviewed and tested by Fagor’s authorized representative. • No Alteration. The Equipment must not have been modified or altered from its condition at the date of original installation. • Use. FAGOR EQUIPMENT IS NOT DESIGNED FOR PERSONAL, FAMILY OR HOUSEHOLD PURPOSES, AND ITS SALE FOR SUCH PURPOSES IS NOT INTENDED. IN THE EVENT THE EQUIPMENT IS SO USED, THIS WARRANTY SHALL BE NULL AND VOID, AND THE EQUIPMENT SHALL BE DEEMED TO HAVE BEEN SOLD “AS IS-WHERE IS” WITHOUT ANY WARRANTY OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF TITLE, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. • Water Quality. Water supply should have hardness between .25 and 2.0 grains per gallon, pH level between 7.0 – 8.5 and TDS level at 250 PPM. Equipment failure due to inadequate water supply is not covered by this Warranty. • Proper Maintenance and Operation. The Equipment must be properly maintained and operated in accordance with Fagor’s maintenance and operating procedures. All service, labor and parts must be acquired from Fagor or its authorized service representative for the User’s area. • Minor Parts. No labor will be associated with the replacement of minor items such as, and not limited to, switches, pilot lights, gauges, fuses, etc. or replacement of wear items such as curtains, squeeze tubes, etc. • This warranty is void if failure is a direct result of handling &/or transportation, fire, water, accident, misuse, acts 24 of God, attempted repair by unauthorized persons, improper installation, improper reparation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended. Failure to comply with any of these conditions will void this Warranty. In addition, this Warranty does not cover defects due to apparent abuse, misuse or accident. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY REPRESENTATION OF PERFORMANCE AND ANY IMPLIED WARRANTIES OF TITLE, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF FAGOR UNLESS SPECIFICALLY ISSUED BY FAGOR. Fagor shall have no liability for incidental or consequential losses, damages or expenses, loss of sales, profits or goodwill, or punitive or exemplary damages directly or indirectly arising from the sale, handling or use of the Equipment or from any other cause relating thereto, whether arising in contract, tort, warranty, strict liability or otherwise. Fagor’s liability hereunder in any case is expressly limited, at Fagor’s election, to the repair or replacement of Equipment or parts therefore or to the repayment of, or crediting the user with, an amount equal to the purchase price of such goods. 25