Proceedings of the 2009 IEEE International Conference on Robotics and Biomimetics December 19 -23, 2009, Guilin, China A Fluttering-to-Electrical Energy Transduction System for Consumer Electronics Applications Fei Fei and Wen J. Li * Centre for Micro and Nano Systems, The Chinese University of Hong Kong, Hong Kong SAR, China Abstract—This paper presents a novel type of energy transducer which converts ambient wind power into electrical energy based on electromagnetic induction principle. Different from traditional wind turbine generators, flexible belts were designed and demonstrated to harvesting energy using aerodynamically -induced fluttering. Essentially, airflows are used to drive a specifically designed belt to vibrate periodically during fluttering. Nd-Fe-B magnets and outer coils were implemented with the fluttering belt to induce current in the coils. The parameters of the coil are optimized for power output using a FEM tool. Experiments in controllable lab conditions were conducted to compare the performance of the prototype. We propose that such energy transducer can be used as an alternative or complementary power supply to batteries in low power consumer electronics applications. transmitter. Leonov et al. designed a thermoelectric generator to convert human heat into usable electrical energy, which had a power density of ~20 μW/cm2 [4, 5]. Beside these systems, low level vibration based energy harvesting technologies were also widely explored [6-9]. There are mainly three transduction mechanisms to convert energy from mechanical motion or vibration: electrostatic, piezoelectric and electromagnetic. For electrostatic generators, electrostatic charges of opposite signs are developed and rendered to two conductors using mechanical means. For piezoelectric transducers, deformation caused by environmental force induces voltage based on piezoelectric effect. In electromagnetic transducers, the relative motion of magnet and coils caused an output voltage based on electromagnetic induction. However, electrostatic and piezoelectric generators are currently still difficult to build in batch for practical applications due to the limitations of fabrication technologies and material performance. Keywords – aerodynamic fluttering, wind-based generator, electromagnetic generator, energy harvesting I. INTRODUCTION TABLE II [2] DEMONSTRATED ENERGY HARVESTING CAPABILITIES Electronic devices will continue to perforate the consumer market in the coming decades. Although chemical batteries are still the dominant energy source for electronic devices (e.g., some of the common devices are listed in Table I [1]), harvesting energy from the ambient environment in which the devices operate in becomes an alternative or replacement solution as producers strive to extend device operation time. Energy source Ambient radio frequency Ambient light Thermoelectric Vibration source TABLE I [1] EXAMPLES OF BATTERY-SUPPORTED SYSTEMS Device type Smartphone MP3 player Hearing aid Wireless sensor node Cardiac pacemaker Quartz watch Power consumption 1W 50 mW 1 mW 100 μW 50 μW 5 μW Ambient airflow <1 μW/cm 100 mW/cm2 (directed toward bright sun) 100 μW/cm2 (illuminated office) 60 μW/cm2 4 μW/cm3 (human motion - Hz) 800 μW/cm3 (machines - kHz) 1 mW/cm2 In this paper, we discuss a novel type of energy converter using aerodynamic fluttering principle, which aims to harvest energy from low speed wind flow to support electronic applications such as wireless sensor networks and outdoor lighting systems, etc. We have demonstrated a prototype that consists of three parts: a) a wind-belt specifically designed to which transfers the wind flows of ~3 m/sec into periodic mechanical vibration; b) an electromagnetic resonant device which have two coils fixed on a supporting housing and a permanent magnet inside a movable bolt (i.e., as a piston); c) a power management circuit which copes with the output AC voltage of the resonant device and store the transduced energy into a rechargeable super capacitor that could be used as a battery for various applications. The energy flow of the described system is shown in Fig. 1. Energy autonomy 5 hours 15 hours 5 days Lifetime 7 years 5 years Ambient energy source exists in many sources, e.g., human motion, structural vibration, thermal, light and wind/hydraulic flow, etc. Table II lists some of the possible power that could be obtained from environmental sources [2]. Researchers have developed various kinds of energy transducers to obtain ambient power according to source types. For example, Kymissis et al. [3] presented a PVDF system that would scavenge energy during walking; this system provided approximately 2 mW to power up a radio ________________________________________________________ * Contact Author: wen@mae.cuhk.edu.hk. 978-1-4244-4775-6/09/$25.00 © 2009 IEEE. Capabilities 2 580 Wind-Belt Interation Wind Energy Electromagnetic Transducer Vibrational Energy Electrical Energy Power Conditioning Circuit always neglected because the attack angle α is very small in practical conditions. In the simplest form, the flutter motion could be considered as a two degree of freedom motion. The motion equation can be represented as [14]: Energy Storage (Battery/ Capacitor) mh ch h k h h L ½ ¾ ID cD D kD D M ¿ Fig. 1. Energy flow of the wind belt fluttering transducer. h = vertical displacement α = angular displacement m = mass per unit length I = section polar moment per unit length ch = vertical damping coefficient cα = rotational damping coefficient kh = vertical stiffness coefficient kα = rotational stiffness coefficient where II. AERODYNAMIC FLUTTERING SYSTEM A. Wind Power and Flutter Energy Harvesting Wind is a renewable energy source that does not produce carbon dioxide like coal or petroleum. The energy in wind is actually a derivation of solar energy as it is generated by the uneven heating of the atmosphere by the sun. The power density in wind is related to the cube of wind speed, the equation representing this is: (1) P 1/ 2 U U 3 Where is the air density and U is the wind speed, this equation shows that the wind speed is very important for the wind energy harvesting technique. For example, a 20% increase in wind speed of 5 m/s results in a power density increase of 73%. Wind turbines are the most common device to obtain wind energy now. They perform well when the wind is powerful enough, but when they work at very low Reynolds numbers or low wind speeds, performance deteriorates drastically. Although the flutter effect is often considered as destructive and unsafe, especially for long span structures such as airfoils and suspension bridges, some researchers have investigated energy harvesting based on elastic flutter model in order to improve low wind speed energy harvesting efficiency. Duncan [10] built the “flutter engine” to illustrate the flutter phenomenon in his publication. McKinney and Delaurier [11] demonstrated a wing windmill to extract energy from oscillation wing. Isogai et al. [12] also proposed an elastic wing system driven by electric motor to optimize the efficiency. Recently, Shawn [13] and his group provided an idea to create a new type of wind generator based on belt-flutter phenomenon, which could be considered as a good progress in utilizing elastic structures to harvest energy from air flows. Fig.2 shows the basic working principle of his design. vibrating belt (2) L U M α Y h Reference position X Fig. 3. Cross section view of a fluttering flat structure. Eq. (2) has a similar form as a second order response system. So in terms of the critical damping ratio , and the natural circular frequencies , , (2) can represent as: m(h 2[ hZ h h Z h2 h) L ½ ° ¾ 2 I (D 2[D ZD D ZD D ) M ° ¿ (3) Because of the difference of shapes and complex flow around the structure, it is impossible to express the self-excited lift force L and rotational moment M in an empirically uniform equation. Scanlan and Tomko [15] established the linearized relations between forces and motion condition represented as: m( H 1 h H 2D H 3D )½° ¾ M I ( A1 h A2D A3D ) °¿ L (4) In (4), the terms related to , and h are neglected due to their little influence to L and M. The coefficients and are called “flutter derivatives” and are usually measured experimentally from low turbulence section tests in wind tunnels. It turns out that the derivatives are functions of reduced wind velocity ( , which consists of the structure flutter frequency , structure width B and wind velocity U. To evaluate the accessibility of flutter, (3) and (4) can be rewritten as: coils magnet Fig. 2. Wind flutter generator proposed by Shawn [13]. B. Long Span Flat Structure Flutter Analysis Fig. 3 shows the cross section view of long span structure in a uniform flow of velocity U. As shown, a vertical aerodynamic force L and an aerodynamic pitching moment M act on the structure. The horizontal aerodynamic force is h 2[ h Z h h Z h2 h H 1 h H 2D H 3D ½° ¾ D 2[ D ZD D ZD2 D A1 h A2D A3D °¿ (5) In (5), the flutter accessibility or stability depends on the 581 bending stiffness will allow better energy transfer and less deformation than the center portion of the belt. For the convenience of adjusting belt length or tension and portability for future outdoor experiments, the belt and the electromagnetic resonator are fixed on the extendable supporting beam as shown in Fig. 4. magnitudes and signs of the flutter derivatives. If the and related terms are moved to the left side of the equation, (5) can be represented as: h (2[ hZ h H 1 )h Z h2 h H 2D H 3D ½° ¾ D (2[ D ZD A2 )D ZD D A1h A3D °¿ (6) 2 and could be seen as negative Then the damping terms which extract energy from around airflow. If the magnitude of the negative aerodynamics damping coefficient is greater than the structural damping coefficient , the entire system vibration amplitude will increase until it reaches the equilibrium state. In the equilibrium point, a steady flutter phenomenon will occur, at which the vertical displacement and angular displacement can be represented as and . So, the critical flutter wind speed is very important in the understanding of the dynamics of fluttering systems. Except for the above theoretical stability analysis, Selberg [16] proposed an empirical equation for critical flutter speed, which can be written as: v (7) U F 0.44B (ZT2 ZV2 ) P Where and ; r is radius of gyration of the cross-section ( ); m is the mass per unit length; B is the structure width; is the airflow density; and are the circular frequencies in rotational direction and vertical direction, respectively. However, this empirical formula is not very accurate and only used for coarse prediction of critical flutter wind velocity because of the complex geometries of the structures in practical applications. III. ELECTROMAGNETIC RESONANT POWER GENERATOR DESIGN A. Mass-Spring Resonator Design In Shawn’s wind belt flutter system [13] as sketched in Fig. 2, magnets are fixed directly on the belt, which has several problems if used for practical applications. For example, the vibrating belt may encounter the coils when its amplitude is increased at high wind speeds, and the location of magnets on the belt should be systematically designed to ensure maximized magnetic flux linkage between the magnets and coils. To address these problems and increase the energy harvesting efficiency from the fluttering belt, we propose a new type of flutter resonant system design which is described in Fig. 4 and Fig. 5. Below we present our analysis to systematically optimize the system. magnet moveabl e bolt outer coils 50mm house spring base 60mm Fig. 5. Architecture of the electromagnetic resonator. C. Flutter Energy Harvesting System For a typical second order mass-spring system, the motion equation could be represented as: (8) mx cx kx F0 cos(Zt ) 1.2 m In (8), c is the system damping coefficient, k is the spring constant, and is the input excitation force. , Substituting the natural circular frequency , and damping ratio into (8), excitation amplitude the equation becomes: (9) x 2]px p 2 x X 0 p 2 cos(Zt ) In addition, the system transmissibility, which is described as the amplify factor, is given by: 1 X , J Z (10) E 2 2 p X0 (1 J ) (2]J ) Fig. 4. Wind flutter energy transduction system housed on an extendable beam. The inset shows a close-up view of the electro-magnetic resonator. Eq. (10) implies that when input frequency is near the natural frequency, “resonance” of the mechanical structure will occur. Structural resonance is in general considered hazardous, but in micro/mini electromagnetic generator designs, it is an important objective to match a vibrating structure’s natural frequency within a known environmental excitation In our experiments, a thin polymer belt (width = 25mm, thickness = 0.2mm, length = 1.2m) is used to interact with the impinging airflow. An electromagnetic resonator is placed near the end of belt due to the larger bending stiffness of the portions of the belt that are close to the fixed ends. The larger 582 frequency band in order to obtain the largest energy transduction. Note that when the mass of magnet is optimized to the largest acceptable volume for a particular application, the only designable parameter is the spring constant . Listed below in Table III are three spring designs used in our experiments, which will be described later in this paper. Wire diameter d (mm) 0.4 0.5 0.6 TABLE III SPRING CONSTANTS Spring Effect Spring diameter turns height H D (mm) N (mm) 9 6 20 9 6 20 9 6 20 energy harvesting application, the frequency of input force is lower than 1 kHz, so the influence of the inductance term can be neglected. Also to maximize the flux linkage, several design rules should be followed, such as the selection of magnet material, proper numbers of turns for coils, and relative positioning of magnets and coils, etc. There are generally three types of permanent magnets that could be utilized for electromagnetic generator designs. Table IV [18] lists the main properties of them. Comparing with the other two, Nd-Fe-B magnet has high flux density performance and reasonable cost, so it is widely adopted in applications. Calculated spring constant k (N/m) 25.2 61.6 127.7 TABLE IV [18] PROPERTIES OF PERMANENT MAGNETIC MATERIALS Material type Ferrite Ne-Fe-B Sm-Co B. Linear Electromagnetic Generator Design The basic principle of almost all electromagnetic generators is based on Faraday’s law of electromagnetic induction. The voltage and electromotive force induced in a coil circuit is proportional to the change rate of magnetic flux linkage [17]: d) dI (11) V N dt dt In (11), is the generated voltage and is the total flux linkage. As in most such electromagnetic design, hundreds of turns of coils are utilized to gain higher voltage. So the turn coefficient N is multiplied to calculate the flux linkage. For most linear vibration generators, the relative motion between the coils and the magnet is in a single direction, and the voltage induced in the coil can then be expressed as the product of a flux linkage and the velocity. dI dx (12) V N dx dt The electromagnetic force , which is proportional to the induced current in coils , acts against the environment excitation force, and is given by: dx (13) Fem Dem dt Where is the electromagnetic damping coefficient. So in order to harvesting maximum power from such linear electromagnetic generator, should be well designed when the relative velocity is limited. Moreover, the dissipated power extracted by electromagnetic force can represent as: dx V2 (14) P Fem dt RL Rc jZLc Where RL and RC are load and coil resistances, LC is the coil inductance. Then from (11) and (14), the expression of electromagnetic damping coefficient can be derived as: Flux density (Br: mT) 300 - 500 1,100 - 1,500 1,000 – 1,200 Cercive force (Hc) High High High Density (kg/m3) ~4980 ~8400 ~7470 Cost Low Normal High Assuming that the vibration amplitude of inner magnet (as shown in Fig. 5) follows the vibration amplitude and frequency of the belt, then the two coils could be designed to be adjusted vertically to obtain the largest flux linkage. Fig.6 shows the flux linkage distribution when the magnet is at initial, up and down positions using Maxwell 2D FEM analysis. The analysis indicates that when the magnet is vibrating at a peak to peak amplitude of 10mm, the magnitude of flux linkage along the edge of coils in vertical direction could vary significantly, as shown in Fig.7. This simulation result is then used to help optimize the location of outer coils. coils edge line coils magnet adjustabl e z=0 initial up down Fig.6. Flux lines between magnet and coils. 2 1 § d) · (15) ¸ ¨ RL Rc jZLc © dx ¹ From (15), RL, RC and LC terms should be reduced to maximize the . However, for a typical environmental Dem Fig. 7. Plot of flux magnitude along the edge of coils at three states. 583 C. Power Conditioning Circuits In general, for most small scale generators, the primary problem for power conditioning is to accumulate low power electrical energy and store it into storage components such as rechargeable batteries or super capacitors. However, due to the high number of charge-discharge cycles (millions compared to 200-1000 for rechargeable batteries) and quick charging time, super capacitors are considered as the better energy storage solution in the future. For the wind-belt generator system, the generated power is mainly dictated by the non-continuous ambient wind which is typically in low frequency range, therefore, a 0.47F super capacitor is used to store the converted power temporarily before using it to drive electronics devices. In our experiments, the AC peak voltage obtained from inductive coils is typically lower than 2.5 V as seen in Fig.9 (CH2). The electrical energy stored in the 0.47F super capacitor after the charging circle is decided by the charging voltage ( ), the storage efficiency of IV. EXPERIMENTS To systematically analyze the performance of the prototype generator, continuous airflow generated by an electric fan is used to drive the belt into fluttering, which then allows the electro-magnetic resonator to convert the wind energy into electric power. Typical wind speed generated by the fan during experiments is measured by a wind meter and is shown in Fig. 10. Obviously, the wind speed is not a constant value as an ideal laminar flow. The local turbulent flows and vortices make the instantaneous wind speed fluctuate around a mean speed. To estimate the wind flutter generator’s performance, the average flow speed in a period (t = 150s) is used to define the magnitude of wind speed, i.e., ~3 m/sec. Bellows are other designed parameters used in experiments: coil turns N=2000 (each); coil resistance ; loading resistance RL=500Ohm; wind speed U = 1.5 m/s 3.5m/s (average); columnar magnets size (diameter = 10mm, thickness = 5mm, mass = 2.90 gram). the super capacitor will be limited if the inducted AC voltage is rectified and connected into the capacitor directly. Hence, a voltage multiplier charging circuit is implemented to rectify and boost the generator’s AC voltage before feeding it into the capacitor as shown in the circuit schematic in Fig.8. Based on this booster circuit, the charging DC voltage can be lifted to 5.68V as shown in Fig.9 (CH1), which can increase almost 5 times the energy storage capability. Note that, for specific applications, other supplementary circuits such as DC-DC regulator can be added according to the input voltage and current requirements. Fig. 10. Plot of measured wind speed in lab conditions. As expected, the fluttering frequency and the generated AC voltage frequency is not only related to the wind speed but also decided by the tension level of the belt. That is, the tension level serves to control the belt’s spring constant, and hence controls the vibration characteristics of the belt. Generally, the belt vibrates at higher frequency when the tension is higher, as shown in Fig. 11 (Spring type 1: without spring; Spring type 2: k = 25.2 N/m; Spring type 3: k = 61.6 N/m; Spring type 4: k=127.7 N/m). Fig. 8. Voltage multiplier booster charging circuit. Fig. 9. AC voltage generated and DC voltage of charged capacitor. Fig. 11. Relation between fluttering frequency and tension levels. 584 by the environmental wind speed and induced electromagnetic force, different magnets, springs, and wind speed were tested to characterize the resonant performance of the system. With a wind speed of 3.1 m/s, 1.3 mW of electrical power was extracted with our current design. Further work will be focused on improving the aerodynamic characteristics of flexible and deformable belt to achieve higher energy conversion efficiency of the proposed system. Resonance characteristic of the electromagnetic resonator with different springs is also compared in the experiments as shown in Fig. 12. It is clear that when a spring is installed, the system could harvest more power than without a spring. Note particularly that Spring type 2 has a stable performance during the entire experimental domain, and the peak AC voltage value achieved by the wind flutter energy converter is when the wind speed is nearly 3 m/s. Figure 13 shows the effect to the voltage output of the system when different sizes of magnets are used. Note that the largest mass does not guarantee the highest output voltage, hence understanding of the physical couplings between flutter, resonance, and magnetic induction is extremely important to optimize the system described in this paper. REFERENCES [1] [2] [3] [4] [5] [6] Fig. 12. Comparison of different spring constants and wind speeds. [7] [8] [9] [10] [11] [12] Fig. 13. Comparison of different springs and magnets at a given wind speed. V. CONCLUSION [13] [14] A prototype of electromagnetic-based wind-fluttering resonant transducer has been demonstrated to harvest energy from airflows. 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