GV2 and GV3 Manual Starter and Protector The GV2 and GV3 devices are 3-pole, horsepower-rated manual starters. They include a manual disconnect, Class 10 ambient-compensated, bi-metallic thermal overload relay, and an instantaneous magnetic trip mechanism in one compact unit. Either starter can be used alone for local, manual control of a single motor or can be wired in front of a contactor to provide a complete, remotely operated motor control circuit. The GV2 and GV3 are particularly effective when multiple motor circuits are to be housed in one panel. The GV2 and GV3 are UL Listed for group installations for motors with individual full-load currents up to 63 Amps. If each motor in a grouping is controlled by a GV2 or GV3 device, only one branch circuit protective device (circuit breaker or fusing) is necessary for the entire group. The table below specifies the maximum allowable size of the branch protector for each manual starter, in accordance with national Electrical Code Article 430-53. The interrupting rating for group installations is 10 kA at 480V for the GV2-M and 50kA at 480V for both the GV2-P and GV3-M devices. The instantaneous trip is set at 13 times the thermal trip setting and is not adjustable. The GV2-M and the GV3-M manual starters feature pushbutton control to indicate the ON or OFF state of the device. The GV2-P features a rotary handle which indicates the ON or OFF state and also whether the unit has been tripped by overload, short-circuit, undervoltage, or shunt trip. All devices are now available with spring terminal clamps. Add “3” to the end of the catalog number. GV2M w/ D-line contactor How to Order To order the basic motor starter, select the model number (GV2Mkk, GV2Pkk, or GV3Mkk) with the appropriate thermal setting from the table below. The thermal trip range and setting should be determined from the motor nameplate full-load current. Maximum Horsepower Ratings Thermal Setting (A) 0.11-0.16 IEC STYLE CONTACTORS AND STARTERS 15 GV2P04 Group Motor Applications 3 PH GV2/3-M pushbutton GV2-P rotary handle 115V HP 230V HP 200V HP 230V HP 460V HP 575V HP Max. Fuse or Circuit Breaker Catalog Number Price Catalog Number Price - - - - - - 1200A GV2M01 $102.00 GV2P01 $136.00 136.00 0.16-0.25 - - - - - - 1200A GV2M02 102.00 GV2P02 0.25-0.40 - - - - - - 1200A GV2M03 102.00 GV2P03 136.00 0.40-0.63 - - - - - - 1200A GV2M04 116.00 GV2P04 150.00 0.63-1 - 1-1.6 - 1 - 1 1 1 3 /4 1.6-2.5 GV2M14 1 PH - - - 1 1 /2 1200A GV2M05 116.00 GV2P05 150.00 /10 - - 3 /4 1 1200A GV2M06 116.00 GV2P06 150.00 1 /2 1 11/2 1200A GV2M07 116.00 GV2P07 150.00 1 2 3 1200A GV2M08 116.00 GV2P08 150.00 /6 /2 /2 2.5-4 1 4-6.3 1 /2 11/2 11/2 3 5 1200A GV2M10 116.00 GV2P10 150.00 6-10 1 11/2 2 3 5 71/2 1200A GV2M14 116.00 GV2P14 150.00 9-14 /8 /4 /2 /3 1 3 /4 2 3 3 10 10 1200A GV2M16 144.00 GV2P16 179.00 13-18 1 3 5 5 10 15 1200A GV2M20 144.00 GV2P20 179.00 17-23 11/2 3 5 71/2 15 20 1200A GV2M21 144.00 GV2P21 179.00 20-25 2 3 5 71/2 15 20 1200A GV2M22 144.00 GV2P22 179.00 24-32 2 5 10 10 20 30 1200A GV2M32 144.00 260.00 1-1.6 - 1 1.6-2.5 - 1 2.5-4 1 4-6 1 6-10 1 /8 /10 - 3 /4 1 500A GV3M06 /16 1 1 /2 1 11/2 500A GV3M07 260.00 1 3 /4 1 2 3 500A GV3M08 260.00 /2 /3 /2 11/2 11/2 3 - 500A GV3M10 260.00 /2 11/2 2 3 5 71/2 500A GV3M14 260.00 10-16 1 2 3 5 10 10 500A GV3M20 289.00 16-25 2 3 5 71/2 15 20 500A GV3M25 289.00 25-40 3 71/2 10 10 25 30 500A GV3M40 325.00 40-63 5 10 20 20 40 60 500A GV3M63 325.00 /4 1 Specifications 30¡ ¡ 90 90 30¡ File CNN E164864 NLRV File Class LR81630 3211 05 ¡ Operating Positions: Shock resistance - 30 g (conforming to IEC 68-2-27) Vibration resistance - 5 g (5 to 150 Hz) (IEC 68-2-26) Rated thermal current - 25A (GV2), 63A (GV3) Ambient temperature: -40 to 176°F (-40 to +80°C) for storage -4 to 140°F (-20 to +60°C) open operation -4 to 104°F (-20 to +40˚C) enclosed operation Interrupting current at 480V: 12kA (GV2M), 50kA (GV2P and GV3M) Ambient temperature compensation: -4 to 140˚F (-20 to +60˚C) open operation -4 to 104˚F (-20 to +40˚C) enclosed operation Rated voltage - 600V GV3M06 Mechanical life: GV2: GV3M06 to M25: GV3M40 to M63: Maximum operating life - 25 operations per hour 100,000 operations 100,000 operations 63,000 operations Operating current of magnetic trip is approximately 13 times maximum thermal trip (non-adjustable setting) For additional information, reference catalog number 2520CT9501R6/97 or D-Fax™ number 1620, 2411, 2439. 15-54 © 2000 Square D All Rights Reserved I11 Discount Schedule 3/00 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com Accessories Manual Starter and Protector Voltage Trips Only one trip or fault signaling contact can be installed per GV2/GV3 device. Description Characteristics Voltage Frequency Catalog Number Price 50 Hz GV2AU115 $52.00 60 Hz GV2AU116 52.00 50 Hz GV2AU225 52.00 60 Hz GV2AU226 52.00 50 Hz GV2AU385 52.00 60 Hz GV2AU386 52.00 415-440V 480 50 Hz 60 Hz GV2AU415 52.00 440V 60 Hz GV2AU385 52.00 50 Hz GV2AS115 52.00 60 Hz GV2AS116 52.00 50 Hz GV2AS225 52.00 60 Hz GV2AS226 52.00 50 Hz GV2AS385 52.00 60 Hz GV2AS386 52.00 415-440V 480 50 Hz 60 Hz GV2AS415 52.00 110-127V 220-240V Undervoltage trip, side mount (1 block on RH side of starter) 380-400V Voltage trips GV2 110-127V 220-240V Shunt trip side mount (1 block on RH side of starter) GV2AU116 380-400V Undervoltage trip (internal mount) Voltage trips q GV3 GV2AE11 Shunt trip (internal mount) 440V 60 Hz 110-127V 50 Hz 120-127V 60 Hz 220-240V 50 Hz 240-277V 60 Hz 380-415V 50 Hz 480V 60 Hz 110-127V 50 Hz 120-127V 60 Hz 220-240V 50 Hz 240-277V 60 Hz 380-415V 50 Hz 480V 60 Hz GV2AS385 52.00 GV3B11 52.00 GV3B22 52.00 GV3B38 52.00 GV3D11 52.00 GV3D22 52.00 GV3D38 52.00 Characteristics Sold in lots of N.O. or N.C. c 10 GV2AE1 $14.00 N.O. + N.C. 10 GV2AE11 23.00 N.O. + N.O. 10 GV2AE20 23.00 N.O. + N.C. 1 GV2AN11 23.00 N.O. + N.O. 1 GV2AN20 23.00 N.O. (fault) + N.O. (aux.) 1 GV2AD1010 35.00 N.O. (fault) + N.C. (aux.) 1 GV2AD1001 35.00 N.C. (fault) + N.O. (aux.) 1 GV2AD0110 35.00 N.C. (fault) + N.C. (aux.) 1 GV2AD0101 35.00 SPDT 1 GV2AM11 23.00 N.O. + N.C. 1 GV1AO1 23.00 N.O. + N.O. 1 GV1AO2 23.00 N.O. + N.O. + N.C. 1 GV1AO3 35.00 N.O. + N.O. + N.O. 1 GV1AO5 35.00 N.O. + N.O. + 2 Term. connect. 1 GV1AO6 26.00 N.O. + N.C. + 2 Term. connect. 1 GV1AO7 26.00 N.C. 1 GV3AO8 23.00 N.O. 1 GV3AO9 23.00 Mounting Front mount (1 block per device) Instantaneous auxiliary contact GV2 Side (up to 2 blocks on LH side of starter) GV2AD0101 Fault signaling contact + instantaneous auxiliary contact GV2 Short-circuit signaling contact GV2 Side mount a (1 block on LH side of starter) Side mount (1 block on LH side of starter) Instantaneous auxiliary contact GV3 Fault signaling contact GV3 Side mount (1 block per device) internal mount q (1 block per device) Catalog Number Price 15 Description IEC STYLE CONTACTORS AND STARTERS Auxiliary Contacts c Choice of N.C. or N.O. contact operation depending on which way the block is mounted. a The GV2-AD is always mounted next to the starter. q One trip or one fault signaling can be fitted per GV3. Voltage Trips - Technical Data (GV2-AU, GV2-AS, GV3-B, GV3-D) GV2AN11 Rated Voltage - 660Vac Model Inrush Sealed Pick-Up Voltage Drop-Out Voltage Operating timef GV2-AU 12 VA / 8 W 3.5 VA / 1.1 W 0.8 to 1.1 0.35 to 0.7 10 to 15 ms GV2-AS 14 VA / 10.5 W 5 VA / 1.6 W 0.7 to 1.1 0.2 to 0.75 10 to 15 ms GV3-B 12 VA / 7 W 7 VA / 2.5 W 0.8 to 1.1 0.7 to 0.35 10 ms GV3-D 12 VA / 7 W 7 VA / 2.5 W 0.8 to 1.1 0.7 15 ms f From the loss of voltage at the trip terminals to the opening of the starter contacts. For additional information, reference catalog number 2520CT9501R6/97 or D-Fax™ number 1620, 2411, 2439. 3/00 I11 Discount Schedule © 2000 Square D All Rights Reserved 15-55 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com Accessories Manual Starter and Protector GV2: Mounting Accessories Description Common mounting plate Adapter plate Combination block 7.5 mm compensation plate GV2AK00 Standar d Pack c Application For GV2 plus any 3-pole LC1D09 thru LC1D25 contactor. (supplied with GV1G02 connector) For screw mounting of GV2M Interconnect for GV2 plus any 3-pole LC1K or LP1K contactor To allow mounting of GV2M and GV2P on a common bus bar 1 10 10 10 Catalog Number Price Each GK2AF01 GV2AF02 GV2AF01 GV1F03 $14.00 4.50 9.00 3.50 Catalog Number Price Each GV2G245 GV2G254 GV2G272 GV2G354 GV2G445 GV2G454 GV2G472 GV2G554 $15.00 15.00 15.00 18.50 22.00 22.00 22.00 22.00 GV2: Cabling Accessories – Bus Bars Description Application Pitch 45 54 72 54 45 54 72 54 For feeding 2 GV2 starters 3-Pole, 63A Bus Bar For feeding 3 GV2 starters For feeding 4 GV2 starters GV2AF01 For feeding 5 GV2 starters Standard Pack c 1 1 1 1 1 1 1 1 GV2: Other Cabling Accessories Description Terminal blocks Protective end cover 3-pole flexible connector 3-pole flexible connector Conduit adapter IEC STYLE CONTACTORS AND STARTERS GV1G02 Application Top feed for use with bus bars Bottom feed, to be used with bus bars; can be fitted with GV1L3 current limiter To cover unused bus bar outlets For connecting a GV2 to an LC1D09 through D25 contactor For connecting a GV2 to an LP1D09 through D25 contactor Standar Catalog d Pack c Number 1 GV1G09 Price Each $22.00 1 GV2G05 22.00 5 10 10 1 GV1G10 GV1G02 GV1REQ3369 GV2AK1 2.30 9.20 9.20 10.40 GV2/GV3: Other Accessories Description Application Visible isolation block - GV2P Current limiter - GV2M Sealing kit - GV2M Locking attachment - GV3M Through-Door operator GV2P Front mount, 3 pole-visible isolation on incoming side of GV2P Increases interrupt capacity when attached to GV2M To prevent tampering with the thermal trip setting Required for padlocking of GV3M For operating GV2P through enclosure door (red handle, yellow legend plate) Standar d Pack c 1 1 1 5 1 Catalog Number GV2AK00 GV1L3 GV2V02 GV1V02 Price Each $46.00 75.00 5.80 5.80 GV2AP02 87.00 GV2/GV3 Enclosures Description Mounting GV2AF02 Surface mount Enclosures for GV2M with or without accessories (maximum of 1 accessory on right and left) Enclosures for GV3M with or without accessories Flush mount Flush mount reduced width (max. of 1 accessory on right) Surface mount Rating Type 1, IP41 Type 12, IP55 Type 1, IP41 Type 12, IP55 Type 1, IP41 Type 12, IP55 Type 1 UL listed Catalog Number GV2MC01 GV2MC02 GV2MP01 GV2MP02 GV2MP03 GV2MP04 Price Each $ 35.00 50.00 23.00 35.00 21.00 32.00 GV3CE01 173.00 15 GV2 Enclosures Accessories Description Type Padlocking device for GV2-M (when padlocked, starter is automatically in Off position) Spring return GK2AF01 Mushroom head stop pushbutton (40 mm, red) f Sealing kit Neon indicator light GV1G09 Key release (Ronis key no. 455) Turn to Release Latching / Padlockable Turn to Relaese For enclosures GV2-MC01 and GV2-MP01 110V, Green 110V, Red 110V, Orange 110V, White 220/240V, Green 220/240V, Red 220/240V, Orange 220/240V, White 380/440V, Green 380/440V, Red 380/440V, Orange 380/440V, White Latching Standard Pack c Catalog Number 1 GV2V01 1 1 1 1 10 10 10 10 10 10 10 10 10 10 10 10 10 GV2K011 GV2K021 GV2K031 GV2K04 GV2E01 GV2SN13 GV2SN14 GV2SN15 GV2SN17 GV2SN23 GV2SN24 GV2SN25 GV2SN27 GV2SN33 GV2SN34 GV2SN35 GV2SN37 Price Each $17.13 23.10 67.00 67.00 33.50 11.60 17.30 17.30 17.30 17.30 17.30 17.30 17.30 17.30 17.30 17.30 17.30 17.30 c Orders must specify multiples of quantities listed. f Supplied with IP55 sealing kit. For additional information, reference catalog number 2520CT9501R6/97 or D-Fax™ number 1620, 2411, 2439. 15-56 © 2000 Square D All Rights Reserved I11 Discount Schedule 3/00 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com Approximate Dimensions Manual Starter and Protector Type 2 Coordinated Starters IEC Standard 947-4-1 defines Type 2 Coordination as a level of protection which assures that motor starter contacts will not be welded following a short circuit. Proper combination of GV2P manual motor starters with LC1D contactors can yield a Type 2 Coordinated installation. Refer to the table below for selection. 3-phase HP rating Manual starter Contactor Max. available fault current (kA) – GV2P02 LC1D09 50 – GV2P03 LC1D09 50 – – GV2P04 LC1D09 50 – – 0.5 GV2P05 LC1D09 50 – – 0.75 GV2P06 LC1D09 50 0.5 0.5 1 GV2P07 LC1D09 50 0.75 1 2 GV2P08 LC1D09 50 1.5 1.5 3 GV2P10 LC1D09 50 2 3 5 GV2P14 LC1D09 50 3 3 10 GV2P16 LC1D18 10 f 5 5 10 GV2P20 LC1D18 10 f 5 7.5 15 GV2P21 LC1D25 6f 5 7.5 15 GV2P22 LC1D25 6f 10 10 30 GV3M40 LC1D40 8 20 20 40 GV3M63 LC1D80 8 200 230V 460V – – – – – f With use of additional GV1L3 current limiter, availble fault current may be be Increased to 50 KA. GV2M GV2AD, AM, AN, AU, AS, AX Mounting of GV2M GV2AE On 35 mm rail C = 78.5 mm (3.09") on AM1DP200 (35 x 7.5) C = 86 mm (3.39") on AM1DE200, ED200 (35 x 15) GV2AD, AM, AN, AU, AS, AX Block GV2AD, AM, AN Block GV2AU, AS, AX Mounting of GV2P GV2AK00 14 98 3.86 = 26 1.02 15 .59 50 1.97 82 3.23 44.5 1.75 44.5 1.75 45 1.77 61 2.40 89 3.50 = 32 1.26 .55 On 35 mm rail C = 98.5 mm (3.88") on AM1DP200 (35 x 7.5) C = 106 mm (4.17") on AM1DE200, ED200 (35 x 15) c 9.3 .37 9.3 18 .71 .37 81(1) 3.19 15 GV2P c 84 3.31 44.5 1.75 18 .71 44.5 1.75 16 44 .63 1.73 11 66 2.60 .43 9.3 .37 81(1) 3.19 IEC STYLE CONTACTORS AND STARTERS 44.5 1.75 9.3 .37 = 89 3.5 45 1.77 44.5 1.75 = 15 .59 10 .39 Block GV2AD, AM, AN Block GV2AU, AS, AX 13.5 .53 44.5 1.75 For additional information, reference catalog number 2520CT9501R6/97 or D-Fax™ number 1620, 2411, 2439. 3/00 © 2000 Square D All Rights Reserved 15-57 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com Approximate Dimensions Manual Starter and Protector GV3 Manual Starter and Protector 17.3 .68 GV3 CE01 Enclosure 20 .79 2 x .16 2x4 150 5.90 With GV1 AO• 181 7.13 102.3 4.03 75 2.95 5.5 .22 21.2 .83 61.2 2.41 113 4.45 4 x 7.7 4 x .30 154.4 6.08 70.4 2.77 105 4.13 (1) 1 x .83 in (21 mm) and 1 x 1.48 in (37.5 mm) Knockout Flush mounting enclosure GV2MP0• (bracket cut-out) = Surface mounting enclosure GV2MC0k (1) 195 7.68 312 12.28 45 1.77 70 2.76 100 to 110 3.94 to 4.33 120 4.72 4.5 .18 84 3.31 93 3.66 = = b = GV2 (1) 4 knock-outs for 16 mm plastic cable glands or n˚16 conduit. GV2M with GV2AF01 and LC1K 15 = 71 2.8 92.8 3.65 b (mm/in.) b1 mm IN mm MP01, MP02 5.51 140 5.00 127 MP03, MP04 5.24 133 4.61 117 GV2M with GV2AF01 and LC2K 79 3.11 Adapter plate GK2AF01 90 3.54 24 .94 9.5 .37 5 .2 Ø5.5 .22 45 1.77 35 1.38 45 55 1.77 135 2.17 5.31 6.0 152 6.0 152 45 1.77 6.5 0.25 IN 35 1.38 IEC STYLE CONTACTORS AND STARTERS GV2 M with GK2AF01 and LC1K dimensions in mm 93.5 3.68 106.5 4.19 84 3.31 105±5 4.13±.2 = 1...6 /0.04...0.24 13 0.51 = 130 5.12 147 5.79 b1 = (1) 2xØ5.3x6.3 54 2.13 Dimensions in mm over inches. For additional information, reference catalog number 2520CT9501R6/97 or D-Fax™ number 1620, 2411, 2439. 15-58 © 2000 Square D All Rights Reserved 3/00 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com Approximate Dimensions Manual Starter and Protector GV2M on panel with GV2AF02 adapter plate 53 2.1 = 1.5...5 /0.06...0.20 min.=150 max.=290 5.91 5.2 0.21 = 11.42 4.2 .17 = 54 2.13 80 3.15 39 1.54 35 1.38 13 35 0.51 1.38 = Sets of busbars with termihnal block GV1G09 Sets of busbars GV2G445, GV2G454, GV2G472 with terminal block GV2G05 a l Sets of busbars GV2G245, GV2G254, GV2G272 l 1.2 30 p 2.5 63 .71 18 .12 3 Ø43 1.7 50/60 = = 65 2.56 7 .276 4xØ3.5 0.14 7.5mm height compensation plate GV1F03 1.97/2.36 Door cut-out 54 2.13 Mounting external operator GV2AP0k 1.8 45 I P 7.0" (179mm) 1.8" (45mm) GV2G245 (0.08 x 1.8"/2 x 45mm) (0.16 x 2.1"/4 x 54mm) 8.1 " (206mm) 2.1 "(54mm) GV2G254 (0.08 x 2.1"/2 x 54mm) 3.9" (98mm) (0.16 x 1.8"/4 x 45mm) 10.2" (260mm) 2.8" (72mm) GV2G272 (0.08 x 2.8"/2 x 72mm) 4.6" (116mm) GV2G445 (0.16 x 1.8 "/4 x 45mm) GV2G454 GV2G472 I 3.5" (89mm) 5 6 7 8 GV2G445 8.8" (224mm) 10.6" (269mm) 12.4" (314mm) 14.1" (359mm) GV2G454 10.2" (260mm) 12.4" (314mm) 14.4" (368mm) 16.6" (422mm) GV2G472 13.1" (332mm) 15.9" (404mm) 18.7" (476mm) 21.6" (548mm) Sets of busbars GV2G554 IEC STYLE CONTACTORS AND STARTERS a No. of taps Set of busbars GV2G354 a l p 2.5 63 .71 18 .12 3 3/00 15 1.8 45 © 2000 Square D All Rights Reserved 15-59 Courtesy of Steven Engineering , Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com