Plasma Science and Technology, Vol.16, No.12, Dec. 2014 On the Sequential Control of ITER Poloidal Field Converters for Reactive Power Reduction∗ YUAN Hongwen (袁红文)1 , FU Peng (傅鹏)1 , GAO Ge (高格)1 , HUANG Liansheng (黄连生)1 , SONG Zhiquan (宋执权)1 , HE Shiying (何诗英)1 , WU Yanan (吴亚楠)1 , DONG Lin (董琳)2 , WANG Min (王敏)2 , FANG Tongzhen (房同珍)2 1 2 Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031, China China International Nuclear Fusion Energy Program Execution Center, Beijing 100862, China Abstract Sequential control applied to the International Thermonuclear Experimental Reactor (ITER) poloidal field converter system for the purpose of reactive power reduction is the subject of this investigation. Due to the inherent characteristics of thyristor-based phase-controlled converter, the poloidal field converter system consumes a huge amount of reactive power from the grid, which subsequently results in a voltage drop at the 66 kV busbar if no measure is taken. The installation of a static var compensator rated for 750 MVar at the 66 kV busbar is an essential way to compensate reactive power to the grid, which is the most effective measure to solve the problem. However, sequential control of the multi-series converters provides an additional method to improve the natural power factor and thus alleviate the pressure of reactive power demand of the converter system without any additional cost. In the present paper, by comparing with the symmetrical control technique, the advantage of sequential control in reactive power consumption is highlighted. Simulation results based on SIMULINK are found in agreement with the theoretical analysis. Keywords: sequential control, power diagram, poloidal field converter, ITER PACS: 84.70.+p DOI: 10.1088/1009-0630/16/12/11 (Some figures may appear in colour only in the online journal) 1 Introduction voltage output in this period. To solve this problem, a set of static var compensator (STATCOM) [6] rated for 750 MVA is installed at the 66 kV busbar to provide the required reactive power to the grid. Sequential control [7−10] of the multi-series converters is also an effective method to improve the natural power factor of ITER PF converters thus to alleviate the pressure of reactive power demand from the grid. It plays a supplementary role in improving the performance of the converter system without adding any cost. This paper mainly describes the principle of the sequential control strategy for more than one converter module in a series. Simulations based on SIMULINK are performed to verify the theoretical analysis. International Thermonuclear Experimental Reactor (ITER) [1] is a scientific and engineering project under construction in the south of France in order to demonstrate the feasibility of fusion energy for peaceful uses. ITER poloidal field (PF) converter system [2−4] , as a subsystem of the ITER machine, is of significant importance for plasma control in vertical and horizontal directions. There are six PF superconducting coils embedded in the ITER machine that are fed by 16 sets of converter modules, each of which is designed to produce DC voltage and DC current rated for ±1.05 kV /±55 kA. The requirement and assembly pattern are shown in Table 1, in which it is indicated that PF1 and PF6 are respectively supplied by two converter modules in a series, and PF2-PF5 respectively by three in a series. Due to the inherent characteristic of thyristor phase-controlled converters, a huge amount of reactive power [5] is required by the PF converter system during normal operation, especially at the flap top phase of plasma current because of the high current and low ∗ supported Table 1. Coils PF1 PF2 PF3 PF4 PF5 PF6 Vground =12 kV ITER PF circuit requirement Rated voltage (kV) ±2.10 ±3.15 ±3.15 ±3.15 ±3.15 ±2.10 Number of converter units in series 2 3 3 3 3 2 Idc = 55 kA by International Cooperation Project of Ministry of Science and Technology of China (4.1.P2.CN.01/1A) 1147 Plasma Science and Technology, Vol.16, No.12, Dec. 2014 2 2.1 Principle of sequential control Two converters in a series The series connection of two six-pulse converter modules is shown in Fig. 1. Vtotal is the total reference voltage obtained from the master controller. V1 , V2 represents the reference voltage for converter modules #1 and #2, respectively. Ud1 and Ud2 are the output voltages of the converter modules; Ud is the total output voltage. Each converter is supplied by one single transformer. Fig. 2 illustrates the principle of the symmetrical and sequential control method for two six-pulse converters in a series upon the reactive power consumption. Fig.1 Two converter modules in series Consider ideal conditions by ignoring the commutation overlap angle brought by leakage inductance of converter transformer. In the symmetrical case, to output the required dc voltage, each six-pulse converter shares half of the total reference voltage. V1 = V2 = Vtotal = Vd0 cos α, 2 Vtotal = 2 × Vd0 cos α, (1) (2) where, Vd0 is the ideal no-load voltage at the DC side; α is the firing angle. If the rated capacity of a single converter is SN , the reactive power of each six-pulse converter is, Q1 = Q2 = Qtotal = SN sin α, 2 Qtotal = 2 × SN sin α. (3) (4) The power diagram of symmetrical control mode is shown in Fig. 2(a) and (c), in which α1 = α2 = α. Semicircle AB indicates the reactive power demand. When Vtotal =0, the reactive power consumption reaches the maximum, i.e. Qp.u. =1, because α1 = α2 = α=90◦ . In sequential control mode, one of the six-pulse converters will be fully advanced or fully retarded, and the other one provides the rest of the reference voltage. Two cases are analyzed, as shown in Fig. 2(b) and (d). Fig.2 Power diagrams of a two-converter in a series Case 1: Vtotal > 0 V1 = Vd0 , (5) V2 = Vtotal − V1 . 1148 YUAN Hongwen et al.: On the Sequential Control of ITER Poloidal Field Converters Thus, α1 = 0◦ , −V1 α2 = cos−1 ( Vtotal ). Vd0 (6) Case 2: Vtotal < 0 V1 = Vtotal − V2 , (7) V2 = −Vd0 . Thus, −V2 α1 = cos−1 ( Vtotal ), Vd0 (8) Fig.3 Voltage allocation method of sequential control for the two-converter in a series α2 = 180◦ . Once the firing angle of a six-pulse converter module is fully advanced or fully retarded [9] , it means that this converter will not consume reactive power, only consume or regenerate active power from or to the grid. The power diagram of the reactive power consumption is shown in Fig. 2(b) and (d). Semicircles AO and OB indicate the reactive power demand with sequential control. Compared to that of symmetrical control, the reactive power demand is greatly reduced, especially when Vtotal =0, the reactive power consumption reaches the minimum, i.e. Qp.u. = 0. In practical cases, leakage inductance exists in the converter transformer. If the impact of factors such as commutation overlap angle and load current on the reactive power is considered, the reactive power consumption of each six-pulse converter will be, Fig.4 P &Q map of two six-pulse converters in a series with sequential control (Id = IdN ) 2.2 cos αi + cos(αi + γi ) Qi = Ud0 Id tan cos−1 2 Three converters in series The topology of three six-pulse converters in a series is shown in Fig. 5. The total reference voltage is allocated to the three converter modules. V1 , V2 , and V3 represent reference voltages for converter modules #1-#3, respectively. Ud1 , Ud2 , and Ud3 are the output voltages of the converter modules. cos αi + cos(αi + γi ) n o2 , 2 sin(2αi +2γi )−sin 2αi −2γi [cos αi + cos(αi + γi )] + 2[cos αi −cos(αi +γi )] r (9) where, i=1, 2, which represents the two six-pulse converters in a series; Qi is the reactive power consumption, αi and γi are respectively the firing angle and the commutation overlap angle; Id is the load current. The total reactive power consumption is the sum of Q1 and Q2 , Qtotal = Q1 + Q2 . (10) The range of the firing angle is also limited by different factors, such as converter transformer impedance, commutation overlap angle and load current [10] , so the six-pulse converter modules are not allowed to be triggered with a firing angle of 0◦ or 180◦ . According to the design requirement of the ITER PF converter system, each converter module is anticipated to output dc voltage rated for ±1.05 kV. In this way, the voltage allocation principle of sequential control is illustrated in Fig. 3. The reactive power diagram is shown in Fig. 4 when the load current is equal to the rated value. Fig.5 Three converter modules in a series For convenience of analysis, the impact of converter transformer inductance is neglected; in a symmetrical control case, each converter module shares 1/3 of the 1149 Plasma Science and Technology, Vol.16, No.12, Dec. 2014 total reference voltage. Thus, Vtotal V1 = V 2 = V3 = = Vd0 cos α, 3 (11) Vtotal = 3 × Vd0 cos α. (12) α1 = α2 = α3 = α. (13) α1 = α2 = 0◦ , 1 −V2 α3 = cos−1 ( VtotalV−V ). d0 Case 2: −1/3 < Vtotal < 1/3 Thus, The reactive power consumption of each six-pulse converter is, Q1 = Q2 = Q3 = Qtotal = SN sin α, 3 Qtotal = 3 × SN sin α. V1 = Vd0 , V2 = Vtotal − V1 − V3 , V3 = −Vd0 . (18) α1 = 0◦ , 1 −V3 α2 = cos−1 ( VtotalV−V ), d0 ◦ α3 = −180 . (19) Thus, (14) (15) Case 3: Vtotal < −1/3 Fig. 6 illustrates the principle of the symmetrical and sequential control method for three six-pulse converters in a series upon the reactive power consumption. The power diagram of three converter modules in symmetrical control mode is shown in Fig. 6(a)-(c). Semicircle AB indicates the reactive power demand. When Vtotal =0, the reactive power consumption reaches the maximum, i.e. Qp.u. = 1, because at this moment, α1 = α2 = α=90◦ . In sequential control mode, two of the three six-pulse converters will be fully advanced or fully retarded so as to reduce the reactive power consumption. As shown in Fig. 6(b), (d), (f), semicircles AC, CB, BA indicate the power diagrams of three series converters in sequential control mode. Case 1: Vtotal > 1/3 V1 = Vtotal − V2 − V3 , V2 = −Vd0 , V3 = −Vd0 . (20) 2 −V3 α1 = cos−1 ( VtotalV−V ), d0 ◦ α2 = −180 , α3 = −180◦ . (21) Thus, In practical cases, the impact of factors such as the commutation overlap angle and the load current on the reactive power consumption should be considered, so the range of firing angle is limited so that the six-pulse converter modules are not allowed to be triggered with firing angle of 0◦ or 180◦ . With Eq. (9), the reactive power consumption could be calculated. The total reactive power is the sum of Q1 , Q2 and Q3 . V1 = V2 = Vd0 , (16) Qtotal = Q1 + Q2 + Q3 . V3 = Vtotal − V1 − V2 . Fig.6 (17) Power diagrams of three-converter in a series 1150 (22) YUAN Hongwen et al.: On the Sequential Control of ITER Poloidal Field Converters The voltage allocation principle of sequential control is shown in Fig. 7. Based on Eq. (22), the reactive power diagram is illustrated in Fig. 8. Fig.9 Schematic diagram of model for simulation Fig.7 Voltage allocation method of sequential control for three-converter in a series Fig.8 P &Q map of three six-pulse converters in a series with sequential control (Id =IdN ) 3 Simulation results The schematic diagram of the simulation model of three series converter units is shown in Fig. 9. Simulations are performed based on SIMULINK to verify the effectiveness of sequential control applied to multiseries converters for the purpose of reducing the reactive power consumption of the converter system. In the simulation, the load current is replaced by a 27.5 kA DC current source, which is the rated value of ITER PF converters. The reactive power consumption is measured at the 66 kV busbar where the fundamental waveform is easier to be defined. The measured value mainly represents the fundamental waveform reactive power. When the simulation is performed, the reference voltage varies from −3.15 kV to 3.15 kV. In the case of two series converters being simulated, the reference voltage varies from −2.1 kV to 2.1 kV. The voltage allocation method is described above. Meanwhile, symmetrical control simulations are also made for a sharp contrast with sequential control. From the simulation results, as illustrated in Fig. 10, it is obviously observed that, in symmetrical control mode, the reactive power consumption reaches maximum when the active power consumption approaches zero. On the contrary, reactive power consumption be- (a) Two series converter modules with symmetric control, (b) Two series converter modules with sequential control, (c) Three series converter modules with symmetric control, (d) Three series converter modules with sequential control. Fig.10 Simulation results in the type of P &Q map 1151 Plasma Science and Technology, Vol.16, No.12, Dec. 2014 5 comes much lower in the case of sequential control. For two six-pulse converters in a series, in symmetric control mode, the peak reactive power is as much as 82 MVar; whereas in sequential control mode, the value is 55 MVar, about 25 MVA reactive power being saved. In the case of three six-pulse converters in a series, the reactive power consumption is respectively 120 MVar and 95 MVar when active power approaches zero. These results subsequently demonstrate the great advantage of sequential control in improving the natural factor of multi-series converters, thus reducing reactive power consumption. The views and opinions expressed herein do not necessarily reflect those of the ITER organization. Acknowledgments The authors also would like to express gratitude to the staff of ASIPP for their helpful discussions. References 1 In addition, it is necessary to note that the firing angle is limited by many factors such as the leakage inductance of transformer and stray parameters at the ac busbar, which ultimately results in a commutation overlap angle that means the firing angle cannot open to 180◦ . In the ITER case, the range of the firing angle of the PF converter under rated condition is (15◦ -135◦ ), which should be taken into account in the evaluation of the performance of sequential control. 4 Disclaimer 2 3 4 5 Conclusion 6 Compared to symmetrical control, sequential control effectively reduces the reactive power consumption without any additional cost. The key point of sequential control is to allocate the reference voltage obtained from the master controller to the series converter modules in a reasonable way. 7 The effect of sequential control is subjected to some practical restrictions of normal operation, such as the range of firing angle, which is limited by converter transformer impedance, the commutation overlap angle and the load current. In that case, the firing angle of thyrister the converter could not be fully advanced or fully retarded. Based on the design requirement of the ITER PF converter system and limitation of the firing angle, a sequential control strategy is proposed. Using this method, as much as 28.8% reactive power consumption can be saved. The theoretical analysis and simulation results are found in agreement, which indicates the advantages of sequential control in reducing reactive power consumption. 8 9 10 Shimada M, Campbell D J, Mukhovatov V, et al. 2007, Nuclear Fusion, 47: S1 Fu Peng, Gao Ge, Song Zhiquan, et al. 2008, Fusion Science and Technology, 54: 1003 Fu Peng, Liu Zhengzhi, Xu Jia, et al. 2002, Fusion Science and Technology, 42: 155 Benfatto I, Mondino P L, RoshZhi A, et al. 1995, AC/DC Converters for the ITER poloidal field system. Proc. of the 16th SOFE, Champain, IL, USA Xu L, Sheng Z, Fu P, et al. 2010, The Reactive Power Compensation and Harmonic Filtering and the Overvoltage Analysis of the ITER Power Supply System. Twenty-Fifth Annual IEEE Applied Power Electronics Conference and Exposition-APEC , Palm Springs, CA Mankani A D, Benfatto I, Tao J, et al. 2011, The ITER Reactive Power Compensation and Harmonic Filtering (RPC & HF) System: Stability & Performance. IEEE 24th Symposium on Fusion Engineering, Chicago, IL, USA Gaio E, Piovan R, Toigo V, et al. 1997, Bypass Operation of the ITER AC/DC Converter for Reactive Power Reduction, Fusion Engineering. 17th IEEE/NPSS Symposium, San Diego, California Neumeyer C, Benfatto I, Hourtoule J, et al. 2013, ITER Power Supply Innovations and Advances. IEEE 25th Symposium on Fusion Engineering (SOFE), San Francisco, CA Heo Hye-Seong, Park Ki-Won, Jeong In-Chol, et al. Sequential Control of Small-scaled ITER Power Supply for Reactive Power Compensation. IEEE International Conference on Industrial Technology (ICIT), Viña Delmar Subhas Mukhopadhyay. 1978, IEEE Transaction on Industry Applications. IA-14: 594 (Manuscript received 17 February 2014) (Manuscript accepted 25 March 2014) E-mail address of YUAN Hongwen: yhw@ipp.ac.cn 1152