Wide band-gap Power Semiconductor Devices Silicon Carbide for Power Semiconductor Devices Philippe Godignon Centro Nacional de Microelectrónica, CNM CNM-CSIC, Campus Universidad Autónoma de Barcelona, 08193 Bellaterra, Barcelona, Spain SAAIE’06, Gijón , 15th September 2006 1 Wide band-gap Power Semiconductor Devices Outline • Introduction • SiC properties • 10V-300V: SiC or Si • 300V-3500V : Unipolar devices: • > 3500V: Bipolar devices ? • Future Trends SAAIE’06, Gijón , 15th September 2006 2 Wide band-gap Power Semiconductor Devices Introduction What is Driving Future Power Electronics? • Power electronics holds the key to annual energy savings of around $400 billion! • Lightweight, high performance products such as mobile computing, home entertainment and power tools • High efficiency, high power density electric drives in products such as air conditioning • Proliferation of automotive and aerospace electronic systems • Increased use of power electronics in transmission and distribution systems • Energy storage systems • … SAAIE’06, Gijón , 15th September 2006 3 Wide band-gap Power Semiconductor Devices • • • • • • Introduction Increased power densities Lower electromagnetic emissions Plug-and-go systems Extreme operating environments Higher levels of integration Lower cost Moore law for power devices: Doubling frequency and power density every 4.5 years SAAIE’06, Gijón , 15th September 2006 4 Wide band-gap Power Semiconductor Devices Introduction Why SIC ? • Si devices are generally limited to operation at junction temperatures in the range of 200ºC. • Si power devices not suitable at very high frequencies. • SiC, GaN and Diamond offer the potential to overcome both the temperature, frequency and power management limitations of Si. • At present, SiC is considered to have the best trade-off between properties and commercial maturity with considerable potential for both HTE and high power devices. SAAIE’06, Gijón , 15th September 2006 5 Introduction Wide band-gap Power Semiconductor Devices Why SIC ? Physical properties of various semiconductors for power devices Material Eg (eV) @300K (cm²/V.s) µn (cm²/V.s) µp vsat (cm/s) Ec (V/cm ) (W/cm.K) εr Si 1.12 1450 450 107 3×105 1.3 11.7 GaAs 1.4 8500 400 2 × 107 4×105 0.54 12.9 3C – SiC 2.3 1000 45 2.5 × 107 2 × 106 5 9.6 6H – SiC 2.9 415 90 2 × 107 2.5 × 106 5 9.7 4H - SiC 3.2 950 115 2 × 107 3 × 106 5 10 GaN 3.39 1000 350 2 × 107 5 × 106 1.3 8.9 GaP 2.26 250 150 107 1.1 11.1 Diamond 5.6 2200 1800 5.6 × 107 20 5.7 3 × 107 λ SAAIE’06, Gijón , 15th September 2006 6 Introduction Wide band-gap Power Semiconductor Devices Why SIC ? Physical properties of various semiconductors for power devices Material Eg (eV) @300K (cm²/V.s) µn (cm²/V.s) µp vsat (cm/s) Ec (V/cm ) (W/cm.K) εr Si 1.12 1450 450 107 3×105 1.3 11.7 GaAs 1.4 8500 400 2 × 107 4×105 0.54 12.9 3C – SiC 2.3 1000 45 2.5 × 107 2 × 106 5 9.6 6H – SiC 2.9 415 90 2 × 107 2.5 × 106 5 9.7 4H - SiC 3.2 950 115 2 × 107 3 × 106 5 10 GaN 3.39 1000 350 2 × 107 5 × 106 1.3 8.9 GaP 2.26 250 150 107 1.1 11.1 Diamond 5.6 2200 1800 5.6 × 107 20 5.7 3 × 107 λ SAAIE’06, Gijón , 15th September 2006 7 Introduction Wide band-gap Power Semiconductor Devices Why SIC ? Physical properties of various semiconductors for power devices Material Eg (eV) @300K (cm²/V.s) µn (cm²/V.s) µp vsat (cm/s) Ec (V/cm ) (W/cm.K) εr Si 1.12 1450 450 107 3×105 1.3 11.7 GaAs 1.4 8500 400 2 × 107 4×105 0.54 12.9 3C – SiC 2.3 1000 45 2.5 × 107 2 × 106 5 9.6 6H – SiC 2.9 415 90 2 × 107 2.5 × 106 5 9.7 4H - SiC 3.2 950 115 2 × 107 3 × 106 5 10 GaN 3.39 1000 350 2 × 107 5 × 106 1.3 8.9 GaP 2.26 250 150 107 1.1 11.1 Diamond 5.6 2200 1800 5.6 × 107 20 5.7 3 × 107 λ SAAIE’06, Gijón , 15th September 2006 8 Introduction Wide band-gap Power Semiconductor Devices SiC xFET SiThyristor Potential of the CoolMOS Technology Si- IGBT (low loss) 50 Blocking voltage 1000 V Chipsize Current (A) 40 30 spec. Resistance achieved with Infineon VJFET (fast topology) 2004 1 cm2 Losses at 50A Si-MOSFET P=UxI 20 500W 10 200W 75W 0 1 2 Voltage (V) 3 4 5 50W 25W SAAIE’06, Gijón , 15th September 2006 9 Introduction Specific on-resistance (mOhmcm2) Wide band-gap Power Semiconductor Devices 1000 SIAFET (Kansai/Cree) SIAFET (Kansai/Cree) DMOSFET (Cree) DMOSFET (Cree) TI-JFET (Rutgers) SEMOSFET (Kansai/Cree) trench MOSFET (Purdue) SEJFET (Kansai/Cree) trench MOSFET (Purdue) VJFET (Siemens) DMOSFET (Siemens) DMOSFET (Siemens) TI-JFET (Rutgers) 100 trench ACCUFET (Purdue) 10 VJFET (Siemens) VJFET (Siemens) trench ACCUFET (DENSO) 4H-SiC limit Si limit 1 100 TI-JFET (Rutgers) 1000 V BR 10000 (V) SAAIE’06, Gijón , 15th September 2006 10 Introduction Wide band-gap Power Semiconductor Devices SiC Material • Achievements in SiC bulk material growth and in SiC process technology. − 3” SiC wafers with very low micropipe density (0.75 cm-2) available in the market → high yield manufacturing process of large area SiC power devices. − 4” SiC wafers are already in the market and it is expected that the very low micropipe density target will be achieved soon. − 6” SiC wafers in 2008 • GaN: 2” wafers (poor quality, high cost) Diamond: 1cm x 1cm samples SAAIE’06, Gijón , 15th September 2006 11 Wide band-gap Power Semiconductor Devices Wafer ∅ 75 mm CNM large area diodes 2.56 < diodes area < 25 mm2 Introduction Wafer ∅ 75 mm SiCED-Infineon commercial JFETs 1 < JFETs area < 1.25 mm2 SAAIE’06, Gijón , 15th September 2006 12 Introduction Wide band-gap Power Semiconductor Devices Commercially available SiC devices and testing samples Schottky diodes, MESFETs Schottky diodes JFETs testing samples JFETs and hybrid cascode testing samples Advanced R&D programs DENSO Kansai Electric Power (Kepco) Acreo Rockwell United Silicon Carbide Inc SAAIE’06, Gijón , 15th September 2006 13 Introduction Wide band-gap Power Semiconductor Devices Si power devices 10V – 200V : Schottky, MOSFET 300V-1000V: PiN MOSFET/CoolMOS IGBT 1200V – 6500V PiN IGBT GTO > 6500V Fast switching Gate control High current Serie connections SAAIE’06, Gijón , 15th September 2006 14 Wide band-gap Power Semiconductor Devices Unipolar devices: 10V-200V Low voltage range: 10V -200V SAAIE’06, Gijón , 15th September 2006 15 Wide band-gap Power Semiconductor Devices Unipolar devices: 10V-200V • Difficult to compete with Si • High temperature applications could be covered by SOI • High power - high frequency RF devices in SiC and GaN • Low on resistance GaN switch SAAIE’06, Gijón , 15th September 2006 16 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices Medium voltage range: 300V – 3500V • SMPS • Motor integrated drives • Hybrid cars (300-500V – 250C) • More electric aircraft (270-800V – 300C) • Space power applications SiC Unipolar devices SAAIE’06, Gijón , 15th September 2006 17 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices SiC Schottky Diodes • SiC SBDs commercially available since 2001. They range from the initial 300 V-10 A and 600 V- 6 A to 20 A and recently 1.2 kV. • SBDs can be advantageously applied for blocking voltages up to 3.5kV. • Large area 3.5 kV – 10/20A SBDs demonstrated at CNM The 25 mm2 SBDs exhibit a leakage current of 100 µA @ 2 kV. Manufac-turer VBR IN IR Vf CREE 600V 1200V 1200V 10A 5A 20A 2V@175ºC 2.6V@150ºC 2.5V@150ºC 100uA 100uA 20uA Infineon 300V 600V 600V 10A 4A, 16A 1.5V@150ºC 2V@150ºC 1.7V@150ºC 20uA 4uA 10uA Microsemi 200V600V 1A 4A 1.6V@25ºC 1.7V@25ºC 20uA 20uA SAAIE’06, Gijón , 15th September 2006 18 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices 300 3 Current (A) HT package from Semelab 200 1.2 kV SBD 1.2 kV PN-Si T = 20ºC 1 150 100 Voltage (V) 250 2 0 50 3 SBD Current (A) 2 3 2 1 1 0 0 -1 -1 150n 300n 450n 600n 750n 0 900n time (s) -1 25ºC SiC 100ºC SiC -2 140ºC SiC 150ºC SiC -3 175ºC SiC 180ºC SiC 190ºC SiC -4 -2 -3 -4 -5 100n PN-Si 200n time (s) -5 300n 100n 25ºC Si 50ºC Si 100ºC Si 120ºC Si 150ºC Si 200n 1.2kV Schottky 300n time (s) SAAIE’06, Gijón , 15th September 2006 19 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SAAIE’06, Gijón , 15th September 2006 20 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V 3.5kV: a limit for SiC Schottky diodes IF (20ºC) IF (125ºC) 104 JF(A) (per die) IF(A) (module) 16 12 78 8 52 4 26 0 1 2 3 4 VF(V) 5 6 0 4.5kV Si IGBT + SiC Schottky module SAAIE’06, Gijón , 15th September 2006 21 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SiC Junction Barrier Schottky diode • Mixed Schottky diode + PiN diode: The reverse leakage well maintained closer to the PiN diode level but showing forward current densities reasonably lower (20-30%) than those of the SBDs. In forward mode at high temperature, the bipolar mode allows a moderate current decreases unlike in pure Schottky. SAAIE’06, Gijón , 15th September 2006 22 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices SiC Junction Barrier Schottky diode Design 2/3 Design 3/4 15 586 200ºC 0 195 200ºC 1 2 3 0 4 IA (A) IA (A) 25ºC 0 586 10 391 JA (A.cm-2) 391 JA (A.cm-2) 10 5 15 25ºC 25ºC 5 195 200ºC 0 VAK (V) S = 2.56 mm2 0 1 2 3 0 4 VAK (V) - 1.2kV - 6A packaged JBS - Good performance in temperature - Temperature behaviour depends of the JBS diode design - 10 A diodes have been realised SAAIE’06, Gijón , 15th September 2006 23 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices SiC Junction Barrier Schottky diode 10 1µ T = 25ºC T = 100ºC T = 200ºC T = 300ºC JBS : LN = 4 µm, LP = 3 µm 5 10n IA (A) IK (A) 100n 1n 2 100p 10p 0 D1 JBS A : 0.64 mm 2 D2 JBS A : 0.16 mm 2 D3 Schottky A : 0.16 mm 2500 5000 VKA (V) Reverse characteristics of the 4H-SiC JBS of various areas fabricated at CNM. 0 -5 0 100n 200n 300n 400n time (s) Turn-off current waveforms of the JBS diode (2.56 mm2, Ln=4µm, Lp=3µm) at different temperatures. SAAIE’06, Gijón , 15th September 2006 24 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SiC Junction Barrier Schottky diode - Interest in reverse mode (lower leakage current + avalanche mode operation) - Interest at high temperature: on-state is lower than equivalent Schottky at 200ºC - Interest for its surge current capability - Interest for the 2.5-5kV range compared to pure Schottky - Problem of forward mode degradation (Stacking faults) ?? SAAIE’06, Gijón , 15th September 2006 25 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SiC Junction Barrier Schottky diode - Interest in reverse mode (lower leakage current + avalanche mode operation) - Interest at high temperature: on-state is lower than equivalent Schottky at 200ºC - Interest for its surge current capability - Interest for the 2.5-5kV range compared to pure Schottky - Problem of forward mode degradation (Stacking faults) ?? New generation of Infineon “Schottky“ diodes SAAIE’06, Gijón , 15th September 2006 26 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices SiC Power Switches Basic types of power switching devices unipolar MOSFET bipolar JFET number of pn junctions Non even IGBT Ö potential in SiC very high Ö fast and low loss devices possible Ö technological maturity achieved Ö applications with high volume already today visible SCR number of pn Junctions even BJT Ö potential for SiC only for very high Vbr (> 4 ... 10...kV) Reasons : 1. Band gap approx. 3eV Ö high threshold (IGBT, SCR , BJT) 2. P-Type acceptors with Ea >200meV Ö high p-resistivity Ö low current gain SAAIE’06, Gijón , 15th September 2006 27 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices INFINEON - SICED 50A 1200V SiC VJFET Ron @25°C typ. 50mΩ 160 150A VG: 0 .. -20 V, Step -2V 140 • very low Ron-values possible • rugged Gate-structure 120 • excellent short circuit capability 100 Current (A) JFET • high temperatures possible 80 60 • unconventional technology 40 • normally on (?) 20 0 • new gate control 0 5 10 15 20 Voltage (V) SAAIE’06, Gijón , 15th September 2006 28 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices SiCED hybrid Si/SiC cascode electronic switch Turn-off energy losses (J/cm2)*10 -4 Single switch fly-back converter built using Si/SiC cascode 14 12 10 8 6 4 2 0 B Trench Normally-off MOSFET Multiple Hybrid JFET Multiple Si/SiC "integrated" "discrete" cascode cascode cascode 1 2 3 4 5 The hybrid Si/SiC cascode combination is the most efficient one SAAIE’06, Gijón , 15th September 2006 29 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SiCED hybrid Si/SiC cascode electronic switch Compared to a COOLMOS-based converter, the SiC-based one offers the highest efficiency (about 90%) All SiC sparse matrix converter: 100KHz – 1.5kW – efficiency 94% 1300V 4A SiCED Cascodes + 1200V 5A CREE Schottky diodes More Electric Aircraft: 3 phases PWM rectifier 10kW – 500KHz – 480V CoolMOS + SiC Schottky diodes : efficiency higher than 96% Volume: 30% power circuit + cooling / 30% electrolitic capacitors / 30% EMC filter SAAIE’06, Gijón , 15th September 2006 30 Wide band-gap Power Semiconductor Devices SAAIE’06, Gijón , 15th September 2006 31 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V JFETs for Current Limiting for Power System Protection • • • Efficiency of both devices checked under working conditions: connected to the mains. The current limiter is plugged in series with the power supply and the load (230V/5w bulbs). SiC VJFET experimental response to a short-circuit. CNM VJFET SAAIE’06, Gijón , 15th September 2006 32 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V Short circuit protection demonstration :Transient wave form (measurements) (SC) Short circuit (SC) Fast current stabilisation : 1.4 µs SAAIE’06, Gijón , 15th September 2006 33 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V INTEGRATION 2D-Directional current limiter made of two devices monothically integrated SAAIE’06, Gijón , 15th September 2006 34 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices INTEGRATION 2D-Directional current limiter made of two devices monothically integrated Current sensor integrated with VJFET 300m 6,6m Symbole : JFET Line : Sensing Pad 250m RT 5,5m IDS (A) 200m 4,4m TJ=190°C 150m 3,3m 100m 2,2m 50m 1,1m 0 0 1 2 3 4 5 6 VDS (V) 7 8 9 0,0 10 Current sensor reflect perfectly the main current of the JFET Current sensor can be also used as temperature sensor SAAIE’06, Gijón , 15th September 2006 35 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V MOSFET • Simple planar structrue • Voltage gate control • Extensively used in Si technology • Normally off • Low channel mobility in SiC • High temperature operation ? • Gate reliability ? CNM 3.5KV MOSFET SAAIE’06, Gijón , 15th September 2006 36 Wide band-gap Power Semiconductor Devices Unipolar devices: 300V-3500V SiC Power MOSFET CREE: • 2.3KV-5A Ron=0.48 ohm (25ºC) 13.5mohm.cm2 , Ir=200uA Cin=380pF, Cout=100pF, reverse transfer C=19pF (Vgs=0, Vds=25V, 1MHz) Infineon: • 1200V-10A, Ron=0.27 ohm (25ºC) 12mohm.cm2 Denso: • 1200V-10A, 5 mohm.cm2 (25ºC), • 8.5mohm.cm2 (150ºC) SAAIE’06, Gijón , 15th September 2006 37 Unipolar devices: 300V-3500V Wide band-gap Power Semiconductor Devices 1200 V MOSFET (SICED): Built-in Diode Turn-off SiC-MOSFET Halfbridge SiCED 40 Reverse Current (A) 20 400 10 0 Qrr -1 0 -2 0 -3 0 -4 0 1 3 ,9 0 di/dt = 850 A/µs Tcase = 125°C Qrr = 370 nC (COOLMOS: 15 µC) 1 3 ,9 5 1 4 ,0 0 1 4 ,0 5 200 Drain Source Voltage (V) 600 30 0 1 4 ,1 0 T im e (µ s ) SAAIE’06, Gijón , 15th September 2006 38 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V > 3.5 KV • Utilities / Power distribution • Military platforms • Traction / Transport Bipolar devices ? SAAIE’06, Gijón , 15th September 2006 39 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC Rectifiers-PiN Diodes • Main problem: reliability due to VF drift created by stacking faults SAAIE’06, Gijón , 15th September 2006 40 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC Rectifiers-PiN Diodes • Main problem: reliability due to VF drift created by stacking faults • The state-of-the-art device is a Cree 4.5 kV 4H-SiC PiN diode: − VF = 3.2 V at 180 A (100 A/cm2) − IR = 1 µA @ 4.5 kV − Chip area = 1.5 cm × 1.5 cm − At a dI/dt = 300 A/µs, the diode shows a reverse recovery time of 320 ns. − 57% of diodes show no measurable increase in VF following a 120 hours DC stress at 90 A. SAAIE’06, Gijón , 15th September 2006 41 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC Bipolar Transistor • Unlike Si BJTs, SiC BJTs do not suffer from secondary breakdown. • State-of-the-art BJT [S. Krishnaswami et al., ISPSD’2006, pp. 289-292] − 4 kV, 10 A BJT − βmax = 34 − Chip area = 4.24 mm × 4.24 mm − IR =50 µA @ 4.7 kV − turn-on time = 168 ns @ RT − turn-off time = 106 ns @ RT It will take some time to industrialize HV bipolar SiC switches SAAIE’06, Gijón , 15th September 2006 42 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC Bipolar Transistor • Unlike Si BJTs, SiC BJTs do not suffer from secondary breakdown. • State-of-the-art BJT [S. Krishnaswami et al., ISPSD’2006, pp. 289-292] − 4 kV, 10 A BJT − βmax = 34 − Chip area = 4.24 mm × 4.24 mm − IR =50 µA @ 4.7 kV − turn-on time = 168 ns @ RT − turn-off time = 106 ns @ RT − β ⇓50% under forward stress: stacking faults in the base-emitter region It will take some time to industrialize HV bipolar SiC switches SAAIE’06, Gijón , 15th September 2006 43 Bipolar devices: 3500V-6500V Wide band-gap Power Semiconductor Devices SiC Thyristor • State-of-the-art SiC Thyristor − 4.5 kV, 120 A SICGT (SiC Commutated Gate turn-off Thyristor) − Chip area 1cm x 1cm − IR < 5×10-6 A/cm2 @ 4.5 kV and 250ºC − turn-on time = 0.2 µs - turn-off time = 1.7 µs − Coated with a new high heat resistive resin capable of operating at 400ºC • 110 kVA PWM 3 phase inverter demonstrator using six SICGT modules (one SICGT + two 6 mm × 6 mm SiC pn diodes in a metal package). 2us turn-off time – No snubber SAAIE’06, Gijón , 15th September 2006 44 Bipolar devices: 3500V-6500V Wide band-gap Power Semiconductor Devices SiC JFET Multi-cascode Example: 4.5kV, 3-stage device ((1.15 Ω) 8,2mm² active SiC area in each stack, ECSCRM 02) 10 2,0 Vgs=10V, 8V 1,5 Current (mA) Current (A) 8 6 4 1,0 0,5 2 Vgs = 0V..6V 0 4 8 Voltage (V) 12 0 1000 2000 3000 4000 5000 Voltage (V) Semikron switch: 8KV – 10A – 2 ohms SAAIE’06, Gijón , 15th September 2006 45 Bipolar devices: 3500V-6500V Wide band-gap Power Semiconductor Devices SiC Bipolar-JFET 100 Gate p Channel + p- Drift region n-Collector 4H-SiC n+ Substrat p+ T=25°C T=150°C 80 n 2.4 2 p+ Current-Density (A/cm ) n 3.0 BIFET Anode 70A/cm² 60 1.8 1.2 40 0.6 20 4kV JFET 0.0 0 Cathode Current (A) Anode 0 3 6 9 12 Voltage (V) Carrier lifetime in p - epilayers has to be increased well above 1 µs to reduce the forward voltage Tail current turn-off behaviour shows a long relaxation time increasing with temperature due to the not yet optimised gate control region. SAAIE’06, Gijón , 15th September 2006 46 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V 10kV SiC Power MOSFET • State-of-the-art SiC power MOSFET [S-H. Ryu, et al., ISPSD’2006] 10 kV, 5 A 4H SiC power DMOSFET − 100 µm thick n-type epilayer (6×1014 cm-3) − Thermally grown gate oxide, NO annealed − Peak effective channel mobility: 13 cm2/V.s − Active area: 0.15 cm2 − Ron = 111 mΩ.cm2 @ RT and VG = 15 V SAAIE’06, Gijón , 15th September 2006 47 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC IGBT ??? Problems of MOSFETS (Channel mobility, reliability) + Problems of Bipolar (current gain, degradation (stacking faults) + Problems of highly doped P substrate growth SAAIE’06, Gijón , 15th September 2006 48 Wide band-gap Power Semiconductor Devices Bipolar devices: 3500V-6500V SiC IGBT ??? Problems of MOSFETS (Channel mobility, reliability) + Problems of Bipolar (current gain, degradation (stacking faults) + Problems of highly doped P substrate growth September 2006: CREE 10kV P-channel IGBT • • • 3V + 20 mΩ x cm2 VF =3.9V at 10A instead of 4.4V for the VDMOS Improvement of channel mobility and conductivity modulation possible SAAIE’06, Gijón , 15th September 2006 49 Wide band-gap Power Semiconductor Devices Conclusions Future Trends Question was: Will SiC be useful for power electronics ? SAAIE’06, Gijón , 15th September 2006 50 Wide band-gap Power Semiconductor Devices Conclusions Future Trends Question was: Will SiC be useful for power electronics ? Question is: When SiC will enter in power electronic ? SAAIE’06, Gijón , 15th September 2006 51 Wide band-gap Power Semiconductor Devices Conclusions Future Trends Question was: Will SiC be useful for power electronics ? Question is: When SiC will enter in power electronic ? Source: ECPE “Sic User Forum” march 2006 – Complete presentation available SAAIE’06, Gijón , 15th September 2006 52 Conclusions Wide band-gap Power Semiconductor Devices Future Trends Question was: Will SiC be useful for power electronics ? Question is: When SiC will enter in power electronic ? Expected roadmap: > 3.5 KV 1 cm2 10kV IGBT and PiN Diode chips affordable for prototypes will be available by 2008 Production of degradation-free bipolar SiC devices by 2009 Stabilised production grade SiC devices available in 2010 Source: ECPE “Sic User Forum” march 2006 – Complete presentation available SAAIE’06, Gijón , 15th September 2006 53 Wide band-gap Power Semiconductor Devices Conclusions Future Trends SiC rectifiers • Schottky and now JBS diodes are commercially available up to 1.2 kV. • PiN diodes will be only relevant for BV over 3kV. - Need to overcome its reliability problem (forward voltage drift) before commercialisation SAAIE’06, Gijón , 15th September 2006 54 Conclusions Wide band-gap Power Semiconductor Devices Future Trends SiC Switches • Commercialization of the cascode pair (a high-voltage, normally-on SiC JFET + a low-voltage Si MOSFET). • BJTs/Darlingtons are promising, they also suffer from reliability problems. • A normally-off SiC switch is expected. It could be the SiC MOSFET (<5kV) or the SiC IGBT (>5kV). • A normally-off SiC power transistor commercially available within next two years in the BV range of 600V-1200V. SAAIE’06, Gijón , 15th September 2006 55 Wide band-gap Power Semiconductor Devices Conclusions Future Trends SiC MEMS Higher young modulus (x3) Higher yield strength (x3) 0.8um 3.2um 1um 150um SAAIE’06, Gijón , 15th September 2006 56 Wide band-gap Power Semiconductor Devices Conclusions Future Trends SiC advantages for biomedical devices Biocompatibility – higher hardness – higher resistivity transparency 6H-SiC In-vivo measurement of impedance and pH of tissues in organs SAAIE’06, Gijón , 15th September 2006 57 Wide band-gap Power Semiconductor Devices Conclusions Conditions affecting the market volume for SiC power devices: Technical advantages and realised device performance Improved system efficiency by using SiC power devices Higher device costs (mainly dominated by substrate costs) New packaging development (material, technology & reliability) Application of new circuit concepts Silicon answers to the challenges of SiC (CoolMOS; Trench IGBT…) The development of future power electronics with higher power densities will cause an increasing market penetration of SiC power devices. SAAIE’06, Gijón , 15th September 2006 58 Wide band-gap Power Semiconductor Devices ECSCRM 2008 7th European Conference on Silicon Carbide and Related Materials Barcelona September 7th – 11th 2008 SAAIE’06, Gijón , 15th September 2006 59