NOTICE: This is a Sneak Peek of a new product that is scheduled to be introduced to general sales in Q1 2017. This document contains preliminary specifications that are subject to change. To obtain a product sample, please contact James Norman, james.norman2@honeywell.com, +1 612-212-3266. Aerospace Proximity Sensors 32318768 IHM Series Issue 1 Datasheet FEATURES DESCRIPTION Honeywell has over 30 years’ experience designing and delivering accurate and reliable proximity sensors that are currently used in a variety of military and commercial aircraft. Honeywell’s patented IHM Series Aerospace Proximity Sensors are configurable, non-contact devices designed to sense the presence or absence of a target in harsh-duty aircraft applications. The IHM Series provides on/off output, and can be configured with an optional health monitoring output to the host system. The technology Honeywell uses in the IHM Series is considered an improvement on traditional ECKO (Eddy Current Killed Oscillator) topology that previously had been the standard in aerospace applications. The IHM Series helps to reduce downtime and maintenance costs due to a unique circuit that can detect any internal failures and display a fault output instead of a false positive or false negative. VALUE TO CUSTOMERS • Enhanced vibration and EMI specifications help to increase revenue (flight hours) and reduce cost to serve (system maintenance) • Hermetic sealing helps increase revenue (flight hours), reduce cost to serve (maintenance), & reduce cost of goods (spares) • Platform approach helps to increase revenue (speed to market) and reduce cost to serve (lower engineering investment) • Health monitoring helps to increase revenue (flight hours), reduce cost to serve (maintenance), and reduce cost of goods (spares) • Supplier stability helps to reduce cost to serve (troubleshoot with original supplier) • Current install base helps to reduce cost to serve (proven performance and MTBF) Sensing and Productivity Solutions • Industry-leading indirect lightning and dielectric ruggedness: Meets the increased requirements of today’s composite aircraft and most challenging applications including landing gear, thrust reversers, and flight controls • Superior vibration ruggedness: Capable of withstanding extremely high vibration applications • Environmentally rugged: Fully hermetic packages provide long-term reliability in very harsh environments by eliminating the potential for contamination of the sensor from the application environment. In addition, Honeywell has developed an innovative method to hermetically seal wire-lead (pigtail) configurations • Integral Health Monitoring Capability: Optional third output state to indicate the health of the sensor (whether it is healthy or failed). Reduces maintenance time, reduces delayed flights, and lowers overall maintenance cost across the life of the aircraft • Non-contact design: Utilizes non-contact technology to sense the presence or absence of a target regardless of the dirty, harsh environment in which it is placed, eliminating mechanical failure mechanisms, reducing wear, minimizing downtime, increasing durability, and increasing reliability POTENTIAL APPLICATIONS • Cargo loading latch detection (palet locked) • Doors (open/closed position, locked status) • Evacuation slide door-lock mechanism • Flight controls (flap/slat, spoilers) • Landing gear (uplock, downlock, & Weight On Wheels (WOW)) • Thrust reverser actuation system (TRAS) (stowed or deployed status) DIFFERENTIATION • Diagnostic capability: Integral Health Monitoring: sinks 9 mA ±1 mA or <1 mA on fault detection • Fire detection/integrity: Explosion proof RTCA/DO-160G Section 9, Cat E&H • Operational shock: RTCA/DO-160G Section 7, Cat B • Crash safety: RTCA/DO-160G Section 7, Cat B • Radio frequency emission: RTCA/DO-160G Section 21, Cat M • Lightning induced transient susceptibility: RTCA/DO-160G Section 22, Cat B3K3L3 PORTFOLIO Honeywell’s IHM Series is part of a comprehensive line of aerospace sensors, switches, and value-added solutions. To view Honeywell’s complete product offering, click here. Aerospace Proximity Sensors, IHM Series Table 1. Performance Specifications Characteristic Parameter Mechanical Characteristics Weight Sealing Connector/leads Form factor Sensing distance Sensing face Outer body material Sensor head diameter Sensor length MTBF Electrical Characteristics Operating supply voltage (min.) Operating supply voltage (max.) Supply current (max.) Load current (max.) Output type Target near output Target far output Response time Power on reset time Switching frequency Dielectric strength Insulation resistance Bonding resistance Integral health monitoring Sensing Characteristics Ga/Gd Target material Target dimension 2 sensing.honeywell.com 60 g to 150 g Hermetically sealed • D38999/25YA98PN • D38999/25YA98PA • EN2997Y10803MN • M83723/90Y1005N • M83723/90Y10056 • M83723/90Y10057 • M83723/90Y10058 • Pigtail • Inline, cylindrical, threaded • Right angle, cylindrical, threaded • Inline, cylindrical, flanged • Right angle, cylindrical, flanged 5 mm max. Inconel® Stainless steel 13,5 mm [0.53 in] various; 60 mm [2.36 in] max. >1,000,000 flight hours 13 V 32.5 V 10 mA • Current output: 20 mA • Voltage output: 250 mA resistive, 250 mA lamp • Current sink • Open collector, normally closed (NC) • Open collector, normally open (NO) • Current sink output, sinks 5 mA ±1 mA • Open collector NC, switch open • Open collector NO, switch close • Current sink output, sinks 14 mA ±2 mA • Open collector NC, switch close • Open collector NO, switch open 5 ms max. <1 s 100 Hz max. 500 Vdc/1 mA/1 minute 100 mW <2.5 mW Sinks 9 mA ±1 mA or <1 mA on fault detection 2,5 mm to 5 mm 17-4PH stainless steel heat treated to condition H1025 Rectangular target of 25 mm x 18 mm x 3 mm Aerospace Proximity Sensors, IHM Series Characteristic Environmental Characteristics Operating temperature range Storage temperature range Temperature and altitude Temperature variation Humidity Operational shock and crash safety Vibration Explosion safety Water proofness Fluid susceptibility Sand and dust Fungus resistance Salt spray Magnetic effects Power input Voltage spike Audio frequency conducted susceptibility Induced signal susceptibility Radio frequency radiated susceptibility Radio frequency conducted susceptibility Radio frequency emission Lightning induced transient susceptibility Icing Electrostatic discharge Parameter -55 °C to 125 °C [-67 °F to 257 °F] -65 °C to 125 °C [-85 °F to 257 °F] RTCA/DO-160G – Section 4, Category D3 RTCA/DO-160G – Section 5, Category S2 RTCA/DO-160G – Section 6, Category C RTCA/DO-160G – Section 7, Category B RTCA/DO-160G – Section 8, Category R (Curve E & E1) RTCA/DO-160G – Section 9, Category E&H ENV III RTCA/DO-160G – Section 10, Category R RTCA/DO-160G – Section 11, Category F RTCA/DO-160G – Section 12, Category D RTCA/DO-160G – Section 13, Category F RTCA/DO-160G – Section 14, Category T RTCA/DO-160G – Section 15, Category A RTCA/DO-160G – Section 16, Category A RTCA/DO-160G – Section 17, Category A RTCA/DO-160G – Section 18, Category Z RTCA/DO-160G – Section 19, Category CWE RTCA/DO-160G – Section 20, Category G RTCA/DO-160G – Section 20, Category Y RTCA/DO-160G – Section 21, Category M RTCA/DO-160G – Section 22, Category B3K3L3 RTCA/DO-160G – Section 24, Category A RTCA/DO-160G – Section 25, Category A Figure 1. Product Nomenclature 1P CT A Series Form Factor: Profile Form Factor: Thread IHM Series One-Piece (Active) Proximity Sensor 3 A Electrical: Range Output Ga/Gd (mm) Connections A A N N Electrical: Output Type Termination: Connector/ Pigtail Pigtail Length Hardware A Current sink A D38999/5YA98PN N Not applicable N No hardware 2.00/3.00 B Open collector, normally closed (NC) B D38999/25YA98PA 1 1m [39.37 in] 1 Washer MS25081C6 Hex nut MS21340-05 C 2.25/3.25 C Open collector, normally open (NO) C EN2997Y10803MN 2 2m [78.74 in] D 2.50/3.50 D M83723/90Y1005N 3 3m [118.11 in] E M83723/90Y10056 F M83723/90Y10057 G M83723/90Y10058 H Pigtail (flying lead) 22 ga, sheilded/ twisted CT Inline, cylindrical threaded A 0.625 UNEF-2A A 1.75/2.75 RT Right angle cylindrical threaded N Not applicable B CF Inline, cylindrical flanged RF Right angle cylindrical flanged 3 3-Wire Reserved Sensing and Productivity Solutions 3 Aerospace Proximity Sensors, IHM Series Figure 2. Slide-by Curves Proximity Sensor Actuation and De-Actuation Curves 4 3.5 Z-Head on distance (mm) 3 2.5 2 Guaranteed De-Actuation Curve 1.5 Typical De-Actuation Curve Typical Actuation Curve 1 Guaranteed Actuation Curve 0.5 0 -5 -4 -3 -2 -1 0 1 2 3 4 X-Slide by distance (mm) Figure 3. Keep Out Zone Map 20,32 mm [0.8 in] 40,64 mm [1.6 in] 4 sensing.honeywell.com 7,62 mm [0.3 in] Aerospace Proximity Sensors, IHM Series PRODUCT DIMENSIONS Figure 4. IHM Series: Cylindrical, Flanged Housing with EN2997Y10803MN Connector mm [in] 60 [2.36] max. Connector: EN2997Y10803MN (mates with EN2997SEC0803FN or equivalent) 3 [0.012] 17 [0.67] 15,5 [0.61] 42,5 [1.67] 3,89 [0.15] Master keyway 15,8 [0.62] 16,5 [0.65] R 2 [0.08] 21,25 [0.84] 30° typ. 2X R13 [0.51] 2X Ø 19,0 [Ø 0.748] 13 [0.51] R 0,75 [0.03] max. 27,9 [1.10] 55° Ø 18 [Ø 0.70] Ø 13,5 [Ø 0.53] 26 [1.02] 2X Ø 5 [Ø 0.20] Connector shell Proximity Switch Electrical Schematic EEC Supply/Excitation 1 Load End cap To measuring unit Output L o g i c 2 Lower housing Supply Return Upper housing 3 Connector Figure 5. IHM Series: Cylindrical, Flanged Housing with M83723/90Y1005N Connector mm [in] 60 [2.36] max. 3 [0.012] 15,5 [0.61] 17 [0.67] 42,5 [1.67] 3,89 [0.15] Ø 18 [Ø 0.70] 21,25 [0.84] 2X Ø 19,0 [Ø 0.748] 55° 16,5 [0.65] 2X Ø 5 [Ø 0.20] Connector: M83723/90Y1005N (mates with M83723/97S1005N or equivalent) R 2 [0.08] R 0,75 [0.03] max. 27,9 [1.10] 30° typ. 2X R13 [0.51] Master keyway 13 [0.51] Ø 15,8 [Ø 0.62] Ø 13,5 [Ø 0.53] 26 [1.02] EEC Electrical Schematic Connector Proximity Switch 4 No Connection 5 No Connection Supply/Excitation 1 Load To measuring unit Output 2 End cap Lower housing Upper housing Supply Return L o g i c 3 Connector Sensing and Productivity Solutions 5 Aerospace Proximity Sensors, IHM Series Figure 6. IHM Series: Cylindrical Housing with D38999/25YA98PN Connector mm [in] 59 [2.32] max. 19,89 [0.78] 3,89 [0.15] 14,77 [0.58] Connector: D38999/25YA98PN (mates with D38999/26MA98SN or equivalent) 20,3 [0.80] 1,32 [0.05] 2 [0.08] Ø 13,5 [Ø 0.53] Ø 19 [Ø 0.748] 19,05 [0.75] Master keyway See detail A 0.6250-24 UNEF-2A Proximity Switch Electrical Schematic EEC Connector Supply/Excitation 1,02 [0.04] End cap A Ø 14,4 [Ø 0.57] Load To measuring unit Output Detail A. Scale 6:1 Lower housing Upper housing Supply Return L o g i c B C Connector Figure 7. IHM Series: Cylindrical Housing with Pigtail Connection mm [in] 47 [1.85] max. 19,89 [0.78] 14,77 [0.58] 2 [0.08] 3,89 [0.15] 17,17 [0.68] Ø 13,5 [Ø 0.53] Ø 19 [Ø 0.748] End cap Ø 19,05 [Ø 0.75] Refer to pigtail length in nomenclature 1,32 [0.05] Rear bush Lower housing Bush 0.6250-24 UNEF-2A Upper housing Electrical Schematic EEC See detail A Load Ø 14,05 [Ø 0.57] 1,02 [0.04] Detail A. Scale 6:1 6 sensing.honeywell.com To measuring unit White with orange stripes Proximity Switch Supply/Excitation White with blue stripes Output White Supply Return L o g i c Aerospace Proximity Sensors, IHM Series Figure 8. IHM Series: Right Angle, Flanged Housing with D38999/25YA98PN Connector mm [in] 30,24 [1.19] 2X Ø 5,3 [Ø 0.21] 22 [0.87] Proximity Switch Electrical Schematic EEC Supply/Excitation A Load 25 [0.98] Back cap To measuring unit Output L o g i c B Supply Return C Connector 19,8 [0.78] 66,8 [2.63] Connector: D38999/25YA98PN (mates with D38999/26MA98SN or equivalent) 34,9 [0.98] Master keyway 2X 0,33 [0.013] x 45° C A R 0,4 [0.015] 49 [1.92] max. A B 3 [0.12] 15,9 [0.625] A 38,6 [1.52] 23,1 [0.91] R 0,4 [0.015] Upper housing 13,9 [0.55] Lower housing 3,89 [0.153] End cap Ø 13,5 [Ø 0.53] Ø 15,875 [Ø 0.625] Ø 18 [Ø 0.71] Ø 19 [Ø 0.748] Figure 9. IHM Series: Right Angle with EN2997Y10803MN Connector mm [in] 29,61 [1.17] Connector: EN2997Y10803MN (mates with EN2997SEC0803FN or equivalent. Back cap 22 [0.87] Ø 14,4 [Ø 0.57] Master keyway 1,02 [0.04] Upper housing See Detail A. 50 [1.97] max. 37,1 25,1 [0.988] [1.46] 19,89 [0.78] Lower housing End cap 0.6250-24 UNEF-2A 3,89 [0.153] Ø 13,5 [Ø 0.53] Ø 19 [Ø 0.748] Proximity Switch Electrical Schematic EEC Supply/Excitation 14,77 [0.58] 2 [0.04] Detail A Scale 6:1 1 Load To measuring unit Output Supply Return 2 L o g i c 3 Connector Sensing and Productivity Solutions 7 Aerospace Proximity Sensors, IHM Series Figure 10. IHM Series: Right Angle, Flanged Housing with Pigtail Connection mm [in] 23 [0.90] Refer pigtail length in nomenclature 2X Ø 5,3 [Ø 0.21] Electrical Schematic EEC 22 [0.87] Load To measuring unit Proximity Switch Supply/Excitation White with orange stripes White with blue stripes Output White Supply Return 25 [0.98] Back cap L o g i c 62 [2.44] 22 [0.87] 31 [1.22] Bush Rear bush R 0,25 [0.01] 2X 0,5 [0.02] x 45° A 49 [1.92] 3 [0.12] 19,1 [0.75] A R 0,4 [0.015] 23,1 [0.91] 37,1 [1.46] 3,89 [0.153] Ø 15,875 [Ø 0.625] Ø 19 [Ø 0.748] 8 sensing.honeywell.com Upper housing Lower housing End cap Ø 13,5 [Ø 0.53] Ø 18 [Ø 0.71] Aerospace Proximity Sensors, IHM Series Figure 11. IHM Series: Right Angle with M83723/90Y1005N Connector mm [in] 30 [1.18] Back cap Connector: M83723/90Y1005N (mates with M83723/97S1005N or equivalent.) 22 [0.87] Ø 14,4 [Ø 0.57] Master keyway 1,02 [0.04] Upper housing Lower housing 50 [1.97] max. See Detail A. 19,89 [0.78] End cap Ø 13,5 [Ø 0.53] Detail A Scale 6:1 Ø 19 [Ø 0.748] 37,1 25,1 [0.988] [1.46] 3,89 [0.153] 0.6250-24 UNEF-2A Proximity Switch EEC 14,77 [0.58] Electrical Schematic 4 No Connection 5 No Connection Supply/Excitation 2 [0.04] 1 Load To measuring unit Output Supply Return 2 L o g i c 3 Connector Sensing and Productivity Solutions 9 m WARNING ADDITIONAL MATERIALS The following associated literature is available on the Honeywell web site at sensing.honeywell.com: • Product installation instructions • Aerospace range guide • Application note PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. m WARNING MISUSE OF DOCUMENTATION • • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. NOTICE EVALUATION PRODUCTS THESE PRODUCTS ARE PROTOTYPE PREPRODUCTION ITEMS THAT HAVE YET TO COMPLETE ALL PHASES OR PRODUCT RELEASE TESTINGS AND ARE FOR CUSTOMER EVALUATION ONLY. THESE ITEMS ARE SOLD “AS IS” WITHOUT WARRANTY EXPRESSED OR IMPLIED, INCLUDING THAT OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell’s sensing and control products, IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY CONSEQUENTIAL, SPECIAL, OR DIRECT DAMAGES. Preliminary This publication does not constitute a contract between Honeywell and its customers. The contents may be changed at any time without notice. It is the customer’s responsibility to ensure safe installation and operation of the products. Detailed mounting drawings of all products illustrated are available upon request. call +1-815-235-6847 or 1-800-537-6945, visit sensing.honeywell.com, or e-mail inquiries to info.sc@honeywell.com Honeywell Sensing and Productivity Solutions 9680 Old Bailes Road Fort Mill, SC 29707 honeywell.com 32318768-1-EN IL50 GLO TBD © 2016 Honeywell International Inc. All rights reserved. ® Inconel is a registered trademark of Inco Alloys International, Inc.